Agro Textile
Agro Textile
2003
Technical
Technical Textiles
Textiles
Growth Growth
95 - 00 2000 00 - 05 2005
Transportation 14% 13‘082 10% 14‘365
Industrial 23% 9‘294 24% 11‘556
Home furnishings 24% 7‘784 24% 9‘678
Medical & Hygiene 17% 7‘818 22% 9‘526
Clothing & other 12% 6‘794 12% 7‘624
Agriculture & Fish. 23% 4‘255 16% 4‘944
Building & Constr. 27% 3‘387 27% 4‘316
Packaging 29% 2‘324 25% 2‘915
Geotextiles 59% 1‘857 43% 2‘656
Sports & Leisure 30% 2‘034 23% 2‘505
Protective Clothing 37% 1‘643 36% 2‘227
Total Source: Rigby & Ass. 21% 60‘272 20% 72‘330
1
Agrotextile
Monofilament
Woven fabrics
Multifilament
Knitted materials
Spun yarns
Interlaced materials
Tapes
Nonwovens
Split film yarns
Technical
Technical Textiles
Textiles
Agrotextile
Agrotextile
2
Main drawbacks:
• U.V.-, weather-, ozone-stability
• FR-behaviour PP
• high creep
• high fibrillation
• low sticking/melting point
• low heat stability
Basic advantages:
• economics
• light weight and softness
• possibility of multiple use (recycling)
• ageing resistance
• resistance against micro-organisms
• tear resistance ( wind )
• can absorb more work than any other textile fibre
• option of choosing the reaction with water
( repulsion, absorption, permeability )
• vapour permeability
• after puncture does not tear
• suitable for welding and sewing
Agrotextile,
Agrotextile, ropes,
ropes, twines,
twines, nets
nets
PE,PP
1000 tons
• Consumption 10 10 41 15 30 106(6,5%)
in agro-/geotextile
• Ropes, twines, nets 10 8 92 110 (7%)
Ropes/twines
Total: 154.000 tons PP 110.000 tons
PE 54.000 tons
9.000 tons PA, PES
3
APPLICATIONS
APPLICATIONS OF
OF
KNITTED
KNITTED AGROTEXTILES
AGROTEXTILES
Estimated European consumption : 45.000 tonnes
Knitted technical textiles have <10 % of the fibres
consumed by technical usage
4
APPLICATIONS
APPLICATIONS OF
OF
KNITTED
KNITTED AGROTEXTILES
AGROTEXTILES
Growth Prospects
KNITTED NETS - Rachel types
Packing of hay-bales
Protection nets
ADVANTAGES of knitted nets:
1 . high production speed
2 . low costs
3 . run-proof structure made of either
* HDPE monofilaments
-> UV-& break resistance
or * PE tapes
->good covering facility with extreme
light fastness
APPLICATIONS
APPLICATIONS OF
OF
KNITTED
KNITTED AGROTEXTILES
AGROTEXTILES
PROTECTION NETS HDPE
Weight range
g / m2
5
Anti-hail fabric prevents hail from reaching the
plants and harvest losses. They are normally
used on horticultural crops in greenhouses,
although they are recommended for any crop in
areas where there is the risk of hail. Is used for
hail protection in small areas of cultivation and
can be placed on simples support structures.
High-density PE or PP netting, super-stabilized
against UV rays.
6
PA
HDPE (monofil.) Woven/knitting
PP
7
Olive net:
NONWOVENS
NONWOVENS
SPUNBONDING
MELTBLOWING
NEEDLE-PUNCHED
8
Meltblown
Meltblown Process
Process
Spunbond
Spunbond Process
Process
9
Spunbond
Spunbond Process
Process
Polymer A Polymer B Polymer C Polymer
Spin die
Filament A Filament B
Filaments
Nonwoven formation
Bicomponent fibres
Bifilsystem
Agriculture-
Agriculture- nonwoven
nonwoven
Crop cover
Frost protection
Landscape fabric
Green house shading
Mulching
Hobby gardening
Insect protection
Weed control
Seed blanket
Capillary matting
Root bag
…
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Agriculture-
Agriculture- nonwoven
nonwoven
PROPERTIES
Nonwoven for
Needle-punched non- drainage
woven fabrics are applications
specially designed for
appropriate filtration,
drainage needs in different
soil conditions.
