Technical Maintenance Schedule for GDF 6320

Operating Hour
ITEM Daily
100 250 500 1000 3000 5000
Checking the oil level in the circulating oil tank √
Checking the fuel level in the daily fuel tank and
√
draining the water acumulating in it
Checking the oil level of the governor √
Checking the oil level of the turbocharger √

Checking the pressure of the starting and remote

control air bottles and draining the condensed water in √
the bottles

Draining the condensed water in the air filter and

√
water-air separating filter

Draining the condensed water in air intercooler and air

√
inlet pipe
Checking the function of remote control equipment √
Checking the circuit of the alarm system √
Manually oiling positions required √
Checking the readings of all kinds of instrumentation
√
and recording them
Cleaning the surfaces of the diesel engine √
Washing out compressor during operating √
Clean the lube oil strainer √
Cleaning the fuel fine filter and strainer √
Filling the grease cup eith grease √
Emergency brake device test √
Overspeed stopping test √
Checking the valve clearance √
Checking the tightness of the connecting rod bolts √
Check the tightness of counterbalance bolts of steel
√
crankshaft
Checking the tightness of the main bearing bolts √
Checking the tightness of the tie bolts √
Checking the silence-filter of the turbocharger √
Cleaning the starting air filter √
Checking and cleaning the safety valve of each
√
cylinder

Check the fuel injection pressure and removing carbon

√
deposit layer on the injector
Checking if the valve spring has broken √
Checking if the starting valve acts freely √
Checking if the starting air distributor acts freely √
Checking if the explosing-proof door √
Checking the inner surface of the cylinder liner by
√
means of a mirror
Refreshing the lube oil of turbocharger √
Checking the evenness of different cylinders √
Checking the driving gears for camshaft √
 Operating Hour
ITEM Daily
100 250 500 1000 3000 5000
Checking the driving gears for three pumps √
Checking the foundation bolts for tightness √
Checking the crank-web deflection √
Testing the fuel injection √
Checking the water pump shaft for leakage √
Lapping the starting valve If necessary
Lapping the inlet and wxhaust valves If necessary, it recommend 2500 - 3000 for HFO
Refreshing the lube oil of the engine √
Refreshing the lube oil of the governor √
Checking the clearance between the valve spindle and
√
guide

Removing the water scale deposit in cylinder water

√
chamber
Replacing all the anti-corrosion zinc plates √
Check the clearance of the connecting rod big end
√
bearing
Check the clearance of the rocker arm bearings √
Checking rocker push rod roller and its bush for
√
wearing condition
Checking the clearance of the camshaft bearing √
Checking the clearance of the immediate driving gear
√
bush
Checking the clearance of the elastic gear bush √
Disassembling and checking the lube oil pump √
Disassembling and checking the fuel delivery pump √
Removing the water scale deposit in cylinder liner
√
water chamber
Disassembling and checking the fuel injection pump √
Removing the deposit in both ends of the lube oil
√
cooler

Removing the deposit in the superchargingair inter-

√
cooler
Checking the lube oil pressure regulating valve √
Checking the wearing condition of the main bearing
√
shell
Beside the checking items of running 5000 hours, add the checking items:
◦ Remove for inspection of turbocharger as per the turbocharger manual
◦ Check the speed governor, and replace the wearing parts
◦ Check the working surface of cylinder liner, clean the outside scale, and replace sealing ring
◦ Check the wearing condition of main bearing and crankshaft journal, and measure crankpin journal wearing
condition
◦ Measure piston outside, ring groove and pin hole seat dimension and do non-destruction test for piston ring gr
◦ Check connecting-rod small / big-end bearing, and measure their wearing
10.000 hours
◦ Check the piston pin. Measure the outer diameter and do non-destruction test
◦ Check inlet/ exhaust valve spring, and do non-destruction test
◦ Check the piston ring and replace it according to actual conditions
◦ Check all of the valve rocker rod mechanism and injection pump tappet mechanism
10.000 hours

Operating Hour
ITEM Daily
100 250 500 1000 3000 5000
◦ Check the camshaft bearings wearing and replace them if needed
◦ If highly elastic coupler is used, check the rubber parts for any crack or damage. Check if the bolts on output
flange are tight
◦ Check gear meshing and tooth gap, and check gear bush
Beside the checking items of running 10000 hours, add the checking items:
◦ Check cylinder head, and remove cooling water chamber scale, and do hydraulic test
◦ Do aligning test for flexible coupling, and check rubber assembly
◦ Check connecting-rod, and measure big/small end bearing hole size, parallel, roundness, tooth surface, screw
20.000 Hours hole and screw rod etc, also do non-destructive inspection
◦ Remove and inspect the turbocharger as per the turbocharger manual
◦ Strip inspection for vibration damper as per the manual, replace sealing ring
◦ Replace all the connecting-rod bolts, main bearings, connecting-rod big-end bearing, piston (if never replace),
air valve spring
Beside the checking items of running 20000 hours, add the checking items:
◦ Do overall inspection for crankshaft sizes, including: journal size, parallel for crankpin and main journal
centerline, roundness for crankpin and main journal, main journal run-out etc, and do non-destructive inspection
60.000 Hours ◦ Replace crankshaft gear, counterweight bolt, flywheel bolt, damper bolt
◦ Do overall inspection for engine, remove cooling water chamber scale, and do hydraulic test
◦ Do overall inspection for engine bed, measure main bearing hole size, main bearing hole centerline
straightness and parallel
 Technical Maintenance Schedule for Mitsubishi S6R2 Series

