Lecture Note On Dev. & Assembly Drawing 1
Lecture Note On Dev. & Assembly Drawing 1
LECTURE NOTE
ON
DEVELOPMENT AND ASSEMBLY drawing
FOR
NATIONAL DIPLOMA (ND II) IN MARINE
ENGINEERING DEPARTMENT
Compiled by
Ibrahim, I.H
GOAL: At the end of this course, the cadets must have acquired the
knowledge and fundamental skill in development, assembly and
Engineering drawing/design in machine components for practical
manufacturing.
General Objectives:
Chapter one
CLASSIFICATION OF DRAWINGS
1.1 Machine Drawing
X–X
X
3 HOLES, DIA 6
EQUI-SP
3
50
M30 × 2.5
75
20
25
6
0
3
20
32
40
X
A production drawing, also referred to as working drawing, should furnish all the
dimensions, limits and special finishing processes such as heat treatment, honing,
lapping, surface finish, etc., to guide the craftsman on the shop floor in producing
the component. The title should also mention the material used for the product,
number of parts required for the assembled unit, etc. Since a craftsman will
ordinarily make one component at a time, it is advisable to prepare the production
drawing of each component on a separate sheet. However, in some cases the
drawings of related components may be given on the same sheet. Figure 1.2
represents an example of a production drawing.
X–X
3 HOLES, DIA 6
EQUI-SP // 0.05 A
12.5
X
0.02 A
0.12 A C 3
0.0
50 8 B B
C
M30 × 2.5
0.1 B
–0.00
+0.15
3.2
20
25
+0.1
0 –0
7
5
5
±
5
.
6
6.3 3
1.6
+0.12
20–0.00
0.2
– 0.02 32
X A +0.00
40–0.12
A drawing that shows the various parts of a machine in their correct working
locations is an assembly drawing (Fig. 1.3). There are several types of such
drawings.
Many assemblies such as an automobile, lathe, etc., are assembled with many pre-
assembled components as well as individual parts. These pre-assembled units are
known as sub-assemblies.
A sub-assembly drawing is an assembly drawing of a group of related parts,
that form a part in a more complicated machine. Examples of such drawings are:
lathe tail-stock, diesel engine fuel pump, carburettor, etc.
4 X–X X
80 M30 2
3
35
60
12
80
1
5
0
120
KEY WAY, 20
85 64
X
Parts List
Part No. Name Material Qty
1 Crank Forged Steel 1
2 Crank Pin 45C 1
3 Nut MS 1
4 Washer MS 1
On this drawing, the location and dimensions of few important parts and overall
dimensions of the assembled unit are indicated. This drawing provides useful
information for assembling the machine, as this drawing reveals all parts of a
machine in their correct working position.
Special assembly drawings are prepared for company catalogues. These drawings
show only the pertinent details and dimensions that would interest the potential
buyer. Figure 1.4 shows a typical catalogue drawing, showing the overall and
principal dimensions.
1.4.6 Assembly Drawings for Instruction Manuals
These drawings in the form of assembly drawings, are to be used when a machine,
shipped away in assembled condition, is knocked down in order to check all the
parts before reassembly and installation elsewhere. These drawings have each
component numbered on the job. Figure 1.5 shows a typical example of such a
drawing
810 545
450 245 100
390
805
595
40
205
205
290
4
5
2
9
0
In some cases, exploded pictorial views are supplied to meet instruction manual
requirements. These drawings generally find a place in the parts list section of a
company instruction manual. Figure 1.6 shows drawings of this type which may
be easily understood even by those with less experience in the reading of
drawings; because in these exploded views, the parts are positioned in the
sequence of assembly, but separated from each other.
1.4.8 Schematic Assembly Drawing
Rough castings and forgings are sent to the machine shop for finishing operation
(Fig. 1.8). Since the machinist is not interested in the dimensions and information
of the previous stages, a machine shop drawing frequently gives only the
information necessary for machining. Based on the same principle, one may have
forge shop drawing, pattern shop drawing, sheet metal drawing, etc.
