INDUSTRIAL UPS TEST REPORT
FAT REPORT
Test Begining Date/ Time 27.02.2023 / 09:00
Test Ending Date/ Time 28.02.2023 / 10:30
Product UNINTERRUPTIBLE POWER SUPPLY
Serial Number K22111532004
Power 15 kVA
Input Voltage (U1) 400VAC ,3P/ 50Hz
1
Input Current (I1 nom) 3x25 AAC
Bypass Input Voltage (Uby) 400VAC ,3P/ 50Hz
Output Voltage (U2) 120VAC ,1P/ 50Hz
Output Current (I2 nom) 112.5 AAC
Rectifier Udc nom 360 VDC
Udc float 408 VDC
Udc boost 426 VDC
Idc nom -
Ibt 15 ADC
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OVERVIEW
FAT REPORT
No. Title Remarks Check
1.1 Visual inspection:
Cabinet Outline and
Dimensions
1.2 Visual inspection:
Protection Class
1.3 Visual inspection: Paint Finish
1.4 Visual inspection: Grounding
1
1.5 Visual inspection:
Nameplate,
Markings
and Legends
1.6 Visual inspection:
Mechanical Layout
and Wiring Cables
1.7 Visual inspection:
Cable Entry and
Terminals
2.1 Electrical Tests:
Rectifier
2.2 Electrical Tests:
Inverter
2.3 Electrical Tests:
2
Functional Test
2.4 Electrical Tests:
Alarm Indications
2.5 Electrical Tests:
Dynamic Tests
3.1 Headlines:
Functional Test With Alarm Indication
3 Industrial UPS Dynamic Test Report
Load Test With Temperature Rise
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FUNCTIONAL TEST WITH ALARM INDICATIONS
FAT REPORT
RECTIFIER
Relay /
Availability DESCRIPTION Button/Switch LED INSTRUCTION/CRITERIA CHECK
Free Contact
Lamp Test On Display Unit All LED's illuminate OK
System (ON) On Display Unit Rectifier output voltage in tolerance OK
Float mode On Display Unit Rectifier output voltage to defined Float charge voltage OK
Boost mode On Display Unit Rectifier output voltage to defined Boost charge voltage OK
Current Mode Auto Current limitation for defined Charge or Total output current OK
Equalize Mode On Display Unit Rectifier output voltage to defined Equalize charge voltage OK
Battery Ending Auto First warning before "Low Battery" OK
Low Battery On Display Unit Battery voltage lower than defined low battery value OK
1
Battery Test Failure On Display Unit Charge capacity of bateries under defined criteria OK
Line MCB Input Breaker Line input breaker is OFF position OK
Fan Failure Auto Heatsink temperature is higher than 70 C OK
Over Voltage Auto Output voltage out of range OK
Under Voltage Auto Output voltage out of range OK
Over Temperature Auto With "Fan Failure" after 1.5 minute OK
Rectifier Failure Auto With all of the "red" failures OK
Mains Auto Mains voltage in tolerance OK
Battery Battery Breaker Battery breaker is ON position OK
Load Load Breaker Load breaker is ON position OK
Earth Fault (Leakage -/+) Manual DC Leakage from rectifier output +/- to chasis OK
INVERTER
Lamp Test On Display Unit All LED's illuminate OK
System (ON) On Display Unit Inverter output voltage in tolerance OK
DC Input Auto DC input voltage in tolerance OK
ON BY-PASS/INVERTER On Display Unit/Auto Load is transfered to Bypass or Inverter OK
UPS Mode On Display Unit Ups mode activated OK
ECO Mode On Display Unit Eco mode activated OK
By-pass Inhıbıt Mode On Display Unit Bypass Inhibit mode activated OK
Auto (ON) On Display Unit Auto ON function activated OK
Inv.Not Synch Auto Inverter is asyncronous to the Bypass OK
Inv. DC Input High/Low Auto DC input voltage in tolerance OK
2 N.A Battery MCB/Fuse OFF Battery Breaker /Fuse Battery MCB/Fuse is on OFF position OK
