API 653 FINAL REPORT

Location: Milnerton, Cape Town

Report Number: PBR00587/12/10 - 2

Tank no: 13

Inspection date: 28/03/2023 -14/04/2023

Report date: 17/04/2023

Type of inspection: API 653 full Out of Service inspection

Reason for inspection: API 653, suitability for service

INTRODUCTION
Above ground, vertical butt-welded steel cylindrical tank. The tank has an External Floating Roof
(EFR)

This report documents the findings of the out-of-service examinations performed on tank 13 and
provides an evaluation of the inspection results per the applicable criteria of API 653 Standard.
Whilst the evaluation accurately describes the condition of the tank at the time of inspection,
the tank owner/operator must independently assess the inspection information/report provided.
Any conclusions reached, or any additional examinations and verifications deemed necessary,
or any actions taken or omitted to be taken are the sole responsibility of the tank
owner/operator. Any tank repairs carried out are to be executed in accordance with API 653
latest edition. A certified API 653 inspector shall be appointed by the tank owner to authorize
and supervise the repair work in accordance with 9.1.3 of API 653. A certificate of continuance /
fitness for service certificate cannot be issued if any repairs are carried out without approval and
supervision of the owners appointed certified API 653 inspector.

Due to a lack of construction and historical inspection information, certain assumptions had to
be made in the outcome of certain calculations.

Inspection by: AJ Le Roux

Above Ground Storage Tank Inspector and Advanced NDT Specialist
NDT: ASNT AUT II, UT II, MT II, MFL II and ECT II.

Compiled by: PM Le Roux

Above Ground Storage Tank Inspector
API 653: # 106 820

1
 CONTENTS

No. Description Page No.

1. TANK DESCRIPTION 3

2. INSPECTION HISTORY 4

3. RESTRICTIONS 4

4. INSPECTION INTERVALS & REPAIR CLASSIFICATIONS 5

5. PRE-INSPECTION CHECKLIST 6

6. EXECUTIVE SUMMARY 7

7. OVERVIEW PHOTOGRAPHS 8

8. FOUNDATION REVIEW 9 - 15

9. BOTTOM REVIEW 16 - 36

10. SHELL REVIEW 37 - 51

11. NOZZLES AND APPURTENANCES REVIEW 52 - 57

12. EXTERNAL FLOATING ROOF REVIEW 58 – 70

13. NDE INSPECTION SCOPE SUMMARY 71

14. NDE RESULTS 72 (Annexure B)

2
1. TANK DESCRIPTION

OWNER: STRATEGIC FUEL FUND - SFF

TANK #: 13

FACILITY TYPE: VERTICAL STORAGE

CITY: CAPE TOWN

YEAR BUILT: 1967

DESIGN STANDARDS: API - 650

MANUFACTURER: UNKNOWN

COUNTRY OF ORIGIN: TO BE CONFIRMED

CURRENT PRODUCT STORED: CRUDE OIL/ DIESEL

NAME PLATE PRESENT: NO

TANK DIAMETER: 54 836mm

TANK HEIGHT: 15 211mm

FOUNDATION: RAISED CONCRETE RING

SHELL: BUTT WELDED 6 COURSES

MAN WAYS: 3 OF - 610mm Ø

INSULATION: NO

ROOF / SHELL / BOTTOM PLATE MATERIAL: ASTM A283

NOZZLE / FLANGE MATERIAL: ASTM A283

FIXED ROOF / FLOATING ROOF: EXTERNAL FLOATING ROOF (EFR)

ACCESS: SPIRAL STAIRCASE

DRAIN: NO VISIBLE DRAIN SYSTEM NOTED, BLOCKED/BURRIED

VENTS: TO BE CONFIRMED

3
2. INSPECTION HISTORY

FORMAL EXTERNAL INSPECTION (FEI)

Last Inspected: 13/04/2021 (Limited NDE scope)

Last Coated: To be confirmed by client
Last Cleaned: Unknown
Recommended next FEI: To be updated once all repair items are finalized & reviewed

FORMAL INTERNAL INSPECTION (FII)

Last Inspected: 13/04/2021 (Limited NDE scope)

Last Coated: To be confirmed by client
Last Cleaned: 2021
Recommended next FII: To be updated once all repair items are finalized & reviewed

DESIGN SPEC. GRAVITY CONTENTS:

0.918 (Crude oil) 0.86 (Diesel)

PRESSURE (operating/design): Atmospheric Pressure

DESIGN TEMPERATURE: 90 Deg Celsius

DRAWINGS: Received for review

SAFE FILLING HEIGHT: 12.16 mm (calculated at 80% of tanks capacity)

3. RESTRICTIONS
1. Tank external is coated, as a result, limited visual inspection of the shell was carried
out.
2. No access to all areas of tank roof (EFR) topside. Limited access during inspection
activities. No guard handrail on top walkway platform.
3. Not all nozzles were disconnected at time of inspection. As a result, the internal
conditions could not be verified.
4. No access to tank drains and drainage system, blocked at time of inspection.
5. Tank found as handed over by client in its current condition, any prior or future
repairs and changes made without AM Steelwork involvement is the sole
responsibility of tank owner/operator. Any NDE assessments deemed necessary
shall be done by a reputable inspection company and reviewed by SFF
appointed API 653 Authorized Inspector.
6. This report does not serve as a fitness for service certification and all repair items
must be addressed accordingly.

