Common DC Bus

Selection Guide
Common DC Bus Applications
Introduction

Contents
Overview this page
Typical Common DC Bus Configuration this page
Non-Regen Bus Supplies 3
Line Regeneration Solutions 8
Choppers & Dynamic Brakes 15
DC Input Drives 21
Power Components 21
Reference Materials 27

Overview
An increasing number of drive systems in a wide range of industrial applications and power ranges are being configured today in a
common DC bus configuration. This drive system configuration provides users with significant advantages such as; design flexibility,
higher efficiency, and cost savings.
A common rectifier can supply power to the DC bus for all the DC-AC inverters instead of individual rectifiers in the stand-alone AC
drives.
The power sharing on the DC bus is possible for applications where some inverters may be motoring while others in the same process
may be simultaneously generating power. The power generating inverters feed power through the DC bus to the motoring inverters. This
results in less power usage from the rectifier unit.
Cost savings are realized through the use of application rated system components such as reactors, braking units, contactors, etc. This
reduces the number of parts used on the drive system as well as assembly, wiring, wiring costs, number of failures and spare parts.
PowerFlex® Common Bus products provide a wide range of modular solutions for the common DC bus application. Refer to page 27 for
product details.

Typical Common Bus Configuration

Common DC Bus
Main Switch
or Input Contactor Line Reactor
Three-Phase
Source
Fusing

Common DC Bus
SCR
Bus Supply
Fusing

Inverters

Three-Phase Three-Phase Three-Phase

Motor Motor Motor

2
 Common DC Bus Applications
Non-Regen Bus Supplies

PowerFlex 20S SCR Bus Supply Catalog Number Explanation

Position Number
1-3 4 5-7 8 9 10

20S D 400 N E N
a b c d e f

a
Product
Code Type
20S SCR Bus Supply 7

7 SCR Bus Supply available through Drive Systems only.

b
Voltage Rating
Code Input Voltage Ph. DC Output
D 400/480V ac 3 540…650V dc
Standards Compliance F 600/690V ac 3 675…930V dc

PowerFlex SCR DC Bus Supply conforms to the following:

c
Conformity to: Approvals & Standards Rating
UL Listed 9 UL 508C Code Output
400 400A, 400/480V
c-UL Listed 9 CAN/CSA-C22.2 No. 14-M91
600 600A, 400/480V
CE Compliant ✶ 9 EN61800-3, EN50178
1K0 1000A, 400/480/600/690V
✶ SCR Bus Supply will meet the essential requirements for CE compliance
provided an externally mounted line reactor and HF filter is used.
d
Enclosure
Code Rating Conformal Coating
N Open/IP00 No

Description
e
PowerFlex SCR Bus Supplies are single-direction power Documentation & Shipping Carton
converters for the front-end of common DC bus drive systems. Code User Manual Carton
The supplies convert incoming three-phase AC line voltage to a E English Yes
common DC bus voltage and current. The SCR Bus Supply offers
the following features: f
Configuration
y Six-pulse, full-wave, three-phase SCR bridge rectifier unit. Code Type
y Built-in AC line and DC bus fuses (400 & 600A units). Rectifier N Stand Alone
branch fuses, snubber circuit and DC bus feedback fuses M Master (1000A Only) ✶
(1,000A units). All fuses feature trip indicator switches. S Slave (1000A Only) ✶
y Overtemperature sensor located in the heat sink for thermal
✶ PowerFlex SCR Bus Supply units with Master and Slave configurations are
protection of the SCR bridge rectifier. available for 480 and 690 volts, but only with a 1000A output current
y RC snubber circuit for dampening and linearity of overvoltages. rating.
y MOV snubber circuit for surge protection.
y Precharge Board with enable contactor.
y Stand alone and master-slave configurations (1,000A units only).
A maximum of four slave units may be connected in parallel.

3
Common DC Bus Applications
Non-Regen Bus Supplies

Product Selection Specifications Common to All SCR Bus Supply Units

Voltage Tolerance: –10% of minimum, +10% of maximum
PowerFlex SCR Bus Supplies Frequency Tolerance: 47-63 Hz
Displacement Power Factor: 0.92 lagging (entire load range)
Voltage Description Cat. No.
Efficiency: 99.5% at rated amps, nominal line volts.
400A, Stand Alone 20SD400NEN
Line Transients: up to 6000 volts peak per IEEE C62.41-1991
600A, Stand Alone 20SD600NEN
Maximum Short Circuit
400/480V 1000A, Stand Alone 20SD1K0NEN 85 kA
Current Rating:
1000A, Master 20SD1K0NEM
Forced ventilation cooled by tangential
1000A, Slave 20SD1K0NES Cooling:
blower below heat sink.
1000A, Stand Alone 20SF1K0NEN Blower Power
200 VA
600/690V 1000A, Master 20SF1K0NEM Consumption:
1000A, Slave 20SF1K0NES Cooling Air: 600 m3/h
Control Input Specifications
Single-Phase 115V ac, 30 VA (pickup), 4.5 VA
Enable Contactor Coil:
HF Filter (hold)
Blower Current
Single-Phase 115V ac, 50/60 Hz, 1A
When this filter is used, the HF emission limits for class A, group Consumption:
2 (EN55011) in the second environment (industrial supply Control Output Specifications
network) according to the product standard EN61800-3 are met, Heat Sink Temperature Sensor trips if heat sink temperature exceeds
Sensor: maximum temperature.
and the Bus Supply fulfills CE conformity.
Resistive Rating: 15A at 125V ac, 10A at
Description Cat. No. NC Contact Output Rating 250V ac, 7A at 24V dc
(max.): Inductive Rating: 10A at 125V ac, 6A at 250V
HF Filter, 690V 20S-RFC
ac
Fuse Trip Indication Micro Resistive Rating: 10A at 30 to 250V ac, 8A at
Switches F1-F11, NC 30V dc
Contact Output Rating Inductive Rating: L/R=25ms, 10A at 30 to
AC Line Reactors (max.): 250V ac
Enable Contactor K1, NC Resistive Rating: 10A at 24 to 230V ac, 3A at
A minimum reactance is required to limit peak currents in the AC Contact Output Rating 30V dc
line and the bridge circuit. This can be accomplished with a (max.): Inductive Rating: L2.2A at 24 to 230V ac
matched supply transformer or by adding a line reactor to ensure Permitted Max. Capacitance
This is the total DC Bus capacitance sum of
the requested minimum voltage drop over the total line for Connection to the DC
the permitted drives to connect.
Bus Supply:
impedance. The minimum voltage drop must be 3%. Line Reactor
Approvals and Standards Compliance
selection is based on the DC Amps sum of the connected drives
NFPA 70 - US National Electrical Code
and the supply transformer used. Refer to page 21 for selection NEMA ICS 3.1 - Safety standards for
information. The Bus Supply is designed
Construction and Guide for Selection,
Installation and Operation of Adjustable
to meet the following
Speed Drive Systems.
specifications:
NEMA 250 - Enclosures for Electrical
Equipment
Specifications IEC 146 - International Electrical Code.

UL and cUL Listed to UL508C and

Input Ratings CAN/CSA-C22.2
Description/Cat.No. 20SD400 20SD600 20SD1K0 20SF1K0
Marked for all applicable European Directives
Nominal AC Input Voltage: 400/480V 600/690V EMC Directive (89/336/EEC)
Frequency: 47-63 Hz 47-63 Hz Emissions:
Operational AC Input Voltage: 187-528V 269-759V EN 61800-3 Adjustable Speed electrical
power drives systems Part 3
Input Current (Max. Cont.
355 521 843 843 Immunity:
RMS):
EN 61800-3 Second Environment, Restricted
Input kVA at Max. Cont. RMS
246/295 361/433 584/700 876/1007 Distribution
Amps:
Low Voltage Directive (73/23/EEC)
Output Ratings
EN 50178 Electronic Equipment for use in
DC Bus Amps Power Installations
Continuous: 300 500 800 800 Environmental Specifications
3 Sec. Every Minute: 450 750 1200 1200 1000 m (3300 ft.) max. without derating.
Max. Continuous DC Bus Altitude: Above 1000 m the derating for the output
400 600 1000 1000 current is 1% per 100 m (330 ft).
Amps without Overload:
Power Dissipation - Watts at Ambient Operating 0 to 40°C (32 to 104°F)
1200 1600 2700 2800 Temperature without Above 40°C up to 50°C (122°F) maximum
Max. Continuous Amps:
Derating: temperature the output Amps must be
AC Input Nominal Maximum
Open Type/IP00: derated by 1% per °C (1.8% per °F).
400V 540V 750V
Storage Temperature (all): –40 to 70°C (–40 to 158°F)
DC Bus Voltage: 480V 650V 750V
Relative Humidity: 5 to 95% non-condensing
600V 810V 1080V
Shock: 15G peak for 11ms duration (±1.0 ms)
690V 930V 1080V
Vibration: 0.152 mm (0.006 in.) displacement, 1G peak

4
 Common DC Bus Applications
Non-Regen Bus Supplies

Bus Supply Mounting Dimensions

The dimensions and weights provided in the following drawing
are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.

