Learning Outcomes

Let’s Introduce
Ourselves Introduction to Machine Design - Part 1
Course Overview

Introduction

Engineering Design
Design Considerations
Professor Dr. Mazharul Islam, P.Eng. (Alberta, Canada)
Mechanical
Engineering Design Department of Mechanical and Production Engineering
Required Skills
Ahsanullah University of Science and Technology, Dhaka, Bangladesh
ME Design Considerations
The Major Mechanical
Elements
Licensed under the Creative Commons Attribution-ShareAlike 4.0 International License
Post-Assessment (https://creativecommons.org/licenses/by-sa/4.0/)
Summary
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1 Learning Outcomes

2 Let’s Introduce Ourselves

3 Course Overview

4 Introduction

5 Engineering Design
Design Considerations

6 Mechanical Engineering Design

Required Skills
ME Design Considerations
The Major Mechanical Elements

7 Post-Assessment
 Learning Outcomes for the Class Session

After duly participating in this class session and studying the related
Learning Outcomes
contents on the accompanying online course site, the students will be
Let’s Introduce
Ourselves expected to
Course Overview acquire important information related to the course;
Introduction

Engineering Design
explain Machine Design and the Key Components of a Machine;
Design Considerations
explain Engineering Design Considerations;
Mechanical
Engineering Design explain the required skills for designing mechanical elements;
Required Skills
ME Design Considerations
The Major Mechanical
explain the 26 Mechanical Engineering Design Considerations; and
Elements

Post-Assessment
list the Major Mechanical Elements
Summary
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1 Learning Outcomes

2 Let’s Introduce Ourselves

3 Course Overview

4 Introduction

5 Engineering Design
Design Considerations

6 Mechanical Engineering Design

Required Skills
ME Design Considerations
The Major Mechanical Elements

7 Post-Assessment
 Let’s Introduce Ourselves

Instructor

Name: Dr. Mazharul Islam , P.Eng. (Alberta, Canada)

Learning Outcomes
Designation: Professor, Department of Mechanical and Production
Let’s Introduce
Engineering, AUST
Ourselves
Room: 8A11
Course Overview

Introduction E-mail: [email protected]

Engineering Design Webpage: bit.do/mazhar
Design Considerations

Mechanical Phone: +88028870422 ext 234 (off)

Engineering Design
Required Skills
ME Design Considerations
The Major Mechanical
Elements

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Summary
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Learning Outcomes

Let’s Introduce
Ourselves

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Post-Assessment

Summary
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Bibliography

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1 Learning Outcomes

2 Let’s Introduce Ourselves

3 Course Overview

4 Introduction

5 Engineering Design
Design Considerations

6 Mechanical Engineering Design

Required Skills
ME Design Considerations
The Major Mechanical Elements

7 Post-Assessment
 Course Outline

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview

Introduction Let’s investigate the Course

Engineering Design
Design Considerations

Mechanical
Engineering Design
Outline
Required Skills
ME Design Considerations
The Major Mechanical
Elements

Post-Assessment

Summary
Bibliography

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1 Learning Outcomes

2 Let’s Introduce Ourselves

3 Course Overview

4 Introduction

5 Engineering Design
Design Considerations

6 Mechanical Engineering Design

Required Skills
ME Design Considerations
The Major Mechanical Elements

7 Post-Assessment
 Brain Storming Session

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview

Introduction

Engineering Design
What is Machine Design?
Design Considerations

Mechanical
Engineering Design
Required Skills
ME Design Considerations
The Major Mechanical
Elements

Post-Assessment

Summary
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 What is Machine Design?

