Screenshot 2022-02-07 at 00.36.15
Screenshot 2022-02-07 at 00.36.15
Heat Transfer
Heat Transfer Rate Processes
Mode Transfer Mechanism Rate of heat transfer (W)
Conduction Diffusion of energy due to 𝑑𝑇
random molecular motion 𝑞 = −𝑘𝐴
𝑑𝑥
Convection Diffusion of energy due to 𝑞 = ℎ𝐴(𝑇𝑠 − 𝑇∞ )
random molecular motion
plus bulk motion
Radiation Energy transfer by 𝑞 = 𝜎𝜀𝐴(𝑇𝑠4 − 𝑇𝑠𝑢𝑟4
)
electromagnetic Waves
By
Chapter One
Introduction
1. Introduction
A consider the cooling of a hot steal rod which is place in a cold
water Thermodynamics may be used to predict the final equilibrium temperature
of the rod-water combination. It will not tell us how long it takes to reach this
equilibrium condition. Heat Transfer may be used to predict the temperature of the
rod and the water as a function of time.
1.1
Experimental constant for the medium involved, and it may depend upon other
𝑑𝑇
properties, such as temperature and pressure. Is the temperature gradient in
𝑑𝑥
the direction normal to the area A.
Figure 1.1 Temperature distributions for steady state conduction. Through a plate wall
The minus sign in Fourier's Law (1.1) is required by the second law of thermodynamics:
thermal energy transfer resulting from a thermal gradient must be from a warmer to a colder
region. If the temperature profile within the medium is linear Fig. 1.1 it is permissible to replace
the temperature gradient (partial derivative) with
𝑇2 −𝑇1
𝑞 = −𝑘𝐴 (1.2)
𝐿
The quantity (L/kA) is equivalent to a thermal resistance Rk (K/W) which is equal to the
reciprocal of the conductance. As:
𝑇2 −𝑇1 𝐿
𝑞= , 𝑅𝑘 = (1.3)
𝑅𝑘 𝑘𝐴
Such linearity always exists in a homogeneous medium of fixed k during steady state heat
transfer occurs whenever the temperature at every point within the body, including the surfaces,
is independent of time.
Figure 1.2 Association of conduction heat transfer with diffusion of energy due to
molecular activity.
𝑑𝑇
If the temperature changes with time , energy is either being stored in or removed from
𝑑𝑡
the body. This storage rate is
𝑑𝑇
𝑞𝑠𝑡𝑜𝑟𝑒𝑑 = 𝑚 𝑐𝑝 𝑑𝑡 (1.4)
Example 1.1
Calculate the rate of heat transfer by natural convection between a shed roof of area 20 m
x 20 m and ambient air, if the roof surface temperature is 27°C, the air temperature 3°C, and
the average convection heat transfer coefficient 10 W/m2 K.
Solution
Assume that steady state exists and the direction of heat flow is from the air to the roof. The
rate of heat transfer by convection from the air to the roof is then given by Eq:
Note we initially assumed that the heat transfer would be from the air to the roof. But
since the heat flow under this assumption turns out to be a negative quantity the direction of
heat flow is actually from the roof to the air.
Example 1.2
Determine the steady state rate of heat transfer per unit area through a 4.0cm thick
homogeneous slab with its two faces maintained at uniform temperatures of 38oC and 21 oC.
The thermal conductivity of the material is 0.19 W/m K.
Example 1.3
The forced convective heat transfer coefficient for a hot fluid x1 x2 flowing
over a cool surface is 225 W/m2.oC for a particular problem. The fluid temperature
upstream of the cool surface is 120 oC, and the surface is held at 10 oC. Determine the
heat transfer rate per unit surface area from the fluid to the surface.
q = h A(Ts-T∞)
q/A= 225(120-10)=24750 W/m2
Example 1.4
After sunset, radiant energy can be sensed by a person standing near a brick
wall. Such walls frequently have surface temperatures around 44 oC, and typical brick
emissivity values are on the order of 0.92. What would be the radiant thermal flux per
square foot from a brick wall at this temperature?
𝑊
𝑞 = 𝜎𝜀𝑇 4 = 0.92 × 5.6697 × 10−8 × (44 + 273) = 527 2 -
𝑚
Example 1.5
In the summer, parked automobile surfaces frequently average 40-50 oC.
