Sect0e PMD
Sect0e PMD
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
To 1-13 To 14-18
FEED CALIBRATION is
6 Calibration User's Manual If the calibration is not correct, white fine line or banding appears.
not correct
Use a higher resolution
print mode
The print mode is not Using a higher resolution print mode or a Uni-Direction printing may
7
suitable reduce the white banding.
Using a Uni-Direction
printing
Scanning distance of the Set the [FULL WIDTH Set [FULL WIDTH S] to [FULL] to uniform the heating time on each
8 User's Manual
Head Carriage S] to [FULL] pass. This may improve printing quality.
Set [PERIODIC CL.] to When this is set to a value from 1 min to 990 min, self cleaning is
9 [PERIODIC CL.] setting User's Manual
[NONE] or [Page] performed during printing and it may cause blurred printing.
Inappropriate media is Replace to the suitable It varies up to media how much Ink can be accepted. Depending on the
11
used media media, the ink may may overflow or blur.
[3-1 HEAD Head Rank setting affects the amount of the fired Ink. If it is not set
12 Head Rank is not correct Set Head Rank
REPLACEMENT] properly, the printing image becomes light, dark or blurred.
[4-4 HEAD Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-
13 Head is not adjusted Head Alignment
ALIGNMENT] DIR.DEFAULT] settings are correct.
6-1
NO CHECKING POINT ACTION REFERENCE OUTLINE
Nozzle condition becomes poor due to the foreign substances stuck on
14 Foreign substances Manual Cleaning User's Manual
the surface of the Head.
[3-2 WIPER Cleaning the head with Wiper is not performed efficiently and it cannot
15 Wiper wears out Wiper Replacement
REPLACEMENT] remove the foreign substances stuck on the surface of the Head.
If the ink is not flowed down through the Cap, the head cleaning does
Transformation / defect of [3-3 CAP TOP not work efficiently. As a result, the condition of head nozzle is not
16 Cap Top Replacement
Cap Top REPLACEMENT] improved by the head cleaning. If the head is not sealed by the cap, the
head will become dry and clogged.
Generally, we do not recommend to wipe the surface of Head with a
Wipe the surface of the cleaning stick. Howerver, it's worth trying cleaning before replacing the
17 Head nozzle is clogged
Head by a cleaning stick Head. Soak the cleaning stick in cleaning liquid fully, and then tap and
scrub the surface of Head with it.
[3-1 HEAD
18 Broken Head Head Replacement
REPLACEMENT]
If there is a bad communication between the Head and the Main Board,
the signal is not sent properly and results in not working. If the Flexible
Refix / Replace the
2 Bad contact/Broken Cable Cable is fixed at a slant, it may cause the bad electrical contact or
Cable
short-circuit. And, the cable which has been conneted and
disconnected several times may have a damaged terminal.
Transformation / defect of [3-3 CAP TOP If the Head is not capped correctly, the Head dries and it may cause the
3 Cap Top Replacement
Cap Top REPLACEMENT] Head nozzle clogging.
When air bubbles come inside the Ink line, the Head does not fire the
Perform Powerful
Ink temporarily. Air bubbles tend to go into the Ink line by installing and
Cleaning
uninstalling the Ink Cartridge so many times. All the air bubbles inside
4 Air bubbles in Ink line
the lines can be removed by performing the powerful cleaning or
Remove air bubbles by
removing the Tube from the Damper and fixing the syringe with the
an syringe
entry of Damper, then pulling the Ink until air bubbles disappear.
[3-7 INK TUBE
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
[3-6 PUMP The Pump cannot deliver the ink properly. Therefore, the Head may not
6 Broken Pump Tube Pump Replacement
REPLACEMENT] fire the Ink.
The F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the
F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at
Broken Fuse on the Head Replace the Fuse on
7 all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2
Board the Head Board
Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse
may be defective.
Head Board There might be a problem with the other devices on the Head Board if
8 Broken Head Board
Replacement the Fuses are not defective.
[3-1 HEAD
9 Broken Head Head Replacement
REPLACEMENT]
Head Board [3-8 BOARDS
10 Broken Head Board
Replacement REPLACEMENT]
6-2
6-3 SHIFTING IN PRINTING/COLOR SHIFTING
Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves incorrectly
5
Cable Flexible Cable and results in the shifting in printing.