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview

Introduction

Engineering Design
Design Considerations

Mechanical
Engineering Design
Required Skills
The art and science of creating new or improving existing machines.
ME Design Considerations
The Major Mechanical Involves understanding forces, stresses, materials, and manufacturing
Elements

Post-Assessment
processes.
Summary Aims to achieve functionality, reliability, safety, and cost-effectiveness.
Bibliography

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 Brain Storming Session

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview

Introduction
What are the
Engineering Design
Design Considerations

Mechanical
Key Components of a Machine?
Engineering Design
Required Skills
ME Design Considerations
The Major Mechanical
Elements

Post-Assessment

Summary
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 Key Components of a Machine

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview

Introduction

Engineering Design
Design Considerations
Shafts: transmit power and torque.
Mechanical
Engineering Design Bearings: reduce friction and support rotating components.
Required Skills
ME Design Considerations
Gears: change speed, direction, and torque.
The Major Mechanical
Elements Springs: store and release energy.
Post-Assessment Fasteners: join components together.
Summary Many other specialized components depending on the machine’s
Bibliography

function.
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1 Learning Outcomes

2 Let’s Introduce Ourselves

3 Course Overview

4 Introduction

5 Engineering Design
Design Considerations

6 Mechanical Engineering Design

Required Skills
ME Design Considerations
The Major Mechanical Elements

7 Post-Assessment
 Definition of Engineering Sciences

Learning Outcomes

Let’s Introduce
"Engineering sciences are based on
Ourselves

Course Overview mathematics and basic sciences but carry

Introduction

Engineering Design
Design Considerations
knowledge further toward creative
Mechanical
Engineering Design
Required Skills
application needed to solve engineering
ME Design Considerations
The Major Mechanical
Elements
problems" [1]
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Summary
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 Definition of Engineering Design according to ABET [1]

Learning Outcomes

Let’s Introduce
Ourselves "Engineering design is a process of devising
Course Overview

Introduction a system, component, or process to meet

Engineering Design
Design Considerations

Mechanical
desired needs and specifications within
Engineering Design
Required Skills
ME Design Considerations
constraints"
The Major Mechanical
Elements

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Summary
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 Definition of Engineering Design according to ABET [1]

Learning Outcomes

Let’s Introduce
Ourselves "It is an iterative, creative, decision-making
Course Overview

Introduction process in which the basic sciences,

Engineering Design
Design Considerations

Mechanical
mathematics, and engineering sciences are
Engineering Design
Required Skills
ME Design Considerations
applied to convert resources into solutions"
The Major Mechanical
Elements

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Summary
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 Definition of Engineering Design according to ABET [1]

Learning Outcomes

Let’s Introduce "Engineering design involves identifying opportunities,

Ourselves

Course Overview
developing requirements, performing analysis and synthesis,
Introduction generative multiple solutions, evaluating solutions against
Engineering Design
Design Considerations requirements, considering risks, and making trade-offs, for
Mechanical
Engineering Design purpose of obtaining a high-quality solution under the given
Required Skills
ME Design Considerations
The Major Mechanical
circumstances"
Elements

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Summary
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 Design Considerations [2]

Learning Outcomes
Traditional Considerations
Let’s Introduce Materials
Ourselves

Course Overview
Geometry
Introduction Operating Conditions
Engineering Design
Design Considerations
Cost
Mechanical Availability
Engineering Design
Required Skills Productivity
ME Design Considerations
The Major Mechanical
Elements
Component Life
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Summary
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 Design Considerations [2]

Modern Considerations
Learning Outcomes
Safety
Let’s Introduce Ecology
Ourselves

Course Overview
Quality of life
Introduction

Engineering Design Miscellaneous Considerations

Design Considerations

Mechanical
Miscellaneous Considerations
Engineering Design
Required Skills
Reliability and maintainability
ME Design Considerations
The Major Mechanical Ergonomics and aesthetics
Elements

Post-Assessment Assembly and disassembly

Summary Analysis
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1 Learning Outcomes

2 Let’s Introduce Ourselves

3 Course Overview

4 Introduction

5 Engineering Design
Design Considerations

6 Mechanical Engineering Design

Required Skills
ME Design Considerations
The Major Mechanical Elements

7 Post-Assessment
 Brain Storming Session

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview

Introduction
What is meant by
Engineering Design
Design Considerations

Mechanical
Mechanical Engineering Design?
Engineering Design
Required Skills
ME Design Considerations
The Major Mechanical
Elements