12
BHARATH
1
5
6
2 7
9 13
10
14
3
11
4 8 15
16
17
18
Speed change lever (1) Depth adjusting Selector switch (10) Forward/reverse switch
knob (2) (11) Pilot lamp (12)
Mech. feed engagement lever (3) Hand feed lever Feed disengagement push button (13) Start push button
(4) (14)
Feed change knob (5) Switch for Emergency stop (15) Elevating handle
tapping (6) Gear shifting lever (7) (16) Clamping handle (17) Supply
Main switch (8) inlet (18)
Lamp switch (9)
5
2
10
11
12
5 1 2 3 4
10 Shaft 1
Change-over
9 lever 2
8 Disk clutch 2
7 Worm wheel 2
6 Worm 2
5 Shoe brake 2
Herringbone
4 gear 3
3 Bearing 6
2 Elastic coupling 2
1 Electric motor 2
No. Name Qty
85
(, )
5 20
CORED
HOLE,
DIA 38
100
0 –0.10
–0.00
140
+0.00
+0.10
7
4
1
M76
A R5
0.1 A B
When new machines or devices are invented, patent drawings come into existence,
to illustrate and explain the invention. These are pictorial drawings and must be
self-explanatory. It is essential that the patent drawings are mechanically correct
and include complete illustrations of every detail of the invention. However, they
are not useful for production purposes. The salient features on the drawing are
numbered for identification and complete description.
Codes and standards are made to organize and unify the engineering work.
Examples of the organizations that establish standards and design codes: ISO,
AISI, SAE, ASTM, ASME, ANSI, DIN. BSI
The ISO standards for technical drawings are found in a two volumes handbook:
The figure shows the layout of a typical sheet, showing the drawing frame, a
typical title block, parts list (bill of materials) and revision table.
Fig. 2.1 showing standard tittle block for assembly drawing sheet layout
2.2.2. Sheet Frames
It is standard practice for a drawing frame to be printed on each sheet,
defining a margin around the outside of drawing area. The margins of the drawing
frames are standardized for each size of paper.
The title block is normally placed in the bottom right of the drawing frame, and it
should contain the following information:
the scale
the angle of projection used, either first or third, generally shown symbolically
the signature or initials of the draftsman, checker, approving officer, and
issuing officer, with the respective dates
In addition to the information above, for drawings produced using CAD software,
it is highly recommended to have the following information in the title block:
the units of the dimensions (if the drawing is mistakenly printed on a different
paper size, the scale becomes meaningless)
2.3 Detailed and assembly drawing from physically observed tail stock of a
lathe machine
Fig. 2.3a – b showing detailed assembly drawing of tail stock
2.3.1 Detailed and assembly drawing from physically observed simple clutch
2.3.2 Detailed and assembly drawing from physically observed gear pump.
Exercise
CHAPTER Three
3.0 The developments of curves of intersection and interpenetrations of common solids and
develop views of Interpretations of surfaces.
Exercise
3.2 Develop patterns of regular solid, such as cylinder, frustum of a pyramid and
cone.
If you punted the curved surface of a cylinder and, one flat surface and then rolled it
once, the pattern that would be the development of the curved surface of the cylinder.
The oblique face has been divided into twelve equal pans and numbered. You can see
where each number will touch the flat surface as the cylinder is rolled.
A plan and elevation of the cylinder is drawn. The plan is divided into 12 equal
sectors which are numbered. These numbers are also marked on the elevation
The circumference of the cylinder is calculated and is marked out alongside the
elevation. This circumference no is divided into 12 equal parts and these parts are
numbered 1 to 12 to correspond with the twelve equal sectors.
General Procedure to develop a cylinder
Fig. 3.3a
showing
development of a cylinder
If a pyramid is tipped over so that it lies on one of its sides end is then rolled so that
each of its sides touches in turn, the development is traced out. The development is
formed within a circle whose radius is equal to the true length of one of the comers
of the pyramid.
We call the polygonal bottom side of the pyramid the base of the pyramid, and we call
the other triangular sides the faces of the pyramid. Lastly, we call the point at which
the triangular faces meet at the top of the pyramid the apex.
Fig. 3.4 showing development pattern of a pyramid
Draw horizontal lines from the edges on the section to touch side AB. With
centre A and each point on AB as radius draw arcs.
