GEI-100694K

ControlST V04.07.03

ControlST* Software Suite Upgrade

Instruction Guide

These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met during installation, operation, and maintenance. The information is supplied for informational
purposes only, and GE makes no warranty as to the accuracy of the information included herein. Changes, modifications,
and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected
herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to
the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced
herein.

GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this
document does not provide any license whatsoever to any of these patents.

GE provides the following document and the information included therein as is and without warranty of any kind, expressed
or implied, including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose.

For further assistance or technical information, contact the nearest GE Sales or Service Office, or an authorized GE Sales
Representative.

Revised: Oct 2013

Issued: Apr 2008

© 2008 – 2013 General Electric Company, All rights reserved.

___________________________________
* Indicates a trademark of General Electric Company and/or its subsidiaries.
All other trademarks are the property of their respective owners.

We would appreciate your feedback about our documentation.

Please send comments or suggestions to [email protected]
Document Updates
Update Description
Appendix B Known Issues Added issue S for ControlST V04.07.03

2 GEI-100694L ControlST Software Suite Upgrade

 Safety Symbol Legend

Indicates a procedure, condition, or statement that, if not

strictly observed, could result in personal injury or death.

Warning

Indicates a procedure, condition, or statement that, if not

strictly observed, could result in damage to or destruction of
equipment.
Caution

Indicates a procedure, condition, or statement that should be

strictly followed to improve these applications.

Attention

Instruction Guide GEI-100694L 3

Contents
1 Overview ....................................................................................................................................................5
2 Prerequisites ................................................................................................................................................5
2.1 Pre-upgrade System Data Collection...........................................................................................................6
2.2 Non-CMS System Archive ..................................................................................................................... 10
2.3 CMS System Archive ............................................................................................................................ 11
2.4 Shared IONet ....................................................................................................................................... 11
3 Platform Software Upgrade .......................................................................................................................... 12
3.1 Configuration Tools (ToolboxST* Application) .......................................................................................... 17
3.2 WorkstationST Application ..................................................................................................................... 18
3.3 Other Installation Options....................................................................................................................... 19
3.4 Remove Previous ControlST Software Suite .............................................................................................. 20
3.5 CMS Server ......................................................................................................................................... 20
4 System and Component Upgrades .................................................................................................................. 21
4.1 System Upgrade ................................................................................................................................... 21
4.2 Library Upgrade ................................................................................................................................... 23
4.3 Controller Upgrade ............................................................................................................................... 27
4.4 Upgrade Firmware ................................................................................................................................ 33
4.5 Controller Download ............................................................................................................................. 36
4.6 HMI Upgrade....................................................................................................................................... 41
4.7 Post Upgrade ....................................................................................................................................... 44
5 Special Procedures...................................................................................................................................... 45
5.1 Multilanguage Support........................................................................................................................... 45
6 Appendix A Language Culture Names ............................................................................................................ 47
7 Appendix B Known Issues (Version Specific Upgrade Requirements)................................................................... 51
8 Appendix C Upgrade Rules (Version Specific) ................................................................................................. 61

4 GEI-100694L ControlST Software Suite Upgrade

1 Overview
These instructions have been This document provides directions and procedures for upgrading the ControlST* software
prepared to assist a qualified suite and its associated systems and components. They must be completed in the
GE Field Engineer following order.
implementing a site software
upgrade. • Prerequisites must be completed prior to the start of the upgrade.
• Installation of the ControlST software suite from the ControlST DVD
• Systems (non-CMS and CMS)
• Libraries
• Controllers
• Workstations

2 Prerequisites

Refer to Appendix B, Known Issues for version specific

upgrade requirements. Failure to follow these requirements
can result in upgrade delays or other plant operability
problems.
Attention

Note The requirements and procedures in this document are based upon a complete plant
shutdown prior to installing the new ControlST software suite. If a complete plant
shutdown is not feasible, it is possible for two versions of ControlST to coexist in a single
plant. During a partial shutdown transition period, the plant can be operational with the
limitations in the following list.

Partial shutdown transition period operational limitations:

• Online value changes are not recommended during this period; changes will be
temporary and not retained after the upgrade.
• Additional logic forcing is not recommended during this period unless temporary and
documented by the site.
• Maintenance limitations for multi-unit workstations and Mark VIe controllers are
affected during partial upgrades. The pairing of workstations with controllers is
required to prevent other devices from modifying or downloading the inappropriate
software to a controller. Refer to the table Sample ControlST Upgrade Pairing as an
example of such pairing in a multi-unit plant. This process may prevent a user from
performing a download to a controller using a workstation that has not been
upgraded.
• An upgrade matrix identifying the scheduled unit availability should be discussed,
generated, and approved by the customer. Refer to the table Sample ControlST
Upgrade Matrix Checklist as an example for an upgrade matrix checklist used in a
multi-unit plant.

Instruction Guide GEI-100694L 5

 Note If a complete plant shutdown is not planned, contact your GE representative as
required for additional requirements and planning.

Sample ControlST Upgrade Pairing

Mark VIe Controller HMI Workstation Non-Paired HMI

Pairings Workstations
GT1 GT1_SVR / CRM1_SVR CRM2_SVR / CRM3_SVR

GT2 GT2_SVR / CRM1_SVR CRM2_SVR / CRM3_SVR

ST1 ST1_SVR / CRM1_SVR CRM2_SVR / CRM3_SVR

Sample ControlST Upgrade Matrix Checklist

Alarms and Reports Archives ControlST Upgrade

Controller / No Diag- Proc- Forced Control Non-- Histori- System Install Up- Down-
HMI Pairs hard- nostic ess points Con- volatile an archive new grade load
ware alarm alarm report stant Ram archive Con- devices devi-
alarms history history report report trolST ces
for 30 for 30
days days

GT1_SVR /
CRM1_SVR

GT2_SVR /
CRM1_SVR

ST1_SVR /
CRM1_SVR

CRM2_SVR

CRM3_SVR

In preparation for the upgrade, identify a backup storage device. Select a network drive or
server to save the backup information prior to the upgrade. It is recommended the storage
device is not a device included in the upgrade process.

The user should not make application code changes during the upgrade process. These
changes should be made before the start of the upgrade process or after it is complete.

2.1 Pre-upgrade System Data Collection

Verify there is a minimum of 10 GB of system disk space for each version of the
ControlST software suite installed, in addition to operating system requirements. System
information must be collected from all controllers.

Ø To collect system data

1. Close all programs currently open.
2. From the Component InfoView, select the Status tab and verify the controllers
are at an Equal state.

6 GEI-100694L ControlST Software Suite Upgrade

 3. Verify no outstanding diagnostic or process alarms, such as defective I/O packs or
network hardware, are present that will interfere with the site upgrade.
4. Generate a Forced Points report:
a. Open the project *.tcw file.
b. From the Tree View, double-click the controller to display the Component
Editor.
c. From the toolbar, click the Go On/Offline to connect the controller online.
d. From the View menu, click Forced Variables.
e. From the Forced Variables dialog box File menu, select Print Preview, and
click the disk icon to save a pdf of the forced variable list for archiving to the
network drive or server previously selected.
f. Repeat for all controllers.

Instruction Guide GEI-100694L 7

 5. Generate a Control Constants report:
a. Open the project *.tcw file.
b. From the Tree View, double-click the controller to display the Component
Editor.
c. From the toolbar, click the Go On/Offline to connect the controller online.
d. From the View menu, click Control Constants.
e. From the Control Constants dialog box File menu, click Reconcile
Differences.
f. If there are differences between the initial and live values of the control
constants, a Difference Report displays. From the Control Constants
dialog box File menu, click Export to CSV and save the file to the selected
backup storage device. Determine the best course of action to address these
discrepancies.
g. After all the differences are reconciled, from the Control Constants dialog
box File menu, click Export to CSV and save the file to the selected backup
storage device.
h. If you require time to address these, click Print Preview and the disk icon to
save a pdf of the Control Constants report (this would include the live and
initial values of the control constants).
i. Save the file to the selected backup storage device.
j. Repeat for all the controllers.
6. Generate a Nonvolatile RAM Report:
a. Open the project *.tcw file.
b. From the Tree View, double-click the controller to display the Component
Editor.
c. From the toolbar, click the Go On/Offline to connect the controller online.
d. From the View menu, click Global Variables.
e. From the Global Variables dialog box, right-click on one of the displayed
column names and select Organize Columns.
f. From the Organize Columns dialog box, verify Nonvolatile displays in the
Shown list and not in the Hidden list.
g. Sort on the Nonvolatile column (click on the column name to sort) until all
cells that are True are grouped together.
h. Capture screen copies of all variables Nonvolatile and their current value and
save to a file.

