Redundant Disk Array Guide
Redundant Disk Array Guide
Table of Contents
TABLE OF CONTENTS
Chapter 1 - Introduction
1.1 General Information................................................................................................. 1-1
1.2 Equipment Requirements......................................................................................... 1-2
1.3 Manual Organization ............................................................................................... 1-2
1.4 Conventions ............................................................................................................. 1-3
1.5 Related Documents .................................................................................................. 1-3
1.6 Release History ........................................................................................................ 1-4
1.7 Terminology............................................................................................................. 1-4
1.7.1 Acronyms Used In This Guide ............................................................... 1-4
1.8 Product Overview .................................................................................................... 1-5
1.8.1 General.................................................................................................... 1-5
1.8.2 RDA Unit Features.................................................................................. 1-5
1.8.3 RDA Unit as External Mass Storage System.......................................... 1-6
1.8.3.1 Power Distribution ........................................................... 1-8
Chapter 2 - Installation
2.1 General Information................................................................................................. 2-1
2.1.1 Installation Planning ............................................................................... 2-2
2.1.1.1 Site Selection and Preparation ......................................... 2-2
2.1.1.2 RDA Unit Placement........................................................ 2-2
2.1.2 Power and Cabling Considerations......................................................... 2-4
2.1.2.1 Power Input Voltage ......................................................... 2-4
2.1.2.2 Shielding and Grounding ................................................. 2-4
2.1.2.3 Termination of Cables ...................................................... 2-4
2.1.3 Power Requirements ............................................................................... 2-5
2.2 Installation Procedures............................................................................................. 2-5
2.2.1 Installation Procedures Overview ........................................................... 2-5
2.2.2 Unpacking............................................................................................... 2-6
2.2.3 Place and Position the Equipment .......................................................... 2-6
2.2.4 Assembly of RDA Unit........................................................................... 2-6
2.2.5 Connecting to the Computer ................................................................... 2-7
2.2.6 Switch Settings ....................................................................................... 2-9
2.2.6.1 RDA Unit Input Voltage Range Switch ........................... 2-9
2.2.6.2 SCSI Selector Switch ....................................................... 2-9
2.2.7 Connectors ........................................................................................... 2-10
2.2.7.1 Advant Station Connectors............................................. 2-10
2.2.7.2 RDA Unit Connectors .................................................... 2-10
2.2.8 Cable Connections ................................................................................ 2-11
CONTENTS (continued)
2.2.8.1 Power Connections ......................................................... 2-11
2.2.8.2 SCSI Device Connections .............................................. 2-14
2.3 Powering Up the System ........................................................................................ 2-16
2.3.1 Steps before Energizing the Power Outlet ............................................ 2-16
2.3.2 Order in which the Power Switches are Turned On .............................. 2-16
2.3.3 Powering Up the RDA Unit .................................................................. 2-16
2.3.4 Formatting ............................................................................................. 2-17
2.4 Product Verification................................................................................................ 2-17
2.4.1 Status and Information Screens............................................................. 2-17
2.4.1.1 Initialization Screens ...................................................... 2-17
2.4.1.2 Initialization Error Screens............................................. 2-18
2.4.1.3 Normal Operation Screen ............................................... 2-20
Chapter 4 - Operation
4.1 Elements of RDA Unit ............................................................................................. 4-1
4.1.1 Hard Drives ............................................................................................. 4-1
4.1.2 The Front Panel ....................................................................................... 4-1
4.1.2.1 Rebuild Button.................................................................. 4-2
4.1.2.2 Select Button .................................................................... 4-2
4.1.2.3 Rank Indicator .................................................................. 4-2
4.1.2.4 Disk Drive Status Lights................................................... 4-2
4.1.2.5 The LCD Window ............................................................ 4-2
4.1.2.6 Power Lights..................................................................... 4-3
4.2 How to Use the Front Panel ..................................................................................... 4-3
4.3 Operational LCD Displays ....................................................................................... 4-4
4.3.1 Normal Operation Screen........................................................................ 4-4
4.3.2 Formatting Screen ................................................................................... 4-4
4.3.3 Steady State Operation Error Screens ..................................................... 4-4
4.3.3.1 Rebuild Required Screen .................................................. 4-4
