Aluminum Roll
Jacketing
DESCRIPTION THICKNESS & Suggested
ITW Pabco/Childers Aluminum Roll Jacketing is Applications
manufactured from alloys 3105 and 3003, conforming
to ASTM B-209 designation, half-hard temper (H-14)
and heavier gauges quarter-hard (H-12 lock-forming .016" The standard for industrial use.
quality).
DESCRIPTION (.4mm) Recommended over insulated lines up to
& 36" O.D. including insulation.
Commercially pure aluminum is relatively soft as
structural material. Its strength can be greatly im-
.020"
(.5mm)
proved by alloying aluminum with small percentages
of one or more other elements such as manganese, .024" A heavier weight jacketing used on larger
silicon, copper, magnesium or zinc. Additional (.6mm) diameter lines and large equipment up to 8
strength can be achieved by cold working, such as cold feet in diameter.
rolling.
Standard alloys and nominal
chemical composition
.032" Used in special applications where extra
Alloy Copper Manganese Magnesium (.8mm) thickness and protection is required, such
3105 .6 .50 as fabricated tank head covers and other
special fabrications.
3003 .12 1.2 ~
ITW reserves the right to ship whichever alloy is in .040" Available in rolls, where extra heavy
(1.0mm) gauges are required because of severe
stock at time of order placement, unless advised a
specific alloy is requested (may affect lead-time and/or & mechanical abuse or special fabricating
price). Other alloys are special order and minimum requirements, such as flat ducts or
.050" precipitators. Also recommended for
quantities and extended lead-time required. (1.2mm)
areas subject to high wind conditions.
ITW's aluminum roll jacketing is available in smooth,
stucco embossed or 3/16 corrugations (cross-crimped)
finishes. RECOMMENDED USES
POLYSURLYN MOISTURE RETARDER Jacketing is recommended for insulated piping,
tanks and vessels less than 8 feet in diameter.
Polysurlyn consists of a 3 mil thickness of a co-extrusion Deep corrugated sheets are recommended for
of polyethylene and DuPont's Surlyn® which is heat diameters greater than 8 feet.
laminated to the metal jacketing. Due to its superior
performance characteristics, it replaces the old standard
1 mil and 3 mil polykraft moisture retarders. For cold
rooftop and hot work cyclical applications, refer to SURFACE BURNING CHARACTERISTICS
Technical Information for recommendations. ASTM E 84
FLAME SPREAD INDEX 0
SMOKE DEVELOPED INDEX 5
Tested with exterior surface facing the flame.
ARJE-00
© 200 ITW Insulation Systems 800-231-1024 Fax (713) 691-7492 Supercedes ARJE-060
Pabco/Childers Metals www.itwinsulation.com 2.10
Flexible Duct Systems
25’ Insulated
UL 181
Class 1 Air Duct
UPC #030 UPC #036 UPC #031
R-Value 4.2 R-Value 6.0 R-Value 8.0
All thermal performance (R-Values) are classified by Underwriters Laboratories in accordance with ADC Flexible Duct Performance
and Installation Standard (1991) using ASTM C-518 (1991), at installed wall thickness, on flat insulation only.
Description
ATCO #030, 036, and 031 are UL 181, Class 1 Air Ducts and are manufactured with a tri-directional fiberglass scrim reinforced, met-
allized polyester outer jacket. The inner core of all three products is air-tight and designed for low-to-medium operating pressures in
HVAC systems. ATCO #036 and 031 have increased insulation for superior thermal performance.
Construction
A double lamination of tough polyester which encapsulates a steel wire helix forms the air-tight inner core of the ATCO #030, 036,
and 031. The double-layer core of each product is wrapped in multiple thicknesses of fiberglass insulation. All three products are
sheathed in a rugged and durable tri-directionally reinforced, metallized polyester jacket.
F E AT U R E S & B E N E F I T S
Air-tight Inner Core - Energy efficient / No fiberglass erosion into air stream.
Encapsulated Wire Helix - No unraveling when cut to length / Quick installation
Smooth Inner Core - Low friction loss / Low operating cost.
Thick Blanket of Fiberglass Insulation - Energy efficient / Excellent thermal characteristics
Tough Reinforced Metallized Polyester Jacket - Tear and puncture resistant / Low maintenance.
Lightweight Compact Carton - Reduces warehouse and Jobsite handling cost.
