Interval (Operating Hours) Job Name Job Details

8000 Inspect Inspect balancing shaft bearing

8000 Take Take one bush out for inspection. If in bad condition, check the
8000 other other bushes. Replace if necessary.
8000 Inspect Inspect camshaft driving gear
8000 Check Check clearances and backlash. Replace parts if necessary.
8000 Inspect Inspect governor driving gear
8000 Replace Replace parts if necessary.
8000 Inspect Inspect HT-water pump
8000 Dismantle Dismantle and check. Replace worn parts. Check backlash.
8000 Inspect Inspect HT-water pump driving gear
8000 Replace Replace parts if necessary. Check backlash.
8000 Clean Clean and inspect HT-water thermostatic valve
8000 Clean Clean and check the thermostatic element, valve cone-casing
8000 Clean Clean and inspect LT-water thermostatic valve
8000 Clean Clean and check the thermostatic element cone-casing and
8000 replace replace sealings. Check the function of the valve.
8000 Inspect Inspect LT-water pump
8000 Dismantle Dismantle and check. Replace worn parts. Check backlash.
8000 Inspect Inspect LT-water pump driving gear
8000 Replace Replace parts if necessary. Check backlash.
8000 Inspect Inspect the lubricating oil pump
8000 Dismantle Dismantle and check. Replace worn parts. Check backlash.
8000 Inspect Inspect oil pump driving gear
8000 Replace Replace parts if necessary. Check backlash.
8000 Clean Clean and inspect oil thermostatic valve
8000 Clean Clean and check the thermostatic element, valve cone-casing
8000 Inspect Inspect the prelubricating oil pump
8000 Replace Replace parts if necessary.
8000 Replace Replace roller bearings on electrical motor or latest after three (3)
8000 Replace Replace lubricating oil filter candles
8000 Drain Drain the filter housing. Clean the wire gauze. Replace the filter
8000 candles. candles. Conduct visual inspection of all filter candles once a
8000 year.Replace year.Replace the filter candles after latest 2 years in service or if
8000 Check Check and adjust fuel system
8000 Check Check the adjustment of fuel system. Check for possible leakage.
8000 Replace Replace parts if necessary.
8000 Check Check function of starting/smoke fuel limiter
8000 General General overhaul of air starter motor.
8000 maintenance maintenance or latest after 3 years.Replace bearings,solenoid
8000 Overhaul Overhaul interval
8000 Replace Replace big end bearings
8000 Replace Replace big end bearings. Inspect mating face and surface of
8000 serrations. serrations. Check the small end bearing. Measure the big end
8000 Inspect Inspect small end bearings
8000 Replace Replace if necessary, use form 2011V007.
8000 Check Check thrust bearing clearance
8000 Check Check axial clearance
8000 Overhaul Overhaul of cylinder head
8000 Dismantle Dismantle and clean the underside, inlet and exhaust valves and
8000 ports. ports. Pull out the exhaust gas seat rings, inspect cooling spaces
8000 and and clean, replace the o-ring(s). If necessary, grind the valves and
8000 EX EX / IN seat rings (often lapping by hand is enough). Inspect the
8000 Replace Replace the O-rings in the valve guides. Use the Cylinder Head
8000 Overhaul Overhaul Report measurement record 2015V015.
8000 Inspect Inspect the cylinder liners
8000 Measure Measure the bore using form No. 2010V002, replace liner if wear
8000 Inspect Inspect all cylinder liners water side and replace O-
8000 Pull Pull all cylinder liners. If the deposits are thicker than 1 mm, clean all
8000 liners liners and the engine block water space. Replace the O-rings in
8000 the the bottom part by new ones at every overhaul.
8000 Overhaul Overhaul of injection pumps
8000 Clean Clean and inspect injection pumps, replace worn parts. Replace
8000 all all seal rings. Check the erosion plugs, replace if necessary.
8000 Inspect Inspect the piston
8000 Dismantle Dismantle one composite piston for inspection of mating surfaces
8000 between between piston skirt and piston crown. Inspect and clean oil
8000 Inspect Inspect pistons and piston rings
8000 Pull, Pull, inspect and clean. Check the height of the ring grooves. Check the
8000 retainer retainer rings of the gudgeon pins. Replace complete set of piston rings.
8000 Inspect Inspect the bearing shells of one main bearing
8000 Replace Replace all bearing shells, if necessary
8000 Inspect Inspect the bearings of radial type charger
8000 Replace Replace bearings if necessary. See manufactures instructions.
8000 Check Check valve mechanism bearings.
8000 Check Check tappets and rocker arms. Replace valve tappet roller
16000 Inspect Inspect fuel feed pump.
16000 General General overhaul and replace gaskets.
16000 Check Check the governor drive bearing
16000 Check Check governor driving shaft bearing clearance in situ.
16000 Dismantle Dismantle and check.
16000 Inspect Inspect gear teeth and measure backlash and axial
16000 Replace Replace bearings at least every 32. 000 hrs.
16000 Inspect Inspect camshaft bearings
16000 Replace Replace if necessary.
16000 Governor Governor general overhaul at an authorized workshop latest
16000 Check Check the function and adjustments of the governor.
16000 Replace Replace worn parts.
24000 Replace Replace connecting rod screws
24000 Replace Replace connecting rod screws at the latest every 24000
24000 Inspect Inspect crankshaft
24000 Inspect Inspect the crankshaft bearing surfaces. Measure the crankpin
24000 Check Check tightening of engine fastening bolts
24000 Replace Replace if necessary.
24000 Check Check flexible elements of engine foundation
24000 Replace Replace if necessary.
24000 General General overhaul of overspeed trip device
24000 Check Check function and tripping speed.
24000 Replace Replace turbocharger bearings
24000 Replace Replace rocker arm screws, yoke and adjusting screw nuts.
24000 Replace Replace screws.
24000 Replace Replace supports, nuts and screws.
24000 Replace Replace support bearing bushes and V-rings on fuel
48000 Replace Replace rotor