OPERATOR’S MANUAL AF0409CXXXXXX-XX-X

INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING. RELEASED:9-15-10

INCLUDE MANUALS: AF0409CXXXXXXX-XX(PN 97999-1494), AF044X-XX Air Motor (PN 97999-1466), REVISED:4-27-22
1875CXXXXXX (PN 97999-1583), S-632 General Information Manual (PN 97999-624) (REV: J)

4-1/4” AIR MOTOR AF0409CXXXXXX-XX-X

9:1 RATIO
4” STROKE TWO-BALL PUMP SERIES
Stainless Steel
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS PUMP DATA

y Use only genuine ARO® replacement parts to assure compat-
ible pressure rating and longest service life.
y 637489 for repair of air motor section.
y K1875CXXXXXX for repair lower pump end.
Refer to the chart on page 2 for description of “XXXXXX” options.

SPECIFICATIONS Air Inlet (female) (not shown)

1/2 - 14 NPTF - 1
Model Series (refer to option chart) . . . . . . . . . . . AF0409CXXXXXX-XX-X
Pump Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Two-Ball AF0443-XX Air Motor
Double Acting Pump (see manual AF044X-XX)
Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9:1
Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AF0443-XX
Motor Repair Kit. . . . . . . . . . . . . . . . . . . . . . . 637489
Motor Diameter. . . . . . . . . . . . . . . . . . . . . . . 4-1/4” (10.795 cm) “A”
Stroke (double acting). . . . . . . . . . . . . . . . . 4” (10.16 cm)
Air Inlet (female). . . . . . . . . . . . . . . . . . . . . . . 1/2 - 14 NPTF - 1 Material Outlet (female)
Air Exhaust (female). . . . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 NPTF- 1 3/4 - 14 NPTF - 1
Lower Pump End Series. . . . . . . . . . . . . . . . . . 1875CXXXXXX
Lower Pump Repair Kit. . . . . . . . . . . . . . . . K1875CXXXXXX
Material Inlet (female) . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 NPSM
Material Outlet (female) . . . . . . . . . . . . . . . 3/4 - 14 NPTF - 1 “B”

PUMP PERFORMANCE 1875CXXXXXX Lower Pump

“C” (see manual 1875CXXXXXX)
Air Inlet Pressure range. . . . . . . . . . . . . . . . . . 30 -150 psig
(2 -10.3 bar)
Fluid Pressure range. . . . . . . . . . . . . . . . . . . . . 270-1350 psig Material Inlet (female)
(18.6 - 93.1 bar) 1-1/4 - 11-1/2 NPSM
Maximum Cycles/Minute . . . . . . . . . . . . . . . . 60
Displacement Per Cycle. . . . . . . . . . . . . . . . . . 11.0 in3 (180.3 cc)
Cycles Per Gallon (L). . . . . . . . . . . . . . . . . . . . . 21 (5.5) Figure 1
Flow @ 60 Cycles/ Minute. . . . . . . . . . . . . . . . 2.9 gpm (10.8 lpm)
Noise Level @ 60 psig - 40 cpm. . . . . . . . . . . 89.2 dB(A)
 The pump sound pressure level has been updated to an Equivalent Continuous
Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1
using four microphone locations.
A B C
Model Description
Inches mm Inches mm Inches mm
AF0409C11XXXX-XX Remote Mount 32.0 812.8 17.7 449.5 11.0 279.4
AF0409C51XXXX-XX 55 Gallon 55.3 1404.6 41.1 1043.9 34.3 871.2
AF0409C81XXXX-XX Remote Mount 31.3 795.0 17.0 431.8 10.3 261.6
AF0409C91XXXX-XX 5 Gallon 32.0 812.8 17.7 449.5 11.0 279.4
NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.
IMPORTANT
This is one of four documents which support the pump. Replacement copies of these forms are available upon request.
 AF0409CXXXXXX-XX-X Model Operator’s Manual (pn 97999-1494)
 S-632 General Information - Industrial Piston Pumps (pn 97999-624)
 1875CXXXXXX Lower Pump End Operator’s Manual (pn 97999-1583)
 AF044X-XX Air Motor Operator’s Manual (pn 97999-1466)
INGERSOLL RAND COMPANY INC
209 NORTH MAIN STREET - BRYAN, OHIO 43506
 (800) 495-0276  FAX (800) 892-6276 © 2022 CCN 15333834
arozone.com
 MODEL DESCRIPTION CHART

AF0409 C X X X X X X X X

Check Type / Wetted Material

C - Two Ball, 300 Series / CF8M Stainless Steel

Container Suitability
1 - Remote Mounting
5 - 55 gallon
8 - Remote Mounting with Optional Inlet
9 - 5 gallon with Optional Piston

Inlet / Outlet Tread Type

1 - SAE

Upper Packing
A - Viton / Virgin PTFE Staggered
B - Buna “N”
E - EPR
F - UHMW-PE
H - UHMW-PE / Leather Staggered
K - Filled PTFE
L - Leather
S - Virgin PTFE
U - Filled PTFE/ Leather Staggered
V - Viton

Lower Packing
B - Buna “N”
E - EPR
F - UHMW-PE
S - Virgin PTFE

Spring Type / Solvent Cup

1 - No Spring, Standard Solvent Cup
2 - Coil Spring, Standard Solvent Cup
L - Coil Spring, No Solvent Cup
W - No Spring, No Solvent Cup

Plunger Type
2 - 316 Stainless Steel
9 - 304 Stainless Steel, Ceramic coated
E - 316 Stainless Steel Rod, Ceramic coated Tube
F - 304 Stainless Steel, Ceramic coated, Plain Tube

