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Suspension & Emulsion Formulation Guide

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102 views64 pages

Suspension & Emulsion Formulation Guide

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Ayush
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Physical Pharmaceutics II –

BP403T
Dr. Asim Kumar Samanta
Assistant Professor
Dr. Vishwanath Karad MIT World Peace University,
School of Health Science and Technology,
Kothrud, Pune, Maharashtra 411038
Coarse Dispersion
Unit III

2
Syllabus
• Suspension, interfacial properties of suspended particles, settling in
suspensions, formulation of flocculated and deflocculated
suspensions.
• Emulsions and theories of emulsification, microemulsion and multiple
emulsions; Stability of emulsions, preservation of emulsions,
rheological properties of emulsions and emulsion formulation by HLB
method.

3
Particulate systems
• Particulate systems have been classified on the basis of size into --
• molecular dispersions
• colloidal systems
• coarse dispersions
• The theory and technology of these important pharmaceutical classes
are based on
• interfacial and colloidal principles
• micromeritics
• rheology

4
Suspension
• A pharmaceutical suspension is a coarse dispersion of insoluble solid
particles in a liquid medium.
• Particle diameter typically > 0.1 μm.
• Brownian movement observed under low viscosity.
• Desired Qualities of Suspensions
• Slow settling of suspended material.
• Easily re-dispersible particles.
• Optimal viscosity for pouring and injection.
• External lotions: easy spreading, quick drying, elastic film, acceptable color
and odor.
5
Suspension
• Importance of Dispersed Phase Characteristics
• Optimize physical, chemical, and pharmacologic properties.
• Consider particle-size distribution, specific surface area, inhibition of crystal
growth, polymorphic form.
• Ensuring Physical Stability
• Defined as particles not aggregating and remaining uniformly distributed.
• Settlement should allow easy resuspension with moderate agitation.
• Formulation Considerations
• Choose ingredients for ease of incorporation.
• Ensure properties remain stable during storage.
6
Interfacial Properties of Suspended Particles
• Thermodynamic Considerations
• Surface energy of solid particles makes the system thermodynamically
unstable.
• Particles tend to regroup to reduce total area and surface energy.
• Flocculation: Formation of light, fluffy conglomerates held by weak van der
Waals forces.
• Aggregation: Stronger forces lead to formation of solid aggregates (cake),
especially in compacted conditions.

7
Surface free energy
• Surface free energy
• Increase in work (W) or surface free energy (ΔG) due to increased surface
area (ΔA) and interfacial tension (γSL) between liquid medium and solid
particles.
∆𝐺 = 𝛾𝑆𝐿. Δ𝐴
• System tends to reduce surface free energy to reach equilibrium (ΔG = 0).
• Equilibrium can be achieved by reducing γSL or decreasing ΔA.
• Reduction of ΔA may lead to flocculation or aggregation, impacting
suspension stability.
• Addition of surfactant can reduce interfacial tension but rarely eliminates it

8
Interfacial Properties of Suspended Particles
• Interparticle Forces
• Forces of attraction (London–van der Waals) and
repulsion (electric double layers).
• Electric double-layer formation and zeta potential crucial
for understanding suspension stability.
• Energy Barrier and Particle Interaction
• Potential energy of particles plotted against
separation distance.
• High repulsion energy leads to a high energy barrier,
resisting particle collision.
• Deflocculated particles form close-packed arrangement
post-sedimentation, forming a hard cake.
• Flocculated particles remain at a distance, forming
loosely structural flocs.

9
Settling in Suspension
• Theory of Sedimentation: The velocity of sedimentation is expressed
by Stokes's law:

• Where: v: Terminal velocity (cm/sec), d: Diameter of particle (cm), ρs: Density


of dispersed phase, ρo: Density of dispersion medium, g: Acceleration due to
gravity, ηo: Viscosity of dispersion medium (poise)
• Modification of Stokes's Equation
• Accounting for nonuniform particle shape and size.
• Proposed modification: 𝑣 ′ = 𝑣𝜖 𝑛
• Where: v': Rate of fall at interface (cm/sec), ε: Initial porosity of the system
(varies from 0 to 1), n: Exponent representing system hindrance

10
Settling in Suspension
• Dilute vs. Concentrated Suspensions
• Dilute suspensions (< 2 g solids per 100 mL) follow Stokes's law.
• Hindered settling observed in suspensions with higher particle
concentrations.
• Interference among particles disrupts free settling.

