DOM - Ch. 3 - Balancing - 1
DOM - Ch. 3 - Balancing - 1
Topic Name
Page No.
Section No.
3-2
3.1 Introduction
3-2
3.2 Static and DynamicBalancing
Another Plane
3-4
3.3 Transference of Force from One Plane to
3 -5
3.4 Balancing of Rotating Masses
3-6
Single Plane
3.5 Balancing of Masses Rotating in
3-9
Rotating in Different Planes
3.6 Balancing of Several Masses
3- 13
3.7 Solved Examples
3- 54
Single Plane
3.8 Balancingof Multiple Masses Rotating in a
3- 56
3.9 Solved Examples
3- 61
3.10 Balancing Machines
3 - 64
3.11 Field Balancing
3- 69
3.12 Balancing Linkages
3-71
ReviewQuestions
3-71
Answers
3.13 University Questions with
Dynamics of Machinery
3-1
Balancing of Rotating Masses
3.1 Introduction rS | GTU: Winter-11,13,18,19, Summer-17 1
Now-a-days we are using high speeds of rotation for engines and machines.
These systems have rotating and revolving parts.
These parts are subjected to static (due to self weight) as well as dynamic or
inertia (due to acceleration of various members of machine) forces.
In such systems, it is necessary to eliminate the unbalance of the systenm to
ensure a smooth and trouble free operations.
If the moving parts are not completely balanced then the following effects are
observed :
o Inertia forces are set up which increases the load on the bearings.
Stresses in various members.
o Vibrations are produced due to centrifugal forces caused by unbalanced masses.
o Low efficiency of system with wear and tear of parts.
o Excessive noise of operation.
The purpose of balancing is to neutralise these vibratory effects as far as possible.
Balancing is the technique of correcting or eliminating, either completely or
partially the effects of inertia forces and moments acting on machine parts.
Balancing is essential in high speed applications like electric motors, turbines,
pumps, machine tools, blowers, aircrafts, etc.
Study of balancing is classified as follows :
Balancing
IS [GTU:Winter-12,13,14,18,19,Summer-19 1
In asystem containing one or more rotating masses, if the centre of mass of the
system does not lie on the axis of rotation, then it is known as unbalanced
system.
3-2 Dynamics of Machinery
Balancingof Rotating Masses
Consider rotating mass (disc) whose centre of mass C.G. is at a distance r'
from the axis of rotation. Refer Fig. 3.2.
Disc or
rotating mass
CG Bearings
Shaft CG
-
Axis of
rotation
Static balancing
masses is on the axis of
If the centre of mass (C.G.) of the system of a series of
rotation, then the system is said to be under static balance.
the dynamic or centrifugal
For statically balanced system, the resultant of all zero, i.e.
forces acting on the system while rotation should be
(Dynamic or centrifugal forces = 0
acting on the system
Shaft axis
Principal axis
of inertia
(b)Vibratory behaviour
(a) Static unbalance
Fig. 3.3
3-3 Dynamics of Machinery
Balancing of Rotating Masses
In a static balance system, the dynamic forces on the bearings may produce
during the rotation.
A system under static unbalance and corresponding vibratory movement is shown
in Fig. 3.3.
Dynamic or complete balancing
For a system to be dynamically or completely balanced it should satisfy the
following two conditions :
i) The centre of mass (C.G.) of the system must lie on the axis of rotation
(condition of static balancing). It means, the system should be statically balanced
i) The resultant couple due to all dynamic or centrifugal forces acting on the
system, when rotating, should be zero.
Resultant couple due to
= 0
dynamic forces acting on the system
If above both the conditions are satisfied, then the system is dynamically or
completely balanced.
For a dynamically unbalanced condition the axis passing through the C.G. is not
coincident with the shaft axis.
" Fig. 3.4 shows dynamically unbalanced system and corresponding vibratory
behaviour.
Shaft axis
Principal axis
of inertia
Consider a shaft suppoting mass 'm' at radius 't in a plane at a distance 'L' from
another plane as shown in Fig. 3.5.
