Slipring Solutions for Industry
Slipring Solutions for Industry
Manufactured by Specimas
Specimas
Slipring Columns
Robots,
Automation
Offshore
Constructions
This brochure gives examples
only of standard solutions of
slipring columns. For more
detailed information contact
your nearest Cavotec sales
company or Specimas.
2
The Slipring Columns
Main advantages:
1. Reliability
The outstanding reliability of
Specimas slipring columns is due to
many innovative technical
solutions backed by years of
experience in this specialised field.
2. Resistance to corrosion
The extensive use of stainless steel
for all mechanical parts, from the
frame down to the fixings,
guarantees an excellent mechanical
resistance even in particulary A Specimas
hostile climates and environments, slipring
without maintenance. Conventional KP-brush dated 1999.
3
KK 135
max ring diameter 135mm
max current up to 400A
This type is normally used for cranes Slipring columns are available in open
with a nominal current handling version or closed with stainless steel
capacity of up to 400 Amp. All power side panels. (IP44 or on request IP55).
and signal rings with a diametr of 135 The strong base bearing, with a 125 mm
mm are prewired to a common centre passage, makes it also possible
terminal block. Nominal voltage for to mount the column upside down.
signals 600 V and for power 1000 V.
Ring formation is normally divided
into 3 sections for power, auxiliary
and signals.
4
Technical characteristics of KK 135
rings Special
rings x 30A
rings x 60A
Rated voltage: 1000 V AC/600 V AC (control rings)
Test voltage: 3000 V AC/2000 V AC
rings x 120A
Brushgear: multi-contact copper/graphite brushes
H
rings x 240A Rings: brass rings with V-shaped grooves
rings x 400A
Wiring: all rings pre-wired onto terminal block
Insulation matl: makrolon/glass-fibre
Cable glands: available on request for mounting on side panels/top cover
Construction: modular design with independent sections for power/control
Bearing: heavy duty base ball bearing with large cable passage
72
52
32
ø125 Housing: side panels and doors in stainless steel sheet as standard
ø250
ø290
Protection: IP44 type BC – IP55 type BD optional
365
Accessories: self-regulating heating element available on request
ø30
=
= =
400
75
Notes:
=
5
KK 270
max ring diameter 270mm
max current up to 2400A
A series of larger slipring columns for The strong base bearing, with a 180
dockside cranes with a maximum mm centre passage, makes it also
nominal amperage of 2400 Amp and possible to mount the columns upside
voltage up to 1000V. The power section down.
consists of 270 mm diameter rings Cable entry to brushes can be fitted
which are wired directly on the ring. to side panels or top cover.
The 130 mm diameter signal and
auxiliary rings are prewired to a
separate terminal block.
Slipring columns are available in open
version or closed with stainless steel
side panels. (IP44 or on request IP55).
4
10
9 2
5
11
6
Technical characteristics of KK 270
rings Special
rings x 30A
rings x 60A
83
ø176
Housing: side panels and doors in stainless steel sheet as standard
ø250
ø290
Protection: IP44 type CC – IP55 type CD optional
560
Accessories: self-regulating heating element available on request
600
390 **
=
=
Notes:
400
455
7
KK 450
max ring diameter 450mm
max current up to 4800A
4
10
9 2
12
5
8
Technical characteristics of KK 450
rings Special
rings x 30A
rings x 60A
rings x 120A
rings x 120A
rings x 400A
Rated voltage: 1000 V AC/600 V AC (control rings)
Test voltage: 3000 V AC/ 2000 V AC
rings x 600A Brushgear: multi-contact copper/graphite brushes
H
rings x 1200A Rings: brass rings with V-shaped grooves
rings x 1800A Wiring: control/aux. power rings pre-wired onto terminal block
rings x 2400A Insulation matl: makrolon/glass-fibre
2 rings x 3600A
Cable glands: available on request for mounting on side panels/cable inlet box
2 rings x 4800A
Construction: modular design with independent sections for power/control
Bearing: heavy duty base ball bearing with large cable passage
128
96
ø304 Housing: side panels and doors in stainless steel sheet as standard
ø480
ø510 Protection: IP44 type CC – IP55 type CD optional
900
Accessories: self-regulating heating element available on request
900
520 380
Notes:
20
(1) silver plated with screened cable
(connection of screen to be specified);
(2) max. 36 poles/section;
700
745
95
9
Dimensions of rings and brushes.
