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Dust Collection Design & Useful Data

Dust collection design & useful data

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nevil.yeh
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0% found this document useful (0 votes)
151 views23 pages

Dust Collection Design & Useful Data

Dust collection design & useful data

Uploaded by

nevil.yeh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Dust

Collection
CREATING
A CLEANER
ENVIRONMENT

EAZIFLO
FUME CAPTURE SYSTEM
DESCRIPTION

Eaziflo is a mobile, self-contained weld fume The direct drive blower pulls the air through
capture system, designed specifically for removal the system and discharges cleaned air back
and filtration of various types of welding fumes, into the work environment. The blower
vehicle exhaust fumes and odours. is located in a sound insulated chamber,
keeping noise levels to below 80dBA at 1m.
The unit features Clyde-Filtercorp’s Handy Arm, an The unit is mounted on swivel and stationary
articulated, highly manoeuvrable extraction arm, castors which allow easy movement and
mounted on top of the filter unit, to enable the manoeuvring.
collection of fumes at the source. An alternative
top for dual arm arrangement is available. The disposable filters are easily reached
through a side access and can be quickly and
For the removal of specific contaminants, the effortlessly placed directly into a bag to avoid
Eaziflo features a multi-stage filtration system. exposure to the service technician. All filters
are manufactured in Australia and available
A direct drive fan draws polluted air into the unit locally in all states.
at a nominal rate of 375 l/sec via an integrated
spark arrestor. A baffle plate dispenses the dirty
air evenly across the plenum, resulting in equal CONSTRUCTION
distribution when filtered.
The Eaziflo is made of 2mm mild steel.

A prefilter removes larger particles, and a second Manufactured in Sections. All sections are

stage high efficiency filter removes particles down individually powder coated prior to assembly for

to 0.3 microns. An optional third stage carbon durability and appearance. The motor is 1.5KW

filter is added for control of odours. The filtered (overload protected), 415V with a speed of 2900

air is discharged back into the work area. rpm. The maximum overall fan static pressure is
1.5 kpa.

Standard units have Interfold prefilters and Clyde-


Interfirm as second stage. Where odour control is
ELECTRICAL
required, the Clyde Interflow 80D carbon filter is
used in the final filtration stage.
Standard units operate on 3-phase 415V 50 Hz
power via a 20 A outlet. Alternative electrical
specification to suit local power supply is
available on order.
SPECIFICATIONS

ITEM PART NO. DUCT ‘A’ DUCT ‘B’ GAS STRUT

1 FEARM15-SD 450mm 450mm N/A

2 FEARM22-SD 900mm 900mm 300-N-630

3 FEARM30-SD 1200mm 1200mm 600-Nx580

4 FEARM35-SD 1500mm 1500mm 600-Nx580

AES Environmental maintains


an ISO 9001:2008 quality
management system to ensure
process and product conformance.
Effective Filtration Range of CLYDE-IFC Interfirm Filters

FOG MISTS RAIN


TOBACCO SMOKE
MOULDS
OIL SMOKES
BACTERIA POLLEN
HEAVY INDUSTRIAL DUST
SUSPENDED IMPURITIES DESCENDING IMPURITIES
FUMES
DUST

FLY-ASH

0.01 0.1 1 10 100 1,000 10,000


MICRONS

ACCESSORIES

THE COMPANY
AES Environmental is an Australian owned manufacturing business producing products
under Clyde-Apac, Email Air Handling and Vokes brand names for industries that are
as varied as industrial plants, commercial buildings, power stations, food processing,
healthcare, science and electronics. AES Environmental considers the Australian Standards
as a core component of its product mix and has developed an export market in 25
countries, promoting Australian Standards, engineering and manufacturing solutions. AES
Environmental, a trusted manufacturer capable of delivering reliable product solutions to
highly-critical applications, where the control of hazardous airborne contamination is often
critical to process and personnel.

© 2017 AES Environmental | Bulletin No. 17F.02.17 AES111 REV1


In keeping with our policy of continuing product improvement, we reserve the right to alter specifications without notice.
Strong and
hard wearing.
Optional top
plate to suit HCP
and Tenkay-
syle cartridge
mounting.

HCP FILTER CARTRIDGE


HCP dust filter cartridges open up new Specially designed venturies can be
dimensions and possibilities in the design supplied where design considerations
of modern dust extractors. Strong and justify their selection. The filter cartridges
hard wearing, the cartridges are designed can be supplied for mounting on the clean
for ‘pulse-jet’ cleaning. or dirty side of the dust collector’s plenum.