4.3.3.2 Drive Missing Screen ....................................................... 4-5
4.3.3.3 Drive Failure Screen ......................................................... 4-5
4.3.3.4 Hard Drive Too Small Screen........................................... 4-5
4.3.3.5 Drive Mismatch Screen .................................................... 4-5
4.4 Rebuilding a Drive ................................................................................................... 4-5
4.4.1 Disk Failure ............................................................................................. 4-6
4.4.2 Drive Rebuilding ..................................................................................... 4-6
4.4.2.1 Formatting ........................................................................ 4-7
CONTENTS (continued)
4.4.2.2 Copying ............................................................................ 4-7
Chapter 5 - Maintenance
5.1 Electrostatic Discharge (ESD) Precautions ............................................................. 5-1
5.2 Corrective Maintenance Definition.......................................................................... 5-1
5.3 Managing Your RAID Module ................................................................................ 5-1
5.3.1 Disk Drive Replacement ......................................................................... 5-2
5.3.2 Power Supply Replacement .................................................................... 5-2
Appendix A - Specifications
A.1 Redundant Disk Array MP521 and MP522 ............................................................ A-1
Appendix D - Glossary
ILLUSTRATIONS
Figure 1-1. Redundant Disk Array .................................................................................. 1-1
Figure 1-2. Manual Organization Diagram ..................................................................... 1-2
Figure 1-3. Power Distribution Unit ................................................................................ 1-8
Figure 2-1. RDA Unit Dimensions .................................................................................. 2-3
Figure 2-2. Power Distribution with IEC 320 power cables............................................ 2-4
Figure 2-3. RDA Unit, Inside View ................................................................................. 2-7
Figure 2-4. Rear View of RDA Unit................................................................................ 2-8
Figure 2-5. Input Voltage Range Select Switch on the RDA Unit. ................................. 2-9
Figure 2-6. SSCI Selector Switch.................................................................................... 2-9
Figure 2-7. Rear View of Advant Station 515 ............................................................... 2-10
Figure 2-8. SCSI Bus Connections................................................................................ 2-10
Figure 2-9. Power Connections, General View ............................................................. 2-11
Figure 2-10. Power Connections, Detailed View ............................................................ 2-13
Figure 2-11. SCSI Connector for External Mass Memory .............................................. 2-14
Figure 2-12. RDA Unit Connected to One Advant Station ............................................. 2-14
Figure 2-13. RDA Unit Connected to Three Advant Stations ......................................... 2-15
Figure 4-1. RDA Front Panel........................................................................................... 4-1
Figure 5-1. Power Supply Unit........................................................................................ 5-3
TABLES
Table 1-1. Redundant Disk Array Items ........................................................................ 1-7
Table 2-1. Equipment Power Dissipation ...................................................................... 2-5
Table 2-2. Power cord set according to IEC 320. ........................................................ 2-12
Table 2-3. SCSI Connection Cables ............................................................................ 2-15
Table 2-4. SCSI-II Low Density Terminator ............................................................... 2-16
Table A-1. RDA MP521 and MP522 Specifications ..................................................... A-1
Table B-1. Sense Key Codes ..........................................................................................B-1
Table B-2. Firmware Origination Codes ........................................................................B-3
Table B-3. WD33C93A SCSI Interface Chip Status Codes...........................................B-7
Table C-1. Controller Error Codes .................................................................................C-1
Chapter 1 Introduction
The RDA with an Advant Station 500 Series workstation performs a wide variety of functions
when combined with basic software and Advant technology applications. Available software
packages are, for example, AdvaCommand software.
This guide explains how to install and operate the RDA unit, a Feature Fault Tolerant (FFT)
disk subsystem that provides the utmost in hardware reliability and data availability.
This guide provides detailed information for using the RDA unit on a the Advant Station 500
Series workstations. It also describes the unit’s front panel and gives you an understanding of
the various messages that may be displayed on the LCD screen.
Use this guide to operate the RDA unit, to learn about the buttons and lights on the front panel,
and to gain an understanding of the various messages that may be displayed on the LCD screen.
This guide is intended for system administrators who are responsible for maintaining the RDA
unit on their system. A system administrator should understand the basic operation and
administration of their Advant Station 500 Series workstations.
This manual provides a general physical and functional description of the Redundant Disk
Array hardware and provides information for installation, service, and maintenance. It is also
intended to support Advant OCS training courses offered by ABB.
Chapter
Configuration/ Runtime
Introduction Installation Application Maintenance Appendix Index
Building Operation
Chapter 1. Introduction
This chapter introduces the Redundant Disk Array and describes its features.
Chapter 2. Installation
This chapter describes some of the physical aspects of the RDA unit and will give you an
understanding of how to start-up the unit and use the unit’s front panel.
Chapter 3. Configuration/Application Building
This chapter does not apply to this document.
