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Failure Mode and Effects Analysis - Report

FMEA template

Uploaded by

theo.speller
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
44 views13 pages

Failure Mode and Effects Analysis - Report

FMEA template

Uploaded by

theo.speller
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 13

Customer account:

Key contact .........:


Telephone :...

Item number X14156.....:


Int DIN472-42mm Special Gap
Customer part number:
Latest revision:27/07/2020
FMEA date : 04/08/2020

Supplier/Plant ...:
. Cirteq Limited/Keighley
Supplier code:
Core team ..........:
Control plan ....
: 00007190_077
Step Process No. Characteristic Failures Effect Severity Classificati onCause of failure
10 Coil ring & 150 Appearance attributes Visual defect Part will not function or will fail 6 Miss-blanked
blank profile in service holes

150 Appearance attributes Visual defect Part will not function or will fail 6 Rolling marks
in service

150 Appearance attributes Visual defect Customer dissatisfaction 2 Miss-blanked


holes

150 Appearance attributes Visual defect Customer dissatisfaction 2 Rolling marks

1 Beam width Above top limit Interference on assembly 6 Incorrect turks

setting
1 Beam width Undersize Part will not function correctly 7 Incorrect turks

setting
135 Burr height Above top limit Damage to housing or 6 Tool blunt

202 Dish Above top limit Part leaves groove in service 7 Incorrect setting

147 Flatness Above top limit Part will not assemble 6 Incorrect setting

18 Outside diameter Above top limit Interference on assembly 6 Incorrect setting

18 Outside diameter Undersize Part will not function correctly 7 Incorrect setting

19 Functional requirements Out of specification Interference on assembly 6 Incorrect setting

22 Gap width loaded Above top limit Part will not function correctly 7 Incorrect setting

22 Gap width loaded Undersize Interference on assembly 6 Incorrect setting

31 Hole diameter Undersize Interference on assembly 6 Worn or

220 Hole diameter Undersize Interference on assembly 6 Worn or

44 Lug width Out of specification Interference on assembly 6 Incorrect setting

65 Thickness Above top limit Interference on assembly 6 Incorrect setting

65 Thickness Undersize Part will not function correctly 7 Incorrect setting

69 Wing variation Above top limit Part will not function correctly 7 Incorrect setting

20 Heat 150 Appearance attributes Contamination Jamming on auto-assembly. 7 Failure to


Treatment comply with
procedures
150 Appearance attributes Contamination Jamming on auto-assembly. 7 Lack of training

150 Appearance attributes Contamination Jamming on auto-assembly. 7 Belt condition

150 Appearance attributes Contamination Jamming on auto-assembly. 7 Mixing of parts,


stragglers
150 Appearance attributes Damage to plant & machinery Delay in delivery to customer 6 Sabotage

150 Appearance attributes Sticking parts Jamming on auto assembly. 5 Salt residue

188 Atmosphere gas flow Low hardness Internal scrappage/rework cost. 8 Loss of
atmosphere

188 Atmosphere gas flow Low surface hardness, Part will not function or will fail 7 Loss of
decarburisation in service atmosphere
291 Feed method Distorted parts Jamming on auto assembly. 5 Incorrect feed
pattern

291 Feed method Low hardness - Slack quenched Part will not function or will fail 8 Excessive
in service section size

291 Feed method Low hardness - Slack quenched Part will not function or will fail 8 Incorrect wiring
in service up method