[3-7 INK TUBE When the Ink Tube is broken, it is not possible to keep air tight the Ink
5 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] line and results in Ink dropping.
[3-1 HEAD When the Head is broken mechanically, it is not possible to keep air
6 Broken Head Head Replacement
REPLACEMENT] tight the Ink line and results in the Ink dropping.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
6-3
6-7 PRINT DOES NOT MATCH WITH CUT (WHEN NOT USING THE CROP-MARK FUNCTION)
The settings for the cutting Adjust the suitable If the cutting speed is too fast or the blade force is too strong,
4 User's Manual
is not correct setting for cutting misalignment or skewing may occur.
When you are performing print and cut, set the [CALIBRATION] of the
[CUTTING MENU] to 0. This setting needs to be used when the
Offset value of [CUTTING Set the Offset value to
7 User's Manual machine is used for cutting only. When "0" is not set, the Shifting of
ADJ.] is not zero (0) zero (0)
Printing and Cutting Position occurs the calibration is only applied to
the cutting.
6-4
6-8 PRINT DOES NOT MATCH WITH CUT (WHEN USING THE CROP-MARK FUNCTION)
User's Manual Crop-Cut Adjustment is to calibrate the error in the relative positions of
Crop-Cut Adjustment is Tool and Crop Mark Sensor. Therefore, printing and cutting positions
1 Crop-Cut Adjustment
not correct [4-10 CROP-CUT will be shifted when the relative position of Tool and Crop Mark Sensor
ADJUSTMENT] is shifted from the correct position.
Clean the Crop Mark When the Crop Mark Sensor is dirty, the Crop Marks can not be
2 Crop Mark Sensor is dirty
Sensor detected correctly.
[4-14 TOOL
Tool Pressure is not Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed strongly and
6 PRESSURE
correct Adjustment bounces which results in stitch cut.
ADJUSTMENT]
[4-15 BELT
7 Belt Tension is not correct Belt Tension Ajustment TENSION If the belt tension is not correct, the cutting is misaligned or distorted.
ADJUSTMENT]
[3-4 TOOL When Tool doesn't move up and down smoothly, blade sometimes hits
Tool doesn't move Replace the Tool
8 CARRIAGE the Bed strongly and bounces which resulting in stitch cut. In most
up/down smoothly Carriage
REPLACEMENT] cases, stitch cut at the beginning is caused by this reason.
[3-4 TOOL
Holder part of Tool Replace the Tool When Holder part of Tool Carriage is loose, the blade doesn't rotate
9 CARRIAGE
Carriage is loose Carriage correctly and resulting in the stitch cut.
REPLACEMENT]
When Solenoid Driver IC breaks, sometimes high pressure will be
Solenoid Driver IC on Replace IC23 on the
10 generated. In this case, blade hits the Bed strongly and bounces which
Servo Board is broken Servo Board
resulting in stitch cut.
6-5
6-10 START AND END POINTS DO NOT MATCH
There are 7 Pinch Rollers, left, right and middle. When using only left
and right pinch rollers, middle part of the media won't follow both edges
Middle Pinch Rollers are Use Middle Pinch
2 User's Manual when the media is fed. Therefore, the starting and ending points won't
not used Rollers
match. It is recommended to use the Middle Pinch Rollers especially
when using wider media.
Cutter Protection is where the blade lands for cutting. If there is scratch
Scratch in Cutter Replace the Cutter
3 on the Cutter Protection, blade doesn't rotate smoothly and therefore,
Protection Protection
starting and ending point won't match.
When blade tip wears out, offset will be changed. Therefore, as same
4 Blade tip is worn out Replace the Blade as the above description 1, the starting and ending point won't match
especially when cutting circles.
Bearing inside Blade There are bearings inside the Blade Holder. When the bearings don't
Replace the Blade
5 Holder doesn't rotate rotate smoothly, direction of the blade slightly shifts from the correct
Holder
smoothly direction and therefore, starting and ending points do not match.
Holder part of Tool Replace the Tool [3-4 Tool Carriage When Holder part of Tool Carriage is loose, the cutting is unstable and
6
Carriage is loose Carriage Replacement] results in starting and ending points do not match.
When Tool Height is not adjusted, blade hits the Bed strongly and
[4-13 Tool Height
7 Tool Height is not correct Tool Height Adjustment bounces which results in starting and ending points do not match. In
Adjustment]
most cases, the cutting at the very beginning is caused by this reason.