The following drawings show the 30A, max 600V – Ø 130mm 60A, max 600V – Ø 130mm
available ring kits from nominal Brush KP2 (also silver plated) Brush KP3
amperage rating of 30A to 4800A. p= 7,5mm p= 15mm
Control rings (30A) plus auxiliary s= 3mm s= 10mm
power rings up to 400A, are built in
modular assemblies by means of 3 insu-
lated studs. The single kit consists of
one ring with an insulator spacer and
one brush with its insulator. The brushes
are fixed to two insulated tie-rods. The
complete package is guided by means of
special ball bearings which support the
package and guide the rotating assembly.
The special ball bearing can also be
supplied with push on terminals for the 25 25
5
signal rings. 5
R3
8
8
allowable amperage rating. Main dimen-
30
30
R50
R50
ø1
ø1
from 30A up to 400A can be used in all
slipring box sizes. Power rings d= 270mm
from 600A up to 2400 A are used in slipring 260 260
size KK270. Power rings d= 450mm from
600A up to 4800A can be fit only inside
the slipring size KK450.
120A, max 600V – Ø 130mm 240A, max 600V – Ø 130mm 400A, max 1000V – Ø 137,5mm
Brush KP4 Brush KP8 Brush KP12
p= 15mm p= 15mm p=35mm
s= 10mm s= 10mm s= 5mm
h= 20mm
12
5 12
5
155
R1
00 R1
00
R50 5 R33
R3
R3
8
8
30
,
37
R50
30
ø1
R50
ø1
ø1
260 260
260
10
600A, max 1000V – Ø 270mm 1200A, max 1000V – Ø 270mm 2400A, max 1000V – Ø 270mm
Brush KP20 Brush 2 x KP20 N° 2 rings of 1200A
p=50mm p=50mm Brush 2 x KP20 each ring
s= 5mm s= 5mm p=85mm
h= 30mm h= 30mm s= 5mm
h= 30mm
425 425
210
70
70
70
ø2
ø2
R90
ø2
R90 R90
R110 R110 R110
600A, max 1000V – Ø 450mm 1800A, max 1000V – Ø 450mm 4800A, max 1000V – Ø 450mm
Brush KP20 Brush KP20 N° 2 rings of 2400A
p=50mm p=50mm Brush 4 x KP20 each ring
s= 5mm s= 5mm p=85mm
h= 30mm h= 30mm s= 5mm
h= 30mm
327 300
327 300
32
4
0
45
0
45
ø
0
R 308
45
R 308
600
ø
600
R 308 ø3
60 ø3
ø3 60
60
00
00
R2
00
R2
R2
s
p Note: p= ring pitch • s= fixing lug thichness • h= ring total height
h
11
Rings and brushes data
Nominal Amp. A 30 30 30 30 60 120 240 400 600 1200 600 1200 1800 2400
(1)
Amp. 100% ED A 12 12 12 12 25 60 120 200 300 600 300 600 900 1200
Brush holder Kp2 Kp2 Kp2/160 Kp2/270 Kp3 Kp4 Kp8 Kp12 Kp20/270 2 x Kp20 Kp20/450 2 x Kp20 3 x Kp20 4 x Kp20
assembly type
Kp2/silver
No. of brush
holder ass’y (3) 1(2) 1 1(2) 1(3) 1 1 1 1 1 2 1 2 3 4
Cable size mm2 2,5 2,5 2,5 6 10 25 35 70 2x150 2x150 2x150 2x185 3x185 4x185
Resistance (5) mOhm <40±10 <5±0,5 <40±10 <40±10 <10±2 <1,5±1 <1,5±1 <1,5±1 <1±1 <1±1
Mech. life revs. >50E6 >25E6 >40E6 >20E6 >2E6 >2E6 >2E6 >2E6 >2E6 >2E6
Torque Ncm 20 20 20 20 40 150 175 200 750 1500 1250 2500 3750 5000
Ring section (7) mm2 13,7 13,9 12,2 108 49,2 48 48 130 262 312
Brush arm section (8) mm2 6,28 6,28 6,28 6,28 18,84 28,2 56,4 84,8 140 140
Brush carbon size 16x12x2 16x12x2 16x12x2 16x12x2 16x12x2 25x15x3 25x15x3 25x15x3 25x15x3 25x15x3
12x10x2
No. of carbons 2 2 2 2 6 4 8 12 20 20
12
Optional equipment for type KK135, KK 270, KK450
An encoder is mounted on the ring assembly A pneumatic swivel – the tube is inserted
top and driven by means of an elastic joint. inside the ring assembly.