Chapter 4. Runtime Operation
This chapter describes the status and information messages that appear on the LCD screen and
how to reconstruct a hard drive.
Chapter 5. Maintenance
This chapter discusses how to manage the RDA unit.
Appendix A. Specifications
This appendix provides the specification of the RDA unit.
Appendix B. Drive Error Codes
This appendix explains the meaning of the drive error codes that may be displayed by the RAID
controller in the LCD window during drive failure.
Appendix C. Controller Error Codes
This appendix lists the possible sense key/additional sense code/ additional sense code qualifier
values returned by the RAID controller.
Appendix D. Glossary
This appendix provides a listing of words used in this document.
Index
1.4 Conventions
The following notation conventions are used in this guide:
• Text that appears on the LCD screen is shown as follows:
• Keys or buttons that you must press are shown as all caps in a bold font, as follows:
Press the SELECT button.
For specific information regarding the workstation itself, which is HP 9000 Model 747i for
Advant Station 520i, refer to the HP Apollo 9000 Model 745i/747i Owner's Guide for HP-UX
Users manual (HP Part No A2261-90014). This manual was shipped with your system.
The following documents are published by ECCS and can be ordered by writing to ECCS Inc.
• ECCS RAID Module FFT-1 Administration Guide.
This manual provides introductory information for using the ECCS RAID Module FFT-1
family.
• ECCS RAID Module, Vanity II Controller, Technical Reference Manual, Revision V2-
001.
This manual provides in-depth information required to integrate the ECCS RAID Module
subsystem into your computer system. This manual supplements the information presented
in the ECCS RAID Module FFT-1 Administration Guide.
1.7 Terminology
1.8.1 General
The most fragile component of a computer system is usually its disk subsystem. Most system
crashes are related to failures in the disk drives.
RAID, an acronym for Redundant Array of Independent Disks, is a revolutionary new
technology that has been developed to address this problem. RAID was created to provide
higher reliability and performance for disk subsystems. Simply put, it is a subsystem consisting
of multiple disks which spreads and shares data among the various drives. There are various
versions of RAID, known as level 0 through 5. RAID level 1 is commonly referred to as RAID1.
The RDA Unit is a Feature Fault Tolerant RAID1 disk subsystem designed to provide the
utmost in hardware reliability and data availability. RAID1 technology, also called disk
mirroring, consists of two drives working in parallel and containing, block by block, the same
information. RAID1 offers excellent data protection, since in the event of either of the two
drives failing, the same data is available from the mirrored drive. Feature Fault Tolerance (FFT)
offers a high degree of subsystem redundancy for near-total fault tolerance. FFT means that
critical features (functions) are backed up to continue operation if a part should fail.
• Drive Status Information - Through a Liquid Crystal Display (LCD) and six Light
Emitting Diodes (LEDs) the user can see the status of the drives. The LCD will provide
information regarding the condition and performance of the disk subsystem. The six LEDs
indicate, by the use of colors (RED, GREEN and AMBER), the current operational
condition of the drives.
• Audible Alarm - A beeper sounds if one of the drives in a rank fails. The sound is
repeated every 10 minutes until both drives in that rank are operational.
• Rebuilding Process - Rebuilding of a newly replaced drive can occur simultaneously with
normal system activity and is transparent to the system.
• SCSI Interface Features - SCSI Interface allows asynchronous data transfer rates up to
2.5 Mb/sec and synchronous data transfer rates to 5.0 Mb/sec. SCSI parity checking on the
SCSI Buses insures reliable data transmission.
• Variable Configurations - The RDA unit is available in a 19" rack mount or table-top
cabinet, with up to three ranks (pairs) of removable disk drive units. Configurations with
one or two ranks can be expanded by adding more ranks.
• Power Supply Redundancy - The RDA unit is equipped with two power supplies. If one
power supply fails, its LED will go off, and the second supply will keep the unit
operational.
NOTE
The RDA Unit does not provide power conditioning or protection. If power line
conditioners or uninterruptable power supplies are needed at your site, the RDA
Unit should be protected in the same way as your system.
The Redundant Disk Array can be a MP521 rack mount unit, or a MP522 table top unit. (See
Table 1-1 for details).
Type
Equipment Items Article No.