When Tool Pressure is not adjusted, blade hits the Bed strongly and
bounces. Therefore, the cutting at the very beginning won't be done
Tool Pressure is not Tool Pressure [4-14 Tool Pressure and cause the starting and ending points to be shifted. And also, when
8
correct Adjustment Adjustment] the Tool Pressure is set too high by the user, the blade offset changes
because the blade tip goes deep into the vinyl. Therefore, the starting
and ending points will be shifted.
When Motor Gear is meshed too tight or too loose, Tool Carriage and
Motor Gear is meshed too
9 Adjust Backlash Grit Roller will be driven unstable and results in starting and ending
tight or too loose
points to shift.
6-6
6-11 DISTORTED CUTTING FIGURE
Since the blade used on the machine has offset, tip is shifted from its
Blade Offset is not set
2 Match Offset User's Manual center. When the offset is not set correctly, offset correction won't be
correctly
done.
There are 7 Pinch Rollers, left, right and middle. When using only left
and right pinch rollers, middle part of the media won't follow both edges
Middle Pinch Rollers are Use Middle Pinch
3 User's Manual when the media is fed. Therefore, the starting and ending points won't
not used Rollers
match. It is recommended to use the Middle Pinch Rollers especially
when using wide media.
When blade tip wears out, offset will be changed. Therefore, it results
4 Blade tip is worn out Replace the Blade
in the distorted figure as the above description 2.
Bearing inside Blade There are bearings inside the Blade Holder. When the bearings don't
Replace the Blade
5 Holder doesn't rotate rotate smoothly, direction of the blade slightly shifts from the correct
Holder
smoothly direction and results in the distorted figure.
Holder part of Tool Replace the Tool [3-4 Tool Carriage When Holder part of Tool Carriage is loose, the cutting is unstable and
6
Carriage is loose Carriage Replacement] in the distorted figure.
Replace the Tool [3-4 Tool Carriage When Tool Carriage is loose, the cutting is unstable and results in the
7 Tool Carriage is loose
Carriage Replacement] distorted figure.
There is backlash at the When Motor Gear is meshed too tight or too loose, Tool Carriage and
8 Remove Backlash
Motor Gear Grit Roller will be driven unstable and results in the distorted figure.
Media Flanges are fixed by the stoppers. If the stoppers are not fixed,
Media Flanges are not Fix the Flanges with
1 User's Manual roll shifts to left and right during media feeding and results in media
fixed by the stoppers Stopper
shifting.
Flanges are not set When the flanges are not fully put in the media tube, media will be fed
2 Setup Media again User's Manual
correctly to the Media tilted and results in media shifting.
The most effective measure against media shifting is to set the media
straight to the machine. Small tilting of the media when setting it up
Media is not set straight to
3 Setup Media again User's Manual could result in big shifting especially doing long print. It is
the machine
recommended to setup the media by adding tension towards front and
check the shifting by prefeed function before actually starting printing.
When dust such as pieces of vinyl is stick to the Grit Roller, power to
4 Grit Roller is dirty Clean the Grit Roller hold the media will be weakened and results in media shifting. Use
brush to clean the Grit Roller.
[3-13 PINCH When pinch rollers wear out, power to hold the media will be weakened
Replace the Pinch
5 Pinch Roller is worn out ROLLER and results in media shifting. Referential time for replacement of Pinch
Roller
REPLACEMENT] Roller is 24 months.
6-7
When Grit Roller becomes loose, feeding amount between left and
6 Grit Roller is loose Fix the Grit Roller
right edges will be different and results in media shifting.
ERROR DESCRIPTION
6-8
6-14 HEATER / DRYER TEMPERATURE DOES NOT GO UP
Raise the temperature In cold environment, it may take a long time or the Heater may fail to
The temperature is low in
4 in the operation User's Manual reach the preset temperature. Suggest using the Heater in the
the operation environment
environment environment from 20 to 32 °C.
The temperature of the Heater does not rise if the Fuse F1, F2 and FS3
Fuse on the Heater
7 Replace the Fuse is blown out on the Heater Control Board. F1 for Pre-Heater. F2 for Print
Control Board
Heater and F3 for Dryer.
Heater Control Board is Replace the Heater The Heater does not work correctly because the signal to the Heater is
8
broken Control board not transferred correctly.
6-9