OPERATOR’S MANUAL LP2003-X-B
INCLUDING: SPECIFICATIONS, SERVICE KITS, PLACING INTO SERVICE, TROUBLESHOOTING RELEASED: 6-1-00
INCLUDE MANUAL: LM2250EXB (97999914), S633 GENERAL INFORMATION (97999625) REVISED: 11-8-01
(REV. B)
LP2003-1-B, LP2004-1-B, LP2006-1-B
GREASE PUMP SYSTEMS
SPECIFICATIONS
1
Model Series . . . . . . . . . . LP20031B, LP20041B, LP20061B
Type . . . . . . . . . . . . . . . . . . . . Air Operated, 120 lb. 6
Grease Pump System
Ratio . . . . . . . . . . . . . . . . . . . . 50:1 2
Air Motor Diameter . . . . . . . . . 2" (5.08 cm)
Stroke . . . . . . . . . . . . . . . . . . 3" (7.62 cm) 5
Air Inlet . . . . . . . . . . . . . . . . . 1/4 18 N.P.T.F. 1 (female)
Material Outlet . . . . . . . . . . . 3/8 18 N.P.T.F. 1 (female) 3
Pump Construction . . . . . . . Carbon Steel
Dimensional Data . . . . . . . . . . see chart ‘‘A” 7
Weight . . . . . . . . . . . . . . . . . . . see chart ‘‘B”
4
PERFORMANCE
Air Inlet Pressure Range . . . . . 0 150 p.s.i. (0 10.3 bar)
Fluid Pressure Range . . . . . . . 0 7500 p.s.i. (0 517.2 bar)
Displacement In3 Per Cycle . . . 0.300
Maximum Delivery / Minute . . . 9 lbs (4.1 kg) 8
Noise Level @ 100 p.s.i. . . . . . . 85 db(A)
SERVICE KITS
• Use only genuine AROR replacement parts to assure compatible MODEL A" (mm) B" (mm) WEIGHT (kg)
pressure rating and longest service life. LP20031B 409/16" (1029) 27.4 (12.4)
• 637332 Pump Rebuild Kit. Includes the necessary soft parts for LP20041B 409/16" (1029) 33.3 (15.1)
normal service of the entire pump. LP20061B 461/16" (1170) 39.9 (18.1)
IMPORTANT
GENERAL DESCRIPTION This is one of three documents which support the pump system.
Replacement copies of these forms are available upon request.
LP20031B Grease Supply Package: This is to be used in conjunction
= LP2003XB MODEL OPERATOR’S MANUAL
with other components (not supplied) in a new or existing portable or sta
- LM2250EXB MODEL OPERATOR’S MANUAL
tionary pumping system.
- S633 GENERAL INFORMATION LUBRICATION PISTON
LP20041B, LP20061B Portable Lubrication Systems: Include the
PUMPS
50:1 pump, follower plate and drum cover plus hose and gun.
LP20061B: Also includes dolly.
PUMP DATA
MAJOR COMPONENT LIST
Item Description (Size in Inches) (Qty) Part No. Item Description (Size in Inches) (Qty) Part No.
1 Basic 50:1 Grease Pump (1) LM2250E31B 8 Dolly Assembly (1) 6400582
2 Cover & Hardware (1) 94421
3 Follower Plate (1) 640165 MODEL Includes items
4 Grease Gun (1) 636111 LP20031B 1 thru 3
5 10 Foot Material Hose (1) 62420110 LP20041B 1 thru 7
6 Adapter (1/8 27 x 3/8 18 N.P.T.F.) (1) 76493 LP20061B 1 thru 8
7 ZSwivel (1) 636077
INGERSOLL-RAND COMPANY
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 435060151
& (419) 636-4242 D FAX (419) 633-1674 E2001 D PRINTED IN U.S.A.
PLACING INTO SERVICE
OPERATING AND SAFETY PRECAUTIONS OPERATION
WARNING READ THE GENERAL INFORMATION MANUAL STARTUP
INCLUDED FOR OPERATING AND SAFETY PRECAUTIONS 1. Turn the air regulator to 0" pressure setting. Connect the air hose.
AND OTHER IMPORTANT INFORMATION. 2. Prime the pump by cycling slowly, raising the pressure to 20 30
p.s.i. Cycle the pump until the test grease and any trapped air has
WARNING EXCESSIVE INLET PRESSURE. Can cause ex been purged from the system.
3. Close the dispensing device. Allow the pump to build line pressure
plosion resulting in severe injury or death. Do not exceed maxi and stall. Check for any leaks and retorque fittings if needed. Adjust
mum operating pressure of 7500 p.s.i. (517.2 bar) at 150 p.s.i. air pressure upward as required for the application.
(10.3 bar) inlet air pressure. Do not run pump without using a
regulator to limit air supply pressure to the pump. NOTICE: If the pump does not prime soon after initial startup, establish
what the problem is to prevent unnecessary damage to the pump plung
PUMP RATIO X MAXIMUM PUMP
INLET PRESSURE TO PUMP MOTOR = FLUID PRESSURE
er.
Pump ratio is an expression of the relationship between the pump motor area and
the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is
SHUTDOWN
supplied to the motor of a 50:1 ratio pump it will develop a maximum of 7500 p.s.i. • Disconnect the air supply from the pump if it is to be inactive for a few
(517 bar) fluid pressure (at no flow) − as the fluid control is opened, the flow rate will hours. Open the dispensing device to relieve line pressure.
increase as the motor cycle rate increases to keep up with the demand.
WARNING EXCESSIVE MATERIAL PRESSURE. Can cause SERVICE
equipment failure resulting in severe injury or property dam
age. Do not exceed the maximum material pressure handling Refer to the basic pump manual for service instructions which also cov
capability of any component in the system. ers disassembly and reassembly for installation of the rebuild kit.
Thermal expansion hazard. This can occur when the fluid in the ma
terial line is exposed to elevated temperatures. Example: Material TROUBLE SHOOTING
line located in a noninsulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system if this condition If the pump does not cycle or will not deliver material.
could exist. • Be certain to check for nonpump problems including kinked, restric
tive or plugged inlet / outlet hose or dispensing device. Depressurize
AIR AND LUBRICATION REQUIREMENTS the pump system and clean out any obstructions in the inlet / outlet
Filtered air will help extend the life of the pump, allowing the pump to op material lines.
erate more efficiently and yield longer service life to moving parts and • Check all seals, including track gaskets.
mechanisms.
• Use an air line filter to provide good quality clean and dry air, install it
up stream from the air regulator.
• Use an air regulator on the air supply to control the pump cycle rate,
install the regulator as close as possible to the pump.
• In most installations lubrication is not required. If the pump needs to
have lubrication, install an air line lubricator between the pump and
the air regulator and supply it with a good grade of nondetergent oil
or other lubricant compatible with Nitrile seals. Set at a rate not to
exceed one drop per minute.
INSTALLATION
Assemble components included in the package as shown in figure 1
(page1). NOTE: In rigid plumbing applications, use flexible material and
air supply hoses when attaching the pump to prevent damage by vibra
tion.
1. Thread the pump bung adapter into the pump cover, insert the pump
into the bung and then secure with the thumb screws provided.
2. Install the outlet adapter, material hose, swivel and gun.
3. Lay the follower on top of a full bucket of grease, feed the lower
pump end into the follower and secure the cover with the thumb
screws.
4. Attach a coupler to the air supply hose.
5. Connect the material hose to the pump outlet. Tighten all fittings.
Use caution not to damage threads.
PN 97999924
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