35.0 (1.40) Dia.

9.5 (0.37) Lifting Holes
200 (7.87) B

3.0 (1.20)

Front View Side View

A
C

9.5 (0.37)
D

Unit Type A B C D Weight

400A 535 (21.1) 404 (15.9) 580 (22.8) 276 (10.9) 30 kg (66 lb)
600A 740 (29.1) 490 (19.3) 785 (30.9) 276 (10.9) 43 kg (95 lb)
1000A 740 (29.1) 490 (19.3) 785 (30.9) 276 (10.9) 67 kg (147 lb)
Dimensions are in millimeters and (inches)

5
Common DC Bus Applications
Non-Regen Bus Supplies

PowerFlex 20T Diode Bus Supply Catalog Number Explanation

Position Number
1-3 4 5-7 8 9

20T D 120 A E
a b c d e

a
Product
Code Type
20T Diode Bus Supply

b
Voltage Rating
Code Input Voltage Ph. DC Output
D 240…480V ac 3 325…650V dc
E 500…600V ac 3 675…810V dc

Standards Compliance
c
PowerFlex Diode DC Bus Supply conforms to the following: Rating
Code Output Frame
120 120.0A 2
Conformity to: Approvals & Standards
UL Listed 9 UL 508C
c-UL Listed 9 CAN/CSA-C22.2 No. 14-M91 d
CE Compliant 9 EN61800-3, EN50178 Enclosure
Code Rating
A NEMA Type 1/IP20

e
Description Documentation & Shipping Carton
Code User Manual Carton
PowerFlex Diode Bus Supplies are single-direction power E English Yes
converters for the front-end of common DC bus drive systems.
The supplies convert incoming three-phase AC line voltage to a
common DC bus voltage and current. The diode Bus Supply offers
the following features:

y Six-pulse, full-wave, three-phase diode bridge rectifier unit

directly connected to the line input terminals. Product Selection
y Bus supply overtemperature sensors located in the heat sink for
thermal protection of the diode bridge rectifier. PowerFlex Diode Bus Supplies
y MOV circuit for surge protection connects to the three input
Voltage Description Cat. No.
phases. 240/480V 120A 20TD120AE
y Cooling fans powered by integral 24V DC supply. 500/600V 120A 20TE120AE
y DC bus snubber circuit for dampening and linearity of
overvoltages.
y Integral DC chokes, input filter capacitors and common mode
capacitors compose an RFI filter meeting the requirements of
EMC product standard 61800-3 for industrial environments.

6
 Common DC Bus Applications
Non-Regen Bus Supplies

Specifications Bus Supply Mounting Dimensions

Input/Output Ratings The dimensions and weights provided in the following drawing
AC Input Voltage Range 200-480V Unit 500-600V Unit are for estimating purposes only. Contact your local Rockwell
Nominal AC Input Voltage: 240V 400V 480V 500V 600V Automation Sales Office if certified drawings are required.
Nominal DC Bus Voltage: 325V 540V 648V 675V 810V
Continuous RMS AC Input 222.0 (8.74)
105A 105A 105A 105A 105A
Current: 15 (0.59) 192 (7.56) 200.0 (7.87)
Continuous DC Bus Current: 120A 120A 120A 120A 120A 5.8 (0.23) 5.5 (0.22)

Voltage Tolerance: –10% of minimum, +10% of maximum.

Frequency Tolerance: 47-63 Hz.
Displacement Power Factor: 0.92 lagging (entire speed range) 342.5
(13.48)
Efficiency: 99.5% at rated amps, nominal line volts.
Line transients: up to 6000 volts peak per IEEE C62.41-1991 320.0
Heat Dissipation: 500 W (12.60)

Max. Short Circuit Current Maximum short circuit current rating to

Rating using Recommended match specified fuse/circuit breaker
Fuse or Circuit Breaker Type: capability. Front View Side View
Control Output Specifications
Heat Sink Temperature The two temperature sensors trip if heat
Sensor: temperature exceeds 85°C.
Resistive Rating: 15A at 125V ac, 10A at 5.5 (0.22)
Contact Output Rating 250V ac, 7A at 24V dc 8.0 (0.31)
(max.): Inductive Rating: 10A at 125V ac, 6A at 250V 151.0 (6.03)
ac 111.0 (4.37)
Approvals and Standards Compliance 71.0 (2.83)
50.5 (2.00) for
NFPA 70 - US National Electrical Code Gland M50
NEMA ICS 3.1 - Safety standards for
Construction and Guide for Selection, 16.5 (0.66) for
The Bus Supply is designed Installation Gland M16
to meet the following and Operation of Adjustable Speed Drive 141.0
specifications: Systems. (5.63)
NEMA 250 - Enclosures for Electrical 115.0 Approximate Shipping Weight
Equipment (4.59) 23 kg (50.7 lbs)
IEC 146 - International Electrical Code

UL and cUL Listed to UL508C and CAN/CSA Bottom View

C2.2 No. 14-M91

Marked for all applicable European Directives Dimensions are in millimeters and (inches)
EMC Directive (89/336/EEC)
Emissions:
EN 61800-3 Adjustable Speed electrical
power drives systems Part 3
Immunity:
EN 61800-3 Second Environment, Restricted
Distribution
Low Voltage Directive (73/23/EEC)
EN 50178 Electronic Equipment for use in
Power Installations
Environmental Specifications
1000 m (3300 ft.) max. without derating.
Altitude: Above 1000 m the derating for the output
current is 1% per 100 m (330 ft).
Ambient Operating
Open Type/IP00: 0 to 50°C (32 to 122°F)
Temperature without
NEMA Type 1/IP20: 0 to 40°C (32 to 104°F)
Derating:
Storage Temperature (all): –40 to 70°C (–40 to 158°F)
Relative Humidity: 5 to 95% non-condensing
Shock: 15G peak for 11ms duration (±1.0 ms)
Vibration: 0.152 mm (0.006 in.) displacement, 1G peak
Permitted AC-Drives for
PowerFlex AC Drives with built-in precharge
connection to the DC-Bus
circuit, 1336 and GV3000 AC Drives
Supply

7
Common DC Bus Applications
Line Regeneration Solutions

1336 REGEN Line Regeneration Package Catalog Number Explanation

Position Number
1 2 3 4 5

1336R - VB 180 - AA - HAB

a b c d e ✶

a
Product
Code Type
1336R 1336 REGEN

b
Drive Rating
Code Input Voltage Ph. Hz
VB 380…480V ac 3 50/60

c
Rating
Standards Compliance Code kW (Hp)
048 38.4 (48.2)
The 1336 REGEN conforms to the following: 078 62.3 (78.2)
180 143.7 (180.4)
Conformity to: Standard Product
UL Listed 9
d
CSA Certified (c-UL) 9
Enclosure
Code Rating
AA IP 20 (NEMA Type 1)
AN IP 00 (Open)

e
Description
HIM
Code Description
The 1336 REGEN Line Regeneration Package can be configured
HAB Blank - No Functionality
to address the needs of two operating modes; the Regenerative DC
HAP Programmer Only
Bus Supply mode and the Regenerative Brake mode. The selected
✶ IP20 (NEMA Type 1) - Field must be specified.
operating mode will result in different implementation costs and
hardware requirements.
In the Regenerative Brake Mode the 1336 REGEN is used to
remove braking energy from the DC bus and return it back to the
three-phase AC utility. In many regenerative applications, the
1336 REGEN offers an energy-efficient alternative to dynamic
brakes and chopper module/resistor combinations.
In the Regenerative DC Bus Supply Mode, the 1336 REGEN
supplies both motoring and regenerative current to one or more
DC input drives.
When the net power requirements of the attached common bus
drives demand motoring power, energy flows from the utility to
the common DC bus. When the net power requirements of the
attached common bus drives demand regenerative power, energy
flows from the common DC bus to the utility.

