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Concrete Mix Design Submittal

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Anjum Basra
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0% found this document useful (0 votes)
214 views113 pages

Concrete Mix Design Submittal

Uploaded by

Anjum Basra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 113

Contract No.

A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including
Power Cables at Khalidiya (Zahker) Area and relocation of existing Substations at
Different Areas in Al Ain.
Material Submittal for Concrete Mix Design
Manufacturer: Nael Ready Mix

INDEX

SL. NO. DESCRIPTION TAB NO.


1. Company Profile 1
2. Industrial-Trade License 2
3. ISO Certificates 3
4. Vendor Approval 4
5. Specification 5.
6. Compliance Statement 6.
7. Test Reports 7.
8. Mix Design 8.
9. Previous Approval 9.
10. Plant Calibration 10.

Page 1 of 1
1
1
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Company Profile
NAEL READYMIX

NAEL READYMIX
PO Box -18381
Al Ain,UAE
Tel - +971 3 7838501
Email [email protected]
Website-www.ncpuae.com

[NAEL READYMIX
COMPANY PROFILE]
NAEL READYMIX

INTRODUCTION

Nael Readymix a division of Nael Cement Products founded in 2004 is a member


of the $ 200 million Nael and Bin Harmal Group. We are one of the leading
suppliers of quality readymixed concrete all over the emirates of UAE. We are
proud to be pioneer in Readymixed Concrete business in UAE, by taking an
initiative in supporting the construction industry across the country. The
Company is successfully supplying to most of the Municipality, CMW, AADC,
ADDC, ADWEA, Musanada & Private Sector Projects.

The company designs ,manufactures and supplies Ready Mix Concrete complying
with specific project requirements. Through its team of experienced concrete
technologists and engineers ,the company can supply high-performance durable
concrete for all applications and requirements.

We are operating in different areas of UAE viz Dubai, Abudhabi, Al Ain, & Western
Regions with a fleet of latest models of 100 Transit Mixers & 15 Concrete Pumps.
In addition, we have a large fleet of Cement Tankers and Trailers, with centralized
workshop supported by a team of professional Engineers & Technicians. Nael
readymix has 9 plants in various locations and has a capacity to supply in excess
of 300,000 m3 of concrete per month, thus ensuring an adequate supply for all
customer requirements.
OUR VISION

To promote readymix industry backed by knowledge, technical expertise,


maintaining high quality, eco friendly and sustainable construction in order to
improve the standard of living quality of assets in the region.

OUR MISSION

Our Mission at Nael Readymix revolves around the customer. A mission that

envisages the production and supply of premium quality readymixed concrete , at

prices that are affordable, with technical advice enhancing the quality and the ever

increasing demands of the construction industry.

QUALITY

Quality is our key focus area and to this end we have invested in a major

laboratory facility on-site with equipment from the world leaders in construction

material testing equipment. The laboratory is equipped to carry out the entire

gamut of tests to ensure that all norms as per relevant codes are met.
QMS POLICY

“NAEL READY MIX.” recognizes that Quality issues are fundamental to our business. Our

objective is to meet the requirements of all applicable legislation and, wherever

practicable, implement best practice through our certified Quality Management System

(QMS) which satisfies the requirements of ISO9001:2015 and our overall business policy

and strategy.

Ensure full compliance with applicable legal requirements related to our Quality

processes and corporate business strategies; this will be regarded as minimum

standards of achievement.

Continue to develop a positive Quality culture involving our employees in the process.

Work to ensure that the quality of service delivered to customers consistently meets or

exceeds their expectations and respond effectively to any concerns about the level of

service/end product provided.

Quality must be designed in and built-in the processes to be prevention driven instead

of correction driven.Processes must be kept under strict control to achieve the desired

results.Regularly monitor, audit and review our own, and suppliers’ performance to

ensure continuous improvement with an aim to continually improve by setting

measurable objectives and targets that are relevant to our operations for quality and

reducing risks to health, safety and the environment.


OSH POLICY

NR is committed to protecting the health and safety of our employees where we

operate. We regularly access our performance and strive for continuous improvement

and effective risk management.NR will integrate health and safety spheres of our

business, through conservation of all resources.

The Highlighted features of the NR’s OSH policy are:

• NR shall ensure a pro-active measure for the prevention of injury and ill health

due to work.

• NR will provide and maintain safe and healthy working conditions, equipment and

systems of work for all employees and other associated personnel’s.

• Policy shall be in compliance with all applicable federal and the emirate of Abu

Dhabi OSH Laws, regulations, directives and including Industrial Sector OSH Policy

& international standard.

• This policy is the basis of our occupational, Health and Safety Management

System and provides a framework for setting our OSH objectives and targets.

• To provide sufficient resources, training, equipment and controls to assure a safe

and working environment, and prevention of injuries and ill- health.

• Shall communicate openly with employees, clients, regulatory agencies and other

stake holders on key OSH issue.


• Policy documents shall be reviewed depending upon changes on legislation,

government policy, change of operations at NR.

• NR will strive to continuously improve performance through regular setting and

reviewing OSH objectives and targets

The employee has a responsibility to himself, his family, his fellow worker, and his

company. He/She is expected to follow safety rules and cooperate with supervision to

ensure his/her safety.

All employees must:

1. Comply with job instructions - ASK for more instructions if necessary.

2. Report unsafe conditions or equipment to his/her supervisor, as soon as possible.

3. Report all accidents or injuries immediately to his/her supervisor.

4. Participate and contribute in training meetings, safety meetings, and tool box

meetings.

5. Raise concerns that they believe questionable or could be improved.


EMS POLICY

NR is committed to deliver High Environmental Performance as an ongoing priority to

achieve our Environmental Policy of protecting and enhancing the environment.

The core of this policy will be implementation and maintenance of the Environmental

Management System that applies to the services provided by its offices and project

construction activities.

