API WELDING PROCEDURE SPECIFICATION
WPS: 003/WPS/PT.RJA/2015 REV. NO: 0 PROCESS: SMAW DATE: 22 Oktober 2015
API-1104 QUALIFIED RANGES
Diameter: 6” SCH 80 Filler Metal Group: NONE
Thickness: 10.11 mm Joint Type: BUTT JOINT
Material : API 5L Gr B
Position’s: Fixed : ALL Rolled: N/A Progression: UP HILL & DOWN HILL
WELD JOINT: Type: BUTT JOINT Class : FULL PENETRATION
Joint Description : SINGLE V GROOVE WELD
Sketch Number : SEE SKECTH
FILLER MATERIALS : API Group No. : NONE AWS Class : E 6010 & E 7010
SFA Class : 5.1 F No. :3 Size (s) : 2.6 mm & 3.2 mm
Number of Beads : SEE SKECTH
BASE MATERIALS : Spec : API 5L Gr B to Spec : API 5L Gr B
Thickness Welded : 10.97 mm to 10.97 mm
Pipe Diameter : 6 Inchi to Pipe Diameter 6 Inchi
POSITIONS Fixed : 6G x PWHT : Time @ ˚F Temp. : N/A
Progression : Up Hill & Down Hill Temperature Range ˚F : N/A
PREHEAT : x Minimum Temp ˚C : N/A GAS : Shielding : N/A Backing : N/A
NOTE : N/A Composition : N/A
INTERPASS TEMP.: N/A Flow Rate : N/A
ELECTRICAL CHARACTERISTICS :
Current : DC Polarity : EN/ EP Ranges Amps : 75 – 120 A
Transfer Mode : N/A WFS( mm per min) : N/A Volts : 10-25
Electrode size and Type E 6010 Ø 3.2 mm Travel/ mm per min 60 – 85 mm/min
E 7010 Ø 3.2 mm
MAX. TIME BETWEEN PASSES : N/A
WELDING TECHNIQUE :
Line-Up Clamp : Internal line up clamp must be used if possible and cannot be removed until the welding of root and hot pass is 100% completed. If the
external line up clamp is allowed to be used, it must wait until root pass welding is 100% completed before removal. And hot pass on
root pass is performed prior to removal of external line up clamp or in accordance with procedures issued by the Clamp equipment.
Stringer or Weave Bead : (S ) Stinge (W ) Weave Single Pass N/A Multi Pass M
Cleaning and/ or Grinding : Grinding and Brushing
PROCEDURE QUALIFIED FOR : CharpyV Notch N/A NDT Yes DT Yes Hardness Test N/A
PMI N/A
Maximum Heat Input : N/A
JOINT SKETCH AND BEAD NUMBER AND SEQUENCE
30°
3 mm
1 mm 10.97 mm
1-3 mm
NOTE : Weld layers are representative only – actual number of passes and layer sequence may vary due to variation in joint design, thickness and fit – up.
WPS: 003/WPS/PT.RJA/2015 |Page 1 of 4
API WELDING PROCEDURE SPECIFICATION
WPS: 003/WPS/PT.RJA/2015 REV. NO : 0
TYPICAL WELDING PARAMETERS
Current
Pass Volt Travel Speed
Process Filler/ Electrode Size Amp Others
Number Polarity Range (V) (mm/min)
Range (A)
1 SMAW E 6010 3.2 DCEP 60-100 9-15 30-60 Root Pass
2 SMAW E 7010 3.2 DCEP 80-130 15-23 50-75 Filler
3 SMAW E 7010 3.2 DCEP 80-130 15-23 50-70 Filler
4 SMAW E 7010 3.2 DCEP 70-125 15-23 35-65 Capping
Prepared by, Reviewed by, Approved by,
Welding Engineer PT Ramai Jaya Abadi Ditjen Migas
EKAK NOVIANTO OKTAVIA COKRODIHARJO
WPS: 003/WPS/PT.RJA/2015 |Page 2 of 4
TEST COUPON REPORT
Date : 22 Oktober 2015 Test Number : 01
Location : PT Ramai Jaya Abadi
State : Tanjung Tabalong Weld Position : 6G
Welder : IKRON Drection of Welding : Up Hill & Down Hill
Welding time : 08:05 Time of day : Kamis
Mean temperature : - Wind break used : N/A
Weather condition : Clear ( Bright )
Voltage : 9 – 25 Volt Ampere : 80-120 A
Welding machine : Lincoln
Electrode : E 6010 & E 7010
Reinforcement size : 2.5 mm
Pipe type and grade : API 5L Grade B
Wall Thickness : 10,97 mm Outside diameter : 6 Inchi
Sketches :
30°(±5°)
10.97 mm
10.97
1-3 mm
WELDING PARAMETER
ELECTRODE SIZE AND NUMBER OF BEADS
Electrode Current Travel Speed Time Lapse
Pass
Process Voltage Range
Number Size Type Polarity Ampere Beetwen beads (Minute)
(mm/min) (mm/minutes)
1 SMAW 3.2 mm E 6010 DCEP 80 18 45-60
2 SMAW 3.2 mm E 7010 DCEP 110 20 100- 110 10
3 SMAW 3.2 mm E 7010 DCEP 120 21 100-110 5
4 SMAW 3.2 mm E 7010 DCEP 100 19 75-100
WPS: 003/WPS/PT.RJA/2015 |Page 3 of 4
PQR NO: 003/PQR/PT.RJA/2015
VISUAL TEST
Weldment
Defect Result
Location Size of Defect
None - - ACCEPTED
NON DESTRUCTIVE TEST RESULT
Radiographic Examination : 102/RT/WPS/YS/2015
Note : Accepted (As per API 1104 Standard)
Date : 12 Oktober 2015
Penetrant Test : -
Note : -
Date : -
TENSILE TEST
1 2
Coupon Stenciled TS 1 TS 2
Original Dimension Width (mm) 14.5 14.5
Thickness (mm) 11 11
Original Speciment Area, mm2 159.5 159.5
Maximum Load (N) 72000 71000
Tensile Strength (MPa) 451,41 445.14
Fraction Location Base Metal Base Metal
Maximum Tensile 451,41 MPa Minimum Tensile 445.14 MPa Average Tensile 448.28 MPa
GUIDED BEND TEST
Specimens No Result Remark
FB 1 None Open Defect ACCEPTED
FB 2 None Open Defect ACCEPTED
RB 1 None Open Defect ACCEPTED
RB 2 None Open Defect ACCEPTED
NICK BREAK TEST
Specimen No. Neck Width of Nick Weld Thickness Area Section
Test Result
(mm) (mm) (mm2)
N1 ACCEPTED
Mechanical Testing Witnessed by : Politeknik Negeri Malang
Tested by : Politeknik Negeri Malang
We Certify the statement in this record are correct and that the test weld are were prepare, welded and tested in accordance with the requirement of Welding
Pipelines and Related Facilities, API Std. 1104
Prepared by, Reviewed by, Approved by,
Welding Engineer PT Ramai Jaya Abadi DITJEN MIGAS
EKAK NOVIANTO OKTAVIA COKRODIHARJO
*Note:
Other Test : Hardness and PMI for result see attachment.
WPS: 003/WPS/PT.RJA/2015 |Page 4 of 4