291 Feed method Low hardness - Slack quenched Part will not function or will fail 8 Incorrect feed
in service pattern

291 Feed method Low hardness - Slack quenched Part will not function or will fail 8 Parts snagging
Occurrence Controls Prevention Main Controls Detection Detection RPN AP Responsibility Action proposed/taken
2 SOP0111 Every 30 minutes Visual 6 72 L MIBA Update SOP0111 to include
check SPC In process failure mode.
inspection
2 First off verification. Every 30 minutes Visual 6 72 L
Work instruction check SPC In process
inspection
2 SOP0111 Every 30 minutes Visual 6 24 L MIBA Update SOP0111 to include
check SPC In process failure mode.
inspection
2 First off verification. Every 30 minutes Visual 6 24 L
Work instruction
inspection
3 First off verification. Every 1 hour OGP 5 90 L
Work instruction machine SPC In process
inspection
3 First off verification. Every 1 hour OGP 5 105 M
Work instruction machine SPC In process
inspection
3 First off verification. Every 30 minutes Flat 4 72 L
Work instruction Micrometer SPC In
process inspection
3 First off verification. Every 30 minutes 5 105 M
Work instruction
SPC In process
inspection
3 First off verification. Every 30 minutes 5 90 L
Work instruction
SPC In process
inspection
3 First off verification. Every 30 minutes Caliper 4 72 L
Work instruction SPC In process
inspection
3 First off verification. Every 30 minutes Caliper 4 84 L
Work instruction SPC In process
inspection
3 First off verification. Every 30 minutes 5 90 L
Work instruction
recorded
3 First off verification. Every 1 hour OGP 5 105 M
Work instruction machine SPC In process
inspection
3 First off verification. Every 1 hour OGP 5 90 L
Work instruction
inspection
3 First off verification. Every 1 hour OGP 5 90 L
Work instruction machine SPC In process
inspection
3 First off verification. Every 30 minutes Bore 5 90 L
Work instruction Gauge SPC In process
inspection
3 First off verification. Every 1 hour OGP 5 90 L
Work instruction
inspection
3 First off verification. Every 30 minutes Flat 4 72 L
Work instruction
process inspection
3 First off verification. Every 30 minutes Flat 4 84 L
Work instruction Micrometer SPC In
process inspection
3 First off verification. Every 1 hour OGP 5 105 M
Work instruction machine SPC In process
inspection
2 Competence checks. Continuous Visual check 6 84 M
Training. Layered audits. Not recorded

2 Induction & on the job Continuous Visual check 6 84 M


training.Supervision Not recorded
3 Maintenance checks. Continuous Visual check 6 126 M
Maintenance schedule. Not recorded
2 Production program Continuous Visual check 6 84 M
delay between jobs Not recorded
1 Training. Supervision. Continuous Visual check 6 36 L
SCADA alarms Not recorded
3 Heat treatment water Continuous Visual check 6 90 L MIBA New failure mode
rinse Not recorded
2 Backup gas generator. Every 4 hours Gas flow 5 80 M
meter Process records

2 Backup gas generator. Every 4 hours Gas flow 5 70 M


meter Process records
2 Defined feed pattern & Each batch Visual check 7 70 L TS Verify feed method at first off &
rate. First off verification. SPC Last Off
SOP0110
2 SCADA monitorning and Each batch Visual check 7 112 M WI-09-01 now includes reaction
control system. Feed SPC Last Off plan for deviation
method defined

2 SOP110. SOP111 Each batch Visual check 7 112 M TS Verify feed method at first off &
SPC Last Off
SOP0110
2 SOP110. Route card Each batch Visual check 7 112 M TS Verify feed method at first off &
SPC Last Off
SOP0110
2 SOP110. SOP111 Each batch Visual check 7 112 M MIBA New cause of failure
SPC Last Off
Action date
28/07/2020

28/07/2020

28/07/2020

06/09/2019

06/09/2019

06/09/2019

28/07/2020
Step Process No. Characteristic Failures Effect Severity Classificati onCause of failure
291 Feed method Low hardness - Under soaked Part will not function or will fail 8 Incorrect wiring
in service up method

291 Feed method Low hardness - Under soaked Part will not function or will fail 8 Incorrect feed
in service pattern

79 Feed rate Low hardness - Under soaked Part will not function or will fail 8 Overfeeding of
in service parts

189 Furnace Belt Speed High hardness Part will fail on assembly or in 9 Insufficient time
service. in salt

189 Furnace Belt Speed Low hardness Internal Scrappage/rework costs 8 Belt condition

26 Hardness High hardness Parts may fail on assembly or 9 Instrument failure

service.
26 Hardness High hardness Parts may fail on assembly or 9 Failure to
comply with
service. procedures
26 Hardness High hardness Parts may fail on assembly or 9 Lack of training

service.
26 Hardness High hardness Parts may fail on assembly or 9 Incorrect start up

service.
26 Hardness High hardness Parts may fail on assembly or 9 Instrument
reading
service. incorrectly
26 Hardness High hardness Parts may fail on assembly or 9 Incorrect

service. Maintenance
26 Hardness High hardness Parts may fail on assembly or 9 Unauthorised

service.
area
26 Hardness High hardness Parts may fail on assembly or 9 Instrument out of
calibration
service.
26 Hardness High hardness Parts may fail on assembly or 9 Incorrect
procedures
service.
26 Hardness Low hardness Customer receives out of 8 Unauthorised

area
service.
26 Hardness Low hardness Customer receives out of 8 Burner condition

service.
26 Hardness Low hardness Customer receives out of 8 Instrument failure

service.
26 Hardness Low hardness Customer receives out of 8 Lack of training

service.
26 Hardness Low hardness - Slack quenched Part will not function or will fail 8 Wrong Furnance
in service used