Designation
Redundant Disk Array unit, rack MP521 3BUC630002R0001
mounting
Redundant Disk Array unit, table MP522 3BUC630003R0001
top mounting
Redundant Disk Array unit, MP521K01 3BUR000626R0001
Console cabinet mounting
1.0 Gbyte hard disk drive ass’y. MP523 3BUC630004R0001
2.0 Gbyte hard disk drive ass’y. MP525 3BUC630005R0001
1.0 Gbyte hard disk set (2 drives) MP524 3BUR000515R0001
2.0 Gbyte hard disk set (2 drives) MP526 3BUR000612R0001
Power Supply, removable SD503 3BUC610002R0001
SCSI Cable, 304 mm (1 ft.) TK554V003 3BUC950003R0001
SCSI Low Density Terminator TX503 3BSC840081R0001
NOTE
Each disk drive set installed in this cabinet occupies one address on a
SCSI-II interface bus.
SX 520
Chapter 2 Installation
CAUTION
Observe the following precautions at all times during removal and replacements
tasks to prevent damage to the Advant Station system unit and peripheral
equipment from ESD:
3.Connect all equipment including static mat and strap, routing nodes, and peripherals to
safety ground.
4.Keep all uninsulated printed circuit boards/cards in their protective antistatic bags.
5.Handle all printed circuit boards/cards by their edges, once you have removed them
from their protective antistatic bags.
have equipment placed on top of it, such as the Advant Station’s system unit. Figure 2-1 shows
the dimensions of the RDA units. Rear cable connections require another 155mm (6") of space.
222mm(8.75")
559mm(22")
482mm(19")
MP521 Rack Mount
235mm(9.25")
559mm(22")
482mm(19")
MP522 Desktop Mount
CAUTION
Before connecting the RDA unit to the power line, be sure that the right
voltage range is selected on each power supply unit!
Equipped Power
Power with dissipation
Equipment
Requirement internal in watt
fan maximum
RDA unit, rack mounted, MP521 115/230 V ac, Yes 200 W(1)
47 - 63 Hz
RDA unit, table top mounted, MP522 115/230 V ac, Yes 200 W(1)
47 - 63 Hz
(1) Power dissipation with one rank (2 drives) installed. Each additional rank adds 18 watts.
2.2.2 Unpacking
Reserve a staging area of 4 by 4 meters. If the Operator Desk or the VSH 200 cabinet is
selected, reserve additional space.
As you unpack, check out the equipment against the packing list. The part number, the type
number, and the serial number are indicated on the label of each box. Record this information in
a site configuration list.
Unpack the operator desk with associated desk items and check that all items are included per
the shipping list. Record missing items and contact ABB Customer Service if any items are
missing. Proceed with the mounting and assembly as instructed in the instructions provided
with the shipment.
1. Open the front door of the frame by releasing the fasteners and swinging the door
downward. Figure 2-3 depicts the RDA unit with the door open.
Access Light Emitting Diode (LED) Thumb Latch Handle On/Off Rocker Switch
(1) Rank-Drive Label may be user installed as required.
2. Insert each of the disk modules into one of the six slots, beginning at the left, and being
careful that the connectors are properly and securely mated at the rear of the frame. Notice
that the module’s latch is thumb-operated and, when a disk unit is inserted, the thumb latch
will “snap” into place. This locks the unit in position and turns the power ON.
NOTE
Normally, when disk modules are inserted under “hot” (power-on) conditions, the
green LED will light, indicating that proper insertion has been accomplished. The
lights will not light here, because power is not on.
buttons, one above and one below each ID indicator. Use the bottom button to increase the
ID number and the top button to decrease the ID number. When facing the ID's, the
rightmost ID is associated with the first rank, the middle ID is associated with the second
rank, and the leftmost ID is associated with the third rank.
5. Remember, each rank (pair) occupies one SCSI ID. Therefore, a fully configured RDA
unit, with three ranks, occupies three SCSI IDs. Each of these IDs must be unique, and in
the range of 0-6. You cannot use the Advant Station system unit’s ID number (or any other
busy ID numbers) that you identified in step 3.
6. Make sure the Advant Station system unit is OFF. If the RDA unit is the first external
device to be connected to the Advant Station system unit, plug the SCSI cable into the
SCSI connector. Otherwise, remove the terminator resistor from the last unit on the SCSI
bus to which the RDA unit is to be attached. Plug the SCSI cable on the receptacle left
open by removal of the terminator resistor.
7. Connect the loose end of the SCSI cable installed in Step 6 to the back of the RDA unit.
You can use either of the two receptacles in the back of the unit. Once you have connected
the SCSI cable into one of the receptacles, plug the terminator resistor into the other one.
NOTE
Failure to use a terminator resistor on a SCSI Bus could result in malfunctioning
of the devices attached to it.