4
4. INSPECTION INTERVALS & REPAIR CLASSIFICATIONS

The inspection intervals as described in this report are recommended frequencies as per
API 653 Section 6.3 and 6.4.

REGULAR VISUAL INSPECTION:

The external condition of tank 13 shall be monitored by close visual inspection on a routine basis and shall
be performed by personnel knowledgeable of the storage facility operations, the tank, and the
characteristics of the product stored.

This inspection interval shall not exceed 1 month.

EXTERNAL INSPECTION:
A visual external inspection shall be performed on Tank 13 by an Authorized Inspector at an interval not to
exceed 5 years. In-service Ultrasonic evaluation of the shell should be scheduled to correspond with the
external inspection interval.

INTERNAL INSPECTION:
The recommended period until next formal internal inspection on Tank 13 should be based on the
observations and data of this inspection report, and after all repairs have been completed.

INSPECTION FREQUENCY CONSIDERATIONS:

Factors and consideration determining inspection frequency on Tank 13 include but are not limited to:
corrosion rates and allowances, change in operating mode and/or service, jurisdictional requirements,
routine in-service inspection results and owner/operator requirements.

CLASSIFICATION FOR REPAIRS:

FAIR ACCEPTABLE:

* ● No abnormalities of major concern noted at time of Inspection

MODERATE TO BE MONITORED:

** ● Underlying abnormalities and damage mechanisms noted at

the time of inspection

● These items are brought to the attention of the tank owner and
should be monitored

● Repair activity or additional NDE could increase service life

SEVERE TO BE REPAIRED:

*** ● Items mentioned shall be repaired before the tank is put back
into service

● Follow up NDE Inspection and Post Repair Verification required

Coating failure, superficial or surface corrosion shall be repaired at client’s own discretion. It is
recommended that coating system be kept in good condition to protect underlying components and
prevent possible future damage or deterioration.

5
5. PRE-INSPECTION CHECKLIST

PRE-INSPECTION CHECKLIST AND NOTES

PRE-INSPECTION PREVIEW OK N/A COMMENTS

Check tank has been cleaned, gas X OK

freed and safe for entry.
Check tank is positively isolated from X Nozzle N6 not disconnected at time
product lines, all electrical power and of inspection
steam lines.
Check that roof is adequately X No access to all parts of EFR
supported, including fixed roof Topside. Some legs appear to
structure and floating buckle under load.
roof legs.

Check for presence of falling objects, X EFR fitted

hazards, corroded through roof
rafters, asphalt stalactites, and
trapped hydrocarbons in unopened
or plugged equipment or
appurtenances, ledges etc.
Inspect for slipping hazards on the X No access to EFR topside at time of
bottom and roof decks. inspection

Inspect structural welds on access No access to tank staircase and

ways and clips. platform assembly

Check surfaces needing inspection X Tank bottom was sandblasted for

for a heavy scale build up and check inspection, grit and excess dirt
weld seams and oily surfaces where residue was removed prior to
inspection is to be done. Note areas inspection activities
needing more cleaning including
blasting.

6
6. EXECUTIVE SUMMARY

ITEM OF DESCRIPTION SECTION PAGE PHOTO COMMENTS

Bottom projection plate Foundation 15 5 Coat and install membrane

Pin holes on floor welds Floor 35 14 Repair with post repair NDE

Cracks and hairline cracks Floor 35 15 Repair with post repair NDE

Bottom side corrosion Floor 35 N/A Install patch plate / replace

plate with follow up NDE
Cracks, porosity, and Shell 50 24 Repair with post repair NDE
cavities
Nameplate Shell 50 N/A Install nameplate

Staircase handrail Shell 50 35 Repair or replace with

follow up NDE
Peripheral walkway Shell/Roof 50 36 Install handrails around
periphery of tank
Seal to shell gap corrosion Shell 50 37 Sandblast and do visual
assessment with possible
follow up NDE
Corrosion on tank nozzles Nozzles 57 38 Repair corrosion and paint
to SFF specifications
EFR roof nozzle openings EFR 69 45 Install negotiating
membranes and anti-static
cables as required
EFR peripheral seal EFR 69 46 Replace perished seal

Dirt and debris on roof EFR 69 49 Remove dirt and consider

sandblasting roof topside
Through holes on pontoons EFR 69 50 Install patch and pressure
test post repair activities
Corrosion and flooded EFR 69 51 Drain pontoon and repair
pontoon corrosion – possible sheet
replacement
Pontoon pressure test failure EFR 69 N/A Repair and do post repair
pressure testing

The above summary list is meant to emphasize some items that require immediate attention or review, it is
not meant to exclude or omit any other item contained in this report.

7
7. OVERVIEW PHOTOGRAPHS
The following overview digital photograph of the tank was taken at the period of this inspection:

1 – North side view 2 – East Side View

3 – South side view 4 – West Side View

8
8. FOUNDATION REVIEW
NDE SCOPE OF FOUNDATION READINGS
A general visual inspection was performed on the tank foundation.