Bypass Out Of Limit Auto Bypass voltage out of tolerance OK
Bypass MCB/SCR Fuse OFF Bypass Input Breaker/Fuse Bypass breaker is OFF position OK
N.A DC Input MCB OFF DC Input Breaker DC Input Breaker is OFF position OK
Inv. Overload Auto Load current > I nom OK
Internal Temperature Auto Internal Temperature is higher than 55 °C OK
IGBT SCR Fuse Fail IGBT Input Fuse IGBT input fuse tripped OK
BYP.Fan Fail/Over Temp. Auto Static Transfer Heatsink temperature is higher than 70 °C OK
Maint. Switch (ON) Transfer Switch Transfer SW is on 2-Test or 3-Maintenance OK
Inverter OUT High/Low Auto Inverter output voltage is out of tolerance OK
Fan Fail/Over Temp. Auto Heatsink temperature is higher than 70 °C OK
Inv. Fail Auto With all of the "red" failures OK
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INDUSTRIAL UPS DYNAMIC TEST
1
FAT REPORT
INPUT DC BUS/RECTIFIER OUTPUT
OUTPUT
VOLTAGE
CURRENT
FLOAT
VOLTAGE
CURRENT POWER
THD BY-PASS INVERTER VOLTAGE THD (non-
(TOTAL) MODE
THD (linear) linear)
With Load 100%, without battery group
Nominal Voltage
-/+ 5% 400VAC ,3P / 50 Hz 49,76AAC 19,85kVA 29.8% 408VDC 399VAC 120VAC 1,2% 5,8%
UPS OPERATION
399VAC
+10% Of Nominal Voltage
1
-/+ 5% 440VAC ,3P / 50 Hz 45,02AAC 19,85kVA 29.9% 408VDC 441VAC 120VAC 1,2% 5,8%
441VAC
-10% Of Nominal Voltage
-/+ 5% 360VAC ,3P / 50 Hz 54,99AAC 19,85kVA 29.8% 408VDC 361VAC 120VAC 1,2% 5,8%
361VAC
With Load 100% ( Tolerance +/- %5 )
Nominal Voltage
BY-PASS OPERATION
-/+ 5% 400VAC ,3P / 50 Hz 37,41VAC 15kVA 408VDC 401VAC 2,5% 6,2%
401VAC
+10% Of Nominal Voltage
2
-/+ 5% 440VAC ,3P / 50 Hz 34,17VAC 15kVA 408VDC 439VAC 2,5% 6,2%
439VAC
-10% Of Nominal Voltage
-/+ 5% 360VAC ,3P / 50 Hz 41,55VAC 15kVA 408VDC 360VAC 2,5% 6,2%
361VAC
OPERATION
With Load 100%
BATTERY
3 Mains OFF Discharge Until Low Battery
120VAC 1,2% 5,8%
(AC INPUT FAILURE) 315VDC
With Load 100%( Tolerance +/- %5 )
LINE VOLTAGE (NOMINAL) OUTPUT LOAD CHANGE, 0% TO 100% / 100% TO 0%
4
+/- 10% VAC, 100ms Of Output Voltage
400VAC ,3P / 50 Hz
116VAC / 124VAC
With Load 100%( Tolerance +/- %5 )
5 LINE VOLTAGE (NOMINAL) TRANSFER TIME UPS TO BY-PASS
400VAC ,3P / 50 Hz 0ms
With Load 100%( Tolerance +/- %5 )
6 LINE VOLTAGE (NOMINAL) TRANSFER TIME BY-PASS TO UPS
400VAC ,3P / 50 Hz 0ms
With Load 100%( Tolerance +/- %5 )
LINE VOLTAGE (NOMINAL) OVER ALL EFFICIENCY
7 400VAC ,3P / 50 Hz TOTAL OUTPUT POWER (kW) / TOTAL INPUT POWER (kW) x 100
NOTE : POWER VALUES DEPENDING ON POWER ANALYZER 13,5 / 15,9 = 85%
INPUT OUTPUT CASE ELECTRICAK HIGH VOLTAGE TEST (VC 1kV)
8
Input to Case : Output to Case : Input to Output :
OVER LOAD TEST RESULT
100% - 125% 10min.
9 125% - 150% 1min.
300% 1sec.
>300% 0sec. (instantly)
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INDUSTRIAL UPS LOAD TEST WITH TEMPERATURE RISE
FAT REPORT
Power= 15kVA 13,5kW
UPS LOAD TEST
1 Input U1 Output U2
Voltage 400 VAC Voltage 120 VAC
Current 3x25 AAC Current 112.5 AAC
Conditions
Period: 24 hours, At Full Load, At Nominal Voltage
Measurement Results:
3 Factory ambient temperature Start: 12°C End: 16°C FAIL CHECK
Test Point Temper. Class
1 Rectifier Thyristor-Heatsink 51°C OK
2 Inverter IGBT&By-Pass Thristor-Heatsink 54°C OK
3 Output Isolation Transformer (Winding/Iron Core) 121 / 133°C OK
4 UPS Cabinet inside 25°C OK
Remarks:
Date Signature Page:
Name of the Tester CELİL HAKTANIYAN 5/5
28.02.2023