A P P L I C AT I O N S & C O D E C O M P L I A N C E S *
ATCO #030, 036, and 031 are designed for indoor use as a supply and return air duct in residential and commercial low-to-medium
pressure heating and air conditioning systems. All three models can be used as a complete air duct system and/or a branch duct
connecting to mixing boxes, diffusers, light troffers, room inlets, or other terminal devices. UL 181, NFPA 90A & 90B, IMC, IRC, UMC
10-1, HUD 515-2.1 (b), Cities of Chicago, New York, San Francisco, County of Dade (Florida), California State Fire Marshal.*
*ATCO recommends that you check with the local code body having jurisdiction in your area to determine applicable codes.
P R O D U C T & P E R F O R M A N C E D ATA
PRODUCT DATA
• Length: 25’, 50’ (Other lengths available as special order)
• Diameter: 3", 4”, 5”, 6”, 7”, 8”, 9”, 10”, 12”, 14”, 16”, 18”, 20”, 22"
• Vapor Barrier: Tri-directional, scrim reinforced metallized polyester
• End Treatment: 25’, 50’ -plain ends
• Packaging: 1 piece per carton
INSTALLATION
Air duct connections and joints shall be made per installation instructions
outlined by ATCO Rubber Products, Inc. and as required by the UL 181
listing procedure.
(Installation instructions are included inside each carton.)
STRAIGHT RUN
* FD 72-R1 Test Code of the Air Diffusion Council. Friction loss is com-
puted in inches of water gauge per 100 ft. of duct. By using CFM or FPM
values for a given duct dimension, the friction loss can be determined.
Conversion of CFM to FPM also can be made.
P E R F O R M A N C E D ATA
UPC #030 UPC #036 UPC #031
R-Value 4.2 R-Value 6.0 R-Value 8.0
• Rated Positive Pressure: 10” w.g. per UL-181 (UL Listed pressure) rat- • Vapor Transmission: .05 perms
ings are determined in straight lengths @ ambient termperatures.) • Maximum Operating Temperatures:
• Recommended Operating Pressures: (Determined in a 90° bend at el- -20°F to 140°F Continuous (@ maximum pressure)
evated temperatures in accordance with ADC FD 72-R1 Test Code.) -20°F to 180°F Continuous (@ 2” pos. w.g. max.)
Maximum Positive: -20°F to 250°F Intermittent (@ 1/2” pos. w.g. max.)
6” w.g. - 4” thru 12” Dia. • Flame Spread: 25 max
4” w.g. - 14” thru 20” Dia. Smoke Developed: 50 max
(With factory installed metal collars, 2” w.g. - all diameters)
Maximum Negative: 3/4” w.g. - all diameters
Maximum Velocity: 5,000 FPM
Warranty - ATCO warrants that all flexible ducts will be free from defects in material and workmanship for a period of five years from the date of pur-
chase only if the ducts are installed in accordance with ATCO’s installation instructions and under conditions specified in ATCO’s performance data.
The buyer’s exclusive remedies for any defect in the flexible ducts shall be replacement or refund of the purchase price, at ATCO’s option. ATCO
MAKES NO OTHER WARRANTIES, EXPRESS, IMPLIED, STATUTORY OR OTHERWISE. IN PARTICULAR, ATCO MAKES NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ATCO SHALL HAVE NO LIABILITY TO THE BUYER OR ANY THIRD PARTY
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY,
PROPERTY DAMAGE, LOST PROFITS OR OTHER ECONOMIC INJURY DUE TO ANY DEFECT IN THE FLEXIBLE DUCTS. MATERIALS AND
SPECIFICATIONS FOR THE FLEXIBLE DUCTS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Manufacturing & Shipping Locations
ATCO RUBBER PRODUCTS, INC.
CORPORATE HEADQUARTERS
7101 ATCO DRIVE
FORT WORTH, TEXAS 76118-7098
PHONE:(817) 595-2894
Albuquerque, NM • Baltimore, MD • Cartersville, GA • Fort Worth, TX
1-800-USS-DUCT (1-800-877-3828)
Greensboro, NC • Houston, TX • Indianapolis, IN • Phoenix, AZ FAX: 1-800-366-3539 TELEX: 758-510
Plainville, GA • Plant City, FL • Riverside, CA• Wiggins, MS
Sacramento, CA • Springdale, AR • Vineland, NJ www.atcoflex.com
Foster® 81-10™
Product Data Sheet
PROPERTIES FOSTER® S.M. ADHESIVE
COLOR:
Green
APPLICATION CONSISTENCY:
Spray, brush or roller. Foster® S.M. Adhesive is a low cost, quick-setting synthetic
elastomer adhesive for use with fibrous glass insulation (up
AVERAGE WEIGHT / U.S. GALLON (FSTM 3): to 3 lbs./cu.ft.) duct wrap and acoustical linings for air
6.2 lbs. (0.74 kg/l) handling ducts.