• Select the window you want to copy and press the

Alt + Print Scrn keys to capture the screen.

• Open WordPad and paste the screen to the page.

• Save to the selected storage device.

i. Repeat for all the controllers.

8 GEI-100694L ControlST Software Suite Upgrade

The Totalizer data does not 7. Capture Totalizer data.
change during a controller
a. Open the project .tcw file to display the System Editor.
firmware download or restart.
b. From the Tree View, double-click the controller to display the Component
Editor.
c. From the toolbar, click Go On/Offline to connect the controller online.
d. From the Device menu, click Administer and Totalizers. Select the
designated processor and click OK. The Totalizers dialog box displays.

e. Record the Totalizer data for each controller by taking a screen copy of the
values. (The Save selection from the dialogue box does not capture the actual
values. It records the Identifier number only.) The Totalizer data can also be
recorded by taking a screen copy of each controller using the HMI screens.
f. Repeat this procedure for all controllers.

Instruction Guide GEI-100694L 9

 2.2 Non-CMS System Archive
After all other preparations are complete, archive the master *.tcw system file that was
determined to be equal in the section Pre-upgrade System Data Collection, step 2.

Ø To archive the *.tcw system file

1. Identify the master workstation where the Mark VIe *.tcw system is stored.
2. Open the running software from the master workstation device.
3. Ensure all the system components are saved.
4. From the File menu, select Archive System.

5. From the Archive System dialog box, click All and OK.
6. Save the zipped file to a storage device.
7. From the master workstation, backup the Master folder.
8. From the Historian* workstation device (if a GE-supplied Historian exists), archive
the Historian data to the selected backup storage device.
9. If the WorkstationST* Status Monitor, WorkstationST Alarm Viewer, and Trender
features are currently configured to display non-English text, then prior to
uninstalling or installing the ControlST software suite, create a backup copy of the
folders containing translated Resource DLLs. Refer to the section, Multilanguage
Support.

10 GEI-100694L ControlST Software Suite Upgrade

 2.3 CMS System Archive
Ø To archive the *.tcw system file
1. Identify the Master Server where the *.tcw software is installed.
2. Open the running software from the Master Server Workstation where the *.tcw
system file is stored (E:\Site\local_checkout).
3. Ensure all the system components are saved.
4. Ensure all the system components are checked in to Configuration Management
System (CMS).
5. Perform a recursive GET from all Workstations to verify all components are at the
Equal state.

− From the System Editor Tree View, right-click the system icon (the top
item in the tree), select CMS, and click Get Latest Version.
6. From the File menu, select Archive System.
7. From the Archive System dialog box, click All and OK.
8. From the Save As dialog box, save the .zip file to a separate storage device, and
then save it to an HMI that is not affected by the current upgrade.
9. From the Historian workstation device (if a GE-supplied Historian exists), archive
the Historian data to the selected backup storage device.
10. If the WorkstationST Status Monitor, WorkstationST Alarm Viewer, and Trender
features are currently configured to display non-English text, then prior to
uninstalling or installing the ControlST software suite, create a backup copy of the
folders containing translated Resource DLLs. Refer to the section, Multilanguage
Support.

2.4 Shared IONet

Refer to GEH-6812, Mark Beginning with ControlST V04.06, Shared IONet allows two controllers to share inputs
Controllers Shared IONet User from I/O modules. If this new feature is desired, the following items must be considered
Guide for more information. during an upgrade:

• If a Mark VIeS Safety controller is configured, perform an upgrade on this controller

first.
• If present, the Mark VIeS Safety controller becomes the new grand master for NTP
time synchronization. Verify that the NTP settings are identical for each controller.
• Identify I/O modules that are not supported by this feature.
• Controller IONet IP Addresses (third octet) may need to be modified.
• The I/O may need to be compressed and the controller restarted. Further
troubleshooting may be required.

Instruction Guide GEI-100694L 11

3 Platform Software Upgrade
This section describes how to upgrade the ControlST software suite using the ControlST
DVD. The upgrade process requires that the procedures be performed in the order listed.

Install the appropriate options from the GE ControlST DVD

on all workstations, HMIs, and computers. Do not install the
CMS server application on any other computer except the
HMI that is currently used as the CMS server.
Attention

Note If working in a CMS environment, the upgrade process requires coordination with,
and the cooperation of, other clients and users on the system. A system administrator
should upgrade the master workstation (master copy) first. This requires that all master
system files under CMS control be checked out of the repository for the update and
checked back in after the update. Build changes and downloads to devices, libraries, or
workstations made by other users while the master system files are checked out will be
lost since their access is limited to a read-only copy of the data.

These procedures assume that the user is upgrading their existing ControlST software
suite and have in their possession, the GE ControlST DVD, Universal Serial Bus (USB)
Protection Device (UPD or dongle), the access level privileges, and required system
passwords.
The release and version Ø To upgrade to a new version of the ControlST software suite
numbers displayed in the
1. Verify the C:\ hard drive has a minimum of 10 GB available disk space for installing
following dialog boxes may
the new ControlST software suite version. Free up adequate space if necessary before
vary from those displayed
proceeding with the installation.
during actual installation. The
content of the dialog boxes 2. Remove the Universal Serial Bus (USB) Protection Device (UPD).
may also vary based upon the 3. Place the new ControlST DVD into the CD/DVD drive. The installation starts
actual version being installed.
automatically. If the installation does not start automatically, use Windows® Explorer
to navigate to the CD-ROM drive and double-click on setup.exe. The Read Me
First message box displays.

12 GEI-100694L ControlST Software Suite Upgrade

 4. Click Continue (or OK).

Instruction Guide GEI-100694L 13

 From the Setup – ControlST
Software Suite dialog box,
select Configuration Tools
Package .

If required for this computer,

select WorkstationST .

Select additional options as

required for the computer being
upgraded.

An explanation of the options is

provided in the following list.

14 GEI-100694L ControlST Software Suite Upgrade

 GE Installation options:

Configuration Tools Package This is the distribution of the ToolboxST application

and its packages for configuration of the various controller types that it supports. The
Configuration Tools Package is required on each HMI that will be involved in the site
configuration - it is typically installed on all HMIs.

WorkstationST Application This is the runtime portion of the HMI or Historian,

which communicates with controllers to collect real-time data and alarm information for
the HMI. It includes the EGD Configuration Server which is the real-time server of the
configuration information. The WorkstationST application must be installed on each HMI
and Historian.

CMS Server This is the Configuration Management Server. This package should only
be installed on one HMI, the one designated as the site's CMS Server (if used) [S-CMS =
Server].

Hart® Message Server This is a special package that operates as a Hart Message
Server for Emerson® AMS® support. It is typically installed on only one HMI at the site
(if used).

Simulink™ Block Lib This is a special block library used for MATLAB™
configuration and simulation. It is only installed if this HMI requires that support (most
don't).

Historian Reports This is a Historian Reports package that is only installed on site
Historians, not on HMIs.

eTCSS Tools Package This package provides some of the tools that previously
were supplied on the eTCSS distribution to support earlier generation controller types.
This includes tools such as the Control System Solutions (toolbox), the SDB Server,
AcDcEx, COI, LCI, and Innovation Series Controllers. It is only installed if this HMI is
required to configure those controllers.

If any of these products had been previously installed on this computer by an eTCSS CD,
then all of these must be uninstalled before proceeding with installing this Tools Package
from the ControlST Software Suite DVD. These old products can by uninstalled by using
the Microsoft Add or Remove Programs dialog and uninstalling the entry Uninstaller –
V03.00.27C. (The version may be different). Refer to the figure Add or Remove Programs
.

eTCSS Runtime Products This package includes runtime files for various
controllers, including Mark* VI, EX2100, and LS2100 controllers. It is only installed on
an HMI if it is required to configure those controllers.