FOUNDATION INSPECTION CHECKLIST AND NOTES

TANK FOUNDATION GENERAL OK N/A COMMENTS

Identify the type of foundation (concrete X Concrete ring

ring, concrete slab, asphalt, crushed
stone, earth, etc.).
Describe the bund wall condition. X Erosion and cracks noted.
(Picture 6)
Does debris, vegetation, or earth contact X Vegetation and moss-like plant
the tank? matter noted around periphery
of tank (Picture 7)
Does the site drain away from the tank? X Bund drains and pits were
blocked at time of inspection. No
access to verify internal condition
Check operating condition of the dike X No dike drains noted
drains.
Inspect for cavities or erosion around the X Large opening, cavities and
tank. erosion noted at base of
concrete ring. (Picture 8)

CONCRETE RING / TANK PAD OK N/A COMMENTS

Inspect for spalled or cracked concrete, X Not applicable

particularly under backup bars used in
butt-welded annular rings under the shell.
Inspect drain openings in ring, back of X Not applicable
water draw basins and top surface of ring
for indications of bottom leakage.
ASPHALT OK N/A COMMENTS

Check for settling of tank into asphalt X Not applicable

base.
Look for areas of broken asphalt or where X Not applicable
rock filler is exposed.
CATHODIC PROTECTION OK N/A COMMENTS

Identify the type of cathodic protection X No obvious CP noted. Client to

system utilized if any. confirm if CP is installed and in
working condition
Review cathodic protection potential X If CP is in use. Review potential
readings. readings
LEAK DETECTION OK N/A COMMENTS

9
Check interstitial monitoring ports for X No obvious ports noted at time of
indications of leaks. inspection. It is possible that the
ports could be covered by soil.
Review as built drawings and
verify if ports are installed on
concrete ring

10
FOUNDATION PHOTOGRAPHS

The following digital photographs of the foundation were taken at the period of this
inspection:

5 – No waterproof membrane noted on bottom projection plate interface

(Possibly removed for inspection purposes)

6 – Erosion and cracks noted on bund wall, North side

(Possible moisture content in this area)

11
7 – Vegetation noted in bund area and in contact with concrete ring

8 – Erosion, cracks and cavities noted on concrete ring

12
 9 – Bund drain openings are blocked on East side of tank

10 – Assumed monitoring port closing mechanism is damaged

13
 11 – Nozzle N6 pipeline is unsupported on West side of tank

12 – Clustered corrosion pitting noted on and near earth lug 9

14
Findings
FOUNDATION:

1. No waterproof membrane noted on external shell to bottom weld interface around

tank periphery. (Picture 5)
2. The bund wall on the North side of tank is cracked and eroded. (Picture 6)
3. Moderate vegetation noted in bund area and in contact with tank foundation.
(Picture 7)
4. Erosion and large cavities noted on concrete ring. (Picture 8)
5. Bund drains appear blocked, trapped water and sediments noted at time of
inspection. (Picture 9)
6. Assumed earth monitoring port closing mechanism is damaged. (Picture 10)
7. Nozzle N6 is unsupported at middle of the line on West side of tank external.
(Picture 11)
8. Moderate undercut and corrosion noted on disconnected earth lug connections.
(Picture 12)

Repair Recommendations (Suitable for Service) **

It is recommended that the findings items be addressed as follows:
FOUNDATION:

1. Once all repair activities are completed, and chime has been recoated to SFF
specifications, install waterproof membrane over bottom projection plate, to allow
water draw off away from tank foundation. **
2. Repair cracked and eroded bund wall where possible, remove any possible
trapped moisture and vegetation. **
3. Remove all vegetation in bund area and where it contacts tank foundation,
consider removal of roots where required. **
4. Repair concrete ring and reinstate to condition suitable for continued service.
Consult the guidelines of Section 4.5.1.2 of API 653 to understand damage
mechanisms and possible repair solutions. **
5. No access to bund drain internals at time of inspection, consider unblocking all
drains and verify condition for continued use. **
6. Remove any possible moisture and vegetation internally, then repair closing
mechanism and restrict ingress of water. **
7. Consider installing sufficient support below nozzle N6 line. **
8. Consider repairing corrosion by means of overlay where practical, then carry out
MPI and if acceptable, paint according to SFF specifications. Consider installing
cathodic protection system as per Section 4.4.3.3 of API 653 and the guidelines of
API 651. Ensure the tank is adequately grounded. **

15
9. BOTTOM REVIEW
NDE SCOPE OF BOTTOM READINGS
A general visual inspection was performed on the tank bottom.

MFL Mapping was performed on all accessible areas of the floor plates. Vacuum Box
and Magnetic Particle Inspection carried out on all accessible floor plate and annular
plate welds. EODR tank settlement carried out. Dye Penetrant Testing was carried out in
some areas as required where vacuum box placement was not possible.

Isolated and clustered bottom side corrosion noted, refer to Annexure A for patch plate
locations & repair breakdown with descriptions in NDE report.