Step the base edges along the arc from B. Draw chords and connect the
point to
The intersection of arcs and radiating lines from A mark the top shape
Add the true shape of the section (not shown for clarity) and the base.
a b
c d
e
Fig. 3. 5 a-e showing develop pattern of pyramid
With apex A as the centre and radius of the slant height AB draw an arc
Divide the circumference of the base into the number of equal parts 1 – 12
Step off units 1 – 12 along the arc. Join 12 to the apex.
a b
Exercise
3.3 Draw the lines of intersections of the following regular solid and plane in both first
and third angles
a b
Fig. 3.7 a-b showing development pattern of a cylinder meeting a square pyramid
a b
Fig. 3.9 a- b showing a-b cylinder meeting a cone
a b
Fig. 3.10 a-b showing cylinder and a cone
3.4 produce curves of interpenetrations of various intersecting surfaces.
Machine Components
When the drawing of a component in its true projection involves a lot of time, its convention
may be used to represent the actual component. Figure 2.27 shows typical examples of
conventional representation of various machine components used in engineering drawing.
Type Convention Material
Glass Glass
Packing and
Asbestos, Fibre, Felt, Synthetic
Insulating
material
resin products, Paper, Cork,
Linoleum, Rubber, Leather, Wax,
Insulating and Filling materials, etc.
4.3.1 Connecting rod is used in centre crank engines. The bearing bush 4 which is in one
piece is fitted at the small end of the connecting rod 1. The small end of the rod is connected
to the piston. The main bearing bush, which is split into two halves, is placed at the big end of
the connecting rod. The big end of the rod is connected to the crank pin of the centre crank.
First, the split bearing brasses 3 are placed the crank pin, and then the big end of the
connecting rod and the cap 2 are clamped onto these, by means of two bolts 5 and nuts 6.
Fig. 4.2
4.3.2 Screw jacks are used for raising heavy loads through very small heights. In this, the screw 3
works in the nut 2 which is press fitted into the main body 1. The tommy bar 7 is inserted into a
hole through the enlarged head of the screw and when this is turned, the screw will move up or
down, thereby raising or lowering the load.
fig.4.3
Figures 4.4a and 4.4b show a pulley and a shaft, and illustrate some
aspects of general dimensioning and tolerancing.
Sectioning drawings
5.1 PURPOSE OF SECTIONING
Fig.
5.1
5.2 DEFINITIONS
A section is an imaginary cut taken through an object to reveal the shape or interior construction. Fig. 5.2a shows the
imaginary cutting plane in perspective view.
The imaginary cutting plane is projected on a standard view so that the sectional view with orthographic
representation is obtained as shown in Fig. 5.2c.
A sectional view must show which portions of the object are solid material and which are spaces. This is done by
section lining (cross-hatching) the solid parts with uniformly spaced thin lines generally at 45º.
Various cutting planes can be selected for obtaining clear sectional views.
The plane may cut straight across (Fig. 5.3a) or be offset (changing direction forward and backward) to
pass through features (Fig. 5.3b, 5.3c and 5.3d).
The plane may also be taken parallel to the frontal plane (Fig5. 4a), parallel to the profile and/or horizontal
plane (Fig. 5.4b and 5.4c), or at an angle.
Figure 5.3
Figure 5.4
5.4 TYPES OF SECTIONS
Depending on the number of cutting planes, sectional views can be simple with one cutting plane (Fig. 5.5) or
complex with two or more cutting planes (Fig.5.6).
If the cutting plane-line cuts entirely across the object, it is called a full section.
If the cutting plane cuts halfway through the object, it is a half section.
In addition to these, there are broken-out sections, rotated sections, removed sections, auxiliary
sections, and assembly sections.
When cutting plane passes fully through an object, it is called full section (Fig. 5.7).
Figure 5.7
The cutting plane may be offset in any portion in order to show some detail or to miss some part, as seen in
Fig. 5.8.
Note that the change in plane direction is not shown on the sectional view (i.e. no edge is present on
the object at this position since the cut is purely imaginary).
Figure 5.8
Fig. 5.9 and 5. 10 are examples of full sections with offset cutting planes.