They offer excellent
permeability and retention
of fine fibres under
conditions of medium to
high water flow.
Pore opening size remains
consistent even under
high hydraulic pressure.
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• Nonwoven < weight up to 50 g/m2 is ideal for
covering and protecting arable plants. After covering
with nonwoven a microclimate a very favourable for
vegetation is created
Fibres
Fibres &
& tapes
tapes from
from films
films
Jute,
Jute, manila,
manila, hemp
hemp replacement
replacement Markets
Markets
Main
Main advantages:
advantages:
-- cheap
cheap
-- ease
ease of
of manufacturing
manufacturing
Vegetable,
Vegetable, packaging
packaging bags,
bags, sacks
sacks
Greenhouse
Greenhouse shades shades
Ropes,
Ropes, twines,
twines, cordage
cordage (compared
(comparedto
toextruded
extrudedfibres)
fibres)
high
highstrength
strength
less
lessextensible
extensible
stiffer
stiffer
high
highkink
kinkresistance
resistance
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Agrotextile
Agrotextile versus
versus
Plastic
Plastic Film
Film
MERITS
MERITS of
of WOVEN
WOVEN TEXTILE:
TEXTILE:
Makes
Makes soil
soil airing
airing possible
possible
Improves
Improves the humus formation
the humus formation
Permeable
Permeable toto water
water
Ground cover
special porous material woven from especially long-lasting PP/PE-
tapes
CHARACTERISTICS: TYPES:
- Resistant to UV-radiation A 90 - 90g/m2
- Resistant to attack by mildew and bacteria A100 - 100g/m2, A130 -
130g/m2
APPLICATION POSSIBILITIES
Agrotextile can be used inside greenhouses as well as in the open
air, to keep areas safe and tidy.
Agrotextile improves plant growth and crops in the orchards.
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CROP
CROP COVER
COVER
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Example
15
White covering textile
has an universal use in crop growing. Its application is very
effective for an acceleration of the first vegetables harvest.
Textile has a high light transmittance, during vegetation creates
an optimal microclimate for plant growth and development.
Growing time is reduced by 2-3 weeks. Textile improves
wintering of those kinds of vegetables, which winter, it protects
plants against weather changes, strong wind, hailstones and
pests,which do not winter in soil
Ropes
Ropes -- Cordage
Cordage -- Twines
Twines
Principal Requirements of a fibre to be used in making ropes for
maritime, agricultural use are:
@ high strength (wet & dry)
@ resistance to repeated loading and flexing
@ resistance to abrasion
@ minimum water absorption
@ lightness
@ (resistance to weathering, micro-organism, other degradative
agents)
Staple fibres
Multifilament yarns
(coarse) Fibrillated film yarns
Split fibre yarns
Monofilaments
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PP/PE
PP/PE -- Ropes
Ropes
Staple fibre yarn @ replacing jute, sisal, manila
@ available in length & linear density to
match the natural fibres
@ processable directly on rope-making
machinery
Multifilament yarns (Mfy) @ expensive
Monofilaments (MoF)
Split fibre yarns @ alternative for sisal in agricultural
baler
Fibrillated-tape yarns @ cheaper (equivalent linear density)
than SF & MFy & MoF
Remarks: a) breaking strength & resistance to extension is
favourable for all 5 kinds of PP/PE ropes
b) ropes may differ in kink-, abrasion resistance &
flexural fatique
c) common causes of failure are frictional melting @
abrasion
Fishing Gears
Fishing Gears
FISHNETS - TRAWLS - LINES
@ FIBRE TYPE
• Past: CO, manila & other natural fibres
• Present: synthetics
@ PA & HD PE & (especially) PP
(due to its a unique combination of properties
rather than the low cost, fixed nets are secure
& stable in the water)
@ Dyneema (UHMW)
@ BIOPOL (PHB)
@ SUBSTRATES
Fishnets - twines @ CF
@ Film-yarn forms
@ Monofilament
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Fishing Gears