26 Hardness Low hardness - Slack quenched Part will not function or will fail 8 Incorrect
in service procedures

26 Hardness Low hardness - Slack quenched Part will not function or will fail 8 Failure to
in service comply with
procedures
26 Hardness Low hardness - Slack quenched Part will not function or will fail 8 Incorrect
in service
Maintenance
26 Hardness Low hardness - Slack quenched Part will not function or will fail 8 Poor quench
in service conditions

26 Hardness Low hardness - Slack Part will not function or will fail 8 Lack of
in service Maintenance
build up
26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Incorrect
in service
Maintenance
26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Instrument out of
in service calibration

26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Instrument
in service reading
incorrectly
26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Incorrect
in service procedures

26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Incorrect start up
in service
Occurrence Controls Prevention Main Controls Detection Detection RPN AP Responsibility Action proposed/taken
2 SOP110. SOP111 Each batch Visual check 7 112 M TS Verify feed method at first off &
SPC Last Off
SOP0110
2 SOP110. Route card Each batch Visual check 7 112 M TS Verify feed method at first off &
SPC Last Off
SOP0110
2 SCADA monitorning and Each load Process 6 96 M WI-09-01 now includes reaction
control system. Feed Instrumentation Operator plan for deviation
method defined Check List
loose/wired stacks.
2 SCADA monitoring and Continuous Process 3 54 M WI-09-01 now includes reaction
control system. Control Instrumentation Heat plan for deviation
of belt speed and salt
level
2 Maintenance checks. Continuous Process 3 48 L
Maintenance schedule.

1 Maintenance. Calibration Every 1 hour Rockwell 5 45 L


hardness tester SPC In
process inspection
2 Competence checks. Every 1 hour Rockwell 5 90 H
Training. Layered audits. hardness tester SPC In
process inspection
2 Induction & on the job Every 1 hour Rockwell 5 90 H
training.Supervision hardness tester SPC In
process inspection
1 WI-17-03 & WI-17-08 Every 1 hour Rockwell 5 45 L
hardness tester SPC In
process inspection
1 Calibration schedule. Every 1 hour Rockwell 5 45 L
Calibration contract. CQI- hardness tester SPC In
9 process inspection
2 WI-09-23 Every 1 hour Rockwell 5 90 H
hardness tester SPC In
process inspection
1 Locable Quarantine area. Every 1 hour Rockwell 5 45 L
NCR Procedure. Training hardness tester SPC In
process inspection

1 Calibration schedule. Every 1 hour Rockwell 5 45 L


Calibration contract hardness tester SPC In
process inspection
1 Procedure review. Every 1 hour Rockwell 5 45 L
Training Matrix Review. hardness tester SPC In
Furnance Controller process inspection
1 Locable Quarantine area. Every 1 hour Rockwell 5 40 L
NCR Procedure. Training hardness tester SPC In
process inspection

2 Maintenance checks. Every 1 hour Rockwell 5 80 M


Maintenance schedule. hardness tester SPC In
process inspection

1 Maintenance. Calibration Every 1 hour Rockwell 5 40 L


hardness tester SPC In
process inspection

2 Induction & on the job Every 1 hour Rockwell 5 80 M


training.Supervision hardness tester SPC In
process inspection

2 Route card. Control plan. Every 1 hour Rockwell 5 80 M


hardness tester SPC In
process inspection
1 Procedure review. Every 1 hour Rockwell 5 40 L
Training Matrix Review. hardness tester SPC In
Furnance Controller process inspection
2 Competence checks. Every 1 hour Rockwell 5 80 M
Training. Layered audits. hardness tester SPC In
process inspection
2 WI-09-23 Every 1 hour Rockwell 5 80 M
hardness tester SPC In
process inspection
2 SCADA monitoring & Every 1 hour Rockwell 5 80 M WI-09-01 now includes reaction
agitator status hardness tester SPC In plan for deviation
process inspection
2 Maintenance schedule Every 1 hour Rockwell 5 80 M
hardness tester SPC In
process inspection
2 WI-09-23 Every 1 hour Rockwell 5 80 M
hardness tester SPC In
process inspection
1 Calibration schedule. Every 1 hour Rockwell 5 40 L
Calibration contract hardness tester SPC In
process inspection
1 Calibration schedule. Every 1 hour Rockwell 5 40 L
Calibration contract. CQI- hardness tester SPC In
9 process inspection
1 Procedure review. Every 1 hour Rockwell 5 40 L
Training Matrix Review. hardness tester SPC In
Furnance Controller process inspection
1 WI-17-03 & WI-17-08 Every 1 hour Rockwell 5 40 L
hardness tester SPC In
Action date
06/09/2019