Policy highlights

• Comply with environmental legislation and requirements relevant to its activities,


product and services and regularly evaluate its compliance with such
requirements.
• Proactively pursue the minimization of environmental impacts associated with its
activities, products and services.
• Endeavour to eliminate the product of pollution emission or, discharge to the
environment.
• Take proactive measures to preserve wildlife / flora and its natural habitats.
• Continually strive for improvement in the environmental performance of its
activities, products and services.
• Set objectives, targets and programs and review / revise them regularly with the
aim of continual improvement in environmental performance.

Everyone working for NR will participate in open consultations with our customers and

ensure effective communication of this Environmental policy for all those working for and

on behalf of the business.


OUR PRODUCTS

Nael Readymix have the capacity to produce and supply a broad range of custom made

concretes tailor made to meet our customer requirements .Our products range include

 Normal grades of concrete

 High strength concrete (upto 140 N)

 Self compacting and Self Levelling concrete

 Light weight concrete

 Green concrete

 Durable concrete

 Lean concrete mixes

 Architectural Concrete

 Fiber reinforced concrete

 Extruded concrete

 Water proof and water resistant concrete

 Slip form concrete

 Pervious concrete

 Shotcrete,Gunite mixes

 Screed

 NDRC
OUR CONCRETE BATCHING PLANTS AND MACHINERIES

READY MIX CONCRETE PLANT – 1 (New Industrial Area ,Al Ain)


Products Grades of concrete ranging from 1N-140N
Manufacturer M/s. Liebherr, Germany
Machine – 1 Betomix 2.25 – A/R – R/M-M with 156 m3 / day
chilled water capacity and 31 tons / day ice plant
capacity and storage capacity of 40 tons

Other machinery 31 Tons / day Ice Plant (KTI, Germany)


156 m3 / day chilled water plant (KTI, Germany)
Production Capacity 80 m3 / hr X 10 hrs = 800 m3 / day
Built up Area 1499 m2

READY MIX CONCRETE PLANT – 3 (Al Saad, Al Yahar )


Products Grades of concrete ranging from 1N-140N
Manufacturer M/s. Wiggert, Germany
Machine Wiggert Mobil Mat Mo 120 D/6 – PCS, 120m3/hour
Twin Shaft Mixer DWM 4500 with 312 m3/day
chilled water capacity and 42 Tons/ day ice plant
capacity and storage capacity 70 tons

Other machinery 312 m3 / day chilled water plant (Snow Key)


42 Tons / day Ice Plant (Snow Key)
Production Capacity 120 m3 / hr X 10 hrs = 1200 m3 / day
Built up Area 2500 m2
READY MIX CONCRETE PLANT 4– AL-AIN -(New Industrial Area ,Al Ain)
Products Grades of concrete ranging from 1N-140N
Manufacturer M/s. Wiggert, Germany
Machine Wiggert Mobil Mat Mo 120 D/6 – PCS, 120m3/hour
Twin Shaft Mixer DWM 4500 with 312 m3/day
chilled water capacity and 42 Tons / day ice plant
capacity.

Other machinery 312 m3/ day chilled water plant (Snow Key)
42 Tones / day Ice Plant (Snow Key) with storage
capacity 70 tons
Production Capacity 120 m3 / hr X 10 hrs = 1200 m3 / day
Built up Area 2500 m2

READY MIX CONCRETE PLANT – 5 (Al Shwaib)


Products Grades of concrete ranging from 1N-140N

Manufacturer M/s. Wiggert, Germany


Machine Wiggert Mobil Mat Mo 80 /4 – PCS, 80m3/hour
Planetary Counter current mixer HPGM 2250 with
155m3/day chilled water capacity and 50 Tonnes /
day ice plant capacity.
.
Other machinery 155 m3 / day chilled water plant (KTI)
50 Tones / day Ice Plant capacity with 25 ton
storage capacity (Snow Key)
Production Capacity 80 m3 / hr X 10 hrs = 800 m3 / day
Built up Area 1500 m
READY MIX CONCRETE PLANT 6 – (Madinat Zayed ,Abu Dhabi)
Products Grades of concrete ranging from 1N-140N
Manufacturer M/s. Wiggert, Germany
Machine Wiggert Mobil Mat Mo 120 D/6 – PCS, 120m3/hour
Twin Shaft Mixer DWM 4500 with 312 m3/day
chilled water capacity and 42 Tonnes / day ice plant
capacity.

Other machinery 312 m3 / day chilled water plant (KTI)


42 Tones / day Ice Plant (KTI) with storage capacity
70 tons
Production Capacity 120 m3 / hr X 10 hrs = 1200 m3 / day
Built up Area 2500 m2

READY MIX CONCRETE PLANT NO 7 – (Zayed Military ,Abu Dhabi)


Products Grades of concrete ranging from 1N-140N
Manufacturer M/s.SICOMA
Machine SICOMA BATHING PLANT , 50m3/hour Twin Shaft
Mixer DWM 3000 with 155 m3/day chilled water
capacity and 42 Tons / day ice plant capacity.
.
Other machinery 155 m3 / day chilled water plant (KTI)
42 Tones / day Ice Plant capacity with 50 ton
storage capacity (KTI)
Production Capacity 50 m3 / hr X 10 hrs = 500 m3 / day

Built up Area 1500 m2


READY MIX CONCRETE PLANT 8– (Madinat Zayed ,Abu Dhabi)
Products Grades of concrete ranging from 1N-140N
Manufacturer OCMER
Machine OCMER BATCHING PLANT , 60m3/hour Twin Shaft
Mixer DWM 3000 with 312 m3/day chilled water
capacity and 42 Tonnes / day ice plant capacity.

