Manage Health Safety and Environment Doc.
Rev - 0
Commissioning Checklist Date - Jan 2021
Name of the Site :
Blocking - Blocking points must be rectified before commissioning NB - Non Blocking points can be rectified later during commissioning
B / NB / Evidence /
1.0 General Points Responsibility Follow-up Status
NA Indicator
1.1 Is Emergency shutdown procedure available ?
1.2 Is First aid kit available ?
1.3 Are Personal Protective equipment available for all Operators & other staff -
Safety Helmet, Safety shoes/gum boots, hand gloves, masks, high visibility jacket,
electrical handgloves & Ear muffs?
1.4 Emergency assembly point identified ?
1.5 Organisation chart for commissioning available ?
1.6 Commissioning procedure available ?
1.7 Risk assessment for commissioning done ?
1.8 Site Safety Plan (Emergency Plan) available ?
1.9 Supplier documents / drawings / diagrams / Manufacturer manuals of equipment
available with commissioning team ?
1.10 Loading /unloading procedure for hazardous material avaialble ?
1.11 MSDS of chemicals available ?
1.12 Proper Handrail provided in all areas wherever required ?
1.13 Safe access and egress provided at all places ?
1.14 All walkways / gangways clear of any obstacles ?
1.15 Hazards & Control measures signage displayed ?
1.16 Lock out tag out equipment & register available ?
1.17 Emergency lighting arrangement done ?
1.18 Safety showers and eye wash provided near chemical storage & handling areas ?
1.19 Gas monitor / detector available in the plant ?
1.20 Lifebuoys with rope provided in deep tank areas ?
1.21 Confined spaces identified, locked and warning signs displayed ?
1.22 SCBA (Self Contained breathing apparatus) at ATEX zone ?
1.23 Any Other Point ?
2.0 Lifting equipment and accessories
2.1 Third party inspection of all Lifitng tools and tackles (Test Certificates) done ?
2.2 Marking of the maximum load (Safe Working Load) done ?
2.3 Safe access for EOT crane provided ?
2.4 Anchorong of lifitng equipment checked by Mechanical dept.?
2.5 Lightening arrestor provided in the site ?
Initial checking and inspeciton report after commissioning of machines done?
2.6 Test records available for lightening arrestor ?
2.7 Any Other Point ?
3.0 Storage of inflammable liquids
3.1 Fire extinguishers provided ?
3.2 Collection pit and Bund provided ?
3.3 Any Other Point ?
4.0 Electrical Rooms
4.1 Electrical dept. has checked and 100 % work completed and cleared ?
4.2 Hazard & Control measures signs displayed in the site?
4.3 Lock is provided & Access restricted to authorized persons ?
4.4 Rubber mats provided ?
4.5 Fire extinguishers provided near the entrances ?
4.6 Emergency numbers displayed ?
4.7 Single line diagram displayed ?
4.8 All panels closing and locking working properly ?
4.9 Earthing provided to panels ?
4.10 Electrical rescue / grab stick provided ?
4.11 Earth Discharge rod available in plant ?
4.12 All Transformer emergency stop button should check ?
4.11 Any Other Point ?
5.0 Machine Safety
5.1 Are all moving parts guarded ?
5.2 Emergency stop easily accessible and visible ?
5.3 Earthing done ?
5.4 Hazard and control measure signs displayed ?
5.5 Initial checking and inspeciton report after commissioning of machines done?
5.6 Greasing / oiling / lubrication done for all equipment ?
5.7 Any Other Point ?
6.0 Chemicals
6.1 List of major chemicals with hazards identified ?
6.2 License for storage of chemicals / gases / flammable substances as applicable ?
6.3 Display of MSDS & cautionary notices in chemical facility ?
6.4 Dyke walls / Retention bunds provided wherever required (Oil/chemical storage areas) ?
6.5 Any Other Point ?
7.0 Pressure vessels & pressure plants
7.1 List of pressure vessels / plants prepared ?
7.2 Documentation and marking (EC / BS /IS or applicable standards) provided ?
7.3 Certificate of initial inspection done ?
7.4 Hydro test certificate e.g. air receivers, chlorine toners etc.available ?
6.5 Pipe / Network under pressure identified and flow marking done ?
7.6 Certificate of operational test (Compressed air lines, gas pipelines etc) available ?
Initial checking / inspection report after assembly & hydrotest report available ?
7.6 Any other Point?
8.0 Ventilation
8.1 Check general workplace ventilation, found okay ?
8.2 Is forced ventilation system operational and effective ?
8.3 Are detectors operational in areas at risk from gases ?
8.4 Any Other Point ?
9.0 Environment
9.1 Disposal of Waste procedure available ?
9.2 Aspects & Impacts identified ?
9.3 Any Other Point ?
10.0 Housekeeping
10.1 General upkeep, stacking is maintained ?
10.2 Any Other Point ?
11.0 Power Tools & equipment in safe condition available ?
11.1 Ladders of adequate length for temporary access available ?
11.2 Any Other Point ?
12.0 Awareness, Trainings and competence
12.1 Work instructions given to concerned operators / staff ?
12.2 Training / OJT done ?
12.3 List of authorized persons available ?
12.4 Any other Points?
Signature of All Concerned
Name
Desig.
Sign.