BOTTOM INSPECTION CHECKLIST AND NOTES

BOTTOM OK N/A COMMENTS

Using a flashlight held close to and parallel to the X MFL performed. Refer to
bottom plates, and using the bottom plate layout Annexure A
as a guide, visually inspect and hammer test the
entire bottom.

Measure the depth of pitting and describe the X Multiple and isolated,
pitting appearance (sharp edged, lake type, lake type pitting noted
dense, scattered etc.). on tank bottom plates.
Maximum depth
measured at 5.00mm

Mark areas requiring patching or further X Refer to Annexure A

inspection. layout

Mark locations for turning coupons for inspection. X None noted

Inspect all welds for corrosion and leaks, X Cracks, pin holes and
particularly the shell to bottom weld. corrosion noted on floor
plate welds.
Refer to MPI & PT report
Inspect sketch plates for corrosion. X MFL performed, refer to
Annexure A
Check condition of internal sump, if applicable. X Sump drains appear
Standing liquid should be removed from the okay, slight corrosion
sump to allow for complete inspection and noted on sump welding
vacuum testing of weld seams as appropriate. and sump wall
Sump bottom and sidewall plate and seams
need to be evaluated for both product-side and
soil-side corrosion.
Locate and mark voids under the bottom. X Voids noted across tank
bottom plates.
(Picture 13)

16
Record bottom data on a layout sketch using the X Refer to NDE report for
existing bottom plates as a grid. List the number patch plate list
and sizes of patches required. breakdown
Vacuum test the bottom lap welds. X Refer to Vacuum Box
Inspection report
Hammer test or ultrasonically examine any slight X MFL performed across
discolored spots or damp areas. tank bottom plates

Check for reinforcing pads under all bottom X No support pads noted
attached clips, brackets, and supports. below vacuum breaker
supports. (Picture 17)

Stilling well supports are

not fitted to support
pads. (Picture 21)
Check the column bases of fixed roof supports for X Not applicable
adequate pads and restraining clips.

In earthquake Zones 3 and 4, check that the roof X Not applicable

supports are not welded down to the tank
bottom but are only restrained from horizontal
movement.

Check area beneath swing line cables for X Not applicable

indications of cable cutting or dragging.

Mark old oil and air test connection for removal X Not applicable
and patching.

Identify and report low areas on the bottom that X Edge settlement noted
does not drain adequately. during EODR inspection.
Tank slopes towards
sump drain openings
Inspect coating for holes, disbanding, X Tank was blasted for
deterioration, and discoloration. inspection activities,
tank bottom not coated

17
TANK 13 FLOOR LAYOUT DRAWING

18
BOTTOM PHOTOGRAPHS

The following digital photographs of the floor were taken at the period of this inspection:

13 – Voids noted across tank bottom plates

14 – Multiple pin holes and cavities noted on floor plate welds

(Refer to Vacuum Box NDE report)

19
15 – Hairline cracks and stress cracks noted on floor plate welds
(Refer to NDE report for exact layout)

16 – Weld marks noted across tank bottom plates

20
 17 – No support pads noted below both vacuum breaker support legs

18 – Negotiating devices were removed, deposits still present on floor plates

21
19 – EFR leg support pad to floor pad weld spacing is not compliant

20 – Lake type clustered pitting noted on floor plate welds

22
21 – Stilling well supports are not fitted to support pads

22 – Assumed insert plate noted on annular Plate A13

23
23 – Corrosion pitting noted on annular Plate A8
(Appears standing water collects here)