If any of these products had been previously installed on this computer by an eTCSS CD,
then all of these must be uninstalled before proceeding with installing this Tools Package
from the ControlST Software Suite DVD. These old products can by uninstalled by using
the Microsoft Add or Remove Programs dialog and uninstalling the entry Uninstaller –
V03.00.27C. (The version may be different.) Refer to the following figure.

Instruction Guide GEI-100694L 15

 Add or Remove Programs

16 GEI-100694L ControlST Software Suite Upgrade

 3.1 Configuration Tools (ToolboxST* Application)
At this point if Configuration Tools Package was selected, the installation begins.

Ø To upgrade the configuration tools (ToolboxST application)

1. From the Setup dialog box, click Install.
2. The Welcome dialog box displays. Click Next. The License Agreement dialog
box displays.
3. To continue the installation you must accept the agreement. Select Agree.
4. Click Next. The Destination Folder dialog box displays.
5. Click Next. The Custom Setup (or Select Features) dialog box displays

6. Click Next, the Ready to Install window displays.

7. Click Install. A progress window displays. When the installation is complete, click
Finish.

Instruction Guide GEI-100694L 17

 3.2 WorkstationST Application
When the Configuration Tools (ToolboxST application) installation is complete, the Setup
message box displays.

Ø To upgrade the WorkstationST Application

1. Click Next. The License Agreement dialog box displays.

2. To continue the installation you must accept the agreement. Select Agree.
3. Click Next. The User Information dialog box displays.
4. Enter the Full Name of the computer and the Organization name, and select the
allowed user(s).
5. Click Next. The Destination Folder dialog box displays.
6. Click Next. The Custom Setup (or Select Features) dialog box displays.

Note The WorkstationST Alarm Viewer can be installed by itself for use on a remote
computer.

18 GEI-100694L ControlST Software Suite Upgrade

 7. Click Next.
8. A progress window displays. When the installation is complete, click Finish.

3.3 Other Installation Options

The process repeats itself (starting with the Setup message box).

Ø To install other options

1. Click Yes and follow the installation dialog boxes to install previously selected
additional options (CMS Server, Hart Message Server, Simulink Block Lib, Historian
Reports, eTCSS Tools Package, or eTCSS Runtime Products). When complete, the
following message box displays.

2. Click Yes to exit Setup.

3. Reinstall the Universal Serial Bus (USB) Protection Device (UPD).

Instruction Guide GEI-100694L 19

 3.4 Remove Previous ControlST Software Suite

Note When a system has new EX2100e or LS2100e controllers, you must have the old
version runtime software present with the new version runtime software for an upgrade to
be performed. Once upgrade is completed then the old software can be removed

Ø To remove the previous (older) version of the ControlST software suite

Refer to the section, Known 1. From the Start menu select Settings, click Control Panel, and double-click Add
Issues, item D, regarding or Remove Programs.
ARES blocks before
2. Select GE Configuration Tools Package (or in older versions, GE ControlST
continuing.
Package) and click Remove.
3. When the removal is complete, close the Add or Remove Programs window.
4. When backups were made of translated Resource DLL folders, after completing the
ControlST software suite installation, refer to the section, Multilanguage Support to
restore the translated Resource DLLs prior to continuing with the upgrade process.
5. Repeat the installation and removal for all HMIs that require a ControlST software
suite upgrade.

Note Remember to install the Hart Message Server and CMS Server on appropriate
computers as you continue the upgrade process.

3.5 CMS Server

Ø To upgrade the CMS Server
1. When the WorkstationST application installation is complete, the Setup message
box for the CMS Server displays.

2. Click Next. The License Agreement dialog box displays.

3. To continue the installation you must accept the agreement. Select Agree.
4. Click Next. The Destination Folder dialog box displays.
5. Click Next. The Ready to Install dialog box displays.
6. Click Install. A progress window displays. When the installation is complete, click
Finish.

20 GEI-100694L ControlST Software Suite Upgrade

4 System and Component Upgrades
The ControlST software suite supports a variety of control equipment. These products
include updated firmware for the equipment and configuration tools that are available as
component editors inside the ToolboxST application. When a new version is installed,
newer versions of some components may be installed as well. To use the new versions,
you must upgrade each component.

4.1 System Upgrade

Ø To upgrade the *.tcw system file in a CMS environment
1. Open the running software from the Master Server Workstation device where the *.
tcw system file is stored (E:\Site\local_checkout). The following message may
display.

2. Click No to upgrade the system to the new version. The system displays in the
System Editor.

or

Click Yes to keep the system in the old version.

Note Once the selection is made to keep the old version, upgrade prompts do not display
when opening the system file in the future, unless the Maintain Compatibility property of
the system is turned off. This option allows the use of different ToolboxST versions for
different devices in the same system. If an attempt is made to use a feature incompatible
with the file version the system is in (such as Shared IONet between V04.05 and V04.06),
a warning displays and gives the option to cancel.

3. If CMS server is used to manage the *.tcw system file, from the Tree View,
right-click the system icon (the top item in the tree), select CMS and click Check
Out. If a CMS server is not used, go to step 5.

Instruction Guide GEI-100694L 21

 4. Click OK.
5. From the File menu, click Save.

6. Click OK.
7. Close the System Information Editor.
8. From the System Editor File menu, click Save System.

9. If a LiveView is included in the system, perform the following, if not, go to step 10.
a. Using the new version, open the LiveView screen in edit mode.
b. Save and close the LiveView.
c. Reopen the LiveView screen to display LiveView in the new version.
10. For CMS systems, from the Tree View, right-click the system icon (the top item in
the tree), select CMS and click Check In.

22 GEI-100694L ControlST Software Suite Upgrade

 4.2 Library Upgrade

Libraries must be upgraded before controllers can be

upgraded.

Attention

Ø To upgrade the libraries

1. If CMS server is used to manage the *.tcw system file, from the System Editor
Tree View, right-click a library container, select CMS and click Check Out. If a
CMS server is not used, go to step 2.
2. From the System Editor Tree View, double-click a library container to display the
Component Editor. The following message box displays.

3. Click OK. A message box explaining the changes displays.

4. Click OK.

Instruction Guide GEI-100694L 23

24 GEI-100694L ControlST Software Suite Upgrade
 5. Click Next. The following Wizard screen displays.

6. From the Component Editor’s Summary View, check the Directory and verify
the BlockLibs are upgraded by reviewing their version references.
7. Click Save. If the following message box displays, click OK.

Instruction Guide GEI-100694L 25

 8. From the Component InfoView Log tab, check for and correct any errors.

9. From the toolbar, click Save and Validate.

Note Instance All is not recommended.

10. Close the library.

11. For CMS systems, from the Tree View, right-click the library container, select CMS
and click Check In.
12. Repeat this procedure for the remaining library containers displayed in the Tree
View.

26 GEI-100694L ControlST Software Suite Upgrade

 4.3 Controller Upgrade
The procedure for upgrading controller components is similar to that for the libraries.
Some components have optional libraries referenced that do not automatically get
upgraded. The following steps explain how to upgrade a component with or without
optional library references.

Ø To upgrade configured controller components

1. If a CMS server is used to manage the *.tcw system file, from the System Editor
Tree View, right-click a controller component, select CMS and click Check Out. If
a CMS server is not used, go to step 2.
2. From the System Editor Tree View, double-click a controller component to
display the Component Editor. The following message box displays.

3. Click OK. The following message box explaining the changes may display.

Instruction Guide GEI-100694L 27

 4. Click OK.
5. When a Watch Window exists in a component, a Watch Window upgrade message
box displays, click OK.
6. From the File menu, select Upgrade. If prompted, enter the required password. The
following message box displays.

7. Click OK. The LAN modules display as Warnings in the Log tab.
8. When a newer version of a referenced external block library is available in the new
installation, an Upgrade External Block Library dialog box displays, select the
latest version and click OK.