8
 Common DC Bus Applications
Line Regeneration Solutions

Product Selection 1336 REGEN Bus Supply Example

The 1336 REGEN Line Regeneration Package consists of: DC

1336 1336 DC Common
AC Input 3% Line EMI 10% Line
REGEN REGEN Bus
Reactor Filter Reactor
y A converter that transforms a three-phase AC input source into a Precharge Converter Drive

DC output source.
y A precharge unit that limits the inrush current and provides AC DC
Common
line voltage phase and magnitude information to the converter. Bus
Drive

When configured as a regenerative brake, a 3% 1321 line reactor

will be required to limit current harmonics on the AC line and to 1336 REGEN Package
provide impedance between the regenerative brake and the (includes Converter & Precharge Module)
attached drives. When configured as a regenerative DC bus IP20
supply, a 10% line reactor and an EMI filter/3% reactor IP00 (Open) (NEMA Type 1)
combination for high frequency noise attenuation will be required. Nominal Brake Rating No Enclosure General Purpose
Input
The 3 or 10% 1321 line reactor and EMI filter are not included in Frame Amps Output kW Code Code
the line regeneration package and must be ordered separately. B 48.2 38.4 1336R-VB048-AN 1336R-VB048-AA
C 78.2 62.3 1336R-VB078-AN 1336R-VB078-AA
D 180.4 143.7 1336R-VB180-AN 1336R-VB180-AA
1336 REGEN Operating Mode Selection
Regen DC Bus Regen Brake
Application Requirements Supply Mode Mode
Low Current Harmonics X 1321 Line Reactors and EMI Filters
Multiple Drive Applications X Refer to page 23.
High Power Factor ✶ X
Equal Braking and Motoring HP ✶ X
Less Braking Than Motoring HP ✶ X User Installed Options
Single Drive Application ✶ X Human Interface Module Option Kits
Intermittent Braking or Low Braking Duty
✶ X
Cycle Description Used with … Cat. No.
✶ The Regenerative Bus Supply Mode can also be used for these IP 20 (NEMA Type 1) HIM
applications, but will result in a more complex hardware configuration and Blank - No All Open Chassis and IP 1201-HAB
a higher total system cost. Regenerative Bus Supply operation requires a Functionality 20 (NEMA Type 1)
custom Bulletin 1321 10% line reactor, while Regenerative Brake operation Programmer Only converter ratings 1201-HAP
requires a standard Bulletin 1321 3% line reactor. The mode of operation
is selected by a parameter setting in the 1336 REGEN Converter. Option Cable Kit - Connect to HIM Cradle Port
0.33 Meters (1.1 Feet) 1202-H03
1 Meter (3.3 Feet) All HIMs not mounted 1202-H10
1336 REGEN Frame Designations on the converter
3 Meter (9.8 Feet) chassis 1202-H30
1336 REGEN Converter Rating 1336 REGEN Precharge Rating 9 Meter (29.5 Feet) 1202-H90
Frame
Reference AC Input kW Amp Rating AC Input kW Amp Rating Gasket & Enclosure Kits
B 38.4 48.2 38.4 48.2
C 62.3 78.2 62.3 78.2 Description Cat. No. Cat. No.
D 143.7 180.4 143.7 180.4 Gasket Kits for mounting 1336 REGEN Frame B 1336-RF4
Converter Units in User Supplied IP 54 or Frame C 1336-RF5
65 (NEMA Type 12 or 4) Encl. Frame D 1336-RF6
1336 REGEN Brake Example Frame B 1336R-AA4
Enclosure Kits for 1336 REGEN Converter
Frame C 1336R-AA5
IP 20 (NEMA Type 1)
Frame D 1336R-AA6
AC Drive
AC Input
Factory Installed Options
DC Interface Options
1336 1336
3% Line Cat. Code
REGEN REGEN
Precharge Reactor Converter Description Used with … (Position e)
Human Interface Module, IP 20 (NEMA Type 1)
included in REGEN 1321-3R100-B 1336R-VB078-AN
Blank - No Functionality IP 00 (Open) and -HAB
part number 1336R-VB078
IP 20 (NEMA Type
Programmer Only 1) Drives -HAP

9
Common DC Bus Applications
Line Regeneration Solutions

Specifications Altitude Derating

100%
Electrical
380-480V ac, Three-Phase, +10%/–15%
Nominal, 48-62Hz
AC Input Voltage Range:
90-115V ac, Single-Phase, ±10% Nominal,
48-62Hz 90%

Control Output Specifications

The two temperature sensors trip if heat
temperature exceeds 85°C.
Heat SinkTemperature Sensor Resistive Rating: 15A at 125V ac, 10A at % of Rated Amps 80%
Contact Output Rating (max.): 250V ac, 7A at 24V dc 0 1,000 2,000 3,000 4,000 m
Inductive Rating: 10A at 125V ac, 6A at (3,300) (6,600) (9,900) (13,200) (ft)
250V AC Altitude
Environmental Specifications
Ambient Operating IP00 (Open): 0-50°C
Temperature: IP20 (NEMA Type 1): 0-40°C
Storage Temperature: All Ratings -40 to +85°C
Relative Humidity: 5 to 95% non-condensing
Shock: 15G peak for 11ms duration (±1.0 ms)
0.152 mm (0.006 in.) displacement, 1G
Vibration:
peak
ESD Susceptibility, IP20
15 kV
(NEMA Type 1) Only:
Protection
Factory Set to +15% of Nominal Line
AC Input Overvoltage Trip:
Voltage
Heatsink Over Temperature
100° C
Trip:
Software Overcurrent Limit - Factory Set to
1336R Converter Overcurrent 192% of AC Input Current
Trip: Hardware Overcurrent Limit - Factory Set
to 245% of AC Input Current
Up to 6000 Volts Peak per ANSI C62.41-
Line Transients:
1991
Showering Arc Transients Up to 1500 Volts
Control Logic Noise Immunity:
Peak
Power Ride-Thru: 6 ms at Full Load
Control Logic Ride-Thru: 0.5 Sec. Minimum, 2 Sec. Typical
Protection - Regenerative DC Bus Supply Mode
670V dc at 380V ac Input, 850V dc at
Bus Overvoltage Trip:
480V ac Input
430V dc at 380V ac Input, 520V dc at
Bus Undervoltage Trip:
480V ac Input
610V dc at 380V ac Input, 735V dc at 480V
Nominal Bus Voltage:
ac Input

Regenerative DC Bus Supply Operation Only - 380-

480V AC Input
Converter Precharge 10% Line Power Package
Rating Converter Heat Sink Unit Reactor Line Filter Total
48A 141W 820W 15W 186W 173W 1335W
78A 193W 1110W 29W 258W 236W 1826W
180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only - 380-480V AC

Input
Converter Precharge 3% Line Package
Rating Converter Heat Sink Unit Reactor Total
48A 141W 656W 15W 65W 877W
78A 193W 888W 29W 84W 1194W
180A 522W 2131W 58W 168W 2879W

10
 Common DC Bus Applications
Line Regeneration Solutions

1336 REGEN Converter Unit Mounting Dimensions

The dimensions and weights provided in the following drawings are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.

1336 REGEN Converter Unit - Frames B and C

A Z
C
E D
Knockout Diameters
➊ Dual Knockout — 3 Places 28.6/34.9 (1.13/1.38)
➋ Single Knockout — 1 Place 22.2 (0.88)

Shipping Weight
B Frame — 22.7 kg (50 lbs.)
C Frame — 38.6 kg (85 lbs.)