Fishing Gears
Differences between
Multifilament-, Film-yarns & Monofilaments
a) extension at break
b) initial resistance to stretch,
c) flexibility,
d) buoyancy
e) knot slippage (results in meshes varying in size)
COMMENTS
1. Fishnets from monofil have properties similar to equivalent
multifil nets but a higher resistance to abrasion & (usually) a
stiffer hand
2. Fishnets from film yarns generally have a higher bulk & are
less resistant to abrasion compared to mono- & multifil. yarns
3. Knot slippage problem is peculiar to mono- & multifil.yarns
Fishing Gears
Fishing Gears
Problems:
a ) KNOT Slippage
1. Fishnets from multifil. Need stabilisation by means of net-
stretching or dipping of both in a knot-bonding medium
2. Fishnets made from film yarn do not normally require more
than net-stretching to ensure adequate knot stability (reason:
high surface friction of the netting twines)
b) CREEP (during trawling or snagging conditions)
(industrial fishing nets)
1. Incorporation of functional additives
2. Copolymerisation
3. Cross-linking
4. Mixing different polymers (e.g. PP+PE, PP+PS)
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NETS
To avoid
slippage
NETS FOR
NETS FOR BETTER
BETTER CATCHES
CATCHES USING
USING
SPECIALTY FIBRES
SPECIALTY FIBRES (Dyneema)
(Dyneema)
..KNOTTED
KNOTTED (FORMING
(FORMING AA MESH
MESH STRUCTURE)
STRUCTURE)
.. RASCHEL
RASCHEL WARP
WARP KNITTED
KNITTED
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FISHING
FISHING NETS
NETS
DYNEEMA VERSUS PA
CHARACTERISTICS IMPROVEMENT
DIAMETER TWINES - 50 %
DRAG of the NET - 30 %
NET OPENING + 40%
FISHING EFFICIENCY + 80 %
MAN-MADE
MAN-MADE GRASS
GRASS -- ARTIFICIAL
ARTIFICIAL TURF
TURF
• Sport stadium (football, tennis courts, hockey,golf…)
• Ski slopes, snowboarding
• Use in grassless areas (city playgrounds)
• Highway central reservations, service stations, &
other landscaped areas
• Artificial garden
• Artificial display grass…
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ARTIFICIAL
ARTIFICIAL TURF
TURF
Looks like grass…Feels like grass…Plays like grass
ARTIFICIAL
ARTIFICIAL TURF
TURF
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ARTIFICIAL
ARTIFICIAL
TTuurrff
ASTRO- turf
DEGRADABLE
DEGRADABLE FIBRES
FIBRES
@
@ BIOdegradable
BIOdegradable @
@ UV-degradable
UV-degradable
22
SYNTHETIC
SYNTHETICBIOPOLYMERS
BIOPOLYMERS
SYNTHETIC
SYNTHETICBIOPOLYMERS
BIOPOLYMERS
23
Biopolymers
Biopolymers
‘holy
‘holy grail
grail of
of current
current research
research
Polyhydroxy alkanoates (PHA)
( inclusive PHB & PHV)
Polymer derivatives based on
lactic acid, polysaccharides, chitine,
alginates, dextranes, hyaluronic acid,
caprolactone
Polylactic acid
(fermentation of lactic acid)
Thermoplast - 185 °C
Convertible into nonwovens by dry-, wet-,
air-, & spunmelt-laying systems
Fully degradable under compsoting conditions
Applications
diapers, medical textile, socks, geotextile,
civil engineering, agrotextile...
Degradation by micro-organisms
oligo lactic acid degradation products
(stimulating the grow of plants)
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Number of months required for treatment
25
Ecological
Ecological aspects
aspects -- UV-Degradable
UV-Degradable
Polymers
Polymers :: Ecolyte
Ecolyte polymers
polymers
hν
O
Biodegradable materials
For agriculture/forestry materials
-Seedling pots, animal prevention nets, weed prevention bags, etc.
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Bio-Degradable
Bio-DegradableFood
FoodContainers
Containers
Made
MadeFrom
FromCorn
Corn
A new kind of food container that can break down as
compost in the garden has replaced plastic containers.
stores are containers made from corn. They look just
like common plastic, but are 100% bio-degradable.
the initial markets to carry them as a replacement for
the plastic containers that have been used in the deli.