For specific applications different filter FILTER CARTRIDGE


media can be selected, including anti-
Material
static material, PTFE coating, specialty 85/15 Polyester/Cellulose Blend
cellulose and polypropylene.
Dimensions
324mm OD x 213mm ID x 9000mm Long
CONSTRUCTION
Efficiency
Depending on design either a diffuser 99.99% on 0.5 micron particles
plate or a wire cage is inserted into the
Configuration
inner cylinder, located in the clean section Open One End / Closed One End
of the filter cartridge, to give added
AES Part No.
support. The top plate can either be cast
DCC325900 (900mm length)
aluminium or mild steel spinning.

© 2017 AES Environmental | Bulletin No. 03M.03.17 AES116 REV1


In keeping with our policy of continuing product improvement, we reserve the right to alter specifications without notice.
CREATING
A CLEANER
ENVIRONMENT

HCP
REVERSE PULSE CARTRIDGE DUST COLLECTOR
DESCRIPTION
The Filtercorp HCP range of dust At the heart of the HCP are self-
collectors provide superior filtration cleaning filter cartridges that provide
of most types of industrial dusts and high filtration efficiency and low
fumes. operating costs making the system
Filtration of the captured dust is done compact and easy to maintain.
at high efficiency to meet emission
standards with the cartridges being HOUSING
star pleated to optimize filter surface The housing is constructed of heavy
area. gauge pre-punched and pre-folded
With a variety of configurations the panels. Only four panel sizes cover
units can be designed to meet the the complete standard size range. All
needs of most applications including HCP units can be supplied complete
food manufacturing, engineering, with hopper and legs, as a bin vent or
woodworking, foundries and plants as an insert able unit.
engaged in the production of paint,
plastics and chemicals.
FILTER CARTRIDGE EASE OF SERVICE
The filter cartridges which are positioned
To eliminate cartridge removal, doors are
vertically inside the unit to maximise
conveniently located enabling simple filter
cleaning efficiency, are made of a media
inspection. Routine maintenance is achieved
that provides high filtration efficiency
without the use of tools and is performed from
and low operating resistance. The low
the clean side of the dust collector.
resistance combined with excellent dust
release characteristics gives minimal
operating costs. SUPERIOR FILTRATION
The quality of the media dramatically affects
DUST STORAGE the quality of filtration. The HCP cartridges are
A large capacity dust storage bin is made from spun bonded polyester which gives
connected to the conical hopper for easy superior performance compared with other
disposal of the dust. Various discharge media types.
methods are available.

AUTOMATIC CARTRIDGE
CLEANING
The HCP contains a purpose designed
reverse pulse self cleaning system and
depending on application requirements,
venturies or unique nozzles are utilized to
provide optimum cleaning performance.

AES Environmental maintains


an ISO 9001:2008 quality
management system to ensure
process and product conformance.
DIMENSIONS

MODEL WEIGHT MEDIA


A B C D E F G H I
NO. (KG) (SQMT)
HCP225-4 413 20 1080 880 2398 2920 830 980 865 1640 1650

HCP225-9 569 45 1280 1080 2608 3130 1030 1180 865 1850 1650

HCP225-12 749 60 1480 1280 2758 3280 1230 1380 865 2000 1650

HCP225-16 851 80 1680 1280 2858 3380 1230 1580 865 2100 1650

HCP225-20 1104 100 1680 1680 3008 3530 1630 1580 865 2250 1650

HCP225-25 1293 125 2080 1680 3228 3750 1630 1980 865 2470 1650

HCP325-12 1533 168 2080 2080 3005 3755 2030 1980 865 2247 1742

HCP325-16 1752 224 2480 2080 3082 3727 2030 2380 865 2397 1742

HCP325-20 2045 280 2480 2480 3342 3987 2430 2380 865 2657 1742

All measurements are in mm. Additional sizes are available as specials made to the clients requirements.
MORE DUST
COLLECTION PRODUCTS
- Tenkay-style dust collection systems
- Mini-Pulse mobile dust collectors
The HCP-325 Range - Purpose-engineered systems
Reverse Pulse Fabric - Sonic-Pulse silovent dust collectors
Dust Collector combines - Weld-fume units
star-pleated filter technology - Cyclones
with a dedicated reverse pulse - Filter cartridges and filter bags
cleaning system in a compact - Portable exhaust fans
modular housing. - On site service and repairs
- Engineering surveys
- Gravimetric dust sampling surveys

THE COMPANY
AES Environmental is an Australian owned manufacturing business producing products under
Clyde-Apac, Email Air Handling and Vokes brand names for industries that are as varied as
industrial plants, commercial buildings, power stations, food processing, healthcare, science
and electronics. AES Environmental considers the Australian Standards as a core component
of its product mix and has developed an export market in 25 countries, promoting Australian
Standards, engineering and manufacturing solutions. AES Environmental, a trusted manufacturer
capable of delivering reliable product solutions to highly-critical applications, where the control
of hazardous airborne contamination is often critical to process and personnel.