Q
P
F B O
N

➊ ➊ ➊

I
J

Front Side Bottom

Mounting Holes (4)
7.0 (0.28)
7.0 (0.28)
12.7 (0.50)

12.7 (0.50)

Frame
Reference A B C D E I J N O P Q Z
B 276.4 476.3 225.0 212.6 461.0 181.6 167.1 26.5 163.6 112.8 62.0 7.6
(10.88) (18.75) (8.86) (8.37) (18.15) (7.15) (6.58) (1.04) (6.44) (4.44) (2.44) (0.30)
C 301.8 701.0 225.0 238.0 685.8 181.6 167.1 26.5 182.7 119.2 68.4 7.6
(11.88) (27.60) (8.86) (9.37) (27.00) (7.15) (6.58) (1.04) (7.19) (4.69) (2.69) (0.30)

Dimensions are in millimeters and (inches)

11
Common DC Bus Applications
Line Regeneration Solutions

1336 REGEN Converter Unit - Frame D

A Z C
E D

Knockout Diameters
➊ Dual Knockout — 1 Place 34.9/50.0 (1.38/1.97)
➋ Dual Knockout — 2 Places 62.7/76.2 (2.47/3.00)
➌ Single Knockout — 3 Places 34.9 (1.38)

F B
Shipping Weight
D Frame — 108.9 kg (240 lbs.)

Q
P
O
N

➊ ➋
➌
➌
M
I L
J K

Mounting Slots (2) Front Side Bottom

7.0 (0.28)

7.0 (0.28)
12.7 (0.50)

12.7 (0.50)

Frame
Reference A B C D E F I J K L M N O P Q Z
D 381.5 1240.0 270.8 325.9 27.94 1216.2 198.1 131.6 153.7 169.4 204.5 52.1 144.0 261.4 343.9 11.94
(15.02) (48.82) (10.66) (12.83) (1.10) (47.88) (7.8) (5.18) (6.05) (6.67) (8.05) (2.05) (5.67) (10.29) (13.54) (0.47)

Dimensions are in millimeters and (inches)

12
 Common DC Bus Applications
Line Regeneration Solutions

1336 REGEN Precharge Unit - Frames B and C

Knockout Diameters

➊ Dual Knockout — 3 Places 28.6/34.9 (1.125/1.375)

Shipping Weight

B and C Frame — 9.1 kg (20 lbs.)

A H C

E D
CAT 1336R-VB048PRE-AN SER A
TED 966X
LIS

Mounting Slots (2)

KW VOLTS A PH HZ
AC INPUT 38.4 460 48.2 3 50/60
UL ®
IN
D CONT EQ ®
AC OUTPUT 38.4 460 48.2 3 50/60
TED 966X
LIS
DC OUTPUT – – – – –
C UL ®

REFER TO USER MANUAL FOR ALLEN-BRADLEY IN

D CONT EQ

INSTALLATION ISNTRUCTIONS MADE IN U.S.A.

7.0 (0.28)
L1 L2 L3
7.0 (0.28)
13
12.7 (0.50) 14

R1 S1 T1

12.7 (0.50) F K G B

! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING

R S T PE PE

➊ ➊ ➊
Interconnection Power Wiring Area
Mounting Hole Dia. (2) Approx. 76.2 x 203.2 x 103.1
7.0 (0.28) (3.00 x 8.00 x 4.06) N
(H x W x D)

I J L M
Front Side Bottom
(Cover Removed)

Frame
Reference A B C D E F G H I J K L M N
B and C 203.2 355.6 184.2 152.4 25.4 254.0 317.5 12.7 28.45 50.8 279.4 60.45 33.02 59.44
(8.00) (14.00) (7.25) (6.00) (1.00) (10.00) (12.50) (0.50) (1.12) (2.00) (11.0) (2.38) (1.30) (2.34)

Dimensions are in millimeters and (inches)

13
Common DC Bus Applications
Line Regeneration Solutions

1336 REGEN Precharge Unit - Frame D

Knockout Diameters
➊ Dual Knockout — 2 Places 62.7/76.2 (2.47/3.00)
➋ Single Knockout — 1 Place 34.9 (1.38)

Shipping Weight

D Frame — 18.6 kg (41 lbs.)

A H C
E D
CAT 1336R-VB180PRE-AN SER A
TED 966X
LIS

Mounting Slots (2)

KW VOLTS A PH HZ
AC INPUT 118.7-143.7 380-480 180.4 3 50/60
UL ®
IN
D C ONT EQ ®
AC OUTPUT 118.7-143.7 380-480 180.4 3 50/60
TED 966X
LIS
DC OUTPUT – – – – –
C UL ®

REFER TO USER MANUAL FOR ALLEN-BRADLEY IN

D C ONT EQ

INSTALLATION ISNTRUCTIONS MADE IN U.S.A.

7.0 (0.28)
1 3 5
L1 L2 L3
7.0 (0.28)
12.7 (0.50) 13
14

R1 S1 T1
F K G B
12.7 (0.50) TORQUE TERMINALS TO 275 LB-IN
USE 75˚C WIRE ONLY

! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING

R S T PE PE

Interconnection Power Wiring Area

Approx. 182.4 x 254.0 x 147.3
(7.18 x 10.00 x 5.80) ➊
Mounting Hole Dia. (2) N
(H x W x D) ➋
7.0 (0.28)
O
I J L M
Front Side Bottom
(Cover Removed)

Frame
Reference A B C D E F G H I J K L M N O
D 254.0 533.4 228.6 203.2 25.4 323.9 482.6 12.7 53.9 98.6 350.0 69.9 31.8 31.8 50.8
(10.00) (21.00) (9.00) (8.00) (1.00) (12.75) (19.00) (0.50) (2.12) (3.88) (13.82) (2.75) (1.25) (1.25) (2.00)

Dimensions are in millimeters and (inches)

14
 Common DC Bus Applications
Choppers & Dynamic Brakes

Braking Solutions - Non-Regenerative Catalog Number Explanation

Braking solutions protect against unnecessary drive shut-downs Position
due to overvoltage conditions when operating in the regenerative 1-2 3 4
mode. The non-regenerative braking products offering should be
utilized in those processes when regenerative energy is dissipated 1336 - W B 009
on an occasional or periodic basis. a b c

1336-WA, WB or WC Brake Chopper a

Module Product
Code Type
1336 - W Brake Chopper Module

b
Voltage Rating
Code Input Voltage
A 230V ac
B 380/415/460V ac
C 575V ac

c
Continuous Amp Rating
Code Voltage Rating
018 375V dc, 18A
070 230V ac 375V dc, 70A
Standards Compliance 115 375V dc, 115A
009 750V dc, 9A
The 1336-WA, WB and WC conforms to the following: 035 380/415/460V ac 750V dc, 35A
110 750V dc, 110A
Conformity to:
009 935V dc, 9A
UL Listed 9
035 575V ac 935V dc, 35A
c-UL Listed 9
085 935V dc, 85A
CE Compliant 9

Description
The 1336 Brake Chopper Module includes the following features: Product Selection
y Protective fuses sized to work in conjunction with a crowbar Dynamic Brake, Chopper Only Kits
SCR. A sensing circuit within the chopper transistor voltage
control isolates the chopper module from the DC bus when an Description Chopper Rating Cat. No.
abnormal condition is sensed. 18A 1336-WA018
200-240V ac 70A 1336-WA070
y Chopper transistor voltage control (hysteretic voltage
115A 1336-WA115
comparator) regulates the voltage of the DC bus during
9A 1336-WB009
regeneration.
380-480V ac 35A 1336-WB035
y A freewheel diode in parallel with the dynamic brake resistor
110A 1336-WB110
allows any magnetic energy stored in the parasitic inductance of
9A 1336-WC009
that circuit to be safely dissipated during turn off of the chopper
500-600V ac 35A 1336-WC035
transistor.
85A 1336-WC085
y Chopper modules can be applied in parallel in a master-follower
configuration if the individual current rating is insufficient for
the application.
y LED indicators:
− “DC Power On” indicates when DC power has been applied
to the chopper module.
− “Brake On” flickers when the chopper module is operating
(chopping).