06/09/2019
Step Process No. Characteristic Failures Effect Severity Classificati onCause of failure
26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Wrong Furnance
in service used

26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Power cut
in service

26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Failure to
in service comply with
procedures
26 Hardness Low hardness - Under soaked Part will not function or will fail 8 Lack of
in service Maitenance
brickwork
26 Hardness Low hardness-Slack quenched Part will not function or will fail 8 Lack of
due to trap zones in service Maintenance

197 Temperature zone 4 High hardness Parts may fail on assembly or 9 Thermocouple
in service. position

197 Temperature zone 4 High hardness Parts may fail on assembly or 9 Thermocouple
in service. inaccuracy

197 Temperature zone 4 Low hardness Part will not function or will fail 8 Thermocouple
in service inaccuracy

197 Temperature zone 4 Low hardness Part will not function or will fail 8 Thermocouple
in service position

197 Temperature zone 4 Low hardness - Slack quenched Part will not function or will fail 8 Low end zone
in service temperature

187 Oxygen potential Low surface hardness, Part will not function or will fail 7 Oxidising
decarburisation in service conditions in
furnace

187 Oxygen potential Scale on surface Debris in service 5 Oxidising


conditions in
furnace
190 Quench bath belt speed Low hardness - Slack quenched Part will not function or will fail 8 Delay in
in service

or in belt

190 Quench bath belt speed Low hardness - Slack quenched Part will not function or will fail 8 Belt condition
in service

131 Salt Bath temperature High hardness Parts may fail on assembly or 9 Salt temperature
in service. too low

131 Salt Bath temperature Low hardness Part will not function or will fail 8 Salt temperature
in service too high

131 Salt Bath temperature Low hardness - Under soaked Part will not function or will fail 8 Low
in service austenatising
temperature

296 Material micro-structure Carbon depletion Part will wear of fatigue 7 Oxidising
prematurely conditions in
furnace
296 Material micro-structure Incorrect Structure Part will not function or will fail 9 Wrong Furnance
in service used

296 Material micro-structure Low surface hardness, Part will not function or will fail 7 Incorrect
decarburisation in service
Maintenance
296 Material micro-structure Low surface hardness, Part will not function or will fail 7 Incorrect
decarburisation in service procedures

296 Material micro-structure Low surface hardness, Part will not function or will fail 7 Burner condition
decarburisation in service

296 Material micro-structure Low surface hardness, Part will not function or will fail 7 Incorrect start up
decarburisation in service

296 Material micro-structure Low surface hardness, Part will not function or will fail 7 Instrument
decarburisation in service reading
incorrectly
296 Material micro-structure Low surface hardness, Part will not function or will fail 7 Power cut
decarburisation in service

296 Material micro-structure Low surface hardness, Part will not function or will fail 7 Instrument out of
decarburisation in service calibration

30 Shot blast 150 Appearance attributes Mixed parts Jamming on auto-assembly 5 Mixing of parts,
stragglers
150 Appearance attributes Scale on surface Failure of system in service 6 Insufficient

150 Appearance attributes Scale on surface Failure of system in service 6 Low blast
pressure
40 Phosphate & 150 Appearance attributes Contamination Jamming on auto-assembly 5 Excessive dirt
oil
processes
150 Appearance attributes Corroded prior to oiling Premature corrosion 5 in process
corrosion
150 Appearance attributes Excessive oil Jamming on auto-assembly 5 Oil