28 GEI-100694L ControlST Software Suite Upgrade

 9. From the Component Info View, select the Log tab, check for and correct any
errors from the upgrade. Also, review all warnings and correct if necessary.

Note Instance All is not recommended.

Instruction Guide GEI-100694L 29

30 GEI-100694L ControlST Software Suite Upgrade
 10. From the Component Info View, select the Log tab. Check for and correct any
errors from the build. Also, review all warnings and correct if necessary.

Note The warning displays because the I/O packs in V04.06 are enabled to use multicast
IP addressing on the outputs from the controller. The warning is issued to ensure that
during this transition all I/O packs and the associated controller are downloaded and
restarted. The download and restart are forced to ensure that communications between the
controller and the I/O packs are updated to the new multicast addressing scheme.

Instruction Guide GEI-100694L 31

 11. If errors (or warnings) were corrected, click the Build button and click OK in the
message box that displays.
12. Save and Close the component.
13. Repeat this procedure for the remaining Mark VIe components.

32 GEI-100694L ControlST Software Suite Upgrade

 4.4 Upgrade Firmware
Refer to the following table when upgrading BPPB or BPPC controllers to ensure use of
the correct I/O module form.
Processor Availability

I/O Module Form Function Form Minimum

with with ControlST*
BPPB BPPC ** Version for
BPPC
IS230PCAA H1A Core Analog H1B 4.03

IS230PCLA H1A Core Analog - Aero H1B 4.03

IS220PDII H1A Isolated Discrete Input H1B 4.03

IS220WEMA H1A Wind Converter Main Control H1B 4.03

IS220WEMA H2A Solar Inverter Main Control H2B 4.03
IS220PAIC H1A Analog Input and Output H1B 4.04

IS220PAIC H2A Analog I/O (with 0-200 mA support) H2B 4.04

IS220PDIA H1A Discrete Input H1B 4.04

IS220PDIO H1A Discrete Input and Output H1B 4.04

IS220PDOA H1A Discrete Output H1B 4.04

IS220PCNO H1A CANopen® Master Gateway H1B 4.04

IS220PPRF H1A PROFIBUS® Master Gateway H1B 4.04

I/O Form Function Form Minimum

Module with with ControlST*
BPPB BPPC ** Version for
BPPC
IS220PTCC H1A Thermocouple inputs with -8 to 45 mV span H1B 4.06

IS220PTCC H2A Thermocouple inputs with additional B, N, and R types and -20 to H2B 4.06
95 mV span for all inputs

IS220PAOC H1A Analog output H1B 4.06

IS220PRTD H1A Resistance Temperature Device (RTD) input H1B 4.06

IS215WEPA H2A Wind pitch control system (PCS) 30 Nm without CANBus, ESS H2B 4.06

IS215WEPA H1A Wind PCS 30 and 40 Nm with CANBus, non-ESS H1B 4.06
IS215AEPA H1A Wind PCS 20 Nm for both non-ESS and ESS versions H1C 4.06
IS215AEPC H1A Wind PCS 20 Nm non-ESS H1D 4.06
IS215AEPC H1B Wind PCS 20 Nm ESS H1E 4.06
IS215AEPC H1C Wind PCS 30 Nm without CANBus H1F 4.06
Wind PCS 30 and 40 Nm with CANBus
IS220WETA H1A Wind ESS Top box H1B 4.06

IS220PHRA H1A HART® Enabled Analog Input/Output Module H1B 4.07

IS220PPDA H1A Power Distribution System Feedback Module H1B 4.07

IS220PPRA H1A Emergency Turbine Protection Module H1B 4.07

IS220PPRA S1A Emergency Turbine Protection Module (SIL capable) S1B 4.07

Instruction Guide GEI-100694L 33

 IS220PPRO H1A Turbine Protection Module H1B 4.07
Turbine Protection Module (SIL capable) S1B

IS220PSCA H1A Serial Communication I/O Module H1B 4.07

IS220PTUR H1A Turbine Specific Primary Trip Module H1B 4.07

Firmware can be upgraded for just the I/O module being replaced, or for multiple I/O
modules and the Mark VIe controller.

Ø To upgrade the firmware for just the I/O module being replaced

Note In a Triple Modular Redundant (TMR) set, the firmware for all three I/O modules
is upgraded.

1. From the Component Editor Hardware tab Tree View, right-click the I/O
module and select Upgrade.

Change the firmware version. Refer to the table, Processor Availability for
minimum required version.

Select
V04.03
or later.

2. Click OK, then click Go On/Offline to go online with the controller.

34 GEI-100694L ControlST Software Suite Upgrade

 Ø To upgrade multiple I/O modules and the controller
1. From the Component Editor File menu, select Upgrade. Change the firmware
version(s).

Refer to the table, Processor Availability for minimum required version.

2. Click OK, then click Go On/Offline to go online with the controller.

Instruction Guide GEI-100694L 35

 4.5 Controller Download
The controller components must now be downloaded.

Ø To download to the controllers

1. If using a Shared IONet group, verify that all Component Editors have been saved
and closed. It is recommended that controller downloads be performed from the
System Editor. Refer to GEH-6812, Mark Contollers Shared IONet User Guide.
2. If not using a Shared IONet group, double-click the controller to display the
Component Editor.
3. From the Component InfoView, select the Log tab. Check for and correct any
errors. Also, review all warnings and correct if necessary.
4. If errors were corrected, click the Build button and return to step 2 until there are no
errors or warnings.
5. Go online with the controller

From the toolbar, click Download to download to the

controller. When the welcome page displays, click Next.

Go online with the

controller.

Note When performing a first-time download for an upgrade or initial power sequence,
do not manually check or uncheck any I/O packs or controllers during the download
Wizard.

36 GEI-100694L ControlST Software Suite Upgrade

 Each controller (R, S, and T) requires a restart with a Base
Load, Firmware, or Application Code download. The amount
of time required for this varies by site and configuration.
Allow adequate time for the controller to restart.
Attention

While the controllers are downloading, the following status window displays.

Note Do not restart the controllers or I/O packs during the download. The ToolboxST
application does this automatically. This could lead to failed I/O packs.

Instruction Guide GEI-100694L 37

 6. From the toolbar, click Download to download to the I/O packs.

Note Do not restart the controllers or I/O packs during the download. The ToolboxST
application does this automatically. This could lead to the failure of I/O packs.

While the I/O packs are downloading, the following status window displays.

7. From the Component InfoView, select the Log tab. Check for and correct any
errors from the download. Also, review all warnings and correct if necessary.

Note Do not restart the controller while fixing errors.

38 GEI-100694L ControlST Software Suite Upgrade

 The I/O pack will have a red X mark as shown in the following figure if it is not
communicating with the controller.

Instruction Guide GEI-100694L 39

40 GEI-100694L ControlST Software Suite Upgrade
 8. After the controller has restarted, from the toolbar, click Build. Resolve any errors
prior to download.
9. From the toolbar, click Download.
10. Refer to the section, Post Upgrade and perform the controller related (first four)
checks in the list.
11. For CMS systems, from the System Editor Tree View, right-click the controller
component, select CMS and click Check In.
12. Repeat this download procedure for all controllers.

4.6 HMI Upgrade

After all libraries and controller components have been upgraded, use the following
procedure to upgrade the HMIs in the system.

Ø To upgrade HMIs
1. If the WorkstationST Status Monitor, WorkstationST Alarm Viewer, and Trender
features are currently configured to display non-English text, refer to the section,
Multilanguage Support. If not, go to step 2.
2. If a CMS server is used to manage the *.tcw system file, from the System Editor
Tree View, right-click an HMI component, select CMS and click Check Out. If a
CMS server is not used, go to step 3.
3. From the Tree View, double-click the HMI component to display the Component
Editor.
4. From the toolbar, click Download. If any modification exists since the last
download, a Build starts.

