THYRISTOR CONTROLLER DATA SHEET
S3-10DR
10kW Three Phase Power Controller – DIN Rail Mounting IP20
The Power Products range of S3 thyristor
power controllers are designed for the
control of resistive loads in electric furnaces,
and heater batteries in HVAC systems.
The S3 power controller series uses zero
crossover switching. Burst Pulse Control
ensures the load is switched only in
multiples of a complete mains half-cycle in
order to keep supply and electrical
disturbance to a minimum. The units also
feature variable frequency PWM for near
infinite resolution.
Features
0 – 10V Input Control Self-Powered
10kW Output DIN Rail (TS35) Mounting
PWM Control IP 20 Rating
Zero Cross Over Switching CE Compliant
AUTO / MANUAL Override BSEN50178 Build Standard
Specifications and Characteristics
Type Number S3-10DR
Order Code 21-1442/01
Total Rating (kW) 10
Maximum Current rms (A) 14
Losses (W) 26
Supply Voltage (Vac)* 415 -15+10%
Frequency (Hz) 50 - 60
Power Supply Line / Self Powered
Controlled Arms Two
Cooling Natural Air Convection
Fuse Type 20CT
Terminal mm2 M4
AUTO / MANUAL Override YES
Input Signal (Vdc) 0-10
Input Impedance (ohms) 47K
Cycle Time (S) 0.4 at 50% output rising to 1 at 0% and 100%
Isolation (V) 2500
Operating Temperature (0C) -10 to + 40
De rating 20% at 500C
Dimensions (mm) H 150
W 150
D 70
*Other Three Phase supply voltages may be accommodated – please enquire for details
Power Products International Limited
Commerce Way, Edenbridge, Kent
T: 01732 866424 F: 01732 866399
[email protected] S3-10DR Dec 15
www.ppi-uk.com
THYRISTOR CONTROLLER DATA SHEET
Implementation & Wiring Information
Typical Three Phase Installation:
L1 L2 L3
THERMAL
OVERLOAD
SWITCH
CONTACTOR
SUPPLY
INTERNAL
CONTACTOR SEMICONDUCTOR
FUSES WHEN
FITTED
POWER
PRODUCTS
CONTROLLER
EXTERNAL INPUT HEATER BATTERY
SEMICONDUCTOR CONTROL STAR OR DELTA
FUSES WHEN CONNECTED
REQUIRED
Input Configuration:
INCREASE
LED
LINK
MAN AUTO INPUT
L1 L2 L3
IN 0v
IN OUT IN OUT IN OUT
SIGNAL IN
LOAD
POWER IN LOAD
LOAD
Power Products International Limited
Commerce Way, Edenbridge, Kent
T: 01732 866424 F: 01732 866399
[email protected] S3-10DR Dec 15
www.ppi-uk.com
THYRISTOR CONTROLLER DATA SHEET
Operational & Safety Instructions
OPERATION
This power controller is designed to regulate a resistive load by switching the load on and off in time proportioned
bursts according to the incoming dc signal (Factory set 0-10Vdc).
LOCATION
Install power controller with heatsink fins in the vertical plane. Allow a minimum of 100mm clearance top and
bottom, and 25mm horizontally. Control panels should have sufficient ventilation (grills or louvres as required) to
maintain the ambient temperature through the thyristor unit to below 40 Degrees C to run unit to specified kW
rating.
SAFETY
It is essential to fit a safety device that will disconnect the mains supply from the controller in case the heating
element overheats. This can be a suitably rated contactor or circuit breaker. It is also recommended to fit suitably
rated fuses for cable protection. (The on board fuses are for controller protection only). Heater batteries should
be protected with an over temperature cut-out.
FUSES
Where power controllers are fitted with ultra-fast fuses to protect the semiconductor replacements should be of
exactly the same type and should be purchased via your supplier. External fuses may be fitted where not
provided, according to normal practice for the protection of wiring etc.
INPUT SIGNAL
These power controllers accept 0 – 10Vdc input signal from a BEMS or controller which will regulate the current
to the load in order to achieve accurate proportional control. Therefore load current will be zero, with input signal
at zero or disconnected. The unit operates on the burst fire zero-voltage switched principle. Zero voltage
switching is for minimum RFI. Burst firing for minimum harmonic distortion. The full load is switched on & off in
timed bursts and is proportional to the input signal.
INSULATION TESTS
Thyristors can be irreparably damaged by exceeding their specified voltage rating.
It is therefore important to observe proper insulation testing procedures. The thyristors can be effectively isolated
from the circuit by shorting together the line and load terminals. This will protect them from damage due to
possible over-voltage caused by the insulation test procedure. The insulation test can then be carried out by
applying the test voltage between the line terminals and earth.
Please contact Power Products International Limited if any additional information on this procedure is required.
INSTALLATION
Power Products controllers are designed to be plug and play. Refer to wiring diagram supplied with the controller
for correct installation. Before commissioning ensure that ALL power connections are tightened correctly.
It is highly recommended that only a qualified electrician carry out testing due to potentially lethal high voltages
associated with this task.
Power Products International Limited
Commerce Way, Edenbridge, Kent
T: 01732 866424 F: 01732 866399
[email protected] S3-10DR Dec 15
www.ppi-uk.com