Service Interval Service Item Remark

Make sure water and dust particles were drained together
Every 50 service hours Draining water from fuel tank
with fuel, then close the drain clock/ valve

When changing engine oil, change the oil filters and bypass
Changing engine oil, oil filters and bypass oil filter
oil filter at the same time

When force applied to the center section of the V-belt by

Inspection of V-belt tension thumb causes the belt to deflect 10 to 15mm, the belt
tension is appropriate
Every 250 service hours

Remove dust from the inlet side of the pre-cleaner installed

Cleaning pre-cleaner to the silencer of the turbocharger. Be sure to keep the pre-
cleaner clean to ensure optimum engine performance

If the gauze filter is clogged, the fuel supply becomes

Cleaning gauze filter insufficient, resulting in decrease in power output or engine
stall
Every 500 service hours
Changing governor oil filter
Zinc rods are installed in the sea water cooling system to
Inspection and changing zinc rods
prevent corrosion of the components

When operating the engine for the first time after the
element is changed, check the area around the cover to
Changing separator element
make sure there is no fuel leakage. If fuel leaks from the
cover section, retighten the cover mounting bolt
 Service Interval Service Item Remark

Inspect the impeller. If it is damaged or chipped, replace it

Inspection of sea water pump impeller
with a new part. Make sure the vane direction is correct

Changing fuel filter

Every 1000 service hours
While engine is running, check the marine gear for oil
Changing marine gear oil and cleaning marine gear
leakage. Stop engine and check the oil level. Oil level
strainer
should be between the MAXIMUM and MINIMUM marks

Tightening of external bolts and nuts

Inspection and adjustment of fuel injection nozzles
Inspection and adjustment of valve clearance
Inspection and adjustment fuel injection timing
Check the ball joints in the fuel control linkage for
Inspection of fuel control linkage ball joints looseness. If the amount of looseness is more than 0.1mm,
replace the ball joints
Inspection of turbochager
Cleaning heat exchanger
Every 2000 service hours
Inspection of damper
Inspection of intercooler
Inspection of starter
Inspection of alternator
Every 5000 service hours Cleaning marine gear oil cooler
Every 8000 service hours Changing coolant (fresh water)
 Service Interval Service Item Remark
When draining coolant immediately after engine operation,
Every 2 years Changing coolant let the engine idle at low speed for 5 to 6 minutes and lower
the coolant temperature to 70-80˚C
Changing marine gear taper roller bearings, oil
Every 4 years
pump bushing and rubber blocks
As required Bleeding fuel system
 Technical Maintenance Schedule for Cummins KTA38M

A-Check B-Check C-Check D-Check Seasonal Other

Daily and at each refueling Repeat "A" Check Repeat "A" & "B" Repeat "A" & "B" Fall + Marine gear
- Check ship's log - Change oil - Adjust valves and injectors - Clean and calibrate injectors, fuel - Replace hoses as required + Raw water pump
• Oil level • Engine pump clean engine/ marine gear Electrical components:
• Coolant level - Change filters - Rebuild and/or replace the - Tighten mounting bolts + Alternator
• Air intake system • Engine oil full flow following assembly - Check crankshaft end + Batteries
- Check oil level • Engine oil bypass • Water pump clearance + Gauges
• Marine gear • Engine fuel filter - Check and/or rebuild the following- Check safety controls + Generator
• Raw water pump - Check coolant assemblies: - Prepare engine for winter + Starter
- Visually inspect engine for sign of • Check engine coolant D.C.A • Turbocharger storage if required + Switches
leakage, damage, loose or concentration level. Add make- • Vibration damper + Tachometers
frayed belts, hoses, engine noise up D.C.A and change element + Voltage regulator
and correct if required
- Drain sediment from fuel filter/ - Clean/ air silencer + Fuel tanks
water separator - Check heat exchanger zinc plug + Turbocharger
- Record all operating temperature + Throttle and gear cables
and pressures in ship's log
+ On these components follow
≤ 250 hours the manufacturer's
250 hours or 6 months 1500 hours or 1 year 4500 hours or 2 year
recommended maintenance
procedure