11
Settling in Suspension
• Effect of Brownian Movement
• Brownian movement counteracts sedimentation to a measurable extent for
particles having a diameter of about 2 to 5 μm (depending on the density of
the particles and the density and viscosity of the suspending medium), at
room temperature by keeping the dispersed material in random motion.
• Ordinary pharmaceutical suspensions with suspending agents unlikely to
exhibit vigorous Brownian motion.

12
Sedimentation of Flocculated Particles
• Sedimentation in flocculated systems leads to distinct boundaries
between sediment and supernatant liquid → Clear supernatant
indicates flocculated system.
• Contrast with deflocculated suspensions where larger particles settle
more rapidly than smaller ones, leading to turbidity → Turbid
supernatant suggests deflocculated suspension.

13
14
Sedimentation Parameters
• Sedimentation Volume (F):
• Ratio of final sediment volume (Vu) to
original suspension volume (Vo).
𝑉𝑢
𝐹 = ൗ𝑉
𝑜
• F can be less than 1 (indicating smaller
sediment volume), equal to 1
(flocculation equilibrium), or greater
than 1 (expanded floc network).

15
Sedimentation Parameters
• For deflocculated suspension, the final volume of the sediment (V∞) will
be relatively small compared to original suspension volume (Vo).
𝑉∞
𝐹∞ = ൗ𝑉
𝑜
• Degree of Flocculation (β):
• Definition: Ratio of F to sedimentation volume of deflocculated suspension (F∞).
𝑉𝑢
ൗ𝑉
𝑉
𝛽 = 𝐹ൗ𝐹 = 𝑜
= 𝑢ൗ𝑉
∞ 𝑉∞ ∞
ൗ𝑉
𝑜
• Degree of Flocculation (β) is more fundamental parameter than sedimentation
volume (F), because it relates the volume of flocculated sediment to that in a
deflocculated system
𝐹𝑖𝑛𝑎𝑙 𝑠𝑒𝑑𝑖𝑚𝑒𝑛𝑡𝑎𝑡𝑖𝑜𝑛 𝑣𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝒇𝒍𝒐𝒄𝒄𝒖𝒍𝒂𝒕𝒆𝒅 𝑠𝑢𝑠𝑝𝑒𝑛𝑠𝑖𝑜𝑛
• Thus, 𝛽 =
𝐹𝑖𝑛𝑎𝑙 𝑠𝑒𝑑𝑖𝑚𝑒𝑛𝑡𝑎𝑡𝑖𝑜𝑛 𝑣𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝒅𝒆𝒇𝒍𝒐𝒄𝒄𝒖𝒍𝒂𝒕𝒆𝒅 𝑠𝑢𝑠𝑝𝑒𝑛𝑠𝑖𝑜𝑛
16
Formulation of Suspensions
• Wetting of Particles
• Controlled Flocculation
• Flocculation in Structured Vehicle
• Rheologic Considerations

17
Formulation of Suspensions
• Two main approaches for preparing physically stable suspensions:
• a. Use of structured vehicles to maintain deflocculated particles.
• b. Application of flocculation principles to produce settleable flocs easily
resuspended.
• Structured Vehicles
• Pseudoplastic and plastic in nature.
• Rheologic properties.
• Ideally, structured vehicles prevent settling by entrapping particles, though
some sedimentation may occur.
• "Shear-thinning" property aids in uniform dispersion reformation upon
agitation.
18
1. Wetting of Particles
• Wetting of Particles
• Initial dispersion of insoluble powder crucial in manufacturing processes.
• Powders often difficult to disperse due to adsorbed air, grease, and contaminants.
• Wettability Assessment
• Contact angle measurement on liquid surface indicates wettability.
• High contact angle (~90°) indicates poor wetting, with particles floating on liquid.
• Low contact angle or absence indicates good wetting or sinking of particles.

19
1. Wetting of Particles
• Hydrophobic vs. Hydrophilic Powders
• Hydrophobic powders (e.g., sulfur, charcoal, magnesium stearate) show large contact
angles and resist water wetting.
• Hydrophilic powders (e.g., zinc oxide, talc) readily wet when free of contaminants.
• Role of Surfactants
• Surfactants reduce interfacial tension between solid particles and vehicle.
• Lowering interfacial tension promotes wetting and deflocculation.
• Use of Hygroscopic Substances
• Glycerin aids in levigating insoluble material by displacing air and promoting wetting.
• Allows water penetration into particle interstices, aiding dispersion.