Rank
3 2 1 Single Ended
SCSI
6 5 4
Power On
LED
115
Voltage Selector Switch
Figure 2-5. Input Voltage Range Select Switch on the RDA Unit.
Rank
321 Decrease
6 54
Increase
2.2.7 Connectors
Power Cord
Connector
Embedded
SCSI Device
Connector
Single Ended
SCSI
Critical
UPS SX520 loads
Power
outlets
Non-critical
SX520 loads
Document
printer
Operator
table motor
IM 51x
R G B Sync
RGB
IH 580
or
IH 581
MP 521/522
MT 510
RS232
Power
SCSI Parallel HP-HIL RS232 AUI VIDEO
DSEP 1925/1926
RS232
RS232
Power
SCSI Parallel HP-HIL RS232 AUI VIDEO
SCSI Connector
SCSI devices can be connected in daisy-chain fashion, Figure 2-12. The last device on the
SCSI-II bus must be terminated by installing a low density SCSI-II bus terminator TX503 on the
SCSI OUT connector of the last device.
Low Density
Terminator TX503
RS232
Power
SCSI Parallel HP-HIL RS232 AUI VIDEO
MP 521/522
Advant Station 515
Advant Station system unit
TK554V003 TK543V015
(2 pcs)
Figure 2-13 shows the connection of the RDA unit to three Advant Station system units.
Low Density
Terminators TX503
RS232
Power
SCSI Parallel HP-HIL RS232 AUI VIDEO
MP 521/522
TK543V015
RS232
Power
SCSI Parallel HP-HIL RS232 AUI VIDEO
RS232
Power
SCSI Parallel HP-HIL RS232 AUI VIDEO
The cable and terminator requirements are listed in Table 2-3 and Table 2-4.
NOTE
Always turn the RDA unit on before turning the Advant Station system unit on.
1. Press the rocker switch (front, lower right) to the ON position. The Liquid Crystal Display
(LCD) window will be blank at this time, because the Advant Station system unit power is
not on.
2. Check each of the Disk Drive Status LEDs and the two Power LEDs (should be green), to
assure that all disk modules have been properly inserted.
3. At this time, turn on the Advant Station system unit. As the system unit boots, it will
recognize the connection of the RDA unit. When booting is complete, the login prompt
will appear. If formatting is required, login as root and immediately go to single user
mode.
2.3.4 Formatting
If necessary, format, partition and make the corresponding file systems onto the RDA unit. The
RDA unit supports the hard drive command set for the operating system software you are
running on the Advant Station. Formatting and partitioning procedures, for example, are no
different for the RDA than for any standard hard drive.
Refer to Section 4.4.2.1 Formatting for more information before starting a format procedure.
WARNING
Do not format a drive that may contain application software or information
preloaded by ABB. Formatting will destroy all data on the disk.
Self-Test Screen
This screen is displayed when the system is first turned ON. This indicates the subsystem is
executing its internal power-up diagnostic routines to insure the hardware is working correctly.
Self-Test
Identification Screen
This screen is displayed after the self-test diagnostic has been completed. It identifies the
product and the RDA unit firmware release. If you ever need to call ABB for support, make sure
you know what firmware release you have before calling.
NOTE
All RDA units provided by ABB are single-ended SCSI bus adapters.
TEST-01
RAM:0100 [ff]<>[a5]
The first line on the screen indicates which RAM test failed. There are 4 RAM Tests, identified
as TEST-01, TEST-02, TEST-03 or TEST-04.
The second line indicates where the RAM failure has occurred. This information can be used by
a technician to determine the cause of the problem.
TEST-10
HA: 01 [ff]<>[a5]
The first line on the screen indicates which test failed. There are 3 SCSI Tests, identified as
TEST-10, TEST-20 or TEST-30. The second line shows which register access failed and how.
TEST-11
NO HA INTRPT RECEIVD
Under these circumstances, some computer systems will not boot-up or recognize the RAID
controller as a valid hard drive. Therefore, the RAID subsystem must be formatted before the
operating system is booted.
NOTE
All drives supplied from ABB, whether stand-alone or in a RAID subsystem,
have been pre-formatted.
Chapter 4 Operation
WARNING
When removing a disk unit from the RDA unit, depress the thumb latch, carefully
slide the unit partially out, and let the disk “wind down”. After the disk stops
spinning, the unit can be completely removed. Removing the disk unit in this
manner will help to prevent head crashes and crash-related disk failures.
WARNING
Rebuilding a drive will destroy all data on that drive.
disks is operating properly. To view the condition of another set of paired disks, the rank number
of that pair of disks must be selected by pressing the SELECT button.