Instruction Guide GEI-100694L 41

42 GEI-100694L ControlST Software Suite Upgrade
 5. Click Finish.
6. When the download is complete, from the toolbar, click Go Online.
7. If CIMPLICITY project is used, perform steps 7 and 8. If not, go to step 9. After the
HMI Device is online, the HMI importer runs to populate and/or update the
CIMPLICITY project. From the InfoView Status tab, the HMI item displays HMI
Importer is Running.
8. After the HMI Importer is complete, a time stamp is recorded. From the InfoView
Status tab, the HMI item displays HMI Importer is Ready to Import.
9. If a backup copy of the Status Monitor, Alarm Viewer, and Trender translated
Resource DLL folders was made in step 1, refer to the section, Multilanguage
Support to restore the folders. If not, go to step 2.
10. For CMS systems, from the System Editor Tree View, right-click the HMI
component, select CMS and click Check In.
11. Repeat this procedure for all HMIs and Historian components applicable to the
upgrade.

Instruction Guide GEI-100694L 43

 4.7 Post Upgrade
After the installation is complete and the upgrade process has been performed on all
libraries, controllers, packs, and HMIs, perform the following checks:

• Forced Variable checks: Generate a forced variable report as performed in the section
Pre-upgrade System Data Collection. Compare both reports. Restore any necessary
forces that were initially identified if necessary.
• Non-volatile RAM checks: Generate a Non-volatile RAM report as performed in the
section Pre-upgrade System Data Collection. Verify the values are retained.
• Control Constant reports: Generate a new control constant report as performed in the
section Pre-upgrade System Data Collection. Check for differences with the previous
report (before upgrade). Correct any differences if necessary.
• Capture Totalizer Data checks: Generate Totalizer data as performed in the section
Pre-upgrade System Data Collection. Check for differences with the data (before
upgrade). Correct any differences if necessary.
• If a GE Historian exists, ensure it is collecting data from the upgraded controllers.
• Verify the reference HMI components are exchanging data.
• Verify any third-party communication such as GSM, Modbus, and OPC devices.

44 GEI-100694L ControlST Software Suite Upgrade

5 Special Procedures
This section provides information on new features that require special consideration, but
are not always needed, such as multi-language translations and shared IONet.

5.1 Multilanguage Support

This process must be done on each HMI that uses non-English

displays before starting the upgrade process.

Attention

Note The folder name containing the translated resource DLLs is based on the Language
Culture Name. For example, for resource DLLs translated into French (Luxembourg)
the folder name is fr-LU and for resource DLLs translated into Spanish (Peru) the
folder name is es-PE. For a complete list of possible folder names, refer to Appendix A
Language Culture Names.

Note On Windows XP computers, the ControlST software suite features are installed in
the \Program Files\GE Energy folder. On Windows 7 64-bit computers, the ControlST
software suite features are installed in the \Program Files (x86)\GE Energy folder.

Ø To back up the translated Resource DLL folders for Multilanguage

display

Each language folder contains several files that end with .resources.dll extension. It may
also contain the <application name>Dictionary.txt file, a tab separated value file that
contains the string translations used to create the .resource.dll files. It may also contain a
translated online help manual that has a .chm extension.
1. For the WorkstationST Status Monitor create a backup of the folder:
Program Files\GE Energy\WorkstationST Features\<language culture
name>
or
Program Files\GE Energy (x86)\WorkstationST Features\<language
culture name>
2. For the WorkstationST Alarm Viewer create a backup of the folder:
Program Files\GE Energy\WorkstationST Alarm Viewer\<language
culture name>
or
Program Files\GE Energy (x86)\WorkstationST Alarm Viewer\<language
culture name>
3. For the Trender create a backup of the folder:
Program Files\GE Energy\ToolboxST\Vxx.xx.xxC\OperatorTools
\<language culture name>
or
Program Files\GE Energy (x86)\ToolboxST\Vxx.xx.xxC\OperatorTools
\<language culture name>

Instruction Guide GEI-100694L 45

 4. Install the ControlST software suite. Refer to the section, Platform Software Upgrade
to install the features that you would normally install.

After the installation of the ControlST software suite is complete, perform the following
procedure to restore the translated Resource DLL folders before continuing with the
upgrade process.

This process must be done on each HMI that uses non-English

displays.

Attention

Ø To restore the translated Resource DLL folders from the backup location
for Multilanguage display
1. Restore the WorkstationST Status Monitor Resource DLLs from the backup folder
to:
Program Files\GE Energy\WorkstationST Features\<language culture
name>
or
Program Files\GE Energy (x86)\WorkstationST Features\<language
culture name>
2. Restore the WorkstationST Alarm Viewer Resource DLLs from the backup folder to:
Program Files\GE Energy\WorkstationST Alarm Viewer\<language
culture name>
or
Program Files\GE Energy (x86)\WorkstationST Alarm Viewer\<language
culture name>
3. Restore the Trender Resource DLLs from the backup folder to:
Program Files\GE Energy\ToolboxST\Vxx.xx.xxC\OperatorTools
\<language culture name>
or
Program Files\GE Energy (x86)\ToolboxST\Vxx.xx.xxC\OperatorTools
\<language culture name> where Vxx.xx.xxC is the version of the application just
installed.

After restoring the Resource DLLs the user may see non-translated strings in the
WorkstationST Status Monitor, WorkstationST Alarm Viewer, or Trender if these strings
were added or changed in the application in a software release that occurred after the
Resource DLLs were created.

46 GEI-100694L ControlST Software Suite Upgrade

6 Appendix A Language Culture Names
The following table lists the available cultures and subcultures. The Name column
contains names used as the Language component of all file names and used as directory
names that contain resource files for that culture.

Note Right-to-left languages are not supported.

Display Name Name Display Name Name

Afrikaans af Lao (Lao P.D.R.) lo-LA

Afrikaans (South Africa) af-ZA Latvian lv

Albanian sq Latvian (Latvia) lv-LV

Albanian (Albania) sq-AL Lithuanian lt

Alsatian (France) gsw-FR Lithuanian (Lithuania) lt-LT

Amharic (Ethiopia) am-ET Lower Sorbian (Germany) dsb-DE

Armenian hy Luxembourgish (Luxembourg) lb-LU

Armenian (Armenia) hy-AM Macedonian mk

Assamese (India) as-IN Macedonian (Former Yugoslav mk-MK

Republic of Macedonia)

Azeri az Malay ms

Azeri (Cyrillic, Azerbaijan) az-Cyrl-AZ Malay (Brunei Darussalam) ms-BN

Azeri (Latin, Azerbaijan) az-Latn-AZ Malay (Malaysia) ms-MY

Bashkir (Russia) ba-RU Malayalam (India) ml-IN

Basque eu Maltese (Malta) mt-MT

Basque (Basque) eu-ES Maori (New Zealand) mi-NZ

Belarusian be Mapudungun (Chile) arn-CL

Belarusian (Belarus) be-BY Marathi mr

Bengali (Bangladesh) bn-BD Marathi (India) mr-IN

Bengali (India) bn-IN Mohawk (Mohawk) moh-CA

Bosnian (Cyrillic, Bosnia and bs-Cyrl-BA Mongolian mn

Herzegovina)

Bosnian (Latin, Bosnia and bs-Latn-BA Mongolian (Cyrillic, Mongolia) mn-MN

Herzegovina)

Breton (France) br-FR Mongolian (Traditional mn-Mong-CN

Mongolian, PRC)

Bulgarian bg Nepali (Nepal) ne-NP

Bulgarian (Bulgaria) bg-BG Norwegian no

Catalan ca Norwegian, Bokmål (Norway) nb-NO

Catalan (Catalan) ca-ES Norwegian, Nynorsk (Norway) nn-NO

Chinese (Hong Kong S.A.R.) zh-HK Occitan (France) oc-FR

Chinese (Macao S.A.R.) zh-MO Oriya (India) or-IN

Instruction Guide GEI-100694L 47

 Display Name Name Display Name Name
Chinese (People's Republic of zh-CN Pashto (Afghanistan) ps-AF
China)

Chinese (Simplified) zh-CHS Polish pl

Chinese (Singapore) zh-SG Polish (Poland) pl-PL

Chinese (Taiwan) zh-TW Portuguese pt

Chinese (Traditional) zh-CHT Portuguese (Brazil) pt-BR

Corsican (France) co-FR Portuguese (Portugal) pt-PT

Croatian hr Punjabi pa

Croatian (Croatia) hr-HR Punjabi (India) pa-IN

Croatian (Latin, Bosnia and hr-BA Quechua (Bolivia) quz-BO

Herzegovina)