20
2. Controlled Flocculation
• Controlled Flocculation
• Controlled flocculation is essential to prevent the formation of compact sediments in
suspensions, ensuring ease of redispersement.
• This process involves the use of electrolytes, surfactants, and polymers to manipulate particle
interactions and structure.
• 1. Electrolytes as Flocculating Agents:
• Electrolytes reduce electric barrier between particles, leading to a decrease in zeta potential.
• Formation of bridges between adjacent particles facilitates loose arrangement into flocs.
• 2. Polymers in Flocculation:
• Polymers are long-chain, high–molecular-weight compounds containing active groups spaced
along their length.
• Part of the chain is adsorbed on the particle surface → remaining parts projecting out into the
dispersion medium → Bridging between these latter portions leads to the formation of flocs →
Flocculating agent
• Hydrophilic polymers also act as protective colloids and particles coated in this manner are less
prone to cake than are uncoated particles.
21
Caking diagram, showing the
flocculation of a bismuth
subnitrate suspension by means
of the flocculating agent
monobasic potassium phosphate.

22
2. Controlled Flocculation
• 3. Surfactants in Flocculation:
• Surfactants, both ionic and nonionic, can induce flocculation by altering
particle interactions.
• Concentration of surfactants must be carefully controlled to avoid
deflocculation.
• 4. pH Adjustment for Desired Surface Charge:
• pH adjustment influences surface charge of particles, affecting their
interaction in suspension.
• Zero point of charge is crucial; achieved through addition of acids or bases.

23
3. Flocculation in Structured Vehicles
• Flocculation in Structured Vehicles
• Controlled flocculation ensures desired physical and chemical characteristics
of pharmaceutical suspensions
• However, product can look unsightly if sedimentation volume (F) is not close
to or equal to 1.
• Therefore, addition of suspending agents like carboxymethylcellulose,
Carbopol 934, Veegum, tragacanth, and bentonite commonly used to retard
sedimentation of flocs.
• Used alone or in combination to enhance suspension stability.

24
3. Flocculation in Structured Vehicles
• Consideration of Compatibility
• Incompatibilities arise based on particle charge and
charge carried by flocculating and suspending agents.
• Example: Addition of anionic flocculating agent to
positively charged particles is compatible with
negatively charged suspending agents, but may lead
to incompatibility with cationic electrolytes.
• Role of Protective Colloids
• To overcome incompatibilities, use of protective
colloids to change particle charge.
• Adsorption of fatty acid amines or positively charged
materials like gelatin onto particle surface.
• Enables use of anionic electrolytes to produce
compatible flocs with negatively charged suspending
agents.
25
4. Rheologic Considerations
• Ideal Suspending Agent Characteristics
• High viscosity at negligible shear (during storage).
• Low viscosity at high shear rates (during agitation,
pouring, spreading).
• Desirable properties shown by pseudoplastic
substances like tragacanth, sodium alginate, and
sodium carboxymethylcellulose.
• Comparison with Newtonian Liquids
• Newtonian liquid glycerin has suitable viscosity for
suspending particles but is too high to pour easily and
spread on skin.
• Glycerin also exhibits undesirable properties like
tackiness and high hygroscopicity.

26
4. Rheologic Considerations
• Thixotropic Properties
• Thixotropic suspending agents form a
gel on standing and become fluid
when disturbed.
• Example: Bentonite, Veegum, and their
combination with sodium
carboxymethylcellulose exhibit
pseudoplastic and thixotropic
characteristics.

27
Preparation of Suspensions
• Small Scale Preparation
• Insoluble material ground or levigated in mortar with vehicle containing
dispersion stabilizer.
• Gradually adding remaining liquid phase, including soluble drugs, to achieve
smooth paste.
• Transfer to graduate, rinse mortar with vehicle, bring dispersion to final
volume.