24
 TANK BOTTOM REMAINING LIFE CALCULATIONS

Row Plate Age Original T-actual T-min CR Remaining

1 1 56 6 3 2.54 0.053571 8.58666667
2 56 8 3.92 2.54 0.072857 18.9411765
3 56 6 1.86 2.54 0.073929 -9.1980676
2 1 56 6 2.7 2.54 0.058929 2.71515152
2 56 6 1.74 2.54 0.076071 -10.516432
3 56 8 5.12 2.54 0.051429 50.1666667
4 56 6 2.4 2.54 0.064286 -2.1777778
5 56 6 1.74 2.54 0.076071 -10.516432
3 1 56 6 2.22 2.54 0.0675 -4.7407407
2 56 6 1.68 2.54 0.077143 -11.148148
3 56 8 3.2 2.54 0.085714 7.7
4 56 8 4.8 2.54 0.057143 39.55
5 56 6 1.74 2.54 0.076071 -10.516432
6 56 6 2.4 2.54 0.064286 -2.1777778
4 1 56 6 3.66 2.54 0.041786 26.8034188
2 56 6 2.1 2.54 0.069643 -6.3179487
3 56 8 3.76 2.54 0.075714 16.1132075
4 56 8 5.36 2.54 0.047143 59.8181818
REPLACE 5 56 6 2.04 2.54 0.070714 -7.0707071
6 56 6 1.38 2.54 0.0825 -14.060606
7 56 6 3.66 2.54 0.041786 26.8034188
5 1 56 6 2.34 2.54 0.065357 -3.0601093
2 56 6 3.36 2.54 0.047143 17.3939394
REPLACE 3 56 8 2.4 2.54 0.1 -1.4
4 56 6 3.54 2.54 0.043929 22.7642276
5 56 6 2.52 2.54 0.062143 -0.3218391
6 56 6 2.46 2.54 0.063214 -1.2655367
6 1 56 6 2.22 2.54 0.0675 -4.7407407
2 56 6 2.22 2.54 0.0675 -4.7407407
3 56 6 3.42 2.54 0.046071 19.1007752
4 56 6 3.54 2.54 0.043929 22.7642276
5 56 6 3.18 2.54 0.050357 12.7092199
6 56 6 2.04 2.54 0.070714 -7.0707071
7 56 6 2.28 2.54 0.066429 -3.9139785
7 1 56 6 1.74 2.54 0.076071 -10.516432
2 56 6 3.36 2.54 0.047143 17.3939394
3 56 6 3.78 2.54 0.039643 31.2792793
4 56 8 5.12 2.54 0.051429 50.1666667
5 56 6 3.42 2.54 0.046071 19.1007752
6 56 6 3.18 2.54 0.050357 12.7092199
7 56 6 2.4 2.54 0.064286 -2.1777778
25
 ROW PLATE Age Original T-actual T-min CR Remaining
8 1 56 6 2.16 2.54 0.068571 -5.541666667
2 56 8 4.32 2.54 0.065714 27.08695652
3 56 6 3.54 2.54 0.043929 22.76422764
4 56 8 5.2 2.54 0.05 53.2
5 56 6 3.42 2.54 0.046071 19.10077519
REPLACE 6 56 8 2.4 2.54 0.1 -1.4
7 56 6 2.58 2.54 0.061071 0.65497076
9 1 56 8 2.88 2.54 0.091429 3.71875
2 56 6 3.6 2.54 0.042857 24.73333333
3 56 6 3.84 2.54 0.038571 33.7037037
4 56 8 4.56 2.54 0.061429 32.88372093
5 56 8 3.44 2.54 0.081429 11.05263158
6 56 6 3.48 2.54 0.045 20.88888889
7 56 6 3.06 2.54 0.0525 9.904761905
10 1 56 8 5.6 2.54 0.042857 71.4
2 56 6 3.72 2.54 0.040714 28.98245614
3 56 6 3.42 2.54 0.046071 19.10077519
4 56 6 3.36 2.54 0.047143 17.39393939
5 56 6 2.64 2.54 0.06 1.666666667
6 56 6 2.58 2.54 0.061071 0.65497076
REPLACE 7 56 8 2.4 2.54 0.1 -1.4
8 56 8 5.2 2.54 0.05 53.2
11 1 56 8 4 2.54 0.071429 20.44
2 56 6 3.18 2.54 0.050357 12.70921986
3 56 6 2.82 2.54 0.056786 4.93081761
4 56 8 4.8 2.54 0.057143 39.55
5 56 6 3.3 2.54 0.048214 15.76296296
6 56 6 2.7 2.54 0.058929 2.715151515
7 56 8 4.48 2.54 0.062857 30.86363636
12 1 56 8 4.88 2.54 0.055714 42
2 56 6 1.86 2.54 0.073929 -9.198067633
3 56 6 3.66 2.54 0.041786 26.8034188
4 56 6 3.66 2.54 0.041786 26.8034188
5 56 6 3.66 2.54 0.041786 26.8034188
6 56 6 3.06 2.54 0.0525 9.904761905
7 56 6 2.94 2.54 0.054643 7.320261438
8 56 8 5.84 2.54 0.038571 85.55555556

26
 ROW PLATE Age Original T-actual T-min CR Remaining
13 1 56 6 2.52 2.54 0.062143 -0.32183908
2 56 8 5.04 2.54 0.052857 47.2972973
3 56 6 4.08 2.54 0.034286 44.91666667
4 56 8 4.88 2.54 0.055714 42
5 56 8 5.28 2.54 0.048571 56.41176471
6 56 6 4.02 2.54 0.035357 41.85858586
7 56 6 2.64 2.54 0.06 1.666666667
14 1 56 6 2.64 2.54 0.06 1.666666667
REPLACE 2 56 6 2.16 2.54 0.068571 -5.541666667
3 56 6 3.3 2.54 0.048214 15.76296296
4 56 8 6.08 2.54 0.034286 103.25
5 56 6 3.18 2.54 0.050357 12.70921986
6 56 6 3.72 2.54 0.040714 28.98245614
7 56 6 2.16 2.54 0.068571 -5.541666667
15 1 56 6 1.86 2.54 0.073929 -9.198067633
2 56 6 3.6 2.54 0.042857 24.73333333
3 56 6 2.58 2.54 0.061071 0.65497076
4 56 8 5.68 2.54 0.041429 75.79310345
REPLACE 5 56 8 2.4 2.54 0.1 -1.4
REPLACE 6 56 8 2.4 2.54 0.1 -1.4
REPLACE 7 56 6 2.34 2.54 0.065357 -3.06010929
16 1 56 6 3.24 2.54 0.049286 14.20289855
2 56 6 1.92 2.54 0.072857 -8.509803922
3 56 6 3.66 2.54 0.041786 26.8034188
4 56 6 3.54 2.54 0.043929 22.76422764
5 56 8 2.88 2.54 0.091429 3.71875
6 56 8 2.72 2.54 0.094286 1.909090909
7 56 6 2.7 2.54 0.058929 2.715151515
REPLACE 1 56 8 2.4 2.54 0.1 -1.4
2 56 6 3.06 2.54 0.0525 9.904761905
3 56 8 4.24 2.54 0.067143 25.31914894
4 56 8 4.56 2.54 0.061429 32.88372093
5 56 8 3.92 2.54 0.072857 18.94117647
REPLACE 6 56 8 2.4 2.54 0.1 -1.4
18 1 56 6 2.94 2.54 0.054643 7.320261438
2 56 6 1.44 2.54 0.081429 -13.50877193
3 56 6 2.88 2.54 0.055714 6.102564103
4 56 8 5.28 2.54 0.048571 56.41176471
5 56 6 3.42 2.54 0.046071 19.10077519
6 56 6 3.9 2.54 0.0375 36.26666667
7 56 6 2.58 2.54 0.061071 0.65497076