Other machinery 312 m3 / day chilled water plant (KTI)


42 Tones / day Ice Plant with storage capacity 70
tons (KTI)
Production Capacity 60 m3 / hr X 10 hrs = 600 m3 / day
Built up Area 2500 m2

READY MIX CONCRETE PLANT NO 9 – (ZAYED MILITARY –ABU –DHABI)


Products All types of temperature controlled ready mix
concrete
Manufacturer M/s. Wiggert, Germany
Machine Wiggert Mobil Mat Mo 120 D/6 – PCS, 120m3/hour
Twin Shaft Mixer DWM 4500 with 312 m3/day
chilled water capacity and 42 Tons / day ice plant
capacity.

Other machinery 312 m3 / day chilled water plant (KTI)


42 Tones / day Ice Plant (KTI) with storage capacity
70 tons
Production Capacity 120 m3 / hr X 10 hrs = 1200 m3 / day
Built up Area 2500 m2
READY MIX CONCRETE PLANT NO 10 – (SHAMKHA –ABU DHABI)
Products All types of temperature controlled ready mix
concrete
Manufacturer M/s. Wiggert, Germany
Machine Wiggert Mobil mat Mo 120 D/6 – PCS, 120m3/hour
Twin Shaft Mixer DWM 4500 with 312 m3/day
chilled water capacity and 42 Tons / day ice plant
capacity.

Other machinery 312 m3/ day chilled water plant (KTI)


42 Tones / day Ice Plant (KTI) with storage capacity
70 tons
Production Capacity 120 m3 / hr X 10 hrs = 1200 m3 / day
Built up Area 2500 m2
OUR FLEET

Truck Mounted Concrete Pump Putzmeister, Germany : 42m boom 3

Truck Mounted Concrete Pump Putzmeister, Germany : 36m boom 2

Truck Mounted Concrete Pump Schwing, Germany : 42m boom 5

Truck Mounted Concrete Pump Schwing, Germany : 43m boom 3

Concrete Truck Mixers 8m3 capacity 35

Concrete Truck Mixers 10m3 capacity 21

Concrete Truck Mixers 12m3 capacity 23

Bulk cement tankers 60-80 tonnes 5

Sand & Aggregate Trailers 45m3 capacity 30

Water Tankers 5000-7000 gallons 32

Front End Loaders Komatsu, CAT 25


CONTACT DETAILS

Head Office Company Contact : C R Sajeev - Division Manager


Nael Readymix Mobile Number : +971 555296084
Industrial Area E-mail : [email protected]
Al Ain-Abu Dhabi Truck Road Ajay James - Division Engineer
Al Ain, UAE +971 521038679
Tel:+971 37838501
Fax:+971 37838907

Plant 1 & 4 Al Ain Company Contact : C R Sajeev - Division Manager


Industrial Area Mobile Number : +971 555296084
Al Ain-Abu Dhabi Truck Road Email : [email protected]
Amit Kumar - Plant In Charge
+971 555308106

Nael Readymix Plant 3 Company Contact : C R Sajeev - Division Manager


Al Yahar, Al Ain Mobile Number : +971 555296084
Email : [email protected]
Reni Chacko - Plant In Charge
+971 555307871

Nael Readymix Plant 5 Company Contact : C R Sajeev - Division Manager


Al Shwaib Mobile Number : +971 555296084
Email : [email protected]
Anto - Plant Operator
+971 526092677

Nael Readymix Plant 7 & 9 Company Contact : C R Sajeev - Division Manager


Zyed Military City Mobile Number : +971 555296084
Abu Dhabi Email : [email protected]
Ligin Thomas - Plant In Charge
+971 557842898

Nael Readymix Plant 10 Company Contact : C R Sajeev - Division Manager


Al Shamkhah Mobile Number : +971 555296084
Abu Dhabi Email : [email protected]
Ligin Thomas - Plant In Charge
+971 557842898

Nael Readymix Plant 6 & 8 Company Contact : C R Sajeev - Division Manager


Liwa Mobile Number : +971 555296084
Abu Dhabi Email : [email protected]
Satheesh - Plant Operator
+971 557842898
Recent Major Projects

Contractor Projects

Nael General Contracting Construction of 300 villas in Al Hayer

Nael General Contracting Police school & Extension of Police Model School,
Al Foah

Nael General Contracting Khalifa Air College, Al Ain

Nael General Contracting Al Minhad Air Base, Dubai

Copri Construction Remah Air Base, Remah

International Foundation Group Asset Enhancement Scheme, Al Ain North Sector

Mechanical & Civil Engineering Cont Asset Enhancement Scheme, Al Ain North Sector

Noor Al Sahara Minor Roads and Parking in Al Ain

Nael General Contracting Construction of Autism Center, Zakher, Al Ain

Nael General Contracting Abu Dhabi Future School, Ain Al Fayda, Al Ain

Al Jaber Group Construction of 306 villas in Al Saad

Larsen & Toubro Ltd, Construction Installation of 33/11KV Primary Substation in


Al Ain for AADC
2
2
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Industrial-Trade License
INDUSTRIAL LICENSE ‫ﺭﺧﺼـــﺔ ﺻﻨـــﺎﻋﻴﺔ‬
License No IN-1001246 ‫ﺭﻗــﻢ ﺍﻟﺮﺧﺼــﺔ‬

License Status : Production ‫ ﺇﻧﺘـــــــﺎﺝ‬: ‫ﺣﺎﻟﺔ ﺍﻟﺮﺧﺼﺔ‬


Legal Form : Sole Proprietorship L.L.C. ‫ ﺷﺮﻛﺔ ﺍﻟﺸﺨﺺ ﺍﻟﻮﺍﺣﺪ ﺫ ﻡ ﻡ‬: ‫ﺍﻟﺸﻜﻞ ﺍﻟﻘﺎﻧﻮﻧﻲ‬