Figure 5.11
In some cases, hidden detail on the unsectioned part may be shown for clarity or for dimensioning purposes
(Fig. 5.12).
Half sections can be used to have advantage with symmetrical parts (Fig. 5.13) as well as with assemblies
(Fig. 5.12).
Cutting
plane passes
partially
through the
object.
The
area
immediately
in front of
Figure 5.14
5.9
ROTATED SECTION
The cut portion is revolved
90ºand drawn in this position (i.e.
turning the section until it is
parallel with the plane of
projection).
The resulting view is a rotated
section.
Figure 5.16
5.10
REMOVED SECTION
Several sections may be
required when shape of the part is not
uniform.
These sections are
represented by a series of cutting
planes and identifying letters
(e.g. Section A-A, B-B, C-C
and so on).
Figure 5.18 Figure 5.19
Figure 5.20
Figure 5.21
5.11
ASSEMBLY SECTION
Assembly sections
consist of a combination of parts.
The purpose of an
assembly section is to reveal the
interior of a machine or
structure so that the separate
parts can be clearly
shown and identified. However,
the separate parts do not need to
be completely described.
Small amount of
clearances between mating or
moving parts on assembly
drawing is not shown. Even the
clearance
between a bolt and its hole
(which may be as much as 1
mm) is rarely shown.
On assembly
drawing, only such hidden
details (as needed for part
identification or dimensioning)
are drawn.
Figure 5.22
5.12 HIDDEN EDGES AND SURFACES IN SECTION
Sections are primarily used to replace hidden lines with visible lines. As a rule, hidden lines and surfaces
should be omitted in sectional views.
Sectional view in Fig.5.23a is incorrect. Because, hidden lines do not clarify the drawing. Thus,
preferred sectional view should be as in Fig. 5.23b.
In some cases, hidden edges and surfaces can be shown for describing the object or to omit a view. Fig. 5. 24b
must be used for complete representation of the object.
A section-lined area is always completely bounded by a visible outline, never by a hidden line or edge.
Therefore, all visible edges and contours behind the cutting plane must be shown in sectional view (Fig.5. 25b).
Otherwise, a section will appear to be made up of disconnected and unrelated parts (as in the case of Fig. 5.25a).
Figure 5.25
5.14 SECTION LINING (CROSS-HATCHING)
Section lining of a cut surface is indicated by fine lines, which are drawn as continuous lines usually at an
angle of 45ºwith uniform distance (about 2 mm). For smaller or larger areas, distance between lines can be
from 1 mm to 4 mm.
Section lining or cross-hatching lines should not be parallel or perpendicular to any main visible line
Figure 5.26
Figure 5.27
5.14.1 CROSS-HATCHING OF ADJACENT PARTS
Section lines on two adjacent pieces should slope at 45ºin opposite directions. If a third or fourth piece adjoins
the other pieces (as in Fig. 28), they ordinarily are cross-hatched at 30ºand 60º.
An alternate use would be to vary the spacing without changing the angle.
Figure 5.28
5.15 CUTTING PLANE LINES
p
a
s
s
i
n
g
t
h
r
o
u
g
h
a
n
m
a
d
e
.
This imaginary line is identified
w
it
h
r
e
f
e
r
e
n
c
e
l
e
tt
e
r
s
a
l
o
n
g
w
it
h
arrows to show the direction in
w
h
i
c
h
t
h
e
s
e
c
ti
o
n
a
l
v
i
e
w
is
t
a
k
e
n
.
The beginning and end styles of
c
u
tt
i
n
g
p
l
a
n
e
li
n
e
s
a
r
e
m
a
d
e
b
o
l
d
.
T
h
is
is also done at the portions where
t
h
e
c
u
tt
i
n
g
p
l
a
n
e
is
o
ff
s
e
t
(
F
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g
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5
.
2
9
).
Figure 5.29
5.16
CONVECTIONAL BREAKS
In order to shorten certain views of
l
o
n
g
recommended.
Parts considered as broken must have
t
h
e
partly freehand.
Figure 5.30
5.16.1 VARIOUS CONVECTION IN SECTIONING