27
 ROW PLATE Age Original T-actual T-min CR Remaining
19 1 56 6 2.76 2.54 0.057857 3.802469136
2 56 6 2.82 2.54 0.056786 4.93081761
3 56 8 4.96 2.54 0.054286 44.57894737
4 56 8 3.84 2.54 0.074286 17.5
REPLACE 5 56 8 2.4 2.54 0.1 -1.4
6 56 6 3.3 2.54 0.048214 15.76296296
20 1 56 6 2.16 2.54 0.068571 -5.541666667
2 56 6 0.96 2.54 0.09 -17.55555556
3 56 8 4.56 2.54 0.061429 32.88372093
4 56 6 1.86 2.54 0.073929 -9.198067633
5 56 6 3.06 2.54 0.0525 9.904761905
21 1 56 6 2.4 2.54 0.064286 -2.177777778
2 56 8 4.56 2.54 0.061429 32.88372093
3 56 8 2.96 2.54 0.09 4.666666667
ROW PLATE Age Original T-actual T-min CR Remaining
Annular 1 56 8 5.2 4.32 0.05 17.6
2 56 8 4.8 4.32 0.057143 8.4
3 56 8 4.32 4.32 0.065714 0
4 56 8 2.8 4.32 0.092857 -16.36923077
5 56 8 4.48 4.32 0.062857 2.545454545
6 56 8 4.72 4.32 0.058571 6.829268293
7 56 8 4.4 4.32 0.064286 1.244444444
8 56 8 3.2 4.32 0.085714 -13.06666667
9 56 8 4.72 4.32 0.058571 6.829268293
10 56 8 4.88 4.32 0.055714 10.05128205
11 56 8 4.4 4.32 0.064286 1.244444444
12 56 8 3.44 4.32 0.081429 -10.80701754
13 56 8 3.28 4.32 0.084286 -12.33898305
14 56 8 4.8 4.32 0.057143 8.4
15 56 8 4.72 4.32 0.058571 6.829268293
16 56 8 5.2 4.32 0.05 17.6
17 56 8 5.68 4.32 0.041429 32.82758621
18 56 8 5.52 4.32 0.044286 27.09677419
19 56 8 5.2 4.32 0.05 17.6
20 56 8 6 4.32 0.035714 47.04
21 56 8 5.6 4.32 0.042857 29.86666667
22 56 8 5.52 4.32 0.044286 27.09677419
28
Shell to bottom weld cross sectional drawing.

INTERNAL

SHELL TO BOTTOM WELD LEG LENGTH, CRITICAL LENGTH AND WELD THROAT MEASUREMENTS (3mm tolerance)

POSITION WALL THICKNESS LEG LENGTH LEG LENGTH WELD THROAT

(TOP) (BOTTOM)
1 7.29mm 6.87mm 11.00mm 11.00mm 6.00mm
2 7.33mm 7.60mm 11.00mm 11.00mm 8.00mm
3 7.80mm 7.49mm 12.00mm 12.00mm 7.00mm
4 7.15mm 8.55mm 13.00mm 13.00mm 7.00mm
5 7.49mm 8.05mm 10.00mm 13.00mm 6.00mm
6 7.97mm 7.72mm 11.00mm 12.00mm 7.00mm
7 7.05mm 7.22mm 11.00mm 15.00mm 7.00mm
8 8.69mm 8.04mm 12.00mm 9.00mm 7.00mm
9 7.38mm 7.07mm 10.00mm 15.00mm 8.00mm
10 7.60mm 7.79mm 9.00mm 9.00mm 6.00mm
11 7.11mm 7.31mm 10.00mm 10.00mm 7.00mm
12 7.14mm 7.41mm 12.00mm 9.00mm 7.00mm
13 7.56mm 8.02mm 14.00mm 10.00mm 7.00mm
14 7.22mm 7.33mm 10.00mm 11.00mm 7.00mm
15 7.26mm 8.15mm 10.00mm 12.00mm 8.00mm
16 7.75mm 7.43mm 10.00mm 10.00mm 6.00mm
17 7.54mm 7.79mm 11.00mm 10.00mm 8.00mm
18 7.91mm 7.67mm 10.00mm 9.00mm 5.00mm
19 8.39mm 7.88mm 8.00mm 11.00mm 7.00mm
20 7.65mm 8.24mm 10.00mm 15.00mm 6.00mm
21 8.16mm 7.64mm 12.00mm 11.00mm 6.00mm
22 7.51mm 7.15mm 8.00mm 8.00mm 7.00mm
23 7.57mm 7.13mm 11.00mm 10.00mm 6.00mm
24 8.21mm 8.13mm 10.00mm 10.00mm 6.00mm
25 8.36mm 8.71mm 14.00mm 10.00mm 7.00mm
26 7.60mm 7.71mm 11.00mm 9.00mm 8.00mm
27 7.77mm 7.34mm 10.00mm 9.00mm 7.00mm