28
Preparation of Suspensions
• Large Scale Preparation
• Dispersion accomplished using ball, pebble, and colloid
mills, as well as dough mixers and similar apparatus.
• Focus on colloid mill: high-velocity, cone-shaped rotor
centered with respect to stator at adjustable clearance.
• Operation of Colloid Mill
• Suspension fed to rotor by gravity, sheared between
rotor and stator, forced out below stator for recycling
or withdrawal.
• Efficiency based on clearance between disks, rotor
peripheral velocity, and non-Newtonian viscosity of
suspension.
29
Emulsions
• Definition of Emulsions
• Thermodynamically unstable system comprising at least two immiscible liquid
phases.
• One phase dispersed as globules (dispersed phase) in the other liquid phase
(continuous phase).
• Stabilized by emulsifying agent.
• Emulsion Types
• Oil-in-water (o/w) emulsion: Oil phase dispersed in aqueous continuous
phase.
• Water-in-oil (w/o) emulsion: Water phase dispersed in oil continuous phase.
• Medicinal emulsions for oral administration mostly o/w type; external
emulsions can be o/w or w/o.
30
Identification test for emulsion type
• Following tests are done to distinguish between
o/w and w/o emulsion
• Dilution test
• Dye test
• Conductivity test
• Dilution test: Based on the solubility of
external phase of emulsion
• o/w emulsion remains stable after dilution with
water and break after dilution with oil.
• w/o emulsion remains stable after dilution with oil
and break after dilution with water.

31
Identification test for emulsion type
• Dye solubility test:
• when an emulsion is mixed with a water soluble dye such as amaranth and
observed under the microscope.
• if the continuous phase appears red under microscope, then it means that the
emulsion is o/w type as water is the external phase
• if the scattered globules appear red and continuous phase colorless under
microscope, then it is w/o type.
• Opposite phenomenon will be seen for oil soluble scarlet red dye.

32
Identification test for emulsion type
• Conductivity Test:
• Based on the principle that water is good conductor of electricity whereas oil is non-
conductor.
• The conductivity test can be performed by dipping a pair of electrode connected
through a low voltage bulb in the emulsion
• If the bulb glows on → emulsion is o/w type
• If the bulb does not glow → emulsion is w/o type

33
Pharmaceutical Applications of Emulsions
• 1. Oral Administration of Water-Insoluble Liquids:
• Oil-in-water (o/w) emulsions are ideal for orally administering water-insoluble liquids.
• Particularly useful when the dispersed phase has an unpleasant taste, enhancing patient
compliance.
• 2. Enhanced Absorption of Oil-Soluble Compounds:
• Some oil-soluble compounds, like certain vitamins, are absorbed more efficiently when
emulsified.
• Emulsions improve bioavailability compared to oily solutions when administered orally.
• 3. Intravenous Administration and Drug Delivery:
• Intravenous emulsions offer an alternative method for delivering drugs to debilitated
patients.
• 4. Influence of Droplet Size and Emulsifying Agents:
• Droplet size and emulsifying agents affect phagocytosis of lipid emulsions.
• Clearance rate by macrophages increases with larger droplet size or surface charge,
impacting drug delivery kinetics → emulsion droplets stabilized by a nonionic surfactant (zero
surface charge) were cleared much more slowly than the droplets stabilized by negatively
charged phospholipids
34
Pharmaceutical Applications of Emulsions
• 5. Radiopaque Emulsions for Diagnostic Imaging:
• Emulsions serve as diagnostic agents in x-ray examinations, offering radiopacity for
enhanced imaging.
• 6. Pharmaceutical and Cosmetic Products:
• Emulsification is widely used in pharmaceutical and cosmetic products for external
use.
• Dermatologic and cosmetic lotions and creams benefit from easy spreadability and
non-greasiness, enhancing patient acceptance.
• 7. Aerosol Products and Foam Formation:
• Emulsification in aerosol products generates foams upon discharge.
• Propellant vaporization creates rapid foam formation, suitable for various
applications.

35
Theories of Emulsification
• Cohesive and Adhesive Forces:
• Immiscible liquids separate due to cohesive forces within each liquid being greater
than adhesive forces between them.
• Failure of mixing explained by the dominance of cohesive forces over adhesive
forces.
• Interfacial Area and Surface Free Energy:
• Breaking one liquid into small particles increases interfacial area exponentially.
• Enormous surface area leads to thermodynamic instability, promoting droplet
coalescence.
• Theories of Emulsion Stability: Various theories explain emulsion stability
and the role of emulsifying agents:
• a. Monomolecular film theory
• b. Multimolecular film theory
• c. Particulate film theory
36
Theory of emulsification
• Surfactant (Monomolecular adsorption): To
reduce the interfacial tension Oil droplets are
surrounded by a coherent monolayer of the
surfactant which prevents coalescence. If the
emulsifier is ionized, the presence of strong
charge may lead to repulsion in droplets and
hence increasing stability.
• Hydrophilic Colloids (Multimolecular
adsorption)
• Finely divided solid particles (solid particles
adsorption): They are adsorbed at the interface
between two immiscible liquid phases to form
Particulate film.