Czech cs Quechua (Ecuador) quz-EC

Czech (Czech Republic) cs-CZ Quechua (Peru) quz-PE

Danish da Romanian ro
Danish (Denmark) da-DK Romanian (Romania) ro-RO

Dari (Afghanistan) prs-AF Romansh (Switzerland) rm-CH

Dutch nl Russian ru
Dutch (Belgium) nl-BE Russian (Russia) ru-RU

Dutch (Netherlands) nl-NL Sami, Inari (Finland) smn-FI

English en Sami, Lule (Norway) smj-NO

English (Australia) en-AU Sami, Lule (Sweden) smj-SE

English (Belize) en-BZ Sami, Northern (Finland) se-FI

English (Canada) en-CA Sami, Northern (Norway) se-NO

English (Caribbean) en-029 Sami, Northern (Sweden) se-SE

English (India) en-IN Sami, Skolt (Finland) sms-FI

English (Ireland) en-IE Sami, Southern (Norway) sma-NO

English (Jamaica) en-JM Sami, Southern (Sweden) sma-SE

English (Malaysia) en-MY Sanskrit sa

English (New Zealand) en-NZ Sanskrit (India) sa-IN

English (Republic of the en-PH Scottish Gaelic (United Kingdom) gd-GB

Philippines)

English (Singapore) en-SG Serbian sr

English (South Africa) en-ZA Serbian (Cyrillic, Bosnia and sr-Cyrl-BA

Herzegovina)

English (Trinidad and Tobago) en-TT Serbian (Cyrillic, Montenegro) sr-Cyrl-ME

English (United Kingdom) en-GB Serbian (Cyrillic, Serbia and sr-Cyrl-CS

Montenegro (Former))

English (United States) en-US Serbian (Cyrillic, Serbia) sr-Cyrl-RS

48 GEI-100694L ControlST Software Suite Upgrade

 Display Name Name Display Name Name
English (Zimbabwe) en-ZW Serbian (Latin, Bosnia and sr-Latn-BA
Herzegovina)

Estonian et Serbian (Latin, Montenegro) sr-Latn-ME

Estonian (Estonia) et-EE Serbian (Latin, Serbia and sr-Latn-CS

Montenegro (Former))

Faroese fo Serbian (Latin, Serbia) sr-Latn-RS

Faroese (Faroe Islands) fo-FO Sesotho sa Leboa (South Africa) nso-ZA

Filipino (Philippines) fil-PH Setswana (South Africa) tn-ZA

Finnish fi Sinhala (Sri Lanka) si-LK

Finnish (Finland) fi-FI Slovak sk

French fr Slovak (Slovakia) sk-SK

French (Belgium) fr-BE Slovenian sl

French (Canada) fr-CA Slovenian (Slovenia) sl-SI

French (France) fr-FR Spanish es

French (Luxembourg) fr-LU Spanish (Argentina) es-AR

French (Principality of Monaco) fr-MC Spanish (Bolivia) es-BO

French (Switzerland) fr-CH Spanish (Chile) es-CL

Frisian (Netherlands) fy-NL Spanish (Colombia) es-CO

Galician gl Spanish (Costa Rica) es-CR

Galician (Galician) gl-ES Spanish (Dominican Republic) es-DO

Georgian ka Spanish (Ecuador) es-EC

Georgian (Georgia) ka-GE Spanish (El Salvador) es-SV

German de Spanish (Guatemala) es-GT

German (Austria) de-AT Spanish (Honduras) es-HN

German (Germany) de-DE Spanish (Mexico) es-MX

German (Liechtenstein) de-LI Spanish (Nicaragua) es-NI

German (Luxembourg) de-LU Spanish (Panama) es-PA

German (Switzerland) de-CH Spanish (Paraguay) es-PY

Greek el Spanish (Peru) es-PE

Greek (Greece) el-GR Spanish (Puerto Rico) es-PR

Greenlandic (Greenland) kl-GL Spanish (Spain) es-ES

Gujarati gu Spanish (United States) es-US

Gujarati (India) gu-IN Spanish (Uruguay) es-UY

Hausa (Latin, Nigeria) ha-Latn-NG Spanish (Venezuela) es-VE

Hindi hi Swedish sv

Hindi (India) hi-IN Swedish (Finland) sv-FI

Hungarian hu Swedish (Sweden) sv-SE

Instruction Guide GEI-100694L 49

 Display Name Name Display Name Name
Hungarian (Hungary) hu-HU Tajik (Cyrillic, Tajikistan) tg-Cyrl-TJ

Icelandic is Tamazight (Latin, Algeria) tzm-Latn-DZ

Icelandic (Iceland) is-IS Tamil ta

Igbo (Nigeria) ig-NG Tamil (India) ta-IN

Indonesian id Tatar tt
Indonesian (Indonesia) id-ID Tatar (Russia) tt-RU

Inuktitut (Latin, Canada) iu-Latn-CA Telugu te

Inuktitut (Syllabics, Canada) iu-Cans-CA Telugu (India) te-IN

Irish (Ireland) ga-IE Thai th

isiXhosa (South Africa) xh-ZA Thai (Thailand) th-TH

isiZulu (South Africa) zu-ZA Tibetan (PRC) bo-CN

Italian it Turkish tr
Italian (Italy) it-IT Turkish (Turkey) tr-TR

Italian (Switzerland) it-CH Turkmen (Turkmenistan) tk-TM

Japanese ja Ukrainian uk

Japanese (Japan) ja-JP Ukrainian (Ukraine) uk-UA

Kannada kn Upper Sorbian (Germany) hsb-DE

Kannada (India) kn-IN Uyghur (PRC) ug-CN

Kazakh kk Uzbek uz
Kazakh (Kazakhstan) kk-KZ Uzbek (Cyrillic, Uzbekistan) uz-Cyrl-UZ

Khmer (Cambodia) km-KH Uzbek (Latin, Uzbekistan) uz-Latn-UZ

K'iche (Guatemala) qut-GT Vietnamese vi

Kinyarwanda (Rwanda) rw-RW Vietnamese (Vietnam) vi-VN

Kiswahili sw Welsh (United Kingdom) cy-GB

Kiswahili (Kenya) sw-KE Wolof (Senegal) wo-SN

Konkani kok Yakut (Russia) sah-RU

Konkani (India) kok-IN Yi (PRC) ii-CN

Korean ko Yoruba (Nigeria) yo-NG

Korean (Korea) ko-KR

Kyrgyz ky

Kyrgyz (Kyrgyzstan) ky-KG

50 GEI-100694L ControlST Software Suite Upgrade

7 Appendix B Known Issues (Version Specific Upgrade
Requirements)
The following are identified issues for upgrading the ControlST software suite. Use the
table for a list of issues to check for the currently installed version.

Currently Installed Version Known Issue(s)

03.02 or below A, B, C, D, E, F, G, H, I, J, K, L, M, O, P, Q, R, S
03.03 C, E, F, G, I, J, K, M, O, P, Q, R, S
03.04 C, E, F, G, I, J, K, M, O, P, Q, R, S
03.05 C, E, F, G, I, J, K, M, O, P, Q, R, S
03.06 C, E, F, G, I, J, K, M, N, O, P, Q, R, S
04.00 C, E, F, I, J, K, M, N, O, P, Q, R, S
04.01 C, E, F, I, J, K, M, N, O, P, Q, R, S
04.02 C, E, F, I, J, K, M, O, P, Q, R, S
04.03 C, E, F, I, J, M, O, P, Q, R, S
04.03 R2 C, F, I, J, M, O, P, Q, R, S
04.04 C, I, P, Q, R, S
04.05 C, I, P, Q, R, S
04.06 C, I, S
04.07 C, I, S

Known issues:
A. Issue: Signed/Unsigned
Applies to: ControlST V02.01 or below, upgrading to any later version
Description: The ToolboxST application allows connections between INTs and UINTs, LINTs and ULINTs,
DINTs and UDINTS
Action: Upgrading a configuration that was saved with ToolboxST application V02.01.13C or earlier might
give build errors because variables of incompatible date types are connected. The configuration will
have to be changed to use variables of the same type, or use MOVE blocks to convert signed
variables to unsigned or vice-versa.
B. Issue: TRAN_DLY block
Applies to: ControlST V03.02 or below, upgrading to V03.03 through 04.03 (fixed in V04.04)
Description: When building an application with a TRN_DLY block where the N_DELAY pin is set to 1 or 0, the
validation may fail with the error Required pin does not have connection LIST.
Action: Create a new variable of type REAL and attach it to the TRN_DLY block’s LIST pin.
C. Issue: I/O pack corruption
Applies to: Any ControlST software suite version being upgraded
Description: If power is turned off to panel while an I/O pack download is in progress, the pack may become
corrupted and require replacement.
Action: Do not turn power off to the panel while performing an I/O pack download. Always check the
ToolboxST application screens to verify the download is complete prior to turning power off.