29
28 7.25mm 7.44mm 12.00mm 9.00mm 6.00mm
29 7.75mm 7.88mm 12.00mm 10.00mm 6.00mm
30 7.07mm 7.53mm 14.00mm 14.00mm 7.00mm
31 7.77mm 7.55mm 13.00mm 8.00mm 6.00mm
32 7.86mm 7.73mm 10.00mm 9.00mm 6.00mm
33 7.60mm 7.76mm 11.00mm 11.00mm 8.00mm
34 7.72mm 7.56mm 8.00mm 10.00mm 6.00mm
35 7.27mm 7.34mm 11.00mm 8.00mm 6.00mm
36 8.68mm 7.79mm 10.00mm 9.00mm 6.00mm
37 7.30mm 7.09mm 14.00mm 11.00mm 7.00mm
38 8.20mm 8.03mm 10.00mm 10.00mm 6.00mm
39 7.86mm 7.61mm 9.00mm 12.00mm 6.00mm
40 7.76mm 7.01mm 13.00mm 14.00mm 6.00mm
41 8.20mm 8.24mm 12.00mm 13.00mm 7.00mm
42 8.04mm 7.61mm 14.00mm 11.00mm 6.00mm
43 7.75mm 7.80mm 15.00mm 13.00mm 7.00mm
44 8.89mm 8.20mm 10.00mm 12.00mm 8.00mm
45 7.63mm 7.91mm 13.00mm 9.00mm 6.00mm
46 7.40mm 7.88mm 11.00mm 11.00mm 5.00mm
47 7.31mm 8.45mm 10.00mm 11.00mm 7.00mm
48 7.00mm 8.21mm 11.00mm 11.00mm 7.00mm
49 6.90mm 8.96mm 14.00mm 10.00mm 6.00mm
50 8.24mm 8.20mm 11.00mm 15.00mm 6.00mm
51 7.69mm 7.61mm 12.00mm 12.00mm 8.00mm
52 7.79mm 8.21mm 9.00mm 11.00mm 7.00mm
53 7.92mm 7.98mm 8.00mm 11.00mm 7.00mm
54 7.92mm 8.21mm 12.00mm 11.00mm 6.00mm
55 8.01mm 7.47mm 10.00mm 12.00mm 6.00mm
56 8.47mm 8.11mm 10.00mm 13.00mm 7.00mm
57 8.06mm 8.22mm 17.00mm 11.00mm 8.00mm
58 8.28mm 8.50mm 16.00mm 12.00mm 8.00mm
59 8.01mm 8.25mm 12.00mm 16.00mm 7.00mm
60 8.00mm 8.74mm 11.00mm 14.00mm 7.00mm
61 8.66mm 8.68mm 10.00mm 17.00mm 8.00mm
62 8.15mm 8.17mm 10.00mm 9.00mm 8.00mm
63 8.38mm 8.26mm 12.00mm 11.00mm 7.00mm
64 8.55mm 8.67mm 14.00mm 12.00mm 9.00mm
65 8.37mm 8.15mm 13.00mm 12.00mm 8.00mm
66 8.22mm 8.15mm 12.00mm 10.00mm 8.00mm
67 8.26mm 8.71mm 11.00mm 11.00mm 8.00mm
68 8.77mm 8.44mm 10.00mm 11.00mm 7.00mm
69 8.51mm 8.50mm 12.00mm 9.00mm 8.00mm
70 8.82mm 8.96mm 14.00mm 10.00mm 6.00mm
71 8.39mm 7.93mm 11.00mm 12.00mm 8.00mm
72 8.46mm 8.26mm 11.00mm 14.00mm 7.00mm
73 8.06mm 8.36mm 11.00mm 10.00mm 8.00mm