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Summary
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 Action Steps based on [3, p. 11]

Learning Outcomes
"Present your solution"
Let’s Introduce
Ourselves "Evaluate your solution"
Course Overview

Introduction "Analyze the problem"

Engineering Design
Design Considerations
"State all assumptions and decisions"
Mechanical
Engineering Design "Identify the unknowns and for-
Required Skills
ME Design Considerations
mulate the solution strategy"
The Major Mechanical
Elements
"Identify the knowns"
Post-Assessment

Summary "Understand the problem"

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 Required Skills [4]

1 "Sketching, technical drawing, and computer-aided design"

Learning Outcomes
2 "Properties of materials, materials processing, and manufacturing processes"

Let’s Introduce
3 "Applications of chemistry such as corrosion protection, plating, and painting"
Ourselves 4 "Statics, dynamics, strength of materials, kinematics, and mechanisms"
Course Overview 5 "Oral communication, listening, technical writing, and teamwork skills"
Introduction 6 "Fluid mechanics, thermodynamics, and heat transfer "
Engineering Design 7 "Fluid power, the fundamentals of electrical phenomena, and industrial controls"
Design Considerations
8 "Experimental design and performance testing of materials and mechanical systems"
Mechanical
Engineering Design 9 "Creativity, problem solving, and project management"
Required Skills
ME Design Considerations
10 "Stress analysis"
The Major Mechanical
Elements
11 "Specialized knowledge of the behavior of machine elements such as gears, belt drives, chain
drives, shafts, bearings, keys, splines, couplings, seals, springs, connections (bolted, riveted,
Post-Assessment
welded, adhesive), electric motors, linear motion devices, clutches, and brakes"
Summary
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 26 ME Design Considerations [3]

"Functionality "
"Strength/stress"
Learning Outcomes "Distortion/deflection/stiffness"
Let’s Introduce
Ourselves "Wear "
Course Overview "Corrosion"
Introduction "Safety "
Engineering Design
Design Considerations
"Reliability "
Mechanical "Manufacturability "
Engineering Design
Required Skills "Utility "
ME Design Considerations
The Major Mechanical
Elements
"Cost"
Post-Assessment "Friction"
Summary "Weight"
Bibliography
"Life"
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 26 ME Design Considerations [3]

"Noise"
"Styling"
Learning Outcomes "Shape"
Let’s Introduce
Ourselves "Size"
Course Overview "Control"
Introduction "Thermal properties"
Engineering Design
Design Considerations
"Surface"
Mechanical "Lubrication"
Engineering Design
Required Skills
"Marketability "
ME Design Considerations
The Major Mechanical
"Maintenance"
Elements

Post-Assessment
"Volume"
Summary "Liability "
Bibliography
"Remanufacturing/resource recovery "
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 The Major Mechanical Elements

Columns [4, p. 229]

Curved Beams [5, Sections 12-14 to 12-16]
Learning Outcomes Shaft [3], [4, Chapter 12]
Let’s Introduce Shaft Components [3]
Ourselves Keys [4, Chapter 11]
Course Overview Couplings [4, Chapter 11]
Introduction Seals [4, Chapter 11]
Engineering Design Gaskets [5, Section 12-11]
Design Considerations
Nonpermanent Joints [3]
Mechanical
Engineering Design Screws [3],[4, Chapter 17],[6, Chapter 7]
Required Skills Fasteners [3]
ME Design Considerations
The Major Mechanical Other nonpermanent Joints [3]
Elements
Permanent Joints [3]
Post-Assessment
Welding [3]
Summary
Bibliography
Bonding [3]
Other permanent Joints [3]
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 The Major Mechanical Elements

Mechanical Springs [3]