Instruction Guide GEI-100694L 51

 D. Issue: MPC ARES Block (when to uninstall old version)
Applies to: ControlST V03.01 or below, upgrading to V03.02 (fixed in V03.03)
Description: When upgrading a system to ControlST V03.02, the upgrade might fail because of referenced ARES
and MPC block libraries.
Action: When upgrading a system to ControlST V03.02, leave the old version of the ControlST software suite
installed until AFTER the upgrade is complete.
E. Issue: Installing the WorkstationST application without the ToolboxST application
Applies to: Any ControlST software suite version upgrading to V04.03 R2 (fixed in V04.04)
Description: When installing the WorkstationST application without the ToolboxST application from the
ControlST DVD V04.03 R2, the OPC DA Server feature does not work correctly with the Alarm
Server.
Action: There are two ways to fix this issue. Either install the ToolboxST application, or run the vcredit_x86.
exe file (provided in the install package). A computer restart is not required.
F. Issue: WorkstationST Web
Applies to: ControlST V04.03 or below, upgrading to V04.04 or later
Description: The WorkstationST Web subsystem uses the Microsoft® ASPX .NET framework to provide web
pages containing real time and historical data. The ControlST V04.04 has switched from using .NET
version 2.0 to using .NET version 4.0. This means it is necessary to tell the Microsoft Web Server to
launch the programs under the .NET 4.0 framework instead of the .NET 2.0 framework.
The WorkstationST Web subsystem is primarily used on the OSM to provide information via web pages, it is
seldom used on an HMI. If you are not using the WorkstationST Web subsystem you do not need to make
this change.

Action: The definition of which .NET version to use is an attribute in the Microsoft Internet Information
Server (IIS) settings. The location of this setting is slightly different for different operating systems.
For full installation details, refer to GEI-100661, WorkstationST Web View found under START - GE
ControlST - Documentation. The following summary shows the setting that needs to be changed
when updating from versions prior to V04.04.

Windows XP
• Open the Control Panel, select Administrative Tools and Internet Information Service.
• Select the entry for local computer - Web Sites - Default Web Site - scripts - Wkstn-aspx.
• Right-click on the above entry and select Properties.
• From the ASP.NET tab, set the ASP .NET version to V4.0.30319.
• Click OK and exit the application.

Windows Server 2003 R2

• Open the Control Panel, select Administrative Tools and Internet Information Service (IIS)
Manager.
• Select the entry for local computer - Web Sites - Default Web Site - scripts - Wkstn-aspx.
• Right-click on the above entry and select Properties.
• From the ASP.NET tab, set the ASP .NET version to V4.0.30319.
• Click OK and exit the application.

52 GEI-100694L ControlST Software Suite Upgrade

 Windows 7

• Open the Control Panel, select Administrative Tools and Internet Information Service (IIS)
Manager.
• Select the entry for local computer - Web Sites - Application Pools.
• Right-click on the entry for WorkstationST AppPool and select Basic Settings.
• In the .NET Framework Version entry select .NET Framework V4.0.30319, click OK and exit
the application.
G. Issue: Windows 2000 operating system obsolescence
Applies to: ControlST V03.06 or below, upgrading to V04.00 or later
Description: The ControlST software suite releases beginning with V04.00.xx will no longer run on the Microsoft
Windows 2000 operating system. The Controls CoE NPI team has determined this step is necessary
to allow future ControlST software suite releases to take advantage of technological improvements in
more recent operating systems. Subsequent attempts to install new releases of the ControlST software
suite onto Windows 2000 operating systems will be prevented.
Action: Upgrades to ControlST V04.00 or later require HMI or operating system upgrades on Windows
2000-based HMIs.
H. Issue: Removal of previously installed versions of the WorkstationST application is required prior to
installation of a new version.
Applies to: ControlST V03.02 or below, upgrading to a newer release of V03.02 or below (fixed in V03.03)
Description: For currently installed WorkstationST application V03.02 or below, it is required that the existing
version of the WorkstationST application be removed prior to installing an upgraded version from the
ControlST DVD.
Action: Remove the previously installed version of the WorkstationST application prior to installation of a
new version.

Ø To remove the previous installation of the WorkstationST application

1. From the Start menu select Settings, click Control Panel, and double-click Add or Remove
Programs.
2. Select GE WorkstationST Package and click Remove.
3. Close the Add or Remove Programs window after completion.
I. Issue: Installing the MATLAB application and the GE Simulink Block Library.
Applies to: Any ControlST software suite version upgrading to V04.00 or later
Description: When installing ControlST V04.00 or later, the MATLAB application must be installed before
installing the GE Simulink Block Library.
Action: Install the MATLAB application before installing the GE Simulink Block Library.
J. Issue: Control watchdog protection
Applies to: Any ControlST software suite version upgrading to V04.04 or later
Description: With ControlST V04.04, the controller watchdog (ContWdog) is now always enabled and must be
driven. After upgrading, existing systems that do not drive ContWdog will trip and produce a
diagnostic alarm (Alarm 108: Control Watchdog Protection Activated).
Action: Include a DEVICE_HB block in an application blockware task that is scheduled at frame rate.
Connect the Out signal on the DEVICE_HB block to a DINT variable. Go to the Hardware tab and

Instruction Guide GEI-100694L 53

 select the PPRO module. In the Variables tab, locate the signal ContWdog and connect that signal to
that same variable.
K. Issue: SYS_OUTPUTS block build error
Applies to: ControlST V04.02 (or below) upgrading to V04.03 or later
Description: Prior to ControlST V04.03, a controller configuration could have more than one SYS_OUTPUTS
block. When you upgrade to V04.03 (or later) if a configuration has more than one SYS_OUTPUTS
block, a new build error Only one SYS_OUTPUTS block is allowed in a controller displays.
Action: Remove one of the SYS_OUTPUTS blocks.

L. Issue: Logic not visible in device

Applies to: ControlST V03.01 (or below) upgrading to V03.02 or later
Description: When upgrading a library with passwords and then instancing, logic in the device logic is no longer
visible without entering a password.
Action: Contact Controls COE to update library with Inhibit scripts.
M. Issue: Compress EGD pages
Applies to: ControlST V04.03 or below, upgrading to V04.04 or later
Description: Starting in ControlST V04.04, the Removed Unused Variables option during instance will possibly
remove variables that would not be removed during an instance in V04.03 and earlier. When this
Instancing feature is set to True variables will be removed from EGD if they are not used in the
Device on Hardware or Software tabs during the instance. This can cause the need for EGD compress
if instance is performed after upgrade to V04.04.
Action: Compress EGD, build and download, if required.

Other controllers without Dynamic Binding capability may require download because of EGD signature
changes.
N. Issue: Alarm Server and Network Monitor incompatibility issues during the upgrade phase
Applies to: ControlST V03.06, V04.00, and V04.01 upgrading to V04.02 or later
Description: The Alarm Server crashes during the upgrade process. Due to communication protocols established in
V03.06, the Network Monitor version installed with V03.06, 04.00, and 04.01 is only compatible
with the same version of the Alarm Server (they use the same alarm message protocol). The alarm
message protocol was changed in V04.02, which causes the Alarm Server to be unable to decode
Network Monitor messages correctly when the Network Monitor and Alarm Server are running
different versions.

