Rigging Guide
Regulatory Requirement
AS3850 and the National Code of Practice for Precast and Tiltup Construction require that rigging systems be designed to distribute loads
equally between all anchors in precast components.
If loads are not equally distributed, damage or failure can occur to the precast components,
0 T the rigging
0 T components or both.
T T T being lifted. Common
T
Rigging Geometry affects the loads in the rigging equipment and 0 the precast components rigging errors can result
loads of twice the design loads. A common mistake is to lift a component designed with 0 four equally loaded points with four fixed length slings
T T 0
attachedT to a ring or hook. The small variations in the lengths0 of the rigging result in the load in this case only being shared by two of the slings,
resulting in double the load applied to the anchors and the concrete surrounding the anchor. When lifting thin precast panels this has been the
c.g.
cause of many failures. Rigging with multiples of three lifting points (except for the special case shown) is not recommended by codes.
T
Rigging Diagrams P=2T P=2T
The diagrams below show the effect of different rigging geometries on the loads.
P=3T Equalised loading Unequal loading
Correct Rigging for equalised Anchor loading 4 point rigging with fixed length slings develops unequal
T
2 points 3 points loads - load is shared only on two slings
2 fixed length 2 sheaved slings Only for special cases!
Equal loads Equal loads 0 T 0 0 0 T0 T 00 0 T
in each in each
T TTT T T T 0
T T TT TT T T TT TT T
0 0 00 T 0T
T T
TT T T TT T T
T 0
T 0 0 0T 0 0 00 0
T TT T T
0 00 0 0 T 0 T 0T 0
T
T T T T T 0 T T 0T T T T T T
0 0 0
T c.g. c.g.
T
c.g.c.g. 0 0
T T T T TT T T T T T T TT T c.g.
T TT T 0 0
0 0
T T
2T 2T 2T
T T T T c.g. c.g.
Flat lift P=2T
P=2T P=2T
P=2T P=2T
P=2T P=2T
P=2T
T TT T T TT T 4 x fixed slings
no equaliser
P=2T P=2T
P=2TP=2T P=2TP=2T
P=3T P=3T P=3T
P=3T 4 equal length slings unequal loads.
P=2T
Panel treis to bend to equalise the P=2T
P=3T
Special Case! 3 fixed
P=3TP=3T loads. This overstresses the panel
P=2T P=2TP=2T P=2T P=2T
P=2T P=2T leg slings equally
P=2T P=6T causing cracking.
distributed around the
P=2T P=2T
P=2TP=2T P=2TP=2T centre of gravity 2T 2T
4 points
2T 2T2T 2T2T2T 2T
2T
2T 2T
2T 2T
2T 2T
T TT
T T TT T T TT T
T 0 TT T0 0 T 0 T
T
T T TTTTT T
T TT T TT TTTTTTT TT
T TT TT T
TT T
Flat lift - equalised 2T
T TTT TTT T T TTT TTT T
TT T T TT T Flat lift - equalised
2T 2T 2T 2T 2T 2T
2T 2T2T2T2T 2T
2T2T 2T2T 2T2T
2T 2T 2T
Fixed leg slings indeterminate loading!
Flat lift - equalised P=4T P=4T
Flat lift - equalised
P=4TP=4T P=4TP=4T P=6TP=6T Central anchor
P=4T P=4T
P=4T P=4TP=4T
P=4T P=4T P=4T P=6T P=6T
P=6T
P=6T Double Loaded
P=4T P=4T P=6T
Always ensure that the centre of gravity (centroid)
of the object being lifted lies below the centre of lift
of the lifting anchors to avoid instability and toppling c.g.
during lifting.
Recommended Rigging Configurations when Facelifting with Unilift QwikTilt systems
Minimum 2D Minimum
Minimum 3C + D Minimum
C + 300mm 4.5D or 4.5E
C Minimum 3D
whichever is
the greater
C
D E
D Minimum 3D
D
2x1 2x2 4x2 2x4 4x2
The maximum sling angle q should be specified in the lifting design.
Rigging Guide
Recommended Rigging Configurations when Edge-lifting panels with EdjPro systems
2 point edge lifting:
For tilting up panels by their long edge, e.g. from the casting
bed. For typical 150mm thick panels less than 5 metres long.
Preferred 4 point equalised edge lifting:
With load equalising beam and sheaved slings.
For typical 150mm thick panels 5 - 10 metres long.
Sheave Sheave
Non-preferred 4 point equalised edge-lifting:
with sheaved slings
Sheave Sheave
Transporting in the factory, handling and erection by top-lifting from the edge
2 point 4 point
Mid-air Panel Rotation ‘Spin-up’ and Erection using EdjPro anchors and clutches
Main Winch:
Connect two either standard EdjPro Clutches or Remote
Release clutches to the EdjPro top-lift erection anchors.
Auxilliary Winch:
Connect an EdjPro clutch with locking ring arm away from
the point of lift to the ‘spin-up’, or ‘tail-lift’ EdjPro anchor
which is located at approximately ¼ of the long edge.
Standard EdjPro clutches
Auxiliary
Winch
Main
Winch
Spin-up
EdjPro Anchor Top-lift
EdjPro Anchors
Turn the panel by Remove the spin-up clutch.
transferring the load Hoist the panel into position
to the main hoist. and disconnect the top lift
clutches, preferably with
the aid of an elevated work
platform or remote release
when using the EdjPro
remote release clutch.
Rigging Guide
Many accidents and failures have occurred with these
rigging configurations because of the difficulty of ensuring
Not recommended: that the loads are evenly distributed. Flat lifting with three
Rigging Configurations with points is possible when they are equi-distant from the centre
of gravity.
multiples of 3 lifting points
Rigging with multiples of 3 slings is particularly This can be OK but it is generally safer for
difficult and not recommended stability to lift with 4 fixed leg slings and design
for sharing the load on 2 of the
4 points.
T T
T
T
c.g.
T T T T
T T T T
2T 2T 2T 2T 2T 2T
P=3T
Special Case! 3 fixed leg slings equally distributed
P=6T
Equal Load
P=4T
P=2T
Central Anchor P=2T around the centre of cravity
Double Loaded
2T 2T
T 0 T 0 T 0TT TT T 0 T TT T
2T
T T T T T T
2T 2T
Fixed leg slings indeterminate loading!
P=4T P=4T
Leviat Leviat
98 Kurrajong Avenue, Mount Druitt, Sydney, NSW 2770 2/19 Nuttall Drive, Hillsborough, Christchurch 8022
1300 304 320 +64 (0) 3 376 5205
[email protected] [email protected]
New South Wales | Victoria | Queensland | Western Australia Auckland
Imagine. Model. Make. Leviat.com