15
Common DC Bus Applications
Choppers & Dynamic Brakes

Specifications 1336-WA070, WB035 and WC035

241.3 (9.50) 123.4 (4.86)
Braking Torque & 230.1 (9.06)
Refer to publication 1336-5.65.
Duty Cycle:
Input Power: DC power supplied from DC Bus.
(1) N.C. contact, TTL compatible, closed when
power is applied to the brake module, open when a

A–B P\N 151076 REV 01

brake fault or loss of power occurs. DC POWER
177.8
BULLETIN 1336 BRAKING CHOPPER (7.00)
UL/CSA Rating: 1.0 Amps, 125V ac/1.0 Amps, 110V CAT 1336-WB035 SER A
INPUT 750 VDC 35.0 ADC (RMS)
BRAKE ON

Brake Fault Contact: ac/2.0 Amps, 30V dc. FOR USE WITH 460 VAC A.F. DRIVES
203.2
CE Certification: Low Voltage EN 60204-1.
MADE IN U.S.A.
(8.00)
(Front) (Side)
PREN 50178.
Initial Contact Resistance: 100mOhms maximum.
Operating Chopper: -10°C to 40°C (14°F to 104°F) GND

Temperature: Resistor: -10°C to 50°C (14°F to 122°F) 1 2 3 4 5 6

E11 E12

Chopper: -10°C to 40°C (14°F to 104°F)

Storage Temperature:
Resistor: -10°C to 50°C (14°F to 122°F) 5.6 (0.22) Dia. (4 places) 12.7
Humidity: 5 to 95% non-condensing (0.50)

Atmosphere: Non-corrosive/non-hazardous dust, vapor or gas.

1,000 meters (3,300 feet) maximum without
Altitude Derating:
derating.
Enclosure Type: IP00 (Open)
Weight = 4.08 kg (9 .0 lbs)
WA018/WB009/WC009: 75W at 100% Duty Cycle
Watts Dissipated: WA070/WB035/WC035: 115W at 100% Duty Cycle
WA115/WB110/WC085: 190W at 100% Duty Cycle
WA018 = 9.00 Ohms WB110 = 2.50 Ohms
Minimum Brake
WA070 = 2.30 Ohms WC009 = 46.00 Ohms (Bottom)
Resistance
WA115 = 1.25 Ohms WC035 = 15.50 Ohms
(based on peak
WB009 = 37.00 Ohms WC085 = 3.00 Ohms
amps):
WB035 = 9.00 Ohms

1336-WA115, WB110 and WC085

290.6 (11.44) 239.8 (9.44)
279.4 (11.00)

1336 Chopper Mounting Dimensions

The dimensions and weights provided in the following drawings
228.6
are for estimating purposes only. Contact your local Rockwell
A–B P\N 151076 REV 01

BULLETIN 1336 BRAKING CHOPPER

1336-WB110 SER A
DC POWER
(9.00)
CAT BRAKE ON
750 VDC 110.0 ADC (RMS)

Automation Sales Office if certified drawings are required.

INPUT
460 VAC A.F. DRIVES
FOR USE WITH

MADE IN U.S.A.

304.8
(12.00)

1336-WA018, WB009 and WC009

(Front) (Side)
241.3 (9.50) 104.4 (4.11)
230.1 (9.06)

5.6 (0.22) Dia. (4 places) 38.1

(1.50)
A–B P\N 74101-778-XX REV

177.8
DC POWER
BULLETIN 1336 BRAKING CHOPPER (7.00)
CAT1336-WB009 SER A BRAKE ON
750 VDC 9.0 ADC (RMS)
INPUT
460 VAC A.F. DRIVES
FOR USE WITH

MADE IN U.S.A.
203.2
(8.00)

(Front) (Side)
GND

Weight = 11.34 kg (25.0 lbs)

5.6 (0.22) Dia. (4 places) 12.7 (0.50)

(Bottom)

Weight = 3.18 kg (7.0 lbs)

(Bottom) Dimensions are in millimeters and (inches)

16
 Common DC Bus Applications
Choppers & Dynamic Brakes

AK DBU Dynamic Brake Unit Catalog Number Explanation

Position Number
1-5 6 7-9 10 11

AK DBU F 300 N E
a b c d e

a
Product
Code Type
AKDBU Dynamic Braking Unit

b
Voltage Rating
Code Input Voltage Full On Voltage
F 600/690V ac 950/1090V dc

c
Rating
Standards Compliance Code Peak Current
300 300A
The AK DBU Dynamic Braking Unit conforms to the following:
d
Conformity to: Approvals & Standards Enclosure
UL Listed ✶ 9 UL 508C Code Rating Conformal Coating
c-UL Listed ✶ 9 CAN/CSA-C22.2 No. 14-M91 N Open/IP00 No
CE Compliant 9 EN61800-3, EN50178
✶ 600V rating only. e
Documentation & Shipping Carton
Code User Manual Carton
E English Yes

Description
The AK DBU includes the following features:

y 600/690V ac, 300A peak.

y PWM chopper IGBT voltage control regulates the DC bus Product Selection
voltage during regeneration.
y Overtemperature sensor located in the heat sink for thermal AK DBU Dynamic Brake Units
protection of the brake unit with N.C. output contact. Description Voltage Cat. No.
− "DC Power On" indicates DC bus voltage greater than 50V 950/1090V dc, 300A
600/690V AKDBUF300NE
dc. peak
− "Brake On" indicates braking current flow.

17
Common DC Bus Applications
Choppers & Dynamic Brakes

Specifications AK DBU Dimensions

Power Ratings The dimensions and weights provided in the following drawing
Input Voltage: 600V 690V are for estimating purposes only. Contact your local Rockwell
Peak Braking Power: 268 kW 305 kW Automation Sales Office if certified drawings are required.
Min. Brake Resistor Value
permitted for Peak Braking 3.2 ohm 3.7 ohm
Power:
25.0
Max. Peak Braking Current 100.0 (1.00)
with 150 sec. ON time at up to 300 Amp (4.00) 42.0 36.0 36.0 36.0 50.0
Minimum (1.65) (1.42) (1.42) (1.42) (2.00)
25% Duty Cycle: 89.0 (3.50) 5.0 (0.20)
6.50
Max. Mean RMS Braking 32.0 (0.26) Dia.
150 Amp
Current: (1.30)

Heat Dissipation (Average) at

170 W
25% Duty Cycle: PE
BR2 DC- DC+ BR1
Power Consumption of the
27 mA
Control Circuits:
Max. DC Bus Voltage at DC+, 350.0
DC 1150V
DC- Terminals: (13.80)
356.0
PWM Switching Frequency: 0.67 kHz 310.0 (14.00)
(12.20)
Capacitance of Internal
4µF
Snubber:
Control Output Specifications Front View Side View
The temperature sensor trips if heat sink
temperature exceeds maximum.
Heat Sink Temperature Sensor Resistive Rating: 15A at 125V ac, 10A at Airflow
Contact Output Rating (max.): 250V ac, 7A at 24V dc
Inductive Rating: 10A at 125V ac, 6A at
250V ac 80.0 8.0
Approvals and Standards Compliance (3.15) (0.30)

NFPA 70 - US National Electrical Code

NEMA ICS 3.1 - Safety standards for 5.0
215.0 (8.46) 157.0 (6.18)
100.0 (0.20)
The DBU is designed to meet Construction and Guide for Selection, 225.0 (8.86)
(4.00)
the following specifications: Installation and Operation of Adjustable Minimum
Speed Drive Systems
IEC 146 - International Electrical Code
Weight = 10.0 kg (22.0 lbs)
UL and cUL Listed to UL508C and Required Cooling Airflow = 158 m3/h
CAN/CSA-C2.2 No. 14-M91 (600V ac only)