NOTE
If there has been a failure in another rank, the window display will not change
until that rank has been selected by pressing the SELECT button.
In addition to status information regarding each drive, the number of I/O operations per second
is displayed on this screen. See Section 4.3, Operational LCD Displays for more detail
describing the information displayed on the screen and the operation status of the controller at
the time.
WARNING
Rebuilding a drive will destroy all data on that drive.
6. If step 4 is unsuccessful, and you have a spare drive, then you can replace the disk 2
module and perform another rebuild. Contact ABB Customer Support regarding the failed
drive.
> Formatting...
Elapsed Time: 0:17
WARNING
Do not remove the drives, or interrupt a drive format or copy.
are copied onto the new drive. After this operation has been completed, the RDA unit’s rank will
be fully operational.
This section will guide you through the process of rebuilding a drive, starting from the failure of
the original disk and ending with a fully functional subsystem.
In this example, drive 2 has failed. The error code 041202 indicates a hardware failure has
occurred. In this case, you must call Customer Support for assistance.
NOTE
When a disk fails, write down all of the error information found on the LCD and
attempt to rebuild the disk. See the next section, “Drive Rebuilding”.
If the disk fails again, write down all of the new error information found on the LCD and contact ABB
Customer Support.
At this point, even with a failed drive, the disk subsystem will still operate. The Advant Station
continues to run properly since it can still access the other disk.
If the Advant Station is rebooted without the failed drive, the following screen will appear on
the LCD:
The screen indicates drive 2 has been disconnected from the system. The drive 2 status indicator
light will be OFF at this time.
Once the failed drive has been serviced or replaced, you are ready to rebuild the unit.
has started. The first phase in the rebuilding process is initialization of the drive. This verifies
that the drive is working correctly. The screen will appear as follows:
This screen indicates drive 2 is being re-initialized after a drive replacement or a hot-swap has
taken place.
NOTE
A hot-swap, in the context of a RAID subsystem, is defined as the removal and
replacement of one hard drive without taking the subsystem out of service.
4.4.2.1 Formatting
The next phase in the rebuilding process is formatting. The format of the operational drive will
be examined so the new drive can be formatted in exactly the same way. The LCD will look
like this:
WARNING
Do not remove the drives, or interrupt a drive format or copy.
This screen indicates drive 2 is being formatted. It takes place so as to guarantee the new drive
being rebuilt has the same physical format as the operational drive. While the drive is
formatting, its LED will be amber
The length of time required to format the new hard drive depends on the type and size of the
drive. The larger the capacity of the drive, the longer it will take. This phase usually does not
take more than an hour to complete. During the formatting phase, the performance of the
subsystem will not be affected because this operation does not interfere with the operational
drive.
4.4.2.2 Copying
After the formatting is completed, the copy phase begins; the contents of the operational drive
are copied onto the new drive, updating it. The status light for the drive that is copying will blink
AMBER. The LCD will reflect this as follows:
WARNING
Do not remove the drives, or interrupt a drive format or copy.
This screen indicates the copying phase of the reconstruction process is taking place on drive 2.
The status indicator LED for drive 2 will blink AMBER. The percentage indicates that 23% of
the contents of the operational drive has been copied to the drive being rebuilt. When this
number reaches 100%, the drive being rebuilt will be placed back online.
During this part of the rebuilding operation, performance of the Advant Station will be
diminished slightly. This is due to the RAID controller satisfying requests from the host
computer while, at the same time, copying the contents of one drive to the other.
To help increase the performance of the Advant Station at this time, all I/O requests from the
host computer will be given highest priority while block copying commands will have the
lowest.
The amount of time required to complete the copying phase depends on the speed and capacity
of the hard drive and the number of I/O requests issued from the host computer during this time.
If no requests have been issued, rebuilding a 1 GB hard drive will take no more time than the
time it took to format the drive. When the copying phase finishes, the following screen will
appear:
This screen briefly appears after all data has been copied from the operational drive to the new
drive. This indicates drive 2 is now consistent with the other drive and is back online. The status
indicator LED for drive 2 will change from AMBER to GREEN. This indicates the rebuild
operation was successful and the RDA unit subsystem will become fully operational. When this
occurs, both drives will be online as reflected by the status indicator LEDs (both GREEN) and
the following screen:
Chapter 5 Maintenance
CAUTION
Observe the following precautions at all times during these removal and
replacements tasks to prevent damage to the system components from ESD:
1.Wear a grounded static strap on your wrist to ensure that any accumulated electrostatic
charge will be discharged from your body to ground.