ADCCI No : : ‫ﻋﻀﻮﻳﺔ ﺍﻟﻐﺮﻓﺔ‬

First Issue Date : 20/07/2005 : ‫ﺗﺎﺭﻳﺦ ﺃﻭﻝ ﺇﺻﺪﺍﺭ‬ Enviroment No. : 1402 : ‫ﺍﻟﺮﻗﻢ ﺍﻟﺒﻴﺌﻲ‬
Issue Date : 29/10/2020 : ‫ﺗﺎﺭﻳﺦ ﺍﻹﺻﺪﺍﺭ‬ FCR No. : - : ‫ﺍﻟﺴﺠﻞ ﺍﻟﻤﺮﻛﺰﻱ ﺍﻟﻤﻮﺣﺪ‬

Expiry Date : 28/10/2023 : ‫ﺗﺎﺭﻳﺦ ﺍﻹﻧﺘﻬﺎﺀ‬ Trade Name No. : IN-1001246 : ‫ﺭﻗﻢ ﺍﻹﺳﻢ ﺍﻟﺘﺠﺎﺭﻱ‬

‫ ﺷﺮﻛﺔ ﺍﻟﺸﺨﺺ ﺍﻟﻮﺍﺣﺪ ﺫ ﻡ ﻡ‬- ‫ ﻧﺎﻳﻞ ﻟﻠﺨﺮﺳﺎﻧﺔ ﺍﻟﺠﺎﻫﺰﺓ‬: ‫ﺍﻹﺳﻢ ﺍﻟﺘﺠﺎﺭﻱ‬

Trade Name : Nael Ready Mix - Sole Proprietorship L.L.C.

Location : Al Ain - Al Ain Al Sinaia - Al Ain - (66-1-043-14) : ‫ﻣﻮﻗﻊ ﺍﻟﻤﻨﺸﺄﺓ‬

Owner(s) Partner(s) ‫ ﺍﻟﺸﺮﻛــــﺎﺀ‬/ ‫ﺍﺳﻢ ﺻﺎﺣﺐ ﺍﻟﻤﻨﺸﺄﺓ‬


‫ﻧﺴﺒﺔ ﺍﻟﺸﺮﺍﻛﺔ‬ ‫ﺍﻟﺼﻠﺔ‬ ‫ﺍﻟﺠﻨﺴﻴﺔ‬ ‫ ﺍﻟﺸﺮﻛــــﺎﺀ‬/ ‫ﺍﻟﻤــــﻼﻙ‬ #
Share (%) Role Nationality Owners / Partners
‫ﻣﺎﻟﻚ‬ ‫ﺍﻹﻣﺎﺭﺍﺕ ﺍﻟﻌﺮﺑﻴﺔ ﺍﻟﻤﺘﺤﺪﺓ‬ ‫ﻧﺎﻳﻞ ﺭﺍﺷﺪ ﺳﻴﻒ ﺍﻟﺸﺎﻣﺴﻰ‬
100.00 % 1
Owner United Arab Emirates Nayel Rashed Saif Alshamsi

Activities ‫ﺍﻷﻧﺸــــﻄــﺔ‬
Activity ‫ﺍﻟﻨﺸﺎﻁ‬ #
1 Onshore and Offshore Oil and Gas Fields and Facilities ‫ﺧﺪﻣﺎﺕ ﺣﻘﻮﻝ ﻭﻣﻨﺸﺄﺕ ﺍﻟﻨﻔﻂ ﻭﺍﻟﻐﺎﺯ ﺍﻟﺒﺮﻳﺔ ﻭﺍﻟﺒﺤﺮﻳﺔ‬ 1
Services
2 Ready-mix and Dry-mix Concrete and Mortars ‫ﺻﻨﺎﻋﺔ ﺍﻟﺨﺮﺳﺎﻧﺔ ﺍﻟﺠﺎﻫﺰﺓ ﻭﺍﻟﺨﻠﻄﺎﺕ ﺍﻟﺨﺮﺳﺎﻧﻴﺔ ﺍﻟﺠﺎﻓﺔ ﻭﺍﻟﻤﻼﻁ‬ 2
Manufacturing

Products ‫ﺍﻟﻤﻨﺘﺠﺎﺕ‬
Product ‫ﺍﻟﻤﻨﺘﺞ‬ #
1 Ready Mix Concrete ‫ﺧﺮﺳﺎﻧﺔ ﺟﺎﻫﺰﺓ‬ 1

Note : This Document is Considered As Industrail Register ‫ ﺗﻌﺘﺒﺮ ﻫﺬﻩ ﺍﻟﻮﺛﻴﻘﺔ ﺑﻤﺜﺎﺑﺔ ﺳﺠﻞ ﺻﻨﺎﻋﻲ‬: ‫ﻣﻼﺣﻈﺎﺕ‬
IR-4117887 - 02/11/2020

*IR-4117887*

https://ded.abudhabi.ae/ar ‫ ﺃﺑﻮﻇﺒﻲ‬- ‫ﻟﻠﺘﺤﻘﻖ ﻣﻦ ﺻﺤﺔ ﺍﻟﺘﻔﺎﺻﻴﻞ ﺍﻟﻤﺬﻛﻮﺭﺓ ﻓﻲ ﺍﻟﺮﺧﺼﺔ ﻳﺮﺟﻰ ﺯﻳﺎﺭﺓ ﻣﻮﻗﻊ ﺩﺍﺋﺮﺓ ﺍﻟﺘﻨﻤﻴﺔ ﺍﻻﻗﺘﺼﺎﺩﻳﺔ‬
To verify the details mentioned in the license, please visit DED - Abu Dhabi website https://ded.abudhabi.ae/en
3
3
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