Air Motor Option

Blank - No Option
0 - No Option
1 - Carbon Integrated Ball Valve Regulator

Pump Option
Blank - No Option
1 - Hex Split Bung Adapter
2 - Round Split Bung Adapter
3 - Three Screw Bung Adapter

Page 2 of 4 AF0409CXXXXXX-XX-X (en)

 GENERAL DESCRIPTION PUMP CONNECTION - UPPER / LOWER
The two-ball design provides for easy priming of the lower foot NOTE: All threads are right hand.
valve. The double acting feature is standard in all ARO industrial 1. Loosen (90606) lock nut and unscrew the entire pump from
pumps. Material is delivered to the pump discharge outlet on both the air motor. This will expose (90609) retaining screw (see
the up and down stroke. figure 2).
The motor is connected to the lower pump end with a spacer tube 2. Unscrew (90609) retaining screw to remove pump assembly
and solvent cup. This allows for lubrication of the upper packing from the air motor.
gland and to prevent air motor contamination because of normal 3. Remove the (90608) shoulder nut to remove (90609) retaining
wear and eventual leakage through the material packing gland. screw.
WARNING HAZARDOUS PRESSURE. Do not exceed maxi-
mum operating pressure of 1,350 psig (93.1 bar) at 150 PUMP CONNECTOR DETAIL
psig (10.3 bar) inlet air pressure.
Pump Ratio X = Maximum Pump Pump Motor Piston Rod
Inlet Pressure to Pump Motor Fluid Pressure
Pump ratio is an expression of the relationship between the pump motor area Retaining Screw 90609
and the lower pump end area. EXAMPLE: When 150 psig (10.3 bar) inlet pressure
is supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600
psig (41.4 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow
rate will increase as the motor cycle rate increases to keep up with the demand. Lock Nut 90606 (Ref.)

WARNING Refer to general information sheet for addi-

tional safety precautions and important information. Shoulder Nut 90608
NOTICE: Thermal expansion can occur when the fluid in the mate-
rial lines is exposed to elevated temperatures. Example: Material Lower Pump Plunger
lines located in a non-insulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system.
Replacement warning label (pn 92325) is available upon Figure 2
request.

TROUBLESHOOTING REASSEMBLY
1. Slide (90609) retaining screw over air motor rod (see figure 2).
Pump problems can occur in either the air motor section or the
2. Screw (90608) shoulder nut to air motor rod.
lower pump end section. Use these basic guidelines to help deter-
3. Apply Loctite® 242 to threads of (90609) retaining screw and
mine which section is affected. Be sure to eliminate any possible
screw (90609) retaining screw into lower pump plunger.
non-pump problems before suspecting pump malfunction.
4. Screw the lower pump assembly to the air motor.
Pump will not cycle.
5. Position air motor exhaust port approximately 90° from lower
y No pressure to the motor. See motor manual. pump outlet.
y Restricted return lines. Clean obstruction. 6. Screw (90606) lock nut against the air motor base and tighten
y Damaged motor. Service the motor. to 50 - 65 ft. lbs (67.8 - 88.1 Nm).
No material at the outlet (pump continually cycles).
y Check the material supply, disconnect or shut off the air supply
and replenish the material, reconnect. TOP VIEW
Material on one stroke only (fast down stroke).
y The lower check may not be seating in the foot valve (see lower
pump disassembly). Remove the check from the foot valve, CL Material outlet
clean and inspect the valve seat area. If the check or foot valve
are damaged, replace.
Material on one stroke only (fast upstroke).
y The middle packings may be worn (see lower pump disassem-
bly). Replace the seals as necessary.
Material leakage out of the solvent cup or material appears on
the pump plunger rod.
y The upper packings may be worn (see lower pump disassem-
bly). Replace upper packing seals as necessary.

Air Inlet 180°

1/2- 14 NPTF - 1

23°

AF0409CXXXXXX-XX-X (en) Page 3 of 4

 PERFORMANCE CURVES
PERFORMANCE BASED ON 30wt. OIL (100 cSt) AT 40° C TEMPERATURE
CYCLE PER MINUTE (CPM)
0 100 200 300 400
1200 200

180
1000
120 PSI 160

AIR CONSUMPTION (SCFM)

120 PSI
BACKPRESSURE (PSI)

140
800 90 PSI 90 PSI
120

600 100
60 PSI
60 PSI 80
400
60

40
200
20

0 0
0 5 10 15 20
FLOW RATE - GALLONS PER MINUTE (GPM)
NOTE: NON SHADED AREA OF THE GRAPH REPRESENTS RECOMMENDED OPERATING RANGE

PERFORMANCE BASED ON 30wt. OIL (100 cSt) AT 40° C TEMPERATURE

CYCLE PER MINUTE (CPM)
0 100 200 300 400
80 90

70 80
8.3 BAR 8.3 BAR

70
AIR CONSUMPTION (Liters / Sec.)

60
BACKPRESSURE (BAR)

6.2 BAR
6.2 BAR
60
50
50
40
4.1 BAR 40
4.1 BAR
30
30
20
20

10 10

0 0
0 10 20 30 40 50 60 70

FLOW RATE - LITERS PER MINUTE (LPM)

NOTE: NON SHADED AREA OF THE GRAPH REPRESENTS RECOMMENDED OPERATING RANGE

PN 97999-1494
Page 4 of 4 AF0409CXXXXXX-XX-X (en)