SERVICE REPORT UNIT EXCAVATOR

DATE : LOCATION : √ = Good Condition

CODE UNIT : HM : x = Bad Condition
Engine Air Conditioner (AC)
Interval Service (HM) 250 500 1000 2000 Interval Service (HM) 250 500 1000 2000
1 Alternator & Fan Belt Tension • Check • Check • Check • Check 25 Air Conditioner Compressor Belt Tension • Adjust • Adjust • Adjust • Adjust
2 Fuel Filter Cartridge • Replace • Replace • Replace • Replace 26 Element in Air Conditioner Recirculation Filter • Clean • Clean • Clean • Replace
3 Oil Engine • Change • Change • Change • Change 27 Condensor Fin • Clean • Clean • Clean • Clean
4 Engine Oil Filter Cartridge • Replace • Replace • Replace • Replace
5 Fan Belt for Wear • Check • Check • Check • Check Electric
6 Corrosion Resistor Cartridge --------------------------- --------------------------- • Replace • Replace Interval Service (HM) 250 500 1000 2000
7 Air Cleaner Element ( Inner & Outter ) • Clean • Clean • Replace • Replace 28 Battery Electrolyte Level • Check • Check • Check • Check
8 Vibration Damper • Check • Check • Check • Check
9 Radiator Fin • Clean • Clean • Clean • Clean Lubrication
10 Fuel Tank Breather --------------------------- --------------------------- • Wash • Wash Interval Service (HM) 250 500 1000 2000
11 Engine Breather Element --------------------------- --------------------------- --------------------------- • Clean 29 Swing Circle • Greasing • Greasing • Greasing • Greasing
12 Alternator & Starting Motor --------------------------- --------------------------- --------------------------- • Check 30 Attachement • Greasing • Greasing • Greasing • Greasing
13 Engine Valve clearance, adjust --------------------------- --------------------------- --------------------------- • Check
14 Tightening Parts of Turbocharger --------------------------- --------------------------- • Tighten • Tighten
15 Play of turbocharger rotor --------------------------- --------------------------- --------------------------- • Check

Final Drive & Swing Machinery Service 4000

Interval Service (HM) 250 500 1000 2000 Interval Service (HM) 250 500 1000 2000
16 Oil Level Final Drive • Check • Check • Check • Change 31 Water Pump --------------------------- --------------------------- --------------------------- • Check
17 Oil In Swing Machinery Case • Check • Check • Replace • Replace 32 Fan Pulley and Tension Pulley --------------------------- --------------------------- --------------------------- • Check
18 Swing Pinion Gease Level, Add grease • Check • Check • Check • Check 33 Checking for Looseness of High-Pressure
Clamp, Hardening of Rubber
--------------------------- --------------------------- --------------------------- • Check

Interval Service (HM)

Hydraulic 34 Checking for Missing Fuel Spray Prevention
Cap, Hardening of Rubber
--------------------------- --------------------------- --------------------------- • Check
250 500 1000 2000
19 Oil in Hydraulic Tank • Check • Check • Check • Change
20 Hydraulic Filter Element --------------------------- • Replace • Replace • Replace
21 Hydraulic Tank Breather Element • Replace • Replace • Replace • Replace
22 Hydraulic Tank Strainer --------------------------- --------------------------- • Clean • Clean
23 Oil Cooler Fin • Clean • Clean • Clean • Clean
24 Oil Level In Damper Case • Check • Replace • Replace • Replace

MECHANIC FOREMAN / SPV RM

BACKLOG : No. SPB : DATE :

Name : Name :
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
REPLACE TRANSMISSION OIL FILTER ELEMENT
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT

EVERY 250 HOURS SERVICE

CHECK BATTERY ELECTROLYTE LEVEL
CHECK PARKING BRAKE
CHECK ALTERNATOR BELT TENSION, ADJUST
CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN
CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER
LUBRICATING
REPLACE FUEL FILTER CARTRIDGE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE

EVERY 500 HOURS SERVICE

REPLACE TRANSMISSION OIL FILTER ELEMENT

LUBRICATE CENTER DRIVE SHAFT SPLINE
CHECK FAN BELT FOR WEAR

EVERY 1000 HOURS SERVICE

CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER

CLEAN TRANSMISSION CASE BREATHER

LUBRICATING
CHECK TIGHTENING PARTS OF TURBOCHARGER
REPLACE CORROSION RESISTOR CARTRIDGE
CLEAN RADIATOR SUB-TANK BREATHER
CLEAN FUEL STRAINE
WASH FUEL TANK BREATHER
TIGHTEN ROPS CANOPY

EVERY 2000 HOURS SERVICE

CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT
REPLACE HYDRAULIC TANK BREATHER ELEMENT
CHANGE AXLE OIL(*)
REPLACE ELEMENT IN AIR CONDITIONER RECIRCULATION AIR FILTER, FRESH AIR FILTER
CLEAN PPC CIRCUIT STRAINER
CLEAN ENGINE BREATHER ELEMENT
CHEK ALTERNATOR, STARTING MOTOR

CHECK ENGINE VALVE CLEARANCE, ADJUST

CHECK BRAKE DISC WEAR
CLEAN AND CHECK TURBOCHARGER
CHECK PLAY OF TURBOCHARGER ROTOR
CHECK ACCUMULATOR
CHECK ACCUMULATOR GAS PRESSURE
CHECK INJECTOR
*: The interval of 2000 hours for changing the axle oil is for standard operations. If the brake is used frequently or
the brakes make a sound, change the oil after a shorter interval.

EVERY 4000 HOURS SERVICE

CHECK WATER PUMP
CHECK VIBRATION DAMPER
CHECK FAN PULLEY AND TENSION PULLEY
CHECK AIR CONDITIONER COMPRESSOR, ADJUST
REPLACE INJECTOR
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER

EVERY 8000 HOURS SERVICE

REPLACE HIGH-PRESSURE PIPING CLAMP
REPLACE FUEL SPRAY PREVENTION CAP
 250
Transmission Oil Filter Element Replace
Oil in Hydraulic Tank Change
Hydraulic Filter Element Replace

250
Battery Electrolyte Level Check
Parking Brake Check
Alternator Belt Tension Check/Adjust
Air Conditioner Compressor Belt Tension Check/Adjust
Wheel Hub Nuts Check/Tighten
Element in Air Conditioner Recirculation Filter Clean
Lubricating Greasing
Fuel Filter Cartridge Replace
Oil in Engine Oil Pan Change
Engine Oil Filter Cartridge Replace

500
Transmission Oil Filter Element Replace
Center Drive Shaft Spline Greasing
Fan Belt for Wear Check

1000
Oil in Transmission Case Change
Strainer Clean
Transmission Case Breather Clean
Lubricating Greasing
Tightening Parts of Turbocharger Check/Tighten
Corrosion Resistor Cartridge Replace
Radiator Sub-Tank Breather Clean
Fuel Straine Clean
Fuel Tank Breather Wash
Rops Canopy Tighten

2000
Oil in Hydraulic Tank Change
Hydraulic Filter Element Replace
 Hydraulic Tank Breather Element Replace
Axle Oil (*) Change
Element in Air Conditioner Recirculation Air Filter, Fresh Air Filter Replace
PPC Circuit Strainer Clean
Engine Breather Element Clean
Alternator Check
Starting Motor Check
Engine Valve clearance, adjust Check
check brake disc wear Check
clean and check turbocharger Clean
check play of turbocharger rotor Check
Accumulator Check
Accumulator Gas Pressure Check
Injector Check
e is used frequently or

4000
Water Pump Check
Vibration Damper Check
Fan Pulley and Tension Pulley Check
Air Conditioner Compressor Check/Adjust
Injector Replace
Checking for Looseness of High-Pressure Clamp, Hardening of Rubber Check
Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber Check

8000
High-Pressure Piping Clamp Replace
Fuel Spray Prevention Cap Replace
heck/Tighten

heck/Tighten