Company document Revision index
identification Sheet of Sheets
Validity
00250600CTQR00001 Rev. 2 of 3
status
2506-WPS-06-20001 EX-CO 01
Governing Code: API 1104 Edition July 2007 Date:21/7/2011
Welding Process: SMAW Type: MANUAL
Joint Design : V Groove Backing : N/A
Backing Metal(type) : N/A
Details: 2 3 4 5
BASE MATERIAL
Base metal 1 Type and Grade : API 5L X60 PSL2
Base Metal 2 Type and Grade : API 5L X60 PSL2
Base Material :
Thicknes Range :
Pipe Diameters Range: 2" to 12"
Filler Metal
Process SMAW
Spec No: (SFA) 5.1 (Group 1) 5.5 (group 1)
AWS No. Class KCL-10 (E6010) KISWEL K-7010A1(E7010-A1) KISWEL
F No 3 3
Size of Filler Metal 3.25mm 3.25mm
Qualified Thickness Range Groove 4.76mm – 19.01mm
Electrode Flux Class N/A
FLUX Trade Mark N/A
Consumable Insert N/A
POSITION
Weld Type: GROOVE Position : fixed (45º) Weld Progress : Uphill(R)/Downhill(H,F,C)
PRE HEAT
Min preheat temp min 40C Interpass Temp: max.150C
POST WELD HEAT TREATMENT
Heating Rate : N/A HoldingTemperature: N/A HOLDING TIME: N/A Cooling Rate:N/A
SHIELDING GAS ELECTRICAL CHARACTERISTICS
Polarity : DC_ root pass, DC+
N/A Current type: DC Hot/Fill/Capping
Backing
N/A
TECHNIQUE
Bead : String & Waving Number of welders:2
Method of Back gouging: N/A Oscillation : N/A Contact Zone to work distance : N/A
No of Passes: Multiple Multiple or Single Electrodes: Single Time betwen root and hot pass:3-4minutes
Weld Filler Metal Current [A] Volt Range Travel speed Heat input
layers No: Process Class DiameterPolarity Amp Range [V] (cm/min) (Kj/mm)
1 SMAW E6010 Ø3.25 DC- 81.5-85 31.3-32 10.86-11.46 1.33-1.5
2 SMAW E7010 Ø3.25 DC+ 67-86 29.5-33.5 9.96-17.28 0.89-1.35
3 SMAW E7010 Ø3.25 DC+ 79.7-92.2 29.2-32.6 10.8-12.18 1.15-1.57
4 SMAW E7010 Ø3.25 DC+ 83.6-92.7 30-32.7 10.44-11.34 1.47-1.6
5 SMAW E7010 Ø3.25 DC+ 96.5-102.8 30.3-32.2 10.14-13.14 1.45-1.83
FIT UP : Removal of external clamp shall be after 50% of root pass completion or when 100% of root pass is ready, in case of internal
clamp
Others:The procedure is qualified for welding of pipeline in accordance with API 1104 2007 Ed and AGIP Spec. 02776-PLI-MEC-SPC rev.1
Issued by: CONTRACTOR QA-QC MGR/ Approved By: Company QA QC Dept
Company document identification Revision index Sheet of Sheets
00250600CTQR00001 Validity status Rev. 3 of 3
2506-WPS-06-20001 EX-CO 01
TEST COUPON REPORT
Governing Code: Api 1104 Edition July 2007 Date:21/7/2011
Welding Process: SMAW Type: MANUAL
Joint Design : V Groove Backing : N/A
Backing Metal(type) : N/A
Details: 2 3 4 5
BASE MATERIAL
Pipe Material : API5L X60 PSL II Material certificate No.:38604/15.5.2008 (JSL/SOC/01/2009 - HN 51145)
Filler Metal
Electrode for root pass : KCL-10(E6010) Certificate of electrodes No.:B201005-0025-01 Batch No:0L0163
Electrode (H/F/C) : K-7010A1(E7010-A1) Certificate of electrodes No.:B201104-0352-01 Batch No:1D4013
Tensile test (2)
Sample Location Rm(N/mm2) Ultimate Tensile Strength Fracture Location
2 oclock 614
8 oclock 570
Nick Break Test Report (2)
Sample Location Results and Observations
2 oclock Yield stress (Mpa) 511 / Ultimate stress (Mpa) 632
8 oclock Yield stress (Mpa) 600 / Ultimate stress (Mpa) 692
Bend Test Report (2)
Observation
Sample Location Bend Angles Ji Diameter
Face Root
Fmax (kN) 3.53 - δ (mm)
4 oclock 180 90mm
2 - E (Gpa) 157
10 oclock 180 90mm Fmax(kN)3.756 - δ(mm)1.75 - E(Gpa)157
Fmax (kN) 4.218 - δ (mm)
4 oclock 180 90mm
2 - E (Gpa) 164
10 oclock 180 90mm Fmax(kN)4.441 - δ(mm)2.2 - E(Gpa)153
Impact Test results
N/A
Hardness test results
N/A
Radiographic Test Result
Report No: Interpreted by: Result : Accepted to API 1104
Visual Inspection Test Result
Report No: Interpreted by: Result : Accepted to API 1104
Issued by: QA-QC MGR/ Approved By: Company QA QC Dept
