Sa 420
Sa 420
01 (Identical with ASTM Specification A 420 /A 420M-99 except for editorial corrections to Tables 4 and 5.)
754
3.1.1 Quantity, 5.3 The welded joints of the fittings shall be finished
in accordance with the requirements of Paragraph UW-
3.1.2 Description of fittings and nominal dimen-
35(a) of Section VIII, Division 1 of ASME Boiler and
sions (standard or special),
Pressure Vessel Code.
3.1.3 Steel composition by grade and class desig-
nation, 5.4 All butt-weld tees manufactured by cold-forming
methods shall be liquid penetrant or magnetic particle
3.1.4 Construction, seamless or welded (unless examined by one of the methods specified in Supplemen-
seamless or welded construction is specified by the tary Requirement S3 or S4. This examination shall be
purchaser, either may be furnished at the option of the performed after final heat treatment by NDE personnel
supplier), qualified under the provisions of ASNT Recommended
3.1.5 Specification number (including the year/date Practice No. SNT-TC-1A. Only the sidewall areas of
of issue), the tee need be examined. This area is defined by a
circle that covers the area from the weld bevel of the
3.1.6 Supplementary requirements, and branch outlet to the centerline of the body or run.
3.1.7 Additional requirements. Internal and external surfaces shall be examined when
size permits accessibility. After the removal of any
cracks, the tees shall be re-examined by the original
4. Material method. Acceptable tees shall be marked with the
symbol PT or MT, as applicable, to indicate compliance.
4.1 The material for fittings shall consist of forgings,
bars, plates, seamless or fusion welded tubular products 5.5 Stubends may be produced with the entire lap
with filler metal added. It shall conform to the chemical added by the welding of a ring, made from plate or
requirements in Table 1, and be made by one of bar of the same alloy grade and composition, to the
the following processes: open-hearth, basic-oxygen, or outside of a straight section of pipe, provided the weld
electric-furnace. The steels shall be made using recog- is double welded, is a full penetration joint, satisfies
nized melting practices necessary to produce steels that the requirements of 5.2 for qualifications and radiogra-
shall meet the impact requirements of this specification. phy and 6.1 for post-weld heat treatment.
5. Manufacture
5.1 Forging or forming operations shall be performed 6. Heat Treatment
by hammering, pressing, piercing, extruding, upsetting,
working, bending, fusion-welding, or machining, or by 6.1 All fittings shall be furnished in the normalized,
a combination of two or more of these operations. The normalized and tempered, annealed, or quenched and
forming procedure shall be so applied that it will tempered condition. All welding shall be completed
not produce injurious defects in the fittings. Fittings prior to the austenitizing heat treatment.
machined from bar shall be restricted to NPS 4 or
smaller. Elbows, return bends, tees, and header tees 6.2 The full thickness of the material from which
shall not be machined directly from bar stock. impact test specimens are to be obtained shall be heat
treated with a furnace charge as specified in 9.4.2
5.2 All welds, including welds in tubular products or 9.4.3.
from which fittings are made, shall be (1) made by
welders, welding operators and welding procedures 6.3 After forming, the fittings shall be allowed to
qualified under the provisions of ASME Section IX, cool below the lower critical before applying one of
(2) heat treated in accordance with Section 6 of this the heat treatments listed in 6.1.
specification, and (3) nondestructively examined
throughout the entire length of each weld in accordance 6.4 When the fittings are to be post-weld heat treated
with Section 13 of this specification. The radiography after being welded by the purchaser and when so
of welds shall be done either prior to or after forming specified in the order, the test specimens shall be
at option of manufacturer. Personnel performing NDE subjected to the same post-weld heat treatment. The
examinations shall be qualified in accordance with SNT- purchaser shall use the post-weld heat treatment shown
TC-1A. in Table 2, unless otherwise specified in the order.
755
756
longitudinal axis of the fitting while the axis of the 10. Hydrostatic Tests
“V” shall be perpendicular to the surface. On wall
10.1 Hydrostatic testing of fittings is not required
thickness over 1 in. [25 mm] the specimens shall be
by this specification.
obtained with their longitudinal axis located 1⁄2 in. [13
mm] from the outer surface. 10.2 All fittings shall be capable of withstanding
without failure, leakage, or impairment of their service-
9.3.3 When testing welds, the notch of the specimen ability, a hydrostatic test pressure equal to that pre-
shall be in the welded joint and, where the diameter scribed for the specified matching pipe of equivalent
and wall thickness permit, the longitudinal axis of the material.
specimen shall be transverse to the longitudinal axis
of the weld. The axis of the notch shall be perpendicular
to the surface.