ISO Certificates
4
4
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Vendor Approval
COMMERCIAL DIRECTORY VENDORS LIST
Product Group : 0111130
Description : READY-MIX CONCRETE
Manufacturer Name Country Agent Name SEC decision Models Conditions Remarks Validation date
Principal Plant Address Evaluated by Approval date
99125113 CK BETON CEMENT INDUSTRIES United Arab 589/G/RPQSC/ 08-Oct-2023
L.L.C. Emirates RPQSC 18/18
Abu Dhabi 08-Oct-2018
9914844 REEM READYMIX United Arab 12/G/RPQC/ 14-Jan-2026
Emirates RPQSC 01/2021/
Abu Dhabi 14-Jan-2021
9917607 BIN FADEL AL MAZROUEI READY- United Arab 706/G/RPQC/ 12-Dec-2027
MIX CONCRETE EST Emirates RPQSC 17/2022
Al Ain 12-Dec-2022
9918075 ALAS EMIRATES READYMIX United Arab 232/G/RPQC/ 16-Apr-2025
Emirates RPQSC 06/2020
ABU DHABI, AL 16-Apr-2020
MAFRAQ
9918439 GULF CONCERTE & BLOCKS United Arab MPQC/ 08-Sep-2018
Emirates SEC 04/1011/2013
RAS AL KHAIMAH 08-Sep-2013
9923595 AL FALAH READY MIX FACTORY United Arab 40/G/RPQC/ 06-Feb-2025
Emirates RPQSC 02/2020/
ABU DHABI 06-Feb-2020
9928984 SIJI READY MIX LLC United Arab 172/G/RPQC/ 18-Mar-2026
Emirates SEC 05/2021
FUJAIRAH 18-Mar-2021
9932415 Q.MIX READY-MIX INDUSTRY United Arab 164/G/RPQC/ 08-Mar-2025
Emirates RPQSC 04/2020
ABU DHABI 08-Mar-2020
9938003 READYMIX ABU DHABI LTD United Arab 707/G/RPQC/ 12-Dec-2027
Emirates RPQSC 17/2022
ABU DHABI 12-Dec-2022
9938940 TRANS GULF READY MIX United Arab RPQSC/ 02-Apr-2023
CONCRETE LLC Emirates RPQSC 07/4527/2018
ABU DHABI 02-Apr-2018
99441138 NAEL READY MIX United Arab 637/G/RPQC/ 12-Oct-2025
Emirates RPQSC 15/2020
AL AIN 12-Oct-2020
99456756 SIJI READY MIX-DIBBA BR LLC United Arab 337/G/RPQC/ Prequalification 01-Jul-2026
Emirates RPQSC 11/2021 site visit to be
Dibba 01-Jul-2021 conducted before
any order
99458226 READY MIX BETON L.L.C. United Arab 458/G/RPQC/ Prequalification 19-Aug-2026
Emirates RPQSC 13/2021 site visit to be
MUSSAFAH 19-Aug-2021 conducted before
any order
Report Managed By : ADWEA - Companies Registration Section E-mail : [email protected] Tel : 80023932
78 / 322 Report Generated On : 19-Dec-2022 3:00:05 AM
5
5
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Specification
CIVIL WORKS
Concrete and Reinforced Concrete

The top reinforcement shall be secured against being pushed down by using steel chairs/supports
positioned between top and bottom layers of reinforcement. Steel supports shall be made of new
steel of similar type and quality of the main reinforcement.
Reinforcement bars shall normally not be connected to the earthing system. Separate earthing
mesh shall be provided instead. Earthing to be routed through piles must be isolated from the pile
reinforcement.
To receive good bonding and to avoid corrosion, plastic spacers shall be fixed between form-
work and reinforcement minimum four per m2.

2.4.4 Epoxy Coated Reinforcement

2.4.4.1 General
Reinforcement of piles only, up to 100 mm below the top level of pile cap and subject to ensure
sufficient anchorage of the pile reinforcement into the pile cap, shall be reinforcement with a
fusion-bonded epoxy coating. The coating shall be applied in accordance with ASTM
A775/775M-01, and shall be carried out by an approved coating factory using approved epoxy
resins.
Bending procedures shall follow the coating factory's recommendations. The coating factory
representative shall ensure his product is used fully in accordance with his recommendations.

2.4.4.2 Coating Damages


When epoxy coating is damaged, (cut ends, accidental damage etc.) the coating shall be repaired
with parching material conforming to A775/775M-01and shall be carried out in accordance with
the manufacturer's recommendations.
The repair to the damaged area shall be carried out as soon as possible, and before oxidation of
the surface occurs. In no case shall the repair be delayed more than 8 hours. Any trace or rust or
oxidation must be removed by grinder or wire brush prior to touch-up.
To avoid damaging of the epoxy coating of pile reinforcements during removal of pile head, the
main reinforcement and the spiral stirrups of the pile shall be warped with polyethylene/plastic
sheet up to 50 mm above the cut-off level before placing concrete into the pile. Such
polyethylene/plastic sheets shall be completely removed after breaking/ removing the pile head
and before casting concrete to pile(s) cap.

2.5 Cement
The type of cement to be used shall depend on the constructional circumstances and on the
prevailing local conditions. Portland cement, Type I, may be used at places not exposed to
chemical aggressiveness, whereas Portland cement, Type V, shall in general be used for all
concrete work in foundations and plinths and in concrete structures covered by soil.
Moderate sulphate resistant cement as per ASTM C 150, type 2, may be used only after
ADWEA/ADDC/AADC's explicit written approval to replace the type V cement.

S-AAA-CIV-CONCRETE (Rev.0-2015) Page 9 of 16


CIVIL WORKS
Concrete and Reinforced Concrete

Cement shall be of recent manufacture and shall be used within a period of 3 months from
production.
Total cementitious contents in the mix shall be limited to avoid excessive risk of thermal and
shrinkage cracking. It shall always be in the range of 350 – 400 kg/m3 unless otherwise approved
by ADWEA/ADDC/AADC. The proportioning of mixes for durability will be primarily
controlled through the specified limits on free W/C ratio. The W/C ratio shall always lie in the
range of 0.36-0.45. Appropriate use shall be made of approved admixtures to simultaneously
meet the requirements for W/C ratio and workability.
Before supplying cement to Site or receiving ready-mixed concrete, the Bidder/Contractor shall
submit to ADWEA/ADDC/AADC, the manufacturer’s statement of Specification and test
certificate together with date of manufacture of any cement to be used. ADWEA/ADDC/AADC
reserves the right to take samples and order any additional / re-tests in accordance with BS EN
196-7 : 1992, BS EN 196-6, BS 4450 and ASTMC 186.
In mix designs with an emphasis on durability, ground granulated blast furnace slag as per BS
6699 or EN 197 or microsilica may be incorporated in the mix. Proportions of slag shall
normally not exceed 60 %, those of microsilica shall not exceed 8%, for items thicker than 1.2m,
these proportions shall not exceed 10%.