Assuming 45
o
C and surface emissivity of 0.9, determine the radiant thermal flux emitted by a car
roof
𝑊
𝑞 = 𝜎𝜀𝑇 4 = 0.9 × 5.6697 × 10−8 × (318) = 522 2 -
𝑚
Example 1.6
The air inside an electronics package housing has a temperature of 50°C. A "chip" in this
housing has internal thermal power generation (heating) rate of 3 X 10 -3 W. This chip is
subjected to an air flow resulting in a convective coefficient h of 9 W/m2.oC over its two main
surfaces which are 0.5 cm X 1.0 cm. Determine the chip surface temperature neglecting
radiation and heat transfer from the edges.
𝑞 = ℎ𝐴(𝑇𝑠 − 𝑇∞ )
𝑞
𝑇𝑠 = 𝑇∞ + ℎ𝐴 = 50 + 9×10−4 = 53.33 oC
𝟎.𝟎𝟎𝟑
Example 1.7
Calculate the thermal resistance and the rate of heat transfer through a pane of
window glass (k = 0.78 W/m K) 1 m high, 0.5 m wide, and 0.5 cm thick, if the outer-
surface temperature is 24°C and the inner-surface temperature is 24.5°C
Solution
Assume that steady state exists and that the
temperature is uniform over the inner and
outer surfaces. The thermal resistance to
conduction Rk is from Eq.
𝐿 0.005 𝐾
𝑅𝑘 = = = 0.0128
𝑘𝐴 0.78 × 1 × 0.5 𝑊
Example 1.8
A long, cylindrical electrically heated rod, 2 cm in diameter, is installed in a
vacuum furnace as shown in Fig.1.8. The surface of the heating rod has an emissivity
of 0.9 and is maintained at 1000 K, while the interior walls of the furnace are black and
are at 800 K. Calculate the net rate at which heat is lost from the rod per unit length and
the radiation heat transfer coefficient.
Solution
Assume that steady state has been reached. Moreover, note that since the walls of the
furnace completely enclose the heating rod, all the radiant energy emitted by the surface
of the rod is intercepted by the furnace walls. Thus, for a black enclosure, Eq. (1.9)
applies and the net heat loss from the rod of surface A1 is
𝑞 = 𝜎𝜀𝐴(𝑇𝑠4 − 𝑇𝑠𝑢𝑟
4 )
= 𝜎𝜀𝜋𝐷𝐿(𝑇𝑠4 − 4 )
𝑇𝑠𝑢𝑟
=1893 W
Note that in order for steady state to exist, the heating rod must dissipate electrical
energy at the rate of 1893 W and the rate of heat loss through the furnace walls must
equal the rate of electric input to the system, that is, to the rod.
𝜎𝜀(𝑇14 − 𝑇24 ) 𝑊
ℎ𝑟 = = 151 2
𝑇1 − 𝑇2 𝑚 .𝐾
Example 1.9
An instrument used to study the Ozone depletion near the poles is placed on
a large 2-cm-thick duralumin plate. To simplify this analysis the instrument can be
thought of as a stainless steel plate 1 cm tall with a 10 cm x 10 cm square base, as shown
in Fig. 1.6. The interface roughness of the steel and the duralumin is between 20 and
30 rms (µm) the contact resistance is 0.05 k/w. Four screws at the corners. The top and
sides of the instrument are thermally insulated.
An integrated circuit placed between the
insulation and the upper surface of the stainless
steel plate generates heat. If this heat is to be
transferred to the lower surface of the
duralumin, estimated to be at a temperature of
0°C, determine the maximum allowable
dissipation rate from the circuit if its
temperature is not to exceed 40°C.
In this special case the control surface includes no mass or volume and appears
as shown in Figure 1.8.Accordingly, the generation and storage terms of the Energy
expression,
Ein –Eout -Est + Eg= 0
Consequently, there can be no generation and storage. The conservation requirement
then becomes
Ein –Eout = 0
In Figure 1.8 three heat transfer terms are shown for the control surface. On a
unit area basis they are conduction from the medium to the control surface q"cond
convection from the surface to a fluid q"conv, and net radiation exchange from the
surface to the surroundings q"rad. The energy
balance then takes the Form and we can express
each of the terms according to the appropriate rate
equations.