37
Monomolecular adsorption
• Amphiphiles (surfactants) reduce interfacial tension (to 1 dyne/cm)
because of adsorption at interface o/w
• Droplets are surrounded by coherent monolayer that help prevent
coalesence (merging) between two droplets.
• Surface Charge cause repulsion between globules.
• Combination of surfactants is generally used as it is more effective.
• Combination of Sodium cetyl sulphate and cholesterol leads to complex film
that produce excellent emulsion.
• Hydrophilic tween can be combined with lipophilic span, in varying
proportions to produce satisfactory emulsion.
38
Three mixtures of emulsifying agents at the
oil–water interface
Combination of sodium cetyl sulfate and cholesterol leads to a
complex film → produces an excellent emulsion.

Sodium cetyl sulfate and oleyl alcohol do not form a


closely packed film → Results in a poor emulsion.

Cetyl alcohol and sodium oleate produce a close-packed film,


but negligible complexation → Results in a poor emulsion.

39
Tween and Span
• Molecular structure of surfactants
a) Span 80 (Sorbitan monooleate) – Lipophilic
b) Tween 80 (Polyoxyethylene sorbitan monooleate) – Hydrophilic

40
Combination of Tween and Span
• Combination of Tween and Span:
• Varying proportions create desired o/w or w/o emulsion.
• Molecular Arrangement:
• Span 80's hydrocarbon portion in oil globule, sorbitan
radical in aqueous phase.
• Bulky sorbitan heads prevent close association of
hydrocarbon tails in oil phase.
• Addition of Tween 40 reorients at interface, with
hydrocarbon tail in oil phase and remainder in water
phase.
• Interfacial Film Strengthening:
• Tween 40's hydrocarbon chain between Span 80 chains
enhances van der Waals attraction.
• Strengthened interfacial film increases stability of o/w
emulsion against particle coalescence.

41
Emulsion Type and Hydrophile-Lipophile
Balance (HLB)
• Dependence on Emulsifying Agent Property
• Emulsion type (o/w or w/o) primarily determined by emulsifying agent's properties.
• HLB signifies polar-nonpolar nature of the emulsifier.
• Prediction of Surfactant Roles
• Knowledge of HLB predicts surfactant's role: emulsifier, wetting agent, detergent, or
solubilizing agent.
• Effect of HLB on Emulsion
• Emulsifying agents have lipophilic (oil-loving) and hydrophilic (water-loving)
components→ Balance of these properties determines emulsion type.
• Higher HLB (e.g., blend of Tween 20 and Span 20) favors o/w emulsion.
• Lower HLB (e.g., Span 60) tends to form w/o emulsion.
• Generally, o/w emulsions occur at HLB 9-12, w/o emulsions at HLB 3-6.

42
Bancroft's Rule
• Bancroft's Rule
• Emulsion type depends on surfactant solubility: more soluble phase becomes
the continuous phase.
• Higher HLB agents preferentially soluble in water, leading to o/w emulsions.

43
Emulsifying agents – HLB
HLB Application
value
1-3 Anti-foaming agent.
3-6
W/O emulsifying agents.
7-9 Wetting agents.
✓ The system is called the HLB (hydrophile-
8 - 18
O/W emulsifying agents. lipophile balance) system and has an arbitrary
scale of 1 - 20.
13 -15 Detergents
✓ HLB numbers are experimentally determined
15 -18 Solubilizing Agents for the different emulsifiers.

