PAINTING PROCESS FLOW CHART PAINT SHOP
Prepration for Process : Yes Yes Yes
Material Is all Is masking
Is incoming Job Card,Blaster & Painter Pre-cleaning before Is cleaning Masking for blasting Load the material in
Start prepration ok as per
incoming material ok? blasting ok? as per dwg. blasting booth.
qualification if any ok? drawing?
inspection
No No No
No Check drawing
for Masking
Send back to R/W
Monitor & record Monitor & record
Yes Yes
Demasking & Blast the material as Check blasting booth parameters.
Is masking Send for painting Is quality Check RA value,Dust
Mtl. Loading on fixture Masking for painting per customer ex.Amb.temp.,Surface
ok ? within 2 Hrs. ok ? Test,Water break test
as per drawing. requirement temp.,Humidity,Air quality,Air Pressure.
No No
Reblast & clean the
surface again
Monitor & record Monitor & record Monitor Monitor & record Monitor & record
Is Yes
Check environment conditions Do first coat as per Give Flash off Inspect the parts. ex.
environment Prepare paint as per Check viscosity ,Air Clean the parts Oven baking as
ex.Amb.temp.,Surface project Spec. & as per paint DFT ,Dent,damage,
conditions paint specifications. pressure ,air quality as per SOP per SOP
temp.,Humidity. ok ? Check WFT. spec. shade card etc.
No
Wait until environment
condition is in control Do Sanding process
Monitor Monitor Monitor & record
No
Is Check environment Yes
Do second coat as Yes Yes
Clean the parts as per Check viscosity ,Air Prepare paint as per environment conditions Is masking Masking for top coat Is parts are
per project Spec. &
SOP pressure ,air quality paint specifications. conditions ok ex.Amb.temp.,Surface ok? as per drawing ok?
Check WFT. ? temp.,Humidity.
No No
Do Sanding process Wait until environment
condition is in control Monitor & record
Monitor & record Monitor & record
No
Material Inspection :
Inspect the parts. ex.
Give Flash off as Oven baking as per DFT ,Dent,damage Is parts are Yes Send material to Visual inspection,DFT,Adhesion Packing material Handover material Dispatch End
per paint spec. SOP paint. ok? quality area Test,Shade Card,MEK Test,PDI as per SOP to dispatch team
Inspection,Painting Report