© 2017 AES Environmental | Bulletin No. 27A.04.17 AES112 REV2


In keeping with our policy of continuing product improvement, we reserve the right to alter specifications without notice.
CREATING
A CLEANER
ENVIRONMENT

MINIPULSE
COMPACT DUST COLLECTOR
DESCRIPTION

The portable MiniPulse provides strong suction CARTRIDGE


to capture dust and fumes at source. Filtration The filter cartridge, positioned vertically inside
of the captured dust is done at high efficiency of the unit to maximize cleaning efficiency, is
to meet emission standards with the single made of spun-bonded polyester.
filter cartridge being star pleated to optimize This material has excellent air permeability
filter surface area. while boasting high filtration efficiency. The
A range of options enables units to be cartridge is accessible from the clean air side of
configured to meet needs of most applications the MiniPulse. Ranges of filter surface finishes
including the pharmaceutical industry, food are available, including PTFE-coating and anti-
manufacturing, engineering, foundries, static material.
woodworking and plants engaged in the
production of paint, plastics and chemicals. FAN
The MiniPulse combines a very efficient fan, A direct drive fan with a dynamically balanced
washable filter cartridge and dust storage bin backward curve fan wheel is designed to
in a single assembly with the fan and motor provide high extraction volumes at low noise
being positioned on the clean air side of the levels.
unit. The whole assembly is mounted on wheels
for easy movement in confined spaces. ELECTRICAL
Standard units operate on 3-phase 415 V 50 Hz
CONSTRUCTION power via a 20 A outlet. Alternative electrical
specification to suit local power supply is

HOUSINGS available on order.

The housing is constructed from 2mm steel


DUST STORAGE
with exterior finish in baked enamel that has
A large capacity dustbin under the cartridge is
been specially developed for hostile production
mounted on its own wheels.
environments. Stainless steel is also available.
AUTOMATIC CARTRIDGE CLEANING
During operation, the cartridge is cleaned
automatically by regular pulsing with
compressed air. Cleaning is non-disruptive
and controlled by a solid-state timer. The
consumption of compressed air is low at 30
litres per minute of free air.

AIR RECEIVER
The integrated compressed air receiver is
pressure tested and certified.
EASE OF SERVICE OPTIONS

The design of the MiniPulse minimises Special Filter Cartridges:


exposure of service personnel to collected - Discharge filters
dust. The upper section of the unit hinges up - Discharge silencer
to provide service access to the filter cartridge, - Stainless steel construction
with gas struts supporting the opening part of - Articulated Handy-Arm (single and dual)
the unit. The dustbin can be easily separated - Alternative inlet pieces
from the unit without the use of tools. - Spark arrestor
- Single phase 220-240V fan motor
PERFECT MATCH - Lockable wheels

The MiniPulse can be combined with the


articulated Handy Arm. The Handy Arm has a
swivel base that bolts straight on the optional
inlet adapter of the MiniPulse. The standard
Handy Arm has a reach of 2.5m and while
mounted on the MiniPulse, can provide an arc
of 180 degrees. Two knee-joints allow accurate
positioning of the suction hood. The knee
joints are external to the suction pipes and
cause no obstruction to air flow. If required a
halogen light can be mounted to the hood to
illuminate the source of contamination.
AES Environmental maintains
an ISO 9001:2008 quality
management system to ensure
process and product conformance.

THE COMPANY
AES Environmental is an Australian owned manufacturing business producing products
under Clyde-Apac, Email Air Handling and Vokes brand names for industries that are
as varied as industrial plants, commercial buildings, power stations, food processing,
healthcare, science and electronics. AES Environmental considers the Australian Standards
as a core component of its product mix and has developed an export market in 25
countries, promoting Australian Standards, engineering and manufacturing solutions. AES
Environmental, a trusted manufacturer capable of delivering reliable product solutions to
highly-critical applications, where the control of hazardous airborne contamination is often
critical to process and personnel.