But there are limitations. The bio-degradable
containers are not to be micro waved or used with hot
food. They can be composted at home
BioFibres
BioFibres -- SAF-Fibres
SAF-Fibres
• Lanseal-F (Toyobo), which are advanced polymers and are used
as water-blocking materials for cables in civil engineering and
construction applications;
• Mois-Care (Toyobo) — high-hygroscopic fibres, which absorb
moisture and generate heat. Toyobo is expanding the range of
applications for Mois-Care from the initial area of sportswear to
encompass automotive uses, underwear, bedding and industrial
materials, inclusive agrotextile
•Camelot Superabsorbents
•Bayer's BAK™ (Bayer), a polyester amide polymer is based on
hexamethylene diamine, butane diol and adipic acid. Butane diol is
also the basis for Bionolle™, Showa Polymer's biodegradable
synthetic
•BIOMAX™ (DuPont) is said to be based on 3 proprietary aliphatic
polyesters and costs only slightly more than conventional PET
•EASTAR BIO™ (EASTMAN) is a copolyester based on
terephthalic acid and ethylene glycol
•OASIS (ACORDIS)
•BELLOASIS (Kanebo)
•SORBFRESH (LYSORB) - natural polysaccharide
•…
27
Superabsorbent
Superabsorbent Fibres/Polymers
Fibres/Polymers
@
@ SNAP
SNAP (Safe
(Safe && Natural
Natural Absorbent
Absorbent Polymers)
Polymers)
@
@ SYNTHETIC
SYNTHETIC FIBRES
FIBRES
Superabsorbent
Superabsorbent Fibres/Polymers
Fibres/Polymers
SAF SAP
AIMS :
• Reduce the germination of potatos (bags/sacks)
28
Stimuli Sensitive Polymers Examples:
2nd & 3th generation Poly acrylic Acid
N-isopropylacrylamide
Polyethyleneglycol
SSP-layer
SSP-layer Active species
Sense to the environmental
conditions through stimuli
Textile
Textilesubstrate
substrate
Swelling
Swelling sensitive orT-, pH-, electro-
active response coatings
Swollen Controlled-delivery &
Changes release of functional
Changesin in substances (drugs,nutrients,
T,
T,pH,
pH,
electrolytes perfums...)
electrolytes
Collapsed SSP
TT
Repulsion
Repulsion Mechanism
Mechanism in
in SSPs
SSPs
CHITOSAN
pH + +
pH
+ +
NH3 NH3
1 2
29
Stimuli
Stimuli Sensitive
Sensitive Polymers
Polymers
Swelling
1000
1000
-(CH
-(CH -- CH)-
CH)- -(CH
-(CH -- CH)-
CH)-
--
800
800
COOH
COOH COO
COO
600
600
Swelling
400
PAA grafted PP
400
200
200
pH ofpHpHswelling
ofofswelling
solution
swellingsolution
solution
UNITEX-2OO1
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Stimuli Sensitive Polymers
Conventional SSPs PEG based SSPs
• Amorphous & glassy • PEGs are rubbers that
hydrogels in the dry (xerogel) nevertheless can be
state (exception poly(vinyl highly crystalline
alcohol) glassy & crystalline)
• Don’t withstand the stress of
aqueous swelling without
significant risk of surface • Withstand the stress of
cracking aqueous swelling - no
• Less biocompatible cracking
• Very biocompatible
HYDROGEL - SSP
SSmmaarrtt
self-watering
self-watering
system
system for for
ppllaannttss
WATER
WATER IN
IN WATER
WATER OUT
OUT
31
Stimuli Sensitive Coatings
Smart
Smart Applications
Applications
Optical fibres
• Smart Coats
• ‘ChemicalLiquid
valve’ - releasing/delivering
drugs, dyestuffs, vitamins, nutrients…
1st barrier layer
• Modification the dischargeSSP-coated
Optical cables of physiologically
active agents 2nd barrier layer
• Artificial muscles for robots
• Water purification systems
• Leak detection systems (optical fibres)
•…
32
How
How can
can antimicrobials
antimicrobials be
be
applied?
applied?