Saponification number represents the number of milligrams of KOH or NaOH required to saponify one
gram of fat. It is a measure of the average molecular weight (or chain length) of all the fatty acids.
Acid number the quantity of milligrams of KOH required to neutralize the acidic constituents in 1
gram of a sample. it is a measure of free fatty acids (FFAs) present in a substance 44
Multimolecular Adsorption
• Hydrophilic colloids (mucilage of gum acacia) are different in action
from surfactants.
• They do not cause lowering of interfacial tension.
• They form multimolecular layer at o/w interface
• They increase viscosity of dispersion medium

45
Emulsifying agents – Hydrocolloids
• Natural Polysaccharides: The main problem with these agents is their
natural variability between batches and microbial contamination.
• These materials should not be used externally as they leave a sticky feel on
the skin.
• Acacia is the best emulsifying agent for extemporaneously prepared oral
emulsions as it forms a thick film at the oil- water interface to act as a
barrier to coalescence. It is too sticky for external use.
• Tragacanth is used to increase the viscosity of an emulsion and prevent
creaming.
• Other polysaccharides, such as starch, pectin and carrageenan, are used to
stabilize an emulsion.
46
Emulsifying agents – Hydrocolloids
• Semi-synthetic polysaccharides: These are derived from the naturally
occurring polysaccharide cellulose and generally form o/w emulsions.
• Examples include low-viscosity grades of
• Methylcellulose (MC)
• Carboxymethylcellulose (CMC)
• Hydroxypropylmethylcellulose (HPMC)
• Synthetic hydrocolloids:
• Carbopol
• Polyvinyl alcohol (PVA).
• Polyvinyl pyrolidone (PVP)

47
Solid-Particle Adsorption
• Solid particles that can be wetted by oil as well as water can act as
emulsifying agent
• Their concentration is higher at interface
• They form particulate film around dispersed droplets to prevent
coalescence
• Example of agents: Bentonite (Al2O3 .4SiO2 .H2O), Veegum
(Magnesium Aluminum Silicate)

48
Emulsifying agents – Finely dispersed solids
• These agents form a particulate layer around dispersed particles.
• These agents swell in the dispersion medium to increase viscosity and
reduce the interaction between dispersed droplets.
• Most commonly they support the formation of o/w emulsions:-
• Bentonite
• Veegum,
• Hectorite,
• Magnesium Hydroxide,
• Aluminum Hydroxide
• Magnesium Tri silicate.
49
Physical Stability of Emulsions
• Classification of Instability
• Flocculation and creaming.
• Coalescence and breaking.
• Phase inversion.

50
Creaming and Stokes's Law
• Creaming in emulsions governed by Stokes's law.

• Direction of Creaming
• Dispersed phase less dense than continuous phase leads to upward creaming
(o/w emulsions).
• Heavier internal phase settles downward (w/o emulsions)→ creaming in a
downward direction
• Creaming increased by -
• Greater the difference between the density of the two phases
• Larger the oil globules
• Less viscous the external phase
51
Creaming and Stokes's Law
• Controlling Creaming
• Increasing viscosity of external phase by viscosity improvers or thickening
agents such as methylcellulose, tragacanth, or sodium alginate.
• Reducing globule size through homogenization crucial for stability→
Brownian motion slows creaming for particles below 2 to 5 μm diameter.
• Adjusting densities of phases theoretically eliminates creaming tendency →
Challenges due to temperature changes altering densities.
• Addition of oil-soluble substances used to increase oil phase density.
• Example: α-bromonaphthalene, bromoform, carbon tetrachloride (limited use in
medicinal products).

52
Coalescence and Breaking
• Distinguishing Creaming from Breaking
• Creaming is reversible, breaking is irreversible.
• Creamed emulsions easily redispersed, while broken emulsions resist reconstitution.
• Impact of Film Destruction
• Breaking results from destruction of emulsifier film surrounding oil globules.
• Prevents resuspension of globules, leading to coalescence.
• Factors Influencing Breaking
• Optimal dispersion level crucial for stability→ Reduction of particle size doesn't
always enhance stability.
• Viscosity and phase-volume ratio influence stability.
• Electrostatic Stabilization
53
Coalescence and Breaking
• Viscosity
• Viscosity alone does not produce stable emulsions → Viscosity plays only a minor
role in the gross stability of o/w emulsions
• Probably an optimum rather than a high viscosity is needed to promote stability
• Optimal Dispersion
• Moderate dispersion of uniform-sized particles promotes stability.
• Nonuniform dispersion allows small particles to wedge between larger ones,
promoting coalescence.
• Phase-Volume Ratio
• Exceeding critical point (about 74% oil) leads to coalescence and breaking.
• Critical point is defined as the concentration of the internal phase above which the
emulsifying agent cannot produce a stable emulsion of the desired type.
• Optimal stability achieved with 50:50 phase-volume ratio.