150 Appearance attributes Excessive oil Jamming on auto-assembly 5 High oil strength
Occurrence Controls Prevention Main Controls Detection Detection RPN AP Responsibility Action proposed/taken
2 Route card. Control plan. Every 1 hour Rockwell 5 80 M
hardness tester SPC In
process inspection
2 None Every 1 hour Rockwell 5 80 M
hardness tester SPC In
process inspection
2 Competence checks. Every 1 hour Rockwell 5 80 M
Training. Layered audits. hardness tester SPC In
process inspection
2 Maitenance schedule Every 1 hour Rockwell 5 80 M
hardness tester SPC In
process inspection
2 Maintenance schedule Every 1 hour Rockwell 5 80 M
hardness tester SPC In
process inspection
1 CQI-9. TUS Study Continuous Process 3 27 L
Instrumentation SCADA
records
1 CQI-9. TUS Study Continuous Process 3 27 L
Instrumentation SCADA
records
1 CQI-9. TUS Study Continuous Process 3 24 L
Instrumentation SCADA
records
1 CQI-9. TUS Study Continuous Process 3 24 L
Instrumentation SCADA
records
2 SCADA mornitoring and Continuous Process 3 48 L Failure mode added
cotrol system Instrumentation SCADA
records
2 CO2 and carbon Every 4 hours Process 5 70 M WI-09-01 now includes reaction
potential monitoring. Instrumentation Process plan for deviation
Control of atmosphere records
gas flow and eductor
pressure.
2 CO2 and carbon Every 4 hours Process 5 50 L
potential monitoring Instrumentation Process
records
2 SCADA monitoring and Continuous Process 3 48 L WI-09-01 now includes reaction
cotrol system.Controlled Instrumentation SCADA plan for deviation
feed method rate. records
Monitoring of belt
conditions.
2 Maintenance checks. Continuous Process 3 48 L
Maintenance schedule. Instrumentation SCADA
records
2 SCADA monitoring and Continuous Process 3 54 M WI-09-01 now includes reaction
control system. Instrumentation SCADA plan for deviation
Temperature control & records
monitoring.
2 SCADA monitoring and Continuous Process 3 48 L WI-09-01 now includes reaction
control system. Instrumentation SCADA plan for deviation
Temperature control & records
monitoring.
2 SCADA monitoring and Continuous Process 3 48 L WI-09-01 now includes reaction
control sysyem. Zoned Instrumentation SCADA plan for deviation
temperature contols CQI- records
09. Temperature survays
& STATS
2 CO2 and carbon Every 8 hours Optical 5 70 M
potential monitoring. microscope Process
Hourly structure checks. records
2 Route card. Control plan. Every 8 hours Optical 5 90 H
microscope Process
records
2 WI-09-23 Every 8 hours Optical 5 70 M
microscope Process
records
1 Procedure review. Every 8 hours Optical 5 35 L
Training Matrix Review. microscope Process
Furnance Controller records
2 Maintenance checks. Every 8 hours Optical 5 70 M
Maintenance schedule. microscope Process
records
1 WI-17-03 & WI-17-08 Every 8 hours Optical 5 35 L
microscope Process
records
1 Calibration schedule. Every 8 hours Optical 5 35 L
Calibration contract. CQI- microscope Process
9 records
2 None Every 8 hours Optical 5 70 M
microscope Process
records
1 Calibration schedule. Every 8 hours Optical 5 35 L
Calibration contract microscope Process
records
3 Work Instruction. Each load Visual check 8 120 L
Visual check
3 Control plan. Work Each load Visual check 8 144 L
Instruction. Visual check
3 Control plan. Work Each load Visual check 8 144 L
Instruction. Visual check
3 Constant filtration of Each load Visual check 7 105 L
protective oil. SPC Last Off

3 Materials handling Each load Visual check 7 105 L


procedure. SPC Last Off
3 Oil condition checks Each load Visual check 7 105 L
added every 6 hours. SPC Last Off

3 Oil condition checks Each load Visual check 7 105 L


added every 6 hours. SPC Last Off
Action date
Step Process No. Characteristic Failures Effect Severity Classificati onCause of failure
150 Appearance attributes Incorrect oil used Premature corrosion 5 Operator error