Topical finish Nanoencapsulated
finish
Chemically
bonded finish Exhaust finish
Non-migrating Migrating
Antibacterial
Antibacterial Agrotextiles
Agrotextiles
33
CHROMIC INKS
FRAGRANCES
AIR FRESHENERS
AROMATHERAPY OILS
ANTI-MICROBIAL AGENTS
ANTI-FUNGAL AGENTS
DEODORANTS
INSECT REPELLENTS
MOISTURISERS
VITAMINS
SKIN CONDITIONERS
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Electro
Electro conducting
conducting &
& Heating
Heating substrates
substrates
• Antistatic Big Bags (FIBC) e.g. for
transport of grain (in order to eliminate
electro staticity during loading)
• Heating Textile
pain relieving properties of INFRA-RED
THERAPY to restore their animals to
peak performance. The gentle healing
effect of the warmth emitted by the
heating fibre used in the INFRA-THERM
substrate penetrate deep into the muscle
tissue to increase blood flow to injured
and painful areas. That uplift in
circulation brings with it nature's building
blocks that help to re-generate the
damaged tissue
(serial connection)
• HOT Fibres (Cu-coated fibres)
UNITEX, 23-01-03
•Voordelen Bekinox®
•Voordelen Bekinox® t.o.v.
t.o.v. klassieke
klassieke
producten
producten
Koper,
Koper,Carbon
Carbon Bekinox
Bekinox®®
koper
koperisistetegeleidend
geleidendvoor
voorparallelschakelingen
parallelschakelingen goede
goedegeleiding
geleiding
220V
220V 12V
12V
minder
mindervlugge
vluggeopwarming
opwarming vlugge
vluggeopwarming
opwarming
laag
laagrendement
rendement hoog
hoogrendement
rendement
isolerende
isolerendebeschermlaag
beschermlaagnoodzakelijk
noodzakelijk geen
geenbeschermlaag
beschermlaagnodig
nodig
breekbaar
breekbaar sterk
sterk
broos
broos niet
nietbroos
broos
minder
mindergoede
goedebuigweerstand
buigweerstand goede
goedebuigweerstand
buigweerstand
electrocutiegevaar
electrocutiegevaar geen
geen
brandgevaar
brandgevaar geen
geen
niet
nietwasbaar
wasbaar wasbaar
wasbaar
moeilijk
moeilijkteteintegreren
integreren weven
wevenen enbreien
breienmogelijk
mogelijk
afzonderlijk
afzonderlijkverwarmingselement
verwarmingselement geïntegreerd
geïntegreerdverwarmingselement
verwarmingselement
goed
goedvoelbaar
voelbaar bijna
bijnaniet
nietvoelbaar
voelbaar
UNITEX, 23-01-03
35
FOGGING
FOGGING PROBLEM
PROBLEM Greenhouses
Greenhouses
36
FOGGING PROBLEM Greenhouses
Consequences of fog formation
X
1. Reduced Light transmission will be reduced where total internal
reflection of incident light occurs
Solutions
Solutionswith
with Antifog
Antifog Additives
Additives
Glycerol esters
Poly glycerol esters
Sorbitan esters
Ethoxylated sorbitan esters
Solutions
Solutionswith
with Plasma
Plasma Technology
Technology
Atmospheric plasma
WASKO (corona + simultaneous nanocoating with antifog agent)
37
gas + Antifog chemical
Wasko
HV HV
H2O H2O
Antifogging solution -
mechanism
38
Antifog Agent
In agricultural film applications such as in
greenhouses, fogging can cause retardation of
plants' growth and increases the possibility of
plants' disease and damage.
PES
PLASMATREATMENTS
PP
39
3-LAYERS
3-LAYERS AGROTEXTILE
AGROTEXTILE
GREEN HOUSES
GREEN HOUSES
Other
Other Agrotextile
Agrotextile Applications
Applications
@ Allows rain & external moisture to run off while letting air in
& gases out
@ Ecological friendly
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Inlichtingen:
41