2.Keep all uninsulated printed circuit boards/cards in their protective antistatic bags.
3.Handle all printed circuit boards/cards by their edges, once you have removed them
from their protective antistatic bags.
no different for the RDA unit than for a standard hard drive. Therefore, any application or
administrative procedure can access the information stored on an RDA unit in a transparent
manner.
NOTE
When a disk module is inserted under “hot” (power-on) conditions, the green
Access LED will light, indicating that proper insertion has been accomplished.
5. Check the status LEDs and the LCD display. The status LED of the replacement drive
should illuminate RED and the LCD display should show "Rebuild req".
6. Press the REBUILD button to start the rebuilding operation. Refer to Section 4.4
Rebuilding a Drive for more information.
1. To locate the defective power supply at the back of the RDA unit. Look for the Power On
LED that is not illuminated. That indicates that the supply is not operating correctly.
2. To remove the power supply, loosen the three attaching screws by turning them 1/4 turn
counter-clockwise. Grasp the handle and pull back. The power supply can now be slide out
of the cabinet.
3. On the replacement supply, check the Voltage Selector Switch. It must be set to the same
position as the unit removed.
4. Place the unit in the guides and slide it toward the front of the cabinet. When it is near the
back of the cabinet push it firmly into the RDA unit. The Power On LED should now
illuminate.
5. Tighten the three attaching screws by turing each 1/4 turn clockwise. Replacement is now
complete.
There are no voltage adjustments of the power supplies. Return a defective power supply for
repair to ABB Service centers. Figure 5-1 shows the location of the Power On LED, Voltage
Selector Switch and the attaching screws of the power supply unit.
Power On
LED
115
Voltage Selector
Switch
Appendix A Specifications
Characteristic Data
OPERATING CHARACTERISTICS
Drive set usable storage capacity 1.0 or 2.0 GBytes (each
drive set)
Total usable capacity 6.0 GBytes
Drive capacity 6 (3 sets)
RAID level 1
Drive form factor 3.5 inch
POWER REGUIREMENTS
Voltage (ac) (switch select) 115/230
Frequency (Hz) 47 - 63
Current draw (Amps) 3.0 max.
Power output (watts) 200(1)
Characteristic Data
ENVIRONMENTAL SPECIFICATIONS(2)
Operating temperature range (°C) 5 - 45
Non-operating temperature range (°C) -40 - 70
Operating relative humidity 10% to 90% non-condensing
Cooling (#Fans-Avg. cfm/fan) 3-50
PHYSICAL CHARACTERISTICS
Height 222 mm (8.75 inches)
Width 482 mm (19.00 inches)
Depth 559 mm (22.00 inches)
Weight 29 kg (64 lbs)
Mounting MP521 482 mm(19") EIA Standard
Mounting MP522 Table top
APPROVALS
Regulatory approvals UL, FCC, TUV, CSA
(1) With one (1) rank installed. Each additional rank (2 drives) adds 18 watts.
(2) Intended for control room environments.
NOTE
Error codes can originate from two sources; the RAID controller or the hard
drive. The error codes listed here are returned by the RAID controller only, not by
the hard drive. If the drive fails and the error code displayed is not found here, the
code originated from the hard drive.
Code Detail
00 This code indicates that the WD33C93 SCSI Bus
Interface chip was reset. This can happen as a result of
an extremely high level of bus noise usually associated
with the absence of terminators. ElectroStatic
Discharge (ESD) can also cause this error to occur.
18, 28 An unexpected DATA OUT phase has occurred.
48, 88
19, 29 An unexpected DATA IN phase has occurred.
49, 89
1a, 2a An unexpected COMMAND phase has occurred.
4a, 8a
1b, 2b An unexpected STATUS phase has occurred.
4b, 8b
1c, 2c An unexpected unspecified information out phase has
4c, 8c occurred.
1d, 2d An unexpected unspecified information in phase has
4d, 8d occurred.
1e, 2e An unexpected MESSAGE OUT phase has occurred.
4e, 8e
1f, 2f An unexpected MESSAGE IN phase has occurred.
4f, 8f
22 Current command was aborted.
25 A data transfer was aborted due to the possibility of
corrupt data.
40 The SCSI Bus is in such a state that commands issued
to the WD33C93 are rejected.
Code Detail
41 The hard drive disconnected from the bus (went to a
BUS FREE phase) during an I/O request at an
inappropriate time. This could indicate that the
connection between the RAID controller and the hard
drive has severed or the power supply to that drive
failed.