© 2017 AES Environmental | Bulletin No. 18J.01.17 AES109 REV1


In keeping with our policy of continuing product improvement, we reserve the right to alter specifications without notice.
CREATING
A CLEANER
ENVIRONMENT

NEGATIVE AIR FAN FILTER MODULES


IMPROVING THE AIR YOU BREATHE
APPLICATION

Email Air Handling Negative Air Fan Filter


Modules are designed for use in applications PERFORMANCE
where critical contaminants must be isolated.
Typically used for asbestos removal. The HEPA filters are individually tested on a NATA
accredited Hot DOP test rig to AS2252.6 and filter
efficiency is always guaranteed. Hot DOP testing
DESCRIPTION
is an essential part of HEPA filter manufacture

The Negative Air Fan Filter Module is since only Hot DOP creates a fog of 0.3 micron

manufactured in Australia to conform with particles to challenge the filters efficiency. To pass

the performance requirements of AS2252.6. inspection each filter must achieve a minimum

The robust cabinet houses a fan, pre-filter efficiency of 99.99%. The module HEPA filter is

and a HEPA filter. This combination ensures designed and tested to supply 566 l/s at an initial

the removal of airborne contamination by air resistance of 250 Pa.

drawn in by the fan and passing through the


filters. STANDARD SPECIFICATION

LIMITATIONS HEPA filters will be individually tested to AS2252.6


by a NATA accreditation laboratory.
Email Air Handling Negative Air Fan Filter
Modules must not be used where products
and materials such as inflammable vapours
and airborne biological agents present an
exposure risk to personnel.
CONSTRUCTION

CABINET Constructed from 1.5mm galvabond steel.

FAN Heavy duty direct drive fan with variable speed control for extended filter life.

HEPA filter strictly conforming with AS 4260. The filter cell is securely sealed to
a metal frame with a high density neoprene gasket. Australian manufacture and
FILTER testing ensures that filters are less likely to require on-site repair.

POWER Provided via a single phase, 240 volt, 10 amp, 3 pin plug.

WEIGHT 96kgs.

HOW TO SPECIFY
FILTER REPLACEMENT
Filter unit shall be AES Environmental Negative
Pre-filter Part No. 1516-1538/7 Air Fan Filter Module. Unit model number 1687-
HEPA Part No. 1589-7182/305 1600/4 with a rated airflow of 566 L/s. Filter
unit and replacement HEPA and pre-filters shall
MAINTENANCE AND SERVICE be manufactured in Australia. HEPA filters will
be individually tested to AS2252.6 by a NATA
Modules should be inspected and tested on-site: accredited laboratory.
• before use.
• after repairs.
• when HEPA filter is renewed.
Such testing ensures conformity with AS2252.6.
Both filters are serviced from the dirty air side.
Replacement filters, spare parts and servicing AES Environmental maintains an ISO
9001:2008 quality management system to
facilities are available in all capital city’s. Suitable
ensure process and product conformance.
PPE must be worn when changing either of the
filters, ensuring that the contaminated filters are
disposed of correctly.
CONTROLS

Each unit has a recessed control panel


housing an ON/OFF switch, fan speed
adjustment knob, alarm, alarm indicator,
alarm test switch, 3 pin mains panel
mounted plug and Magnehelic gauge.

The alarm sounds and the alarm


indicator lights up when the HEPA filter
becomes dirty. At this point the filter
POWER
FAN SPEED
ADJUSTMENT
ON/OFF
SWITCH ALARM MAGNEHELIC works well below it’s rated capacity. The
GAUGE
alarm test switch tests for the normal
operation of the alarm, alarm indicator
and internal battery.

The Magnehelic gauge indicates the


pressure drop across the filter. The
normal value is pre-set at 250 - 280 Pa.

THE COMPANY
AES Environmental is an Australian owned manufacturing business producing products
under Clyde-Apac, Email Air Handling and Vokes brand names for industries that are
as varied as industrial plants, commercial buildings, power stations, food processing,
healthcare, science and electronics. AES Environmental considers the Australian Standards
as a core component of its product mix and has developed an export market in 25
countries, promoting Australian Standards, engineering and manufacturing solutions. AES
Environmental, a trusted manufacturer capable of delivering reliable product solutions to
highly-critical applications, where the control of hazardous airborne contamination is often
critical to process and personnel.