2.6 Aggregates
Aggregates shall be crushed rock type and conform to the relevant applicable standard BS
882:1992. The combined aggregate shall be as coarse-grained and dense-graded as possible and
shall be according to the guidelines of BS 882. The maximum particle size shall be so chosen as
to be compatible with mixing, handling, placing and workability of the concrete.
For underwater concrete, proof shall be given that the mix is adequately cohesive and maintains
this property during placing by using under-water admixtures.
Aggregates shall - for all groups except the dune sand - be a product of crushed rock, with the
source and type being subject to ADWEA/ADDC/AADC´s approval. Only for exceptional cases
and upon ADWEA/ADDC/AADC´s specific written approval, aggregates of other origin may be
used for certain parts of the work.
Size of aggregate used in concrete: maximum aggregate size shall be 20mm, except for thick
elements (>900mm) where particular heat of hydration control is required. There, aggregate of
28mm max size may be used. For the required concrete of Grade 40 (C28 = 40 N/mm2), at least
one particle size fraction shall be in the 0-4 mm range.

2.7 Admixtures
No admixtures shall be used without approval of ADWEA/ADDC/AADC and unless the
suitability of admixtures must be proven in trial mixes in presence of ADWEA/ADDC/AADC.
Admixture containing chlorides shall not be used under any circumstance.

S-AAA-CIV-CONCRETE (Rev.0-2015) Page 10 of 16


CIVIL WORKS
Concrete and Reinforced Concrete

Manufacturer’s recommendations and instructions concerning overdosing of additives shall be


strictly observed.

2.8 Tests and Properties

2.8.1 Testing
Throughout the construction period the quality of concrete mixed at and/or delivered to Site has
to be controlled. Tests shall be carried out in the presence of ADWEA/ADDC/AADC or under
the supervision of an approved office for testing of such kind of works. The following minimum
numbers of tests shall be carried out:
a) Aggregates
Sampling of Aggregate: Sampling and testing of Aggregate shall be carried out in accordance
with BS 812 and BS 882. However, the Client reserves the right to call for additional tests
whenever felt necessary.
b) Cement
b1) For site mixed concrete if applicable and or approved by ADWEA/ADDC/AADC
 One setting test to vicat per car-load
 One boiling test per car-load.
b2) For ready mixed concrete
 Mill certificates of the cement used in the plant
 Chemical composition in line with DIN 1164 or BS 12.
c) Water
One chemical water analysis every 3 months of construction. First analysis before start of
foundation works.
d) Admixtures and Additives
Three (3) samples of each kind of admixture and additive before start of casting of the first load
bearing structural member.
e) Concrete delivered to Site
 One set of at least six (6) test cubes for every 100 m3 or every daily pour of concrete or as
directed by ADWEA/ADDC/AADC.
The compression strength tests shall be carried out after seven (7) days for the first two
cubes of each set, and after 28 days for the second two cubes of the set, and - if requested –
the last two cubes of each set may be tested in case of failure of a cube.
 Slump tests are to be executed for every truck load supplied during concreting and as per
ADWEA/ADDC/AADC's instructions, provided concreting is proceeding.

S-AAA-CIV-CONCRETE (Rev.0-2015) Page 11 of 16


CIVIL WORKS
Concrete and Reinforced Concrete

 Concrete temperature is to be recorded at the arrival of concrete at Site.


 Bimonthly or for every 750 m3 of concrete cast, the Bidder/Contractor shall prepare the
following for durability testing, which - after approval of ADWEA/ADDC/AADC – may
be carried out through the concrete supplier:
- Rapid test for chlorides
- Rapid test for sulphates
- A Trial panel, from which at 28 days 3 Nos. Cores, 75mm diameter and 75 mm long,
shall be taken for water absorption testing (to BS 1881)
- 3 Nos. blocks, 200 x 200 x 120 mm thick, for water penetration testing (to DIN
1048)
- 4 Nos. cubes, 150 mm, for rapid chloride permeability testing (to AASHTO T-277)
curing of samples shall be as close to the current Site practice as possible.
f) Reinforcement
The Bidder/Contractor shall provide copies of the manufacturer’s test certificates with each
consignment of reinforcement brought to Site. In addition and before the execution of works, and
for every 100 T in each shipment, two (2) samples of each bar size shall be tested as follows:
 Chemical composition to be tested to BS 4449
 Mechanical properties test including tensile properties, elongation, bend test and re-bent
test
 Cross sectional area and mass test
 For detailed curves, diagrams and tables, reference is made to DIN 1045 or the relevant
BS, both latest editions.
In case of failure of tests, retesting for steel shall be carried out as BS4449.
For epoxy coated reinforcement, following additional tests shall be carried out in line with the
guidelines of A775/775M-01:
 Coating thickness
 Holidays on the coating
 Adhesion of the coating.