′′ ′′ ′′
𝑞𝑐𝑜𝑛𝑑 = 𝑞𝑐𝑜𝑛𝑣 + 𝑞𝑟𝑎𝑑
Figure 1.9
Conduction Through
a Three-Layer System
in Series.
Example 1. 6
Calculate the rate of heat loss from a furnace wall per unit area. The wall is
constructed from an inner layer of 0.5 cm thick steel (k : 40 W/m K) and an outer layer
of 10 cm zirconium brick (k = 2.5 W/m K) as shown in Fig. The inner-surface
temperature is 900 K and the outside surface temperature is 460 K. What is the
temperature at the interface?
Note that the temperature drop across the steel interior wall is only 1.4 K because the
thermal resistance of the wall is small compared to the resistance of the brick.
Example 1. 7
Two large aluminium plates (k = 240 W/m K), each 1 cm thick, with 10 µm
surface roughness the contact resistance Ri = 2.75 x 10-4 m2 K/W. The temperatures at
the outside surfaces are 395°C and 405°C. Calculate (a) the heat flux (b) the temperature
drop due to the contact resistance.
Solution
(a) The rate of heat flow per unit area, q'' through the sandwich wall is
(b) The temperature drop in each section. The fraction of the contact resistance is
Hence 7.67°C of the total temperature drop of 10°C is the result of the contact
resistance.
. Figure 1.12 Conduction Through a Wall Consisting of Series and Parallel Thermal
Paths.
Example 1. 8 A layer of 2 in thick firebrick (kb = 1.0 Btu/hr ft °F) is placed between
two ¼ in.-thick steel plates (ks = 30 Btu/hr ft °F). The faces of the brick adjacent to the
plates are rough, having solid-to-solid contact over only 30 % of the total area, with the
average height of asperities being L2=1/32 in. If the surface temperatures of the steel
plates are 200° and 800°F, respectively. The conductivity of air ka is 0.02 Btu/hr ft °F,
determine the rate of heat flow per unit area.
Figure 1.13 Thermal Circuit for the Parallel-Series Composite Wall. L1 = 1 in.;L2 =
1/32 in.; L3= 1/4 in.; T1 is at the center.
Solution
The overall unit conductance for half the composite wall is then, from an inspection of
the thermal circuit
Since the air is trapped in very small compartments, the effects of convection
are small and it will be assumed that heat flows through the air by conduction. At a
temperature of 300°F. Then R5 the thermal resistance of the air trapped between the
asperities, is, on the basis of a unit area, equal to
The factors 0.3 and 0.7 in R4 and R5, respectively, represent the percent of the
total area for the two separate heat flow paths. The total thermal resistance for the two
paths, R4 and R5 in parallel, is
The thermal resistance of half of the solid brick, Rl is and the overall unit conductance
is
Inspection of the values for the various thermal resistances shows that the steel offers a
negligible resistance
Example 1.8
A 0.1 m thick brick wall (k = 0.7 W/m K) is exposed to a cold wind at 270 K
through a convection heat transfer coefficient of 40 W/m2 K. On the other side is air at
330 K, with a natural convection heat transfer coefficient of 10 W/m2 K. Calculate the
rate of heat transfer per unit area.
Solution
The three resistances are the rate of heat transfer per unit area is :
Example 1.5
Air at 20C blow over a hot
plate 50 x 75 cm and thick 2 cm
maintained at 250 oC. The convection
heat transfer coefficient is 25 W/m2 C.
calculate the inside plate temperature if
it is mode of carbon steel and that 300
W is lost from the plate surface by
radiation. Where thermal conductivity
is 43 w/m C.
Solution
Example 1.9
A 0.5 m diameter pipe (ε = 0.9) carrying steam has a surface temperature of 500
K. The pipe is located in a room at 300 K, and the convection heat transfer coefficient
between the pipe surface and the air in the room is 20 W/m2 K. Calculate the combined
heat transfer coefficient and the rate of heat loss per meter of pipe length.
hr = 13.9 W/m2 K
The combined heat transfer coefficient is h = hc + hr = 20 + 13.9 = 33.9 W/m2 K
and the rate of heat loss per meter is
Solution
In the steady state we can write
Solution
The thermal resistance of the two metal sheets are approximately 25 W/m K the thermal
resistance of the two metal sheets are approximately:
These resistances are negligible compared to the other three resistances shown in the
simplified thermal circuit below;
The temperature drop between the gas and the interior surface of the door at the