11. Dimensions
9.4 Number of Tests:
11.1 Butt-welding fittings and butt-welding short-
9.4.1 A notched-bar impact test, consisting of radius elbows and returns purchased in accordance with
breaking three specimens shall be made. Each test shall this specification shall conform to the dimensions and
represent only such fittings from a heat that do not tolerances given in the latest revision of ANSI B16.9
vary from the thickness of the material from which and ANSI B16.28, respectively. Steel socket-welding
the test specimens are taken by more than 1⁄4 in. [6 mm]. and threaded fittings purchased in accordance with
this specification shall conform to the sizes, shapes,
9.4.2 When heat treatment is performed in furnaces dimensions, and tolerances specified in the latest revision
not equipped with calibrated recording pyrometers, one of ANSI B16.11.
impact test shall be made for each heat in each heat-
treatment load. Test specimens shall be included with 11.2 Fittings of size or shape differing from these
each furnace charge. If this heat treatment is conducted standards, but meeting all other requirements of the
in continuous-type furnaces not equipped with calibrated specification, shall be furnished in accordance with
recording pyrometers, then one test per heat shall be Supplementary Requirement S6 only by agreement with
conducted for each 5000 lb or 2550 kg (or less) of the purchaser.
product.
757
12.5 When the removal of a surface discontinuity 12.6.10 Tension and impact testing of representa-
reduces the wall thickness below 871⁄2% of the specified tive deposited weld metal for each heat shall meet the
nominal wall thickness at any point, the fitting shall requirements of 8.2 and 9.1.
be subject to rejection or to repair as provided in 12.6.
12.6.7 Weld repair area(s) shall be blended uni- 15.1 Material that fails to conform to the requirements
formly to the base metal and shall be examined by of this specification shall be rejected. Rejection should
the same method used in 12.6.5. be reported to the producer or supplier promptly and
in writing. In case of dissatisfaction with the results
12.6.8 Repair welding shall exceed neither 10% of the test, the producer or supplier shall make claim
of the surface area of the part nor 331⁄2% of the wall for a rehearing.
thickness of the finished product at the location of the
repair, without prior approval of the purchaser. 15.2 Fittings that develop defects in shop working
or application operations shall be rejected. Upon rejec-
12.6.9 After weld repair, material shall be heat tion, the manufacturer shall be notified promptly in
treated in accordance with 6.1. writing.
758
759
TABLE 1
CHEMICAL REQUIREMENTS
NOTE 1—All requirements are maximum unless otherwise indicated.
NOTE 2—Where an ellipsis (. . .) appears in this table, there is no requirement.
Composition, %
GradeA C Mn P S Si Ni Cr Mo Cu Cb V
B,C
WPL6 0.30 0.60–1.35 0.035 0.040 0.15–0.30 0.40 0.30 0.12 0.40 0.02 0.05
WPL9 0.20 0.40–1.06 0.030 0.030 ... 1.60–2.24 ... ... 0.75–1.25 ... ...
WPL3D 0.20 0.31–0.64 0.05 0.05 0.13–0.37 3.2–3.8 ... ... ... ... ...
WPL8E 0.13 0.90 0.030 0.030 0.13–0.37 8.4–9.6 ... ... ... ... ...
A
When fittings are of welded construction, the symbols above shall be supplemented by the letter “W.”
B
For each reduction of 0.01% carbon below 0.30%, an increase of 0.05% manganese above 1.06% will be permitted to a maximum of 1.35%
manganese.
C
Fittings made from forgings may have 1.35% max manganese.
D
Fittings made from plate or forgings may have 0.90% max manganese.
E
Fittings made from plate may have 0.98% max manganese.
TABLE 2
POST-WELD HEAT TREATMENT
Metal Temperature
Grade °F °C Minimum Holding Time
WPL6 1100–1200 595–650 1 h/in. [25 mm] 3⁄4 h min
1
WPL3 1100–1150 540–620 ⁄4 h/in. [25 mm] 1 h min
1
WPL8 1050–1100 565–595 ⁄2 h/in. [25 mm] 1 h min
WPL9A 1025–1085 550–585 1 h/in. [25 mm] 2 h min
A
2 in. [51 mm] thickness and over. The cooling rate shall not be less than 300°F [150°C] per hour down to a temperature of 600°F [315°C].
760
TABLE 3
TENSILE REQUIREMENTS
Note 1 — Where an ellipsis (. . .) appears in this table, there is no requirement.