Marked for all applicable European

Dimensions are in millimeters and (inches)
Directives
EMC Directive (89/336/EEC)
Emissions:
EN 61800-3 Adjustable Speed electrical
power drives systems Part 3
Immunity:
EN 61800-3 Second Environment,
Category C3
Low Voltage Directive (73/23/EEC)
EN 50178 Electronic Equipment for use in
Power Installations
Environmental Specifications
1000 m (3300 ft.) max. without derating.
Altitude: Above 1000 m the derating for the nominal
current is 1% per 100 m (330 ft).
Degree of Protection: Open/IP00
0 to 40°C (32 to 104°F)
For temperatures higher than 40°C up to a
Ambient Operating
maximum 55°C (131°F), the maximum peak
Temperature without derating:
braking current must be derated by 1.5%
per °C (0.8% per °F).
Storage Temperature: –25 to 55°C (–25 to 131°F)
–25 to 70°C (–25 to 158°F), 70°C max. for
Transportation Temperature:
24 hours
Relative Humidity: 5 to 95% non-condensing
Shock: 15G peak for 11ms duration (±1.0 ms)
0.152 mm (0.006 in.) displacement, 1G
Vibration:
peak

18
 Common DC Bus Applications
Choppers & Dynamic Brakes

1336-MOD-KA, KB or KC Heavy Duty Catalog Number Explanation

Dynamic Braking
Position
1 2 3

Standards Compliance 1336 - MOD - K B 005

a b c
The 1336-MOD-KA, KB and KC conforms to the following:

Conformity to:
a
Product
UL Listed 9
Code Type
c-UL Listed 9
1336 - MOD - K Heavy Duty Dynamic Brake Unit
CE Compliant 9

b
Voltage Rating
Code Input Voltage
A 230V ac
Description
B 380/415/460V ac

The 1336-MOD-KA, KB and KC includes the following features: C 500/575V ac

y All dynamic brakes are internally fused to protect brake c

components. Brake Rating 7
y Self-contained NEMA Type 1 enclosed assembly Code Drive Voltage Brake Rating
y Master-Slave operation when more than one brake is needed to 200…240V ac
obtain the required braking load. 005 380…480V ac 3.7kW (5 Hp) Max.
y LED indicators: 500…600V ac
− “DC Power” indicates the drive DC bus voltage is greater 200…240V ac
than 40V DC. 010 380…480V ac 7.5kW (10 Hp) Max.
− “Brake On” when illuminated, indicates the brake is On. 500…600V ac
380…480V ac
y Typical 100% braking torque for 20 seconds. 050 37kW (50 Hp) Max.
500…600V ac
y Typical 20% duty cycle.
7 Multiple chopper kits may be utilized together to obtain higher ratings.
y A brake fault contact for all brake ratings has been included to Refer to publication 1336-5.65 for further information.
provide a remote output signal to a PLC. If a loss of power or a
brake malfunction occurs, the N.C. fault contact will open. A
separate 115V ac power supply is required.

Product Selection
Dynamic Brake, Complete Kits
Description Brake Rating 7 Cat. No.
3.7 kW (5 Hp) Max. 1336-MOD-KA005
For 200-240V ac Drives
7.5 kW (10 Hp) Max. 1336-MOD-KA010
3.7 kW (5 Hp) Max. 1336-MOD-KB005
For 380-480V ac Drives 7.5 kW (10 Hp) Max. 1336-MOD-KB010
37 kW (50 Hp) Max. 1336-MOD-KB050
3.7 kW (5 Hp) Max. 1336-MOD-KC005
For 500-600V ac Drives 7.5 kW (10 Hp) Max. 1336-MOD-KC010
37 kW (50 Hp) Max. 1336-MOD-KC050
7 Multiple chopper kits may be utilized together to obtain higher ratings.
Refer to Publication 1336-5.65 for information.

19
Common DC Bus Applications
Choppers & Dynamic Brakes

Specifications 1336-MOD-KA050, KB050 and KC50

Braking Torque: 100% torque for 20 seconds (typical) 14.3

(0.56)
Duty Cycle: 20% (typical) 17.3 (0.68)

DC power supplied from DC Bus. Customer supplied

115V ac, single-phase, 50/60 Hz required for KB050 &
Input Power:
KC050 brake operation.
Enable Signal: 50 mA, Fan Power: 600 mA
(1) N.C. contact, TTL compatible, closed when 115V ac 592.3
is applied, open when a brake fault or loss of power (23.32)
occurs. Customer supplied 115V ac, 50 mA required for
Optional Brake KA005, KB005, KC005, KA010, KB010 & KC010
Fault Contact: optional brake fault contact monitoring.
UL/CSA Rating: 0.6A at 125V ac, 0.6A at 110V ac, 2.0A 609.6
(24.00)
at 30V ac.

AÐB P\N 151081 REV 01

Initial Contact Resistance: 50 mΩ maximum. BULLETIN 1336 DYNAMIC BRAKE
1336ÐMODÐKC050 SER B
CAT
DC POWER

935 VDC. 10 ADC (RMS)

INPUT BRAKE ON
FOR USE WITH 500/600 VAC BULL. 1336 A.F. DRIVES

Temperature: -10°C to 50°C (14°F to 122°F)

(OUTPUT) HEAT DISSIPATION 3750 WATTS MAXIMUM
MADE IN U.S.A.

304.8
Humidity: 5% to 95% non-condensing (12.00)

NEMA Type 1 - Cannot be used in atmospheres having 8.4 (0.33)

Atmosphere:
corrosive or hazardous dust, vapor or gas. Dia.
6 Places
Altitude Derating: 1,000 meters (3,300 feet) maximum without derating.
KA005, KB005, KC005 - IP20 (NEMA Type 1)
Enclosure Type: KA010, KB010, KC010 - IP20 (NEMA Type 1) 12.7 (0.50) 381.0 (15.00) 17.3 (0.68)
KB050, KC050 - IP00 (Open) 406.4 (16.00)
247.7 (9.75)
12.7
Front View (0.50) Side View

1336-MOD-KA, KB and KC Mounting

Dimensions
The dimensions and weights provided in the following drawings
are for estimating purposes only. Contact your local Rockwell Weight = 33.8 kg (75.0 lbs)

Automation Sales Office if certified drawings are required.

79.3
(3.12)
1336-MOD-KA005-KA010, KB005-KB010 and 50.8 50.8
KC005-KC010 Conduit Entry
28.5 (1.12) Dia.
(2.00) (2.00)
152.4 (6.00)

14.3 7.1 (0.28) Dia Bottom View

(0.56) Dia. 4 Places 6.4
(0.25)

Dimensions are in millimeters and (inches)

425.4
(16.75)

441.4
(17.38)
ADB P\N 151076 REV 01

BULLETIN 1336 DYNAMIC BRAKE DC POWER

CAT 1336-MOD-KB005
INPUT 680-750 VDC.

FOR USE WITH 380/460

SER C
2.5 ADC (RMS)
VAC BULL. 1336 A.F. DRIVES
BRAKE ON Side View
(OUTPUT) HEAT DISSIPATION 375 WATTS MAXIMUM
MADE IN U.S.A.

Front View

30.0 (1.18) 133.4 (5.25) 9.7 (0.38) 174.5 (6.87)

2 Places 193.5 (7.62)

Bottom View

Weight = 6.8 kg (15 .0 lbs)

50.8
(16.75)

Conduit Entry 50.8 50.8 46.0

28.5mm (1.12") Dia. (2.00) (2.00) (1.81)

20
 Common DC Bus Applications
DC Input Drives/Power Components

DC Input Drives
For PowerFlex 700/700S DC Input Drives product solution, refer to the PowerFlex Family of Drives Catalog (publication D115-CA001).

Power Components
Line Reactor Selection for the SCR Bus Supply

For line reactor specifications, refer to publication 1321-TD001.