Mercotac/Aurotac Ex-proof slipring
A signal slipring capsule Mercotac or Aurotac An ex-proof slipring is fit on the slipring
is arranged on top of the ring assembly. housing cover and driven by a stainless steel
Hydraulic swivel tube which is also the ex-proof collector cable
conduit. Designed for easy maintenance.
13
Medium voltage Slipring
12 138
ø250
ø290
600
14
Slipring Columns with central hollow passage
Description
The slipring column is a single assem-
bly built on a robust base-bearing. The
ring column is connected to the inner
ring of this base-bearing whilst the
brushgear assembly is mounted on a in-
ternal structure bolted to a base plate
fixed onto the outer ring of the base-
bearing. The housing is built with a
central hollow passage as required by
client. A lateral door is supplied for ac-
cess to rings and brushes. Cabling is
made on both sides in
designated terminal boxes. Optional
client specified components can be
mounted in the connection boxes if space
is available.
Installation
The slipring assembly is designed to be
installed in a vertical position.
The housing, supporting the brushgear
assembly, is provided with a driving-fork
which drives the rotating part of the
slipring through a non-rigid system, in
order to compensate for possible mount- ø720 n°16 M12
ing misalignments between slipring
and containing structure. It is impor-
tant therefore to maintain this flexibil-
ity also in case a different driving sys-
H2: 770/920
H1: 1000/1200/1350
tem is adopted.
øD1: 750
øD2: 1160
15
High power Slipring Columns and special applications
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Other Cavotec Sliprings
Mercotac connectors
Mercotac combines mercury with com-
patible metals to form highly reliable
rotating electrical connections for up to
8 channels with low resistence and ca-
pacitance. They are ideal for transmit-
ting signal and control circuits, in ap-
plications where high revolutions per
minute, low (electrical) noise, and low
resistance prohibit the use of conventional
sliprings. Durable, compact, mainte-
nance free ball bearing construction.
Aurotac connectors
Main features are: goldplated contact
surfaces, small size and strong construc-
tion that stands up to a demanding
environment. The reliable contacts
can transfer extremely sensitive
digital and analog signals as well as
RS/RF connections and up to 25 Amps
power. As well as being excellent for
applications where there is no room
for larger units, they can also be mounted
as an extension on Specimas and Alfo
sliprings to handle the most demand-
ing signals.
17
Standard K-type Sliprings
B
C
Examples:
Slipring KS 460 Slipring K12/B3 x 1”
242
65 20
242
35
ø270
ø240
370
322
448
836
620
541,5
14,5
ø35
ø13
92
285
270
70
20
185
108
125
15
ø 250 N + 3 holes ø 24
ø 290
382
ø13
27,5
ø30
ø160
ø190
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Applications
Slipring units
for marine applications
Two heave compensated cranes are
mounted on the deck of this Stena
Seawell multipurpose vessel
designed for a variety of subsea
operations.
With a total power of 2240 HP
ensuring a lifting capacity of 150
tons, they can operate either
independentely, or in a twin mode
automatically syncronized.
Mounted inside the revolving tower
there is a set of 3 Specimas slipring
units. The one at the base supplies
the electrical power and controls,
the other two, one for each crane,
provide both electrical and
hydraulic connections. Reliability
is vital in this slipring application.
Slipring units
for applications requiring
customized design
A Specimas custom-built slipring
column – phase current over 3000
Amps – is at work on a floating grab
crane. The crane unloads coal at the
Frans Swartouw terminal, Port of
Rotterdam. On top of the power rings
there are more than 80 silver coated
control rings used for the transfer of
signals monitoring the ballast of the
floating crane.
19