Grade
Grades
WPL6 WPL9 WPL3 WPL8
Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans-
Elongation Requirements tudinal verse tudinal verse tudinal verse tudinal verse
Standard round specimen, or small proportional speci- 22 12 20 ... 22 14 16 ...
men, min % in 4 D
Rectangular specimen for wall thickness 5⁄16 in. [7.94 30 16.5 28 18 30 20 22 ...
mm] and over, and for all small sizes tested in full
section; min % in 2 in. or 50 mm
A A A A A A A
Rectangular specimen for wall thickness less than 5⁄16 ...
in [7.94 mm]; min % in 2 in. or 50 mm (1⁄2-in.
[12.7-mm] wide specimen)
A
For each 1⁄32 in. [0.79 mm] decrease in wall thickness below 5⁄16 in. [7.94 mm], a deduction of 1.5% (grades WPL6, WPL9, and WPL3) or
1.25% (WPL8) for longitudinal and 1.0% (grades WPL6, WPL9, and WPL3) for transverse from the values shown above is permitted. The
following table gives the minimum value for various wall thicknesses:
Wall Thickness Grades
WPL6 WPL9 WPL3 WPL8
Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans-
in. [mm] tudinal verse tudinal verse tudinal verse tudinal verse
5
⁄16 (0.312) [7.94] 30.0 16.5 28.0 18.0 30.0 20.0 22.0 . . .
9
⁄32 (0.281) [7.14] 28.5 15.5 26.5 17.0 28.5 19.0 20.75 . . .
1
⁄4 (0.250) [6.35] 27.0 14.5 25.0 16.0 27.0 18.0 19.5 . . .
7
⁄32 (0.219) [5.56] 25.5 ... 23.5 ... 25.5 ... 18.25 . . .
3
⁄16 (0.188) [4.76] 24.0 ... 22.0 ... 24.0 ... 17.0 . . .
5
⁄32 (0.156) [3.97] 22.5 ... 20.5 ... 22.5 ... 15.75 . . .
1
⁄8 (0.125) [3.17] 21.0 ... 19.0 ... 21.0 ... 14.5 . . .
3
⁄32 (0.094) [2.38] 19.5 ... 17.5 ... 19.5 ... 13.25 . . .
1
⁄16 (0.062) [1.59] 18.0 ... 16.0 ... 18.0 ... 12.0 . . .
NOTE — The preceding table gives the computed minimum elongation value for each 1⁄32 in. [0.79 mm] decrease in wall thickness. Where the
wall thickness lies between two values above, the minimum elongation value is determined by the following equations:
Direction of Test Equations
WPL6 WPL9 WPL3 WPL8
Longitudinal E p 48t + 15.00 48t + 13.00 E p 48t + 15.00 40t + 9.50
Transverse t p 32t + 6.50 32t + 8.00 E p 32t + 10.00 ...
where:
E p elongation in 2 in. or 50 mm, %, and
t p actual thickness of specimen, in.
761
TABLE 4
CHARPY IMPACT REQUIREMENTS FOR WPL6,
WPL9, AND WPL3A
Minimum Charpy
Charpy V-Notch V-Notch
Impact Impact Value Without
Value Required for Requiring Retest
Acceptance (Average (One Specimen Only
of Three Specimens) of a Set)
Size of Specimen,
mm ft · lbf J ft · lbf J
10 by 10.0 13 17.6 10 13.6
10 by 7.5 10 13.6 8 10.8
10 by 5.0 7 9.5 5 7.0
10 by 2.5 4 5.4 3 4.1
A
Straight-line interpolation for intermediate values is permitted.
TABLE 5
CHARPY IMPACT REQUIREMENTS FOR WPL8
Minimum Charpy
Charpy V-Notch V-Notch
Impact Impact Value Without
Value Required for Requiring Retest
Acceptance (Average (One Specimen Only
of Three Specimens) of a Set)
Size of Specimen,
mm ft · lbf J ft · lbf J
10 by 10.0 25.0 33.9 20.0 27.1
10 by 7.5 21.0 28.5 17.0 23.1
10 by 5.0 17.0 23.1 14.0 19.0
10 by 2.5 8.0 10.8 6.0 8.1
TABLE 6
IMPACT TEST TEMPERATURE
Impact Test Temperature,
Grade °F [°C]
WPL6 −50 [−45]
WPL9 −100 [−75]
WPL3 −150 [−100]
WPL8 −320 [−195]
762
SUPPLEMENTARY REQUIREMENTS
FOR WELDING FITTINGS REQUIRING SPECIAL CONSIDERATION
These requirements shall not be considered unless specified in the order, in which
event any of the supplementary requirements specified in following sections shall
be made at the place of manufacture, unless otherwise agreed upon, at the purchaser’s
expense. The tests specified shall be witnessed by the purchaser’s inspector before
shipment of material, if so specified in the order.
763
764