2.8.2 Concrete Quality Requirements


The following are the test requirements shall be met to prove the durability of the concrete:
 Slump: Piling concrete to be self levelling with a slump above 175 mm, all other concrete
generally not to exceed 100 mm:

S-AAA-CIV-CONCRETE (Rev.0-2015) Page 12 of 16


6
6
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Compliance Statement
7
7
Contract No. A-18644
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of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Test Reports
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

7.a – 20mm Crushed Aggregate


Contract No. A-18644
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Material Submittal for Concrete Mix Design – Rev 0

7.b – 10mm Crushed Aggregate


Contract No. A-18644
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of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

7.c – 0-5mm Crushed Washed Sand


Contract No. A-18644
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of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

7.d – Dune Sand


Contract No. A-18644
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of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

7.e – Cement
CEMENT TEST CERTIFICATE
Cement Type Moderate Sulphate Resisting Portland Cement
Quality Standard STM C-1 Type II Reference No. ACI/MSRC/202 /M
Dispatch Period ug 202 Report Date . .202

Characteristic Specification Results


Physical Analysis:
Fineness, m² / kg ≥ 260 326
Initial Setting Time, min ≥ 45 205
Final Setting Time, min ≤ 375 265
Auto Clave xpansion, % ≤ 0.80 0.10
3 days Compressive Strength, M a ≥ 10.00 21.97
7 days Compressive Strength, M a ≥ 17.00 29.27
28 days Compressive Strength, M a ≥ 28.00 39.28
Chemical Analysis:
Calcium Oxide (CaO) % NA 62.90
Silicon Dioxide (SiO2) % NA 20.20
Aluminum Oxide (Al2O3) % ≤ 6.00 4.71
Ferric Oxide (Fe2O3) % ≤ 6.00 4.33
Sulfur Trioxide (SO3) % ≤ 3.00 2.14
Magnesium Oxide (MgO) % ≤ 6.00 1.91
Total Alkalis (Na2O+0.658K2O) % NA 0.60
Loss on Ignition % ≤ 3.00 2.58
Insoluble Residue % ≤ 0.75 0.42
Chloride (Cl) % ≤ 0.10 0.02
Lime Saturation Factor NA 94.56
Tricalcium Silicate (C3S) % NA 58.41
Dicalcium Silicate (C2S) % NA 13.87
Tricalcium Aluminate (C3A) % ≤ 8.00 5.16
Tetracalcium Alumino Ferrite (C4AF) % NA 13.16
Note:
1. Cement characteristics mentioned in the above table complies with the requirements of "ASTM C-150 Type II" for
MODERATE SULPHATE RESISTING PORTLAND CEMENT.
2. ‘NA’ mentioned in the above table refers to ‘not applicable’ as per standard norms.

Sr. Manager – Operations


Production & Quality Control

Document No. Revision No. Revision Date


SCC IMS A C 0 2020 03 01.05.2020

Arabian Cement Industry LLC, ‫عربي أسمنت صناعة ذ م م‬


PO Box. No.: 13039, Musaffah – ICAD 1, ١ ‫ مصفح عكت‬٩ ٣ ٠ ٣ ١ : ‫ص ب‬
Abu Dhabi, United Arab Emirates. ‫أبو ظبي اإلمارات العربية المتحدة‬

Tel.: +971 2 5500525 ; Fax: +971 2 5500535 ; Email: [email protected] ; Website: www.starcement.ae
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

7.f – Water
Contract No. A-18644
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of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

7.g –Admixture
POZZOLITH® LD10
Low dosage retarding and plasticising admixture for concrete

Description *Typical properties


POZZOLITH® LD10 is a liquid admixture which Colour Dark brown liquid
acts on the cement particles in the mix, combining Specific gravity 1.178 @ 25° C
the effects of a powerful plasticiser and Chloride content “chloride free” to EN 934-2
Freezing point 0° C
deflocculating agent with controlled retardation.

Standards
Applications
EN 934-2 Table 10
• Hot weather concreting where controlled
ASTM C-494: Types A, B, & D
delay to initial set is of prime importance.
BS 5075: Part 1 (superseded by EN 934-2)
• Ready mix concrete where workability
retention coupled with retardation of initial set Directions for use
are beneficial. POZZOLITH® LD10 should be added to the
• To improve cohesion, workability and concrete mix during the mixing cycle at the same
compaction in concretes using poorly graded time as the water or the aggregate. Never add
/ shaped fine aggregates. POZZOLITH® LD10 to the dry cement. No
• Large slabs or bridge decks, etc. where extension to normal mixing times is necessary.
extension of vibration limits is beneficial to
avoid cold joints. Dosage
In all cases we recommend trial mixes are carried
Advantages out to determine the correct levels of admixture
• Considerably extends vibration limit of required to achieve the desired concrete
concrete mixes thus reducing incidence of properties. The following figures should be
honeycombing and cold joints. utilised as a starting point for these trials. For site
• Reduces placing problems in hot weather batched concrete where extended vibration time
concreting by improving workability and and improved finishing properties are of prime
workability retention. importance, a dosage of between 160 and 280ml
• Improves trowellability and surface finish. per 100kg of cement should be used as a starting
• Improves pumpability of concrete. point for the trials. For ready mixed concrete,
• Considerably reduces permeability. extended concrete workability is of prime
importance, a dosage of between 280 to 420ml
• Enables economies in mix designs to be
per 100kg of cement should be used as a starting
achieved.
point.
Packaging Dependent on the desired properties, a dosage of
POZZOLITH® LD10 is available in bulk or in 210 up to 700ml per 100kg of cement may be utilised.
litre drums. Higher dosages may be required when certain
combinations of materials and conditions are
present.
®
POZZOLITH LD10
Setting time Safety precautions
POZZOLITH® LD10 acts efficiently to give POZZOLITH® LD10 is not a fire or health hazard.
controlled retardation of initial set. Setting times Spillages should be washed down immediately
of concrete mixes are related to cement type and with cold water. For further information refer to
ambient temperatures. the material safety data sheet.