If two equal and opposite forces F, and F, are added in the latter plane, u
equilibrium of the system does not change (F = F, = mr).
Reference plane
Couple Imaginary
vectors Turned by 90°
in the direction
(Original) of force
Fig. 3.5
The moment of couple is equal to the product of one of the force (F; or F2) and
L. The couple may be assumed to rotate about the shaft (point O).
Draw perpendicular to the shaft through point Oi.e. line OA which is the axis of
rotation of the couple.
Aline is drawn parallel to the axis (shaft) with suitable scale which represent the
couple vertically, the sense of rotation of which is given by right hand screw
rule. (for clockwise couple, the direction is away from the observer).
In case of balancing problems, it is easier if the vectors are drawn by rotating
them through 90° (drawing them parallel to force vectors). This roration does not
affect their relative positions.
A plane passing through a point like Oand perpendicular to the axis of shaft is
called as reference plane.
By using same technique, other masses acting in different planes can be
transferred to the reference plane.
Shaft
b2
-
RP
Fc2
Fig. 3.8:Balancing by twO masses (on opposite sides of disturbing mass)
For complete balancing the following two conditions should be satisfied :
i) The centrifugal force produced by the disturbing mass 'm' should be equal to
the sum of the centrifugal forces produced by the balancing masses 'm,i' and
m2'.
It means, Fc = Fc1 +Fcz (2F, =)
mr o = mh1 Ih 0+ M52
mr = mh1 Ib1+ Mb2 Ib2 (3.3)
ii) The sum of moments of centrifugal forces about any plane
should be zero.
Now, taking moment about reference plane RP,
(M)Rp =0=-Fc1 Xa +Fca xb
Fc1Xa = Fcz Xb or MbË Ibl 0 xa = mpT Ih 0 xb
mbË Ib1 Xa = mb2 I'b2 Xb
(3.4)
Case II: Balancing masses are placed in two different planes (on one
side of the
plane of rotation of disturbing mass)
For complete balancing the following two conditions should be
i) Balancing of centrifugal forces i.e. satisfied :
Fc = Fc1 -Fcz 2E, =0)
..
Fc+Fc2 =Fc1
3 -8 Dynamics of Machinery
Balancing of Rotating Masses
F¢ mr
Disturbing
mass M
Fo RP Reference Plane
b2
RP m
A C (m4)
M4 (Ma
(m2
P
(mo
2
(m3)
p 3
m+x
3 - 10 Dynamics of Machinery
It is important to note that, the Balancing of Rotating Masses
placedfrom left to right. planes are tabulated in the
same sequence as they are
Points to remember :
As the shaft and all
force F = mro canmasses rotates with
be written as F same angular
force C= F X L can be mr. Also, the velocity' ,the centrifugal
couple due to centrifugal
written as C oc mrL.
(i) The angular
position
(in anticlockwise
(8)
direction).of all masses are measured from positive
Gii) In graphical method , to
x-direction
find
as force polygon for completeunknowns we have to draw couple polygon as well
(iv) Initially, draw couple
balancing.
contains four known valuespolygon because in the above table the couple
and one unknown value (mo) column
contains four known values and two where force column
unknown values (mp and mo).
(v) Thus, draw the couple polygon first in
which the closing vector indicates the
magnitude and direction of mass Q (mo and o).
(vi) Now draw the force polygon in which the
and direction of mass P (mp and p). closing vector indicates the magnitude
mgr3l3 (+ ve)
Balancing
mgrgl2 (t ve) centrifugal
force
(+ ve)
o m,r4l -ve)
0, q
ma'a/b
a
0, p
Balancing
moloo (+ve) couple
By applying these two conditions we will get the unknown mass m and its
angular position Op.
Note :
method is discussed with
The detail procedure for balancing by analytical
examples.
procedures are not
The main advantage with analytical method is that, graphical
are not compromised. But,
required and the accuracies of the solution obtained
calculations.
analytical methods are tedious and require more examples.
of the methods for solving the
The students can select any one