400V, 50 Hz Line Reactor Selection

DC Amp Sum Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶ Line Reactor
of Connected 630 kVA, 5%, 800 kVA, 5%, 1000 kVA, 1250 kVA, 1600 kVA, 2500 kVA, 3000 kVA,
Drives (Amps) 43 mH 35 mH 5.5%, 31 mH 6%, 27 mH 6%, 22 mH 6.5%, 16 mH 6.5%, 13 mH Induct. (mH) Cat. No. 7
120-150 120-154 120-160 120-165 120-168 120-173 120-176 230 1321-3R160-C
up to 203
151-203 155-203 161-203 166-203 169-203 174-203 177-203 150 1321-3R160-B
- - - 204-206 204-209 204-219 204-224 185 1321-3R200-C
204-255
204-255 204-255 204-255 207-255 210-255 220-255 225-255 110 1321-3R200-B
- - - - - 256-260 256-275 150 1321-3RB250-C
256-319
256-319 256-319 256-319 256-319 256-319 261-319 276-319 90 1321-3RB250-B
320-335 320-370 320-390 320-407 320-407 320-407 320-407 75 1321-3RB320-B
320-407
336-407 371-407 391-407 - - - - 40 1321-3RB320-A
- 408-425 408-450 408-480 408-509 408-509 408-509 60 1321-3RB400-B
408-509
408-509 426-509 451-509 481-509 - - - 30 1321-3RB400-A
- - - 510-538 510-590 510-635 510-635 50 1321-3R500-B
510-635
510-540 510-580 510-635 539-635 591-635 - - 25 1321-3R500-A
- - - - 636-660 636-763 636-763 40 1321-3R600-B
636-763
- 636-763 636-763 636-763 661-763 - - 20 1321-3R600-A
- - - - - 764-900 764-938 29 1321-3R750-B
764-938
- 764-800 764-870 764-800 764-838 901-938 - 15 1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.

21
Common DC Bus Applications
Power Components

480V, 60 Hz Line Reactor Selection

DC Amp Sum Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶ Line Reactor
of Connected 630 kVA, 5%, 800 kVA, 5%, 1000 kVA, 1250 kVA, 1600 kVA, 2500 kVA, 3000 kVA,
Drives (Amps) 51 mH 41 mH 5.5%, 36 mH 6%, 32 mH 6%, 26 mH 6.5%, 19 mH 6.5%, 16 mH Induct. (mH) Cat. No. 7
120-140 120-144 120-150 120-155 120-160 120-165 120-170 230 1321-3R160-C
up to 203
141-203 145-203 151-203 156-203 161-203 166-203 171-203 150 1321-3R160-B
- - - - 204-209 204-214 204-218 185 1321-3R200-C
204-255
204-255 204-255 204-255 204-255 210-255 215-255 219-255 110 1321-3R200-B
- - - - - - 256-260 150 1321-3RB250-C
256-319 256-290 256-319 256-319 256-319 256-319 256-319 261-319 90 1321-3RB250-B
291-319 - - - - - - 45 1321-3RB250-A
- 320-340 320-360 320-380 320-407 320-407 320-407 75 1321-3RB320-B
320-407
320-407 341-407 361-407 381-407 - - - 40 1321-3RB320-A
- - 408-420 408-450 408-490 408-509 408-509 60 1321-3RB400-B
408-509
408-440 408-509 421-509 451-509 491-509 - - 30 1321-3RB400-A
- - - - 510-540 510-620 510-635 50 1321-3R500-B
510-635
510-560 510-535 510-600 510-635 541-635 621-635 - 25 1321-3R500-A
- - - - - 636-700 636-763 40 1321-3R600-B
636-763
- 636-680 636-763 636-763 636-763 701-763 - 20 1321-3R600-A
- - - - - 764-840 764-938 29 1321-3R750-B
764-938
- - - 764-938 764-938 841-938 - 15 1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.

600V, 60 Hz Line Reactor Selection

DC Amp Sum Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶ Line Reactor
of Connected 630 kVA, 5%, 800 kVA, 5%, 1000 kVA, 1250 kVA, 1600 kVA, 2500 kVA, 3000 kVA,
Drives (Amps) 78 mH 62 mH 5.5%, 55 mH 6%, 48 mH 6%, 38 mH 6.5%, 27 mH 6.5%, 21 mH Induct. (mH) Cat. No. 7
120-155 120-164 120-175 130-180 130-190 130-199 140-203 230 1321-3R160-C
up to 203
156-203 165-203 176-203 181-203 191-203 200-203 - 150 1321-3R160-B
- - 204-209 204-230 204-230 204-255 204-255 185 1321-3R200-C
204-255
204-255 204-255 210-255 204-255 210-231 - - 110 1321-3R200-B
- - - - 256-270 256-295 256-319 150 1321-3RB250-C
256-319 256-280 256-319 256-319 256-319 261-319 296-319 - 90 1321-3RB250-B
281-319 - - - - - - 45 1321-3RB250-A
- 320-340 320-360 320-390 320-407 320-407 320-407 75 1321-3RB320-B
320-407
320-407 341-407 361-407 391-407 - - - 40 1321-3RB320-A
- - - - - - 408-425 105 1321-3RB400-C
408-509 - - - 408-440 408-509 408-509 426-509 60 1321-3RB400-B
408-450 408-509 408-509 441-509 - - - 30 1321-3RB400-A
- 510-545 510-635 510-635 50 1321-3R500-B
510-635
- 510-560 510-600 510-635 546-635 - - 25 1321-3R500-A
- - - - - 636-740 636-763 40 1321-3R600-B
636-763
- - - 636-750 636-763 741-763 - 20 1321-3R600-A
- - - - - 764-640 764-938 29 1321-3R750-B
764-938
- - - - 841-938 841-938 - 15 1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.

22
 Common DC Bus Applications
Power Components

690V, 50 Hz Line Reactor Selection

DC Amp Sum Range of DC Amp Sum of Connected Drives and Supply Transformer Used ✶ Line Reactor
of Connected 630 kVA, 5%, 800 kVA, 5%, 1000 kVA, 1250 kVA, 1600 kVA, 2500 kVA, 3000 kVA,
Drives (Amps) 123 mH 95 mH 5.5%, 86 mH 6%, 75 mH 6%, 59 mH 6.5%, 42 mH 6.5%, 33 mH Induct. (mH) Cat. No. 7
- 130-150 130-157 130-162 130-170 140-180 150-185 2x150 1321-3R160-B‡
up to 203 130-175 151-190 158-203 163-203 171--203 181-203 186-203 230 1321-3R160-C
176-203 191-203 - - - - - 150 1321-3R160-B
- - - - - 204-210 204-220 2x110 1321-3R200-B‡
204-255 204-206 204-230 204-245 204-255 204-255 211-255 221-255 185 1321-3R200-C
207-255 231-255 246-255 - - - - 110 1321-3R200-B
- - - - - - 256-260 2x90 1321-3RB250-B‡
- 256-260 256-270 256-290 256-319 256-319 261-319 150 1321-3RB250-C
256-319
256-280 261-319 271-319 291-319 - - - 90 1321-3RB250-B
281-319 - - - - - - 45 1321-3RB250-A
- - - - 320-360 320-407 320-407 125 1321-3RB320-C
320-407 - 320-360 320-380 320-407 361-407 - - 75 1321-3RB320-B
320-407 361-407 381-407 - - - - 40 1321-3RB320-A
- - - - - 408-465 408-509 105 1321-3RB400-C
408-509 - - 408-414 408-450 408-509 466-509 - 60 1321-3RB400-B
- 408-500 415-509 451-509 - - - 30 1321-3RB400-A
- - - - - 510-520 510-580 85 1321-3R500-C
510-635 - - - 510-538 510-570 521-635 581-635 50 1321-3R500-B
- - 510-540 539-635 571-635 - - 25 1321-3R500-A
- - - - - - 636-650 65 1321-3R600-C
636-763 - - - - - 636-763 651-763 40 1321-3R600-B
- - - - 661-763 - - 20 1321-3R600-A
- - - - - - 764-780 48 1321-3R750-C
764-938 - - - - - 764-850 781-938 29 1321-3R750-B
- - - - - 551-938 - 15 1321-3R750-A
✶ The inductance value of the supply transformers includes 2.5 µH for 10 meter (131 feet) feeder cable.
7 The number in the catalog string represents the fundamental AC current rating of the reactor.
‡ Connect two reactors in series.