150 Appearance attributes Insufficient coating Premature corrosion 5 Low temperature

150 Appearance attributes Insufficient coating Premature corrosion 5 Weak solution

150 Appearance attributes Insufficient coating Premature corrosion 5 Weak solution

150 Appearance attributes Insufficient coating Premature corrosion 5 Masking of parts.

150 Appearance attributes Insufficient coating Premature corrosion 5 Insufficient

150 Appearance attributes Mixed parts Jamming on auto-assembly 5 Mixing of parts,


stragglers
150 Appearance attributes Staining Unsightly appearance 2 Contaminated
rinses
45 Final Inspection 386 Revalidation & Fault detection Incorrect drawing / issue (where Part will fail on assembly or in 6 C/Plan Incorrect
applicable) service drawing /

file
386 Revalidation & Fault detection Incorrect functional testing Part will fail on assembly or in 6 C/Plan Inspector error
(where applicable) service or use of

equipment
386 Revalidation & Fault detection Incorrect measurement (where Part will fail on assembly or in 6 C/Plan Inspector error
applicable) service or use of

equipment
386 Revalidation & Fault detection Parts not inspected (where Part will fail on assembly or in 7 C/Plan Parts have
applicable) service missed
inspection
operation
50 100% 18 Outside diameter Non-functional parts Part will not function or will fail 8 Incorrect
Function test in service overgauge
& shrink wrap
18 Outside diameter Non-functional parts Part will not function or will fail 8 Parts twisting on
in service gauging pole

18 Outside diameter Non-functional parts Part will not function or will fail 8 Incorrect bung
in service size

18 Outside diameter Non-functional parts Part will not function or will fail 8 Incorrect gauge
in service

248 Free outside diameter Non-functional parts Part will not function or will fail 8 Incorrect gauge
in service

248 Free outside diameter Non-functional parts Part will not function or will fail 8 Incorrect bung
in service size

248 Free outside diameter Non-functional parts Part will not function or will fail 8 Incorrect
in service overgauge

248 Free outside diameter Non-functional parts Part will not function or will fail 8 Parts twisting on
in service gauging pole

36 Labeling requirement Incorrect labelling Customer receives wrong parts 4 Miss-

parts
36 Labeling requirement Incorrect labelling Customer receives wrong parts 4 Incorrect labels
printed

295 Packing characteristics Incorrect packaging Customer dissatisfaction 2 Parts packed in

295 Packing characteristics Incorrect quantities Customer receives short 2 Incorrect setting
delivery of electronic
Occurrence Controls Prevention Main Controls Detection Detection RPN AP Responsibility Action proposed/taken
3 Oil condition checks Each load Visual check 7 105 L
SPC Last Off
2 SCADA control and Each load Visual check 7 70 L
SPC Last Off

2 Oil condition checks Each load Visual check 7 70 L T. Speller Oil & phos % raised
SPC Last Off
2 Solution analysis. Weekly Each load Visual check 7 70 L T. Speller Oil & phos % raised
salt spray test. SPC Last Off
3 Tumble system operator Each load Visual check 7 105 L
spreading of parts. SPC Last Off

3 Process timer or fixed Each load Visual check 7 105 L


belt speed (main line). SPC Last Off

3 Work Instruction. Each load Visual check 7 105 L


SPC Last Off
3 Water flow rate. Each load Visual check 7 42 L
SPC Last Off
2 Relevant/current drawing Every 1 year Various 5 60 L
available at inspection methods PSW
point.

2 Inspector training. Every 1 year Various 5 60 L


Control plan evaluation methods PSW
techniques. Equipment
calibration.

2 Inspector training. Every 1 year Various 5 60 L


Control plan evaluation methods PSW
techniques. Equipment
calibration.

2 Final pass off required to Every 1 year Various 5 70 M


release parts for packing. methods PSW

3 First off verification. Test Every 30 minutes Caliper 5 120 M


Validation records. Not recorded

3 First off verification. Test Every 30 minutes Caliper 5 120 M


Validation records. Not recorded

3 First off verification. Test Every 30 minutes Caliper 5 120 M


Validation records. Not recorded

3 First off verification. Test Every 30 minutes Caliper 5 120 M


Validation records. Not recorded

3 First off verification. Test Every part Ring Gauge 3 72 L


Validation records. Verification records

3 First off verification. Test Every part Ring Gauge 3 72 L


Validation records. Verification records

3 First off verification. Test Every part Ring Gauge 3 72 L


Validation records. Verification records

3 First off verification. Test Every part Ring Gauge 3 72 L


Validation records. Verification records

2 Linked to batch number. Every part Visual check 6 48 L


First off verification. Not recorded

2 Linked to batch number. Every part Visual check 6 48 L


First off verification. Not recorded

2 First off verification. Every part Visual check 6 24 L


Work instruction Route Card

2 Control plan. First off Every part Visual check 6 24 L


verification. Route Card
Action date

18/02/2019

18/02/2019

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