TO INDEX
B4 EXHAUST SYSTEM
1KR ---------------------------------------------------- B4 - 1
EXHAUST MANIFOLD GASKET ---------- B4 - 1
REMOVAL AND INSTALLATION-------- B4 - 1
EXHAUST PIPE -------------------------------- B4 - 3
REMOVAL AND INSTALLATION-------- B4 - 3 B4
K3 ------------------------------------------------------ B4 - 4
EXHAUST MANIFOLD GASKET ---------- B4 - 4
REMOVAL AND INSTALLATION-------- B4 - 4
EXHAUST PIPE -------------------------------- B4 - 6
REMOVAL AND INSTALLATION-------- B4 - 6
B4–1
Ä 1KR
1 EXHAUST MANIFOLD GASKET
1-1 REMOVAL AND INSTALLATION
WARNING
• Do not carry out the operation while the exhaust manifold converter S/A is still hot.
1-1-1 ARTICLES TO BE PREPARED
Instrument
Torque wrench
1-1-2 OPERATION BEFORE REMOVAL
1.Remove the front bumper cover.
Refer to Page I2-2.
2.Remove the front exhaust pipe Ay.
Refer to Page B4-3.
1-1-3 REMOVAL AND INSTALLATION PROCEDURES
(1) Components
B
a b
B
B
B ~f
T:34.0&5.0 {347&50}
B
T:25.0&5.0 {255&50}
N
T:25.0&5.0 {255&50} BN N T:25.0&5.0 {255&50}
T:25.0&5.0 {255&50} T:25.0&5.0 {255&50}
B
d
e
c
T:8.5&2.5 {87&26}
B
T11E8418S20
~:Non - reusable parts
Unit:N;m{kgf;cm}
(2) Removal and installation procedures
1 a Radiator support upper i 6 f Gasket, exhaust manifold to head
2 b Sensor, oxygen
3 c Insulator, exhaust manifold heat
4 d Stay, exhaust manifold
i 5 e Converter S/A, exhaust manifold
1-1-4 POINTS OF INSTALLATION
(1) Gasket, exhaust manifold to head
1.Clean the gasket installation surfaces of the cylinder head and exhaust manifold converter S/A.
B4–2
2.Perform the installation so that the arrow section will come
to the right upper side facing towards the installation sur- Engine front side
face of the cylinder head Ay.
Bolt,stud
Bolt,stud
T11E8404ET10
(2) Converter S/A, exhaust manifold
1
1.Tighten the attaching bolts and nuts of the converter S/A 2
in the sequence shown in the right figure.
4
3 5 6
T11E8403T10
1-1-5 OPERATION AFTER INSTALLATION
1.Install the front exhaust pipe Ay.
Refer to Page B4-3.
2.Install the front bumper cover.
Refer to Page I2-2.
B4–3
2 EXHAUST PIPE
2-1 REMOVAL AND INSTALLATION
WARNING
• Do not carry out the operation while the front exhaust pipe Ay is still hot.
2-1-1 ARTICLES TO BE PREPARED
Instrument
Torque wrench
2-1-2 REMOVAL AND INSTALLATION PROCEDURES
(1) Components
T:34.0&5.0 {347&50} f d
e~
c
b
a
T:46.6&7.3 {475&74}
T11E8417S20
~:Non - reusable parts
Unit:N;m{kgf;cm}
(2) Removal and installation procedures
1 a Bolt, exhaust pipe support 6 f Sensor, oxygen
2 b Spring, exhaust manifold
3 c Support, muffler, No.2
4 d Pipe Ay, exhaust, front
5 e Gasket, exhaust pipe
B4–4
Ä K3
1 EXHAUST MANIFOLD GASKET
1-1 REMOVAL AND INSTALLATION
WARNING
• Do not carry out the operation while the exhaust manifold Ay is still hot.
1-1-1 ARTICLES TO BE PREPARED
Instrument
Torque wrench
1-1-2 OPERATION BEFORE REMOVAL
1.Remove the front bumper cover.
Refer to Page I2-2.
2.Remove the front exhaust pipe Ay.
Refer to Page B4-6.
1-1-3 REMOVAL AND INSTALLATION PROCEDURES
(1) Components
B
a
b
B
B
B
~f
B T:34.0&5.0 {347&50}
N e
B B T:8.5&3.0 {87&30}
T:25.0&5.0 {255&50}
T:25.0&5.0 {255&50}
d
N
T:18.0&3.0 {184&30} c
T:18.0&5.0 {184&50} B
T11E8421S20
~:Non - reusable parts
Unit:N;m{kgf;cm}
(2) Removal and installation procedures
1 a Radiator support upper i 6 f Gasket, exhaust manifold to head
2 b Sensor, oxygen
3 c Insulator, exhaust manifold heat
4 d Stay, exhaust manifold
i 5 e Manifold Ay, exhaust
1-1-4 POINTS OF INSTALLATION
(1) Gasket, exhaust manifold to head
1.Clean the gasket installation surfaces of the cylinder head and exhaust manifold.
B4–5
2.Install the gasket in such a way that the protruding section
will face the cylinder head Ay side.
Protrusion faces
J04E6054ET10
(2) Manifold Ay, exhaust
1.Tighten the attaching bolts and nuts of the manifold Ay in
2 3
the sequence shown in the right figure.
5
4 1
T11E8402T10
1-1-5 OPERATION AFTER INSTALLATION
1.Install the front exhaust pipe Ay.
Refer to Page B4-6.
2.Install the front bumper cover.
Refer to Page I2-2.
B4–6
2 EXHAUST PIPE
2-1 REMOVAL AND INSTALLATION
WARNING
• Do not carry out the operation while the front exhaust pipe Ay is still hot.
2-1-1 ARTICLES TO BE PREPARED
Instrument
Torque wrench
2-1-2 REMOVAL AND INSTALLATION PROCEDURES
(1) Components
f
T:34.0&5.0 {347&50}
e~
c
b
a
T:46.6&7.3 {475&74}
T11E8420S20
~:Non - reusable parts
Unit:N;m{kgf;cm}
(2) Removal and installation procedures
1 a Bolt, exhaust pipe support 6 f Sensor, oxygen
2 b Spring, exhaust manifold
3 c Support, muffler, No.2
4 d Pipe Ay, exhaust, front
5 e Gasket, exhaust pipe
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