54
Coalescence and Breaking
• Electrostatic Stabilization
• Zeta potential influences stability by electrostatic repulsion between droplets.
• Lecithin stabilizes emulsions through electrostatic repulsion, forming negative charge
at droplet surface.
• Effect of Electrolytes
• Addition of electrolytes or cationic species may reduce zeta potential, leading to
flocculation.
• Divalent electrolytes like calcium cause charge reversal and flocculation in presence
of heparin.
• Role of Emulsifier Film
• Emulsifier film at interface crucial for stabilization.
• Must be tough, elastic, and rapidly forming during emulsification.

55
Phase Inversion
• Phase inversion means change in the type of emulsion i.e. o/w to w/o
or vice versa
• Reasons for phase inversion.
• Addition of electrolyte: Addition of calcium chloride to o/w emulsion
stabilizes with sodium stearate, forming calcium stearate and resulting in w/o
emulsion.
• Changing phase volume ratio.
• Temperature change.
• Changing the emulsifying agent.

56
Preservation of Emulsions
• Microbial Contamination:
• Undesirable changes caused by microorganism growth.
• Physical separation, discoloration, gas/odor formation, and rheological changes.
• Emulsions for parenteral use must be sterile.
• Microbial Propagation:
• Microorganisms degrade emulsifying agents, thickeners, etc.
• Formulate emulsions with adequate preservatives to resist microbial attack.
• Preservative Considerations:
• Ensure preservative concentration matches contamination type.
• Factors influencing preservative effectiveness: partitioning, ionization, and binding.

57
Preservation of Emulsions
• Ideal Preservative Characteristics:
• Partitioning between oil and water phases affects preservative efficacy (bacteria
grow in the aqueous phase → preservative partitioned strongly in favor of the oil
phase may be virtually useless)
• Ionization: pH affects activity of weak acid preservatives (activity of weak acid
preservatives decreases as the pH of the aqueous phase rises)→ preservative must
be in an un-ionized state to penetrate the bacterial membrane
• Binding: Presence of unbound preservative molecules essential for effectiveness
(preservative bound to other components (complexes) are ineffective.
• Additional Factors:
• Influence of emulsion type, product nutritive value, degree of aeration, and
container type on preservative efficacy.
58
Rheologic Properties of Emulsions
• Shear Stress and Flow Properties:
• Emulsified products subjected to various shear stresses during preparation or use.
• Proper flow properties vital for performance in different conditions
• Flow of a parenteral emulsion through a hypodermic needle
• Removal of an emulsion from a bottle or a tube
• Behavior of an emulsion in the various milling operations employed in the large-scale manufacture
• Controlled Spreadability:
• Spreadability crucial for dermatologic and cosmetic products.
• Flow behavior important in parenteral emulsion administration and large-scale
manufacturing.
• Flow Properties:
• Most emulsions exhibit non-Newtonian flow except dilute ones.
• Phase-volume ratio and particle-size distribution affect flow.
• Viscosity of continuous phase and internal phase viscosity affects flow properties.

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Multiple emulsions
• Oil-in-Water-in-Oil:
• In O/W/O systems an aqueous phase (hydrophilic) separates internal and
external oil phase. In other words, O/W/O is a system in which water droplets
may be surrounded in oil phase, which in true encloses one or more oil
droplets.
• Water-in-Oil-In-Water:
• In W/O/W systems, an organic phase (hydrophobic) separates internal and
external aqueous phases. In other words, W/O/W is a system in which oil
droplets may be surrounded by an aqueous ; phase, which in turn encloses
one or several water droplets. These systems are the most studied among the
multiple emulsions.

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Microemulsion
• Clear, stable, liquid mixtures of oil, water and surfactant, frequently in
combination with a co-surfactant.
• In contrast to ordinary emulsion, Microemulsions form upon simple
mixing of the components and do not require the high shear
conditions generally used in the formation of ordinary emulsions.
• The two basic types of Microemulsions are (o/w) and (w/o).
• Unlike the common macro emulsion in that:
• Appear as clear transparent solution
• Diameter of internal phase droplets ranged between 10-200nm.
• Thermodynamically stable
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End

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Identification test for emulsion type
• Fluorescence test
• Certain vegetable oils fluoresce in UV light
• Emulsion exposed to UV light and observed microscopically
• If whole field fluoresces indicates oil present in continuous phase → w/o type emulsion
• If droplet fluoresce indicates oil present in disperse phase → o/w type emulsion

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