42 Indicates that the RAID controller attempted to SELECT
the hard drive to begin an I/O request but was not
successful. This can also indicate that the SCSI
connection was either severed or the power supply to
that drive failed.
43 A SCSI parity error was detected.
44 A SCSI parity error was detected.
46 Unknown SCSI device has SELECTED the RAID
controller on the Target SCSI Bus.
47 A SCSI parity error was detected during a STATUS
phase.
85 Indicates that the hard drive controller went to a BUS
FREE phase unexpectedly. This usually means that the
drive’s power supply failed or the drive controller has
crashed and has released all SCSI Bus lines.
Error
Detail
Code
If an error code is returned that is not listed here, the code originated from one of the hard
drives. Examine the hard drive’s respective Original Equipment Manufacturer (OEM) Technical
Reference Manual for more information.
Appendix D Glossary
assert
A signal driven to a true state.
bit
A binary digit.
byte
Eight consecutive binary digits.
C/D
Control/Data signal.
failed drive
This indicates that the hard drive is no longer functioning. The RAID controller does not recognize this drive as sane and
will no longer attempt to access it.
fully operational
This condition indicates that both drives are on-line.
glue logic
Logic whose purpose is to interface the major logic blocks to each other.
Host SCSI Bus
The SCSI Bus that connects the RAID controller to the host computer.
initiator
A host computer system that requests an operation to be performed by a target.
negate
A signal driven to a false state.
new drive
This indicates that a particular hard drive residing in the subsystem was just installed. The drive is operational but is not up-
to-date with respect to the sane drive. The drive must be reconstructed before it can be considered in a sane state.
2
non-waiting write
The write request is accepted by the controller without waiting for the write operation to the disk to be completed.
plug-and-play
A term used to describe the ease with which a SCSI device can be connected to a computer system and be made to work.
rank
A pair of disk drive modules.
sane or sanity
This condition is used in referring to a hard drive in the subsystem. A hard drive that contains the most up-to-date
information is considered sane. If both hard drives contain the same information, both hard drives are considered sane.
SCSI ID
The bit-significant representation of the device’s SCSI address, ranging from 0 to 7.
steady state
Indicates that the RAID controller is in such a state that it can service SCSI I/O requests from an initiator.
toggle
To switch back and forth between options.
INDEX
A Environmental Specifications A-2
ANSI 1-4
Abbreviations 1-4 F
Acronyms 1-4 FFT 1-5
Additional Sense Code B-3 Fault Detecting Facility
Additional Sense Code Qualifier B-7 Boot Administration Commands 5-1
Approvals A-2 Front Panel LEDs 5-1
Assembly 2-6 Power On Self Test 5-1
Audible alarm 1-6, 4-6 System Acceptance Test 5-1
Feature Fault Tolerance (FFT) 1-5
B Firmware Origination Code B-3
Beeper, see audible alarm 1-6 Format Required Screen 2-20
Button Formatting 2-17, 4-7
Rebuild 4-2 Formatting Screen 4-4
Buttons Front Panel 4-1
Select 4-2 Front Panel, how to use the, 4-3
C G
Connecting to the Computer 2-7 GB 1-4
Controller Error Codes C-1 Glossary D-1
Copying 4-7 Guidelines
Power Connection 2-11
D
Disk H
failure 4-6 Hard Drive Absence 2-19
mirroring 1-5 Hard Drive Mismatch Screen 2-19
redundancy 1-5 Hard Drives 4-1
subsystem 1-5 Host Adapter Error Screen 2-18
Disk Drive Replacement 5-2 Hot-Swapping 1-6
Disk Drive Status Lights 4-2 Hz 1-4
Disks
Redundant Array of 1-5 I
Drive I/O 1-4
Characteristic Screen 2-18 IOPS 1-4
Failure Screen 4-5 Identification Screen 2-17
Mismatch Screen 4-5 Information Screens 2-17
Missing Screen 4-5 Initialization Error Screens 2-18
Drive Error Codes B-1 Initialization Screens 2-17
Drive Rebuilding 4-6 Interrupt Failure Screen 2-19
Drive Too Small Screen 4-5
K
E KB 1-4
ECC 1-4
ESD L
Electrostatic Discharge 2-1, 5-1 LCD 1-4, 4-1
Electrostatic Discharge (ESD) Precautions 2-1, 5-1 LCD Window 4-2
V
Voltage Selector Switch
Input Range 2-9
Setting 5-3
W
WD33C93A SCSI Interface Chip Status Code B-7
Window
LCD 4-2
Z
ms 1-5
range 2-9
xxh 1-5