© 2017 AES Environmental | Bulletin No. 23F.02.17 AES112 REV1


In keeping with our policy of continuing product improvement, we reserve the right to alter specifications without notice.
CREATING
A CLEANER
ENVIRONMENT

SILOVENT
REVERSE PULSE DUST COLLECTOR
DESCRIPTION AUTOMATIC CARTRIDGE OR
BAG CLEANING MECHANISM
The Filtercorp Silo-Vent range of Dust
Collectors provides a computer designed The Silo-Vent contains a purpose
range of continuous cleaning systems for the designed, reverse pulse cleaning system.
removal of dust from industrial applications. Depending on application requirement,
The filter surface area is optimised by using venturis or unique nozzles are utilised to
either filter bags or pleated cartridges. provide optimum cleaning performance.
With a variety of configurations available,
the units are designed to meet the needs
of many applications including cement, EASE OF MAINTENANCE
fly-ash, grains, limestone, sand and similar
bulk storage handling materials. The self- In a Silo-Vent, operating at optimal

cleaning filter or filter bags provide very high conditions, the filter cartridges or filter

filtration efficiency with minimal maintenance bags should last approximately two

requirements. This enables operating costs to years. The Silo-Vent dust collector is

be kept to a minimum. designed for tool-free filter cartridge or


filter bag removal.
The performance of the Silo-Vent dust
HOUSING
collector surpasses the performance
The housing is constructed of one-piece of other static and envelope type dust
heavy gauge mild steel with various surface collectors. The Silo-Vent dust collector
protections available. “Midi” model fits new installations and
replacement of existing Green Bag units.
The “Midi” unit can be installed directly
FILTER CARTRIDGES OR BAGS
into the collar of Green Bag units. Due to

The filter cartridges or filter bags are the lack of moving parts the Silo-Vent is

positioned to maximise cleaning efficiency. extremely user friendly and requires very

The media provides high filtration efficiency little maintenance thus ensuring years of

and low operating resistance. This low trouble free operation.

resistance combined with excellent dust


release characteristics achieves minimal
operating costs.

AES Environmental maintains an ISO


9001:2008 quality management system to
ensure process and product conformance.
SPECIFICATIONS
MICRO MIDI SCHOONER TANKARD

Part Number DCSV2 DCSV4 DCSV6 DCSV9

Unit Area (1.3m Height x Diameter) 887mm 887mm 1230mm 1530mm

Filter Area (m2) 10.5 15.75 28 49

Filter Cartridges 6 9 16 28

Capacity (L/s) Up to 250 Up to 375 Up to 675 Up to 1200

Pulse Pressure (Kpa) 620 Kpa 620 Kpa 620 Kpa 620 Kpa

Compressed Air Consumption 1.9 L/s (4cfm) 1.9 L/s (4cfm) 1.9 L/s (4cfm) 2.9 L/s (6cfm)

Material Mild Steel baked enamel paint finish

Filter Cartridge Material Spun Bonded Polyester Cartridges

Cleaning System Pulse jet with sonic nozzles

Cleaning System Timer Solid State

Power Requirement 240 volt or 110 volt

Clean Air Outlet 150mm 250mm O.D. Spigot

OPTIONAL EXTRAS AVAILABLE

• A range of finishes: Epoxy Coating,


Powder Coating & Hot Dip Galvanised
• Manometer or Magnahelic gauge
• Built in pressure releif valve
• EPS Electronic Pressure Sensor
• Electronic demand pulse
• Silo pressure relief valve
• Airline regulator-lubricator filter
• Collar to fit existing installations
• Bin level indicators
• Emission probes
• Outlet Fan
OTHER DUST COLLECTION PRODUCTS

• Tenkay-style dust collection systems • Filter cartridges and filter bags


• Mini-Pulse mobile dust collectors • Portable exhaust fans
• Purpose-engineered systems • On site service and repairs
• Sonic-Pulse silo vent dust collectors • Engineering surveys
• Weld-fume units • Gravimetric dust sampling surveys
• Cyclones

THE COMPANY
AES Environmental is an Australian owned manufacturing business producing products
under Clyde-Apac, Email Air Handling and Vokes brand names for industries that are
as varied as industrial plants, commercial buildings, power stations, food processing,
healthcare, science and electronics. AES Environmental considers the Australian Standards
as a core component of its product mix and has developed an export market in 25
countries, promoting Australian Standards, engineering and manufacturing solutions. AES
Environmental, a trusted manufacturer capable of delivering reliable product solutions to
highly-critical applications, where the control of hazardous airborne contamination is often
critical to process and personnel.

© 2017 AES Environmental | Bulletin No. 17F.02.17 AES110 REV1


In keeping with our policy of continuing product improvement, we reserve the right to alter specifications without notice.

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