Line Reactor and Filter Selection for 1336 REGEN Package

1321 Line Reactor - 380…480V ac

3% Line Reactor for Regenerative Brake Applications 10% Line Reactor for DC Bus Supply Applications
IP 00 (Open) IP20 (NEMA Type 1) IP 00 (Open) IP20 (NEMA Type 1)
No Enclosure General Purpose No Enclosure General Purpose
Rated Rated Rated Rated
Cat. No. Amps Cat. No. Amps Cat. No. Amps Cat. No. Amps
1321-3R55-B 48 1321-3RA55-B 48 1321-3LR048-B 48 1321-3LRA048-B 48
1321-3R100-B 78 1321-3RA100-B 78 1321-3LR078-B 78 1321-3LRA078-B 78
1321-3R200-B 180 1321-3RA200-B 180 1321-3LR180-B 180 1321-3LRA180-B 180

EMI Filters - 380… 480V ac

IP20
Nominal Rating IP00 Open Style (NEMA Type 1)
Amps Cat. No. Cat. No.
48 1321-VB048FLT-AN 1321-VB048FLT-AA
78 1321-VB078FLT-AN 1321-VB078FLT-AA
180 1321-VB180FLT-AN 1321-VB180FLT-AA

23
Common DC Bus Applications
Power Components

Line Reactor Dimensions

The dimensions and weights provided in the following drawings are for estimating purposes only. Contact your local Rockwell
Automation Sales Office if certified drawings are required.

1321 3% Line Reators

Open Type (IP00)

TOP SIDE END
A
D

B RL-20002
Manufactured By MTE Corp.
CAT 1321-3R200-B
PART#
0.11mH 200AMPS
E66214
®

180-36
3 PHASE REACTOR
600V MAX 50/60 Hz
C
®

Menomonee Falls, WI 1th=300A

A1 A2 B1 B2 C1 C2

E G

Mounting Hole

NEMA Type 1 (IP20)

® C
® ®

CAT 1321-3R200-B
PART# E66214 180-36
RL-20002 0.11mH 200AMPS 3 PHASE REACTOR
Manufactured By MTE Corp. 600V MAX 50/60 Hz
Menomonee Falls, WI 1th=300A
A1 A2 B1 B2 C1 C2

B B

D D
C F

Important: Allow 152.4 (6.00) on all sides for proper heat dissipation.
All Dimensions in Millimeters and (Inches) — All Weights in Kilograms and (Pounds)

Mounting Shipping
Rating A B C D E F G Hole Weight
48A Open (IP 00) 229.0 118.0 — 76.0 80.0 — 187.0 9.50 12.2
(9.00) (4.65) (3.00) (3.15) (7.36) (0.38) (27)
78A Open (IP 00) 274.3 144.0 — 92.0 93.0 — 210.0 12.7 23.1
(10.80) (5.67) (3.62) (3.66) (8.27) (0.50) (51)
180A Open (IP00) 274.3 210.0 — 92.0 112.0 — 211.0 14.22 30.4
(10.80) (8.27) (3.62) (4.41) (8.31) (0.56) (67)
48/78A — 330.0 330.0 279.0 — 336.0 — — 14.5/25.4
NEMA Type 1 (IP 20) (13.00) (13.00) (11.00) (13.23) (32/56)
180A — 330.0 330.0 279.0 — 336.0 — — 32.7
NEMA Type 1 (IP20) (13.00) (13.00) (11.00) (13.23) (72)

24
 Common DC Bus Applications
Power Components

1321 10% Line Reators

Open Type (IP00)

TOP SIDE END
A
C
E D E

B ®

®
C
®

G RL-18004
Manufactured By MTE Corp.
Menomonee Falls, WI

R1 R2
CAT 1321-3LR180-B
PART#
0.430mH 180AMPS
lth-270A
S1
9730
S2
E66214 180-36
3 PHASE REACTOR
600V MAX 50/60 Hz

T1 T2

F J

Mounting Hole

48A NEMA Type 1 (IP20)

® C
® ®

CAT 1321-3LR180-B
PART# E66214 180-36
RL-18004 0.430mH 180AMPS 3 PHASE REACTOR
Manufactured By MTE Corp. 600V MAX 50/60 Hz
Menomonee Falls, WI lth-270A 9730
R1 R2 S1 S2 T1 T2

B B

D D
C H

78/180A NEMA Type 1 (IP20)

D H
Mounting Hole J

Important: Allow 152.4 (6.00) on all sides for proper heat dissipation.
All Dimensions in Millimeters and (Inches) — All Weights in Kilograms and (Pounds)

Mounting Shipping
Rating A B C D E F G H J Hole Weight
48A Open (IP00) 304.8 207.3 279.4 92.2 68.3 114.3 156.5 — 215.9 9.7 x 19 36.3
(12.00) (8.16) (11.00) (3.63) (2.69) (4.50) (6.16) (8.50) (0.38 x 0.75) Slot (80)
78A Open (IP00) 304.8 232.7 279.4 92.2 68.3 139.7 181.9 — 215.9 9.7 x 19 59.0
(12.00) (9.16) (11.00) (3.63) (2.69) (5.50) (7.16) (8.50) (0.38 x 0.75) Slot (130)
180A Open (IP00) 304.8 292.4 368.3 116.8 94.0 184.2 254.3 — 317.5 14.22 136.0
(12.00) (11.51) (14.50) (4.60) (3.70) (7.25) (10.01) (12.50) (0.56) (300)
48A — 330.2 330.0 279.0 — — — 335.8 — — 38.6
NEMA Type 1 (IP20) (13.00) (12.99) (10.98) (13.22) (85)
78A/180A — 609.6 — 434.9 — — — 432.0 467.0 11.2 x 17.6 61.2/160.0
NEMA Type 1 (IP20) (24.00) (17.12) (17.00) (18.38) (0.44 x 0.69) Slot (135/353)

25
Common DC Bus Applications
Power Components

1321 Power Line Filter

Top

All ratings are Open (IP00).

279.4
(11.00)

279.4 8.0 (0.32) Dia.

(11.00) 4 Places

254.0
(10.00)

304.8 330.2
(12.00) (13.00)

End Side

26
 Common DC Bus Applications
Reference Materials

Reference Materials
The following reference documentation is available online at http://www.rockwellautomation.com/literature.

For: Refer to: Publication Number

1336-WA/WB/WC Brake Chopper Module Installation Instructions 1336-5.65
1336-MOD-KA/KB/KC Heavy Duty Dynamic Braking Installation Instructions 1336-5.64
AK DBU Dynamic Braking Unit AK DBU Dynamic Braking Unit 600/690 VAC User Manual AKDBU-UM001…
20S SCR Bus Supply PowerFlex SCR Bus Supply User Manual 20S-UM001…
20T Diode Bus Supply PowerFlex Diode Bus Supply User Manual 20T-UM001…
PowerFlex 700 User Manual 20B-UM001…
PowerFlex 700 Drive*
PowerFlex 700 Series B User Manual 20B-UM002…
PowerFlex 700 Ser. B Drive*
PowerFlex 70/700 Reference Manual PFLEX-RM001…
PowerFlex 700 Technical Data 20B-TD001…
*Standard and Vector Control.
PowerFlex Dynamic Braking Resistor Calculator PFLEX-AT001…
PowerFlex 700S – Phase I Control User Manual 20D-UM001…
PowerFlex 700S – Phase II Control User Manual 20D-UM006…
PowerFlex 700S Drive
PowerFlex 700S Reference Manual PFLEX-RM002…
(Frames 1 through 6)
PowerFlex 700S Technical Data 20D-TD001…
PowerFlex Dynamic Braking Resistor Calculator PFLEX-AT001…
PowerFlex 700S Installation Manual PFLEX-IN006…
PowerFlex 700S – Phase I Control User Manual 20D-UM001…
PowerFlex 700S Drive PowerFlex 700S – Phase II Control User Manual 20D-UM006…
(Frames 9 through 11) PowerFlex 700S Reference Manual PFLEX-RM002…
PowerFlex 700S Technical Data 20D-TD001…
PowerFlex Dynamic Braking Resistor Calculator PFLEX-AT001…
1336 REGEN Drive Line Regeneration Package User Manual 1336 REGEN-5.0
1321 Line Reactor & Isolation Transformers Line Reactor and Isolation Transformer Technical Data 1321-TD001…

27
PowerFlex is a registered trademark of Rockwell Automation, Inc.

www.rockwellautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846

Publication DRIVES-SG001B-EN-P – September, 2005

Supersedes DRIVES-SG001A-EN-P dated April, 2005 Copyright © 2005 Rockwell Automation, Inc.All rights reserved. Printed in USA.