Helical [3]
Bearings
Learning Outcomes
Rolling-Contact Bearings [3]
Let’s Introduce
Ourselves Sliding-Contact Bearings [6, Chapter 16]
Course Overview Journal Bearings [3]
Introduction
Plane Surface Bearings [4, Chapter 16]
Engineering Design
Gears [3]
Design Considerations Spur Gear [3]
Mechanical Helical Gear [3]
Engineering Design
Required Skills
Bevel Gear [3]
ME Design Considerations Worm Gear [3]
The Major Mechanical
Elements Motion Control Elements [4, Chapter 22]
Post-Assessment Clutches [3]
Summary Brakes [3]
Bibliography
Couplings [3]
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 The Major Mechanical Elements

Flywheel [5, Sections 12-4 to 12-6]

Learning Outcomes Flexible Mechanical Elements [3]
Let’s Introduce Belts (Flat, Round, Timing & V) [3]
Ourselves
Roller Chain [3]
Course Overview
Wire Rope [3]
Introduction
Flexible Shafts [3]
Engineering Design
Design Considerations Cylinders and Pressure Vessels [6, Chapter 22]
Mechanical
Engineering Design Machine Frames [4, Chapter 20]
Required Skills
ME Design Considerations Electric Motors and Controls [4, Chapter 21]
The Major Mechanical
Elements
Cams [5, Sections 12-18 to 12-23]
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Summary
IC Engine Components [6, Chapter 23]
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1 Learning Outcomes

2 Let’s Introduce Ourselves

3 Course Overview

4 Introduction

5 Engineering Design
Design Considerations

6 Mechanical Engineering Design

Required Skills
ME Design Considerations
The Major Mechanical Elements

7 Post-Assessment
 Lessons Learned in Today’s Class Session

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview

Introduction
What are the key lessons you have
Engineering Design
Design Considerations

Mechanical
learned today?
Engineering Design
Required Skills
ME Design Considerations
The Major Mechanical
Elements

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Summary
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 Summary

Important information related to the course;

Learning Outcomes
Machine Design and the Key Components of a Machine;
Let’s Introduce Engineering Design Considerations;
Ourselves

Course Overview
The required skills for designing mechanical elements;
Introduction 26 Mechanical Engineering Design Considerations; and
Engineering Design
Design Considerations
Major Mechanical Elements
Mechanical
Engineering Design
Required Skills
ME Design Considerations
The Major Mechanical
Elements

Post-Assessment

Summary
Bibliography

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 References
I
[1] ABET, “CRITERIA FOR ACCREDITING ENGINEERING PROGRAMS,”
2022. url: https://www.abet.org/wp-content/uploads/2020/09/
Learning Outcomes

Let’s Introduce
EAC-Criteria-2020-2021.pdf, accessed on May 30, 2022.
Ourselves
[2] R. C. Juvinall and K. M. Marshek, Fundamentals of Machine Component
Course Overview
Design. Wiley, fifth ed., 2012.
Introduction

Engineering Design
[3] R. G. Budynas and J. K. Nisbett, Shigley’s MECHANICAL
Design Considerations
ENGINEERING DESIGN. McGraw-Hill Education (India) Private Limited,
Mechanical
Engineering Design
eleventh e ed., 2021.
Required Skills
ME Design Considerations [4] R. L. Mott and J. Tang, Machine Elements in Mechanical Design.
The Major Mechanical
Elements Pearson India, 2020.
Post-Assessment
[5] M. F. Spotts, T. E. Shoup, L. E. Hornberger, and A. Harsha, Design of
Summary
Bibliography
Machine Elements. Pearson Education, eighth ed., 2019.
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 References
II

Learning Outcomes

Let’s Introduce
Ourselves

Course Overview
[6] V. B. Bhandari, Design of MACHINE ELEMENTS. McGraw-Hill
Introduction
Education (India) Private Limited, silver jubilee ed., 2021.
Engineering Design
Design Considerations

Mechanical
Engineering Design
Required Skills
ME Design Considerations
The Major Mechanical
Elements

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Summary
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