AVERAGE NON-VOLATILE (FSTM 9A): S.M. Adhesive is designed for use in applications where
16% by volume (22% by weight) fibrous glass insulation is bonded to the interior or exterior of
sheet metal air-conditioning ducts.
COVERAGE RANGE (FSTM 72):
(Subject to type of surface and nature of material being S.M. Adhesive meets ASTM C916, Type IV (ASC-A-7001-
bonded.) 200 to 400 sq. ft. per gallon (4.9 to 9.8 m2/l) A, Type IV) and NFPA 90A and 90B 25/50 requirements.
0.008 in. to 0.004 in. wet film thickness (0.2 to 0.1 mm)
S.M. Adhesive is produced under the classification and
BOND TIME RANGE (FSTM 66): follow-up service of Underwriter’s Laboratories, Inc.
0 to 15 minutes
S.M. Adhesive contains no asbestos, lead, mercury, or
SERVICE TEMPERATURE LIMITS (FSTM 70): mercury compounds.
(Temperature at coated surface)
-20ºF to 200ºF (-29ºC to 93ºC) LIMITATIONS
Store and apply between 40ºF (4ºC) and 100ºF (38ºC).
WET FLAMMABILITY (ASTM D 93):
Flash point -7ºF (-22ºC) Always test plastic materials for compatibility when using
solvent base products.
SURFACE BURNING CHARACTERISTICS (ASTM 84):
Flame Spread: 10 Make certain this product is completely dry and the area free
Smoke Developed: 25 from solvent odor if food is involved.
Tested at coverage rate of 200 sq. ft./gal. (4.9 m2/l).
Applied to 1/4 inch (6.4 mm) inorganic reinforced cement Not suggested for sealing vapor barrier jackets.
board. The flame spread may vary at different product
thicknesses and/or when applied over other surfaces. Allow to dry to a solvent-free condition before installing weld
pins.
™ Trademark of Specialty Construction Brands, Inc. Overhead applications may require mechanical fasteners.
Visit us on the web at www.fosterproducts.com
08/09
Specialty Construction Brands, Inc.
an H.B. Fuller Company
1105 South Frontenac St ○ Aurora, IL 60504 ○ 800-231-9541 ○ fax 800-942-6856
APPLICATION GUIDE
FOR
®
FOSTER S.M. ADHESIVE
81-10™
MATERIAL PREPARATION
DO NOT THIN. Stir well, but do not use sticks or boards, which would splinter or otherwise contaminate the product.
No need to prime aluminum or galvanized metal. Apply only to clean, dry surfaces. Keep container closed when not in use to prevent
solvent evaporation.
APPLICATION
Brush:
Use a clean paintbrush. Apply uniformly to metal surface at 200-400 sq. ft./gal. (4.9-9.8 m2/l). Press insulation into place, making
sure complete contact is made with applied adhesive. Bond may be made within 0 to 15 minutes.
Spray:
May be spray applied with conventional air atomizing equipment or airless spray equipment. For spray equipment information, please
consult Spray Recommendations or contact your spray equipment supplier. Average viscosity range: 200-500 cps.
CLEAN-UP
Use solvents such as chlorinated solvent (non-flammable) or mineral spirits (flammable) for cleaning brushes and equipment.
ADHESIVES
SURFACE BURNING CHARACTERISTICS
Applied to Inorganic Reinforced Cement Board
Flame Spread: 10
Smoke Developed: 25
Tested as applied at a coverage rate of 200 ft2/gal
Flash point of liquid adhesive (closed cup) less than -6.7 C
312U
CUSTOMER SERVICE—800-231-9541 OR 800-338-2975
IMPORTANT: Specialty Construction Brands, Inc. warrants that each of its products will be manufactured in accordance with the specifications in effect on the date of
manufacture. WE MAKE NO OTHER WARRANTIES AND EXPRESSLY DISCLAIM ANY WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR
PURPOSE. If a product fails to meet this limited warranty, purchaser’s sole and exclusive remedy is replacement of the product or, at our option, refund of the purchase
price. OUR ACCEPTANCE OF ANY ORDERS FOR THE PRODUCT IS EXPRESSLY CONDITIONAL UPON PURCHASER’S ASSENT TO THE TERMS ON THE
APPLICABLE INVOICE.
ADEQUATE TESTS: The information contained herein we believe is correct to the best of our knowledge and tests. The recommendations and suggestions herein are
made without guarantee or representation as to results. We recommend that adequate tests be performed by you to determine if this product meets all of your
requirements. The warranted shelf life of our products is six months from date of shipment to the original purchaser.
For professional use only. Keep out of reach of children.
Consult Material Safety Data Sheet and container label for further information.
DS F81-10 R0809