Compatibility Storage
POZZOLITH® LD10 can be used with all types of Store under cover, out of direct sunlight and
Portland cement including Sulphate Resisting. protect from extremes of temperature. Shelf life is
For use with other special cements, contact BASF up to 2 years when stored as above.
Technical Services Department. Failure to comply with the recommended storage
POZZOLITH® LD10 should not be pre-mixed with conditions may result in premature deterioration of
other admixtures. If other admixtures are to be the product or packaging. For specific storage
used in concrete containing POZZOLITH® LD10, advice consult BASF's Technical Services
they must be dispensed separately. Consult Department.
BASF Technical Services Department for advice.
Note
Effects of over dosage Field service, where provided, does not constitute
A severe over dosage of POZZOLITH® LD10 will supervisory responsibility. For additional
result in the following: information contact your local BASF
representative.
• Retardation of initial and final set. BASF reserves the right to have the true cause of
• Slight increase in air entrainment. any difficulty determined by accepted test
• Increase in workability. methods.

Providing it is properly cured, the ultimate strength Quality and care


of the concrete will not be adversely affected and All products originating from BASF’s Dubai, UAE
will generally be higher than for normal concrete. facility are manufactured under a management
The retarding effects of very high dosages will be system independently certified to conform to the
exaggerated with SR cement. requirements of the quality, environmental and
occupational health & safety standards ISO 9001,
Dispensing
ISO 14001 and OHSAS 18001.
POZZOLITH® LD10 should be dispensed through
a proprietary dispenser, such as is available from 03/94 BASF_CC-UAE revised 04/2008
BASF.
* Properties listed are based on laboratory controlled tests.

Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied with
any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved in the
application are beyond our control.

As all BASF technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.

BASF Construction Chemicals UAE LLC


P.O. Box 37127, Dubai, UAE
Tel: +971 4 8090800 Fax: +971 4 8851002
Certificate No. Certificate No. Certificate No.
www.basf-cc.ae e-mail: [email protected] 963680 945787 772556
Technical Data Sheet
Spectra 250N
Mid-Range Water Reducing & Super plasticizing Concrete Admixture

Description
SPECTRA 250N is a high performance super plasticising
admixture based on polycarboxylic ether polymers with long
chains specially designed to enable the water content of
the concrete to perform more effectively. This effect can be
used in high strength concrete and flowable concrete mixes,
to achieve highest concrete durability and performance.

SPECTRA 250N conforms to the requirements of ASTM


C494 Type G and EN 934-2 Table 11.1 and 11.2.
Application
SPECTRA 250N is excellent to achieve highly flowable Method of Use
concrete to aid workablility demand of pumping to high-rise Field Applications:
structures. Ready mix producers, Civil Contractors and DIY SPECTRA 250N can be added to the mixing water prior to
professionals use SPECTRA 250N in the production of its addition to the aggregates or directly to the freshly
concrete for structures such as slabs and foundations, walls, mixed concrete (the plasticizing effect is more
columns, slender components with densely packed pronounced). For ready Mix Concrete, SPECTRA 250N
reinforcement, textures surface finishes, pre-mixed with can be added to the concrete immediately prior to
other admixtures, the performance may be affected by the discharge and after further mixing has taken place for three
presence of other chemicals. Trial mixes are recommended minutes.
to ensure design parameters are attained. It is compatible
with local cements and cementitious replacements such as Dosage Rate
slag and micro silica. The guidance dosage of SPECTRA 250N is 0.50 to 2.0
Advantages liter per 100kg of cementitious materials in the mix,
SPECTRA 250N is a superplasticizer specially formulated to including GGBFS, PFA or microsilica.
effect high range water reductions up to 30% leading to Representative trials should be conducted to determine the
increase in compressive strength and improve in durability optimum dosage of SPECTRA 250N to meet the
of concrete. SPECTRA 250N provides excellent workability performance requirements by using the materials and
to concrete mixes so that concrete can be pumped easily to conditions in actual use.
high level. SPECTRA 250N has the ability to increase the
Effects of overdosing:
fluidity of concrete at lower water cement ratio with minimum
When overdosing beyond the design limit occurs, the set
slump loss due to the higher polymer adsorption and steric
retarding effects increases and may result in increased air
hindrance effect.
content. During this period the concrete must be kept
moist in order to prevent premature drying out and ensure
Technical properties design strengths properties are not impaired.

Appearance and Color Honey colored Liquid


Specific Gravity 1.07 ± 0.03
Total Chloride Content Nil

Disclaimer:

We hope that the information herein will be helpful. The data is based upon knowledge considered to the accurate and true and is offered for the user consideration, investigation
and verification in the application intended. We do not warrant the results or performance attained due to the nature of the influence of other constituent components in the
application.
Technical Data Sheet
Spectra 250N
Mid-Range Water Reducing & Super plasticizing Concrete Admixture

Storage
SPECTRA 250N shelf life is 6 months from date of
manufacture.

Cleaning
In case of spillage, wash it with clean water.

Packaging
Available in bulk, 1000 Lt. Tote or in 210Lt. drums

Cautions
Health and safety
SPECTRA 250N is not a fire or health hazard. If however, it
is spilled, the floor will become slippery and should be
washed down with water immediately but should not be left
to enter sewers/surface or ground water, in case of
uncontrollable situation, wash it with plenty of water to dilute.
In case of eye contact or ingestion, seek medical attention
without delay. Do not dispose of into water or soil but
according to local regulations.

Fire
SPECTRA 250N is non-flammable.

Envirocon Construction products L.L.C.


Abu Dhabi U.A.E.
P.O.Box :28577
Tel:+971 2 5503473
Fax:+971 2 5503474
www.enviroconcp.com

Disclaimer:

We hope that the information herein will be helpful. The data is based upon knowledge considered to the accurate and true and is offered for the user consideration, investigation
and verification in the application intended. We do not warrant the results or performance attained due to the nature of the influence of other constituent components in the
application.
8
8
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Mix Design
9
9
Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Previous Approval
10
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Contract No. A-18644
Supply & Installation of 33/11 kV Package Unit Primary Substations Including Power Cables at Khalidiya (Zahker) Area and relocation
of existing Substations at Different Areas in Al Ain.

Material Submittal for Concrete Mix Design – Rev 0

Plant Calibration

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