This scenario only arises if the Network Monitor and Alarm Server are located on different workstations.

Action: When performing a system upgrade temporarily stop the Network Monitor, or disable the Alarm
Server connection to the Network Monitor, until both the Network Monitor and Alarm Server
workstations have been upgraded.
O. Issue: Build error for intrinsic variables including Alarm.Horn, Hold.Permissive, Alarm.Indicator, Alarm.
Indicator, Alarm.ActiveCount, Alarm.AckCount, Alarm.UnAckCount.
Applies to: Any ControlST software suite version upgrading to V04.04 or later
Description: Prior to ControlST V04.04, the listed variables could be written to. Starting with ControlST V04.04
any attempt to write to the listed variables produces a build error.
Action: Do not write to the listed variables. If this condition already exists, correct it.

54 GEI-100694L ControlST Software Suite Upgrade

 P. Issue: Observe the following warning message after all I/O packs have been upgraded: Warning,1:55:06
PM, The IONet is set to Broadcast. To switch to Multicast, perform a Compress Distributed I/O.
Applies to: Any ControlST software suite version upgrading to V04.06 or later.
Description: Prior to ControlST V04.06, the controller’s I/O outputs were broadcast on the IONet. Starting with
ControlST V04.06, the ToolboxST application is able to configure the controller to send multicast
outputs. This can ONLY be done after all I/O packs on the IONet have been upgraded to support
multicast, and a compress I/O (restart required) has been performed. This will ensure that all I/O
packs are capable, and then downloaded and restarted using the multicast address scheme.
Action: After receiving this warning, perform the recommended compress I/O when the controllers and I/O
packs can be restarted safely.
Q. Issue: Any Rate of Change analog alarm of data types other than REAL and LREAL will get a build error
when upgraded to ControlST V04.06 or later
Applies to: Any ControlST software suite version upgrading to V04.06 or later.
Description: Prior to ControlST V04.06, the Rate of Change analog alarm was allowed regardless of the data type.
Starting with ControlST V04.06, the Rate of Change analog alarm is only allowed if the alarm
variable type is REAL (single precision floating point) or LREAL (double precision floating point).
This is to prevent possible Alarm Chattering caused by the use of other data types.
Action: Upon receipt of the build error (or prior to upgrading to ControlST V04.06), locate the Rate of
Change analog alarm(s) using data types other than REAL or LREAL and delete or make corrections
as necessary.
R. Issue: N-TRON® 508FX2 IGMP Snooping feature
Applies to: Any ControlST software suite version upgrading to V04.06 or later.
Description: The IONet is an Ethernet communications network used between controllers and distributed I/O
modules. It sends and receives broadcast and/or multicast packets. The N-TRON 508FX2 switch is a
managed switch with an IGMP Snooping feature. If this switch is used with this feature enabled, it
compromises the transmission of multicast packets on the IONet.
Action: Disable the IGMP Snooping feature.

Ø To resolve this IONet switch issue

1. Connect a computer to the serial port on the N-TRON 508FX2 switch.

Model No. 508FXE2-A-SC-40

DB9 socketed connector
Front View Side View

USB connection to computer

Example: Keyspan® by Tripp Lite

USA-19HS Hi-Speed USB Serial
Adapter
Cat 5e cable
GE Part#: 342A4931ABP3 – Straight-through
GE Part#: 342A4931ABP2 – Straight-through
DB9 pin connector
DB9 socketed connector

Instruction Guide GEI-100694L 55

 2. From the Windows HyperTerminal utility, establish a link to the switch using this
configuration:

• 9600 baud
• 8 bits
• no parity
• 1 stop bit
3. Apply power to the switch.
4. Verify that the HyperTerminal application displays as follows:

Self Test & System Initialization Complete..... OK!

N-TRON Industrial Ethernet Switch - Model Number: 508FX2-A.

N-Tron firmware version : 9.53 (03)
Copyright (c) 2003-2007 N-TRON
MAC ADDRESS: 00-07-AF-01-8B-67

N-View is ENABLED.
Trunking (Link Aggregation) is DISABLED.
Mirroring is DISABLED.
Tagged QOS is ENABLED.
Port QOS is DISABLED.
VLAN is DISABLED.
IGMP Snooping is ENABLED.
Aging is ENABLED.

Managing IGMP Snooping.....................

Exit to return to Management Console Function.

Press [ESC] to Exit >

5. Press Esc to enter the Command Line Interpreter mode.

6. When prompted, enter admin for both the User Name and Password.
7. Enter the following commands:

• Switch
• igmp
• disable
The “/” command will take the • /
user back to root.
8. Cycle power to the switch.

56 GEI-100694L ControlST Software Suite Upgrade

 9. Verify that the configuration of switch is as follows:

Self Test & System Initialization Complete..... OK!

N-TRON Industrial Ethernet Switch - Model Number: 508FX2-A.

N-Tron firmware version : 9.53 (03)
Copyright (c) 2003-2007 N-TRON
MAC ADDRESS: 00-07-AF-01-8B-67

N-View is ENABLED.
Trunking (Link Aggregation) is DISABLED.
Mirroring is DISABLED.
Tagged QOS is ENABLED.
Port QOS is DISABLED.
VLAN is DISABLED.
IGMP Snooping is DISABLED.
Aging is ENABLED.

Managing IGMP Snooping.....................

Exit to return to Management Console Function.

Press [ESC] to Exit >

Instruction Guide GEI-100694L 57

 S. Issue: The ToolboxST application may stop working while navigating the FOUNDATION fieldbus blocks
on an F809F H1 device (Windows Style 'ToolboxST has Stopped Working' APPCRASH). Exception
Code: 0xC0000005
Applies to: Any ControlST software suite version upgrading to V04.07.03 or later.
Description: Viewing live parameters from the hardware tab for the F809F device can cause the ToolboxST
application to stop working and must be closed. This problem occurs when there are multiple
revisions of the F809F (rev 2) and F809F-Plus (rev 3) device. The following message displays:

An application event will be logged as follows:

Action: Delete one of the revisions of the F809F device. For example, delete all the F809F (rev2) devices and
then unimport the DD files using the following procedure.

58 GEI-100694L ControlST Software Suite Upgrade

 Ø To delete and unimport the F809F (rev 2) device

From the controller

Hardware tab
View menu, select
FOUNDATION
Fieldbus DD
Manager.

From the DD Importer, locate the F809F item, click

to select the Action box, and click Remove.

Instruction Guide GEI-100694L 59

 From the DD Importer , the F809F item now
displays as Available , but is no longer Imported.

1. From the toolbar, click the Build icon.

2. From the toolbar, click the Download icon.
3. From the toolbar, click the Save icon.
4. Close and then reopen the ToolboxST application.

60 GEI-100694L ControlST Software Suite Upgrade

8 Appendix C Upgrade Rules (Version Specific)
The following table lists the upgrade rules which are applied to specific products during
an upgrade to the ControlST Software Suite. The Product column contains the name of
the product with new upgrade rules. The Product Version column contains the version of
the product which applies new upgrade rules. The Upgrade Rule column describes the
actions performed upon product version upgrade.

Product Product Upgrade Rule

Version
PMVP V04.07.00C The following I/O point changes will occur on upgrade of the PMVP module:

Previous I/O Point Name New I/O Point Name

L25 BYPASS Sync Bypass1
L25 BYPASSZ Sync Bypass0

PPRA V04.07.00C The following I/O point changes will occur on upgrade due to new configuration options
available for the PPRA module:
Previous I/O Point Name New I/O Point Name
PR1A_SPEED PR1_SPEED
PR2A_SPEED PR2_SPEED
PR3A_SPEED PR3_SPEED
PR1B_SPEED PR4_SPEED
PR2B_SPEED PR5_SPEED
PR3B_SPEED PR6_SPEED
REPEATER_FLT REPEATER_FLT1

WETA V04.07.00C AnalogInput01 through AnalogInput12 I/O points have a new default configuration
value:
Previous Configuration Value New Configuration Value
Unused 0–20 mA

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