30
74 8.22mm 8.22mm 12.00mm 14.00mm 8.00mm
75 8.11mm 8.80mm 12.00mm 13.00mm 7.00mm
76 8.23mm 8.87mm 10.00mm 13.00mm 7.00mm
77 8.96mm 8.82mm 12.00mm 11.00mm 8.00mm
78 8.55mm 8.49mm 11.00mm 9.00mm 7.00mm
79 8.91mm 8.92mm 12.00mm 9.00mm 7.00mm
80 8.84mm 8.89mm 10.00mm 9.00mm 8.00mm
81 8.92mm 8.53mm 9.00mm 10.00mm 8.00mm
82 8.79mm 8.62mm 12.00mm 13.00mm 5.00mm
83 8.58mm 8.81mm 11.00mm 14.00mm 8.00mm
84 8.82mm 8.40mm 10.00mm 10.00mm 5.00mm
85 8.05mm 7.50mm 9.00mm 10.00mm 5.00mm
86 8.54mm 8.61mm 9.00mm 9.00mm 7.00mm
87 8.12mm 8.16mm 9.00mm 10.00mm 6.00mm
88 8.15mm 8.25mm 11.00mm 10.00mm 6.00mm

31
 EXTERNAL

SHELL TO BOTTOM WELD LEG LENGTH, CRITICAL LENGTH AND WELD THROAT
MEASUREMENTS (3mm tolerance)

POSITION WALL THICKNESS CHIME WIDTH LEG LENGTH LEG LENGTH WELD
(TOP) (BOTTOM) THROAT
1 6.59mm 6.91mm 30mm 10.00mm 9.00mm 6.00mm
2 8.13mm 8.67mm 44mm 13.00mm 10.00mm 9.00mm
3 7.54mm 8.73mm 38mm 8.00mm 9.00mm 7.00mm
4 8.50mm 8.22mm 35mm 11.00mm 10.00mm 7.00mm
5 8.25mm 7.63mm 39mm 13.00mm 13.00mm 8.00mm
6 8.05mm 6.93mm 43mm 11.00mm 9.00mm 7.00mm
7 6.25mm 6.46mm 34mm 11.00mm 7.00mm 6.00mm
8 8.53mm 6.61mm 40mm 11.00mm 7.00mm 6.00mm
9 8.38mm 8.31mm 38mm 10.00mm 9.00mm 8.00mm
10 8.55mm 7.43mm 43mm 12.00mm 9.00mm 7.00mm
11 8.57mm 7.96mm 39mm 11.00mm 14.00mm 6.00mm
12 8.72mm 7.18mm 44mm 11.00mm 13.00mm 7.00mm
13 7.81mm 7.17mm 44mm 14.00mm 8.00mm 8.00mm
14 8.94mm 6.81mm 41mm 9.00mm 13.00mm 6.00mm
15 8.88mm 8.72mm 46mm 10.00mm 8.00mm 6.00mm
16 8.97mm 7.21mm 44mm 8.00mm 10.00mm 8.00mm
17 8.29mm 8.02mm 43mm 8.00mm 9.00mm 7.00mm
18 8.72mm 8.92mm 45mm 9.00mm 13.00mm 6.00mm
19 8.53mm 8.42mm 38mm 10.00mm 9.00mm 8.00mm
20 8.68mm 8.97mm 39mm 7.00mm 9.00mm 8.00mm
21 8.83mm 7.68mm 46mm 9.00mm 10.00mm 8.00mm
22 8.29mm 7.49mm 45mm 10.00mm 8.00mm 7.00mm
23 8.48mm 8.64mm 45mm 9.00mm 10.00mm 6.00mm
24 8.24mm 7.52mm 48mm 11.00mm 7.00mm 7.00mm
25 8.40mm 8.22mm 45mm 9.00mm 12.00mm 7.00mm
26 8.28mm 7.62mm 46mm 10.00mm 9.00mm 7.00mm
27 8.01mm 7.95mm 43mm 11.00mm 14.00mm 8.00mm
28 8.87mm 8.25mm 42mm 11.00mm 10.00mm 9.00mm
29 8.26mm 8.91mm 47mm 11.00mm 11.00mm 7.00mm
30 8.45mm 8.17mm 43mm 11.00mm 14.00mm 7.00mm
31 8.80mm 8.52mm 42mm 10.00mm 11.00mm 7.00mm
32 8.82mm 8.86mm 40mm 11.00mm 14.00mm 6.00mm
33 8.52mm 7.55mm 39mm 11.00mm 15.00mm 7.00mm
34 8.61mm 8.73mm 40mm 10.00mm 10.00mm 7.00mm
35 8.39mm 8.61mm 40mm 11.00mm 9.00mm 7.00mm
36 8.16mm 8.45mm 42mm 11.00mm 9.00mm 7.00mm
37 8.32mm 8.05mm 42mm 9.00mm 13.00mm 7.00mm
38 8.85mm 8.59mm 41mm 9.00mm 8.00mm 7.00mm
39 8.59mm 8.37mm 43mm 9.00mm 11.00mm 7.00mm
40 8.96mm 8.28mm 41mm 8.00mm 7.00mm 6.00mm

32
41 8.46mm 8.80mm 43mm 10.00mm 8.00mm 6.00mm
42 8.43mm 8.67mm 41mm 10.00mm 10.00mm 7.00mm
43 8.57mm 8.58mm 37mm 9.00mm 8.00mm 7.00mm
44 8.98mm 8.72mm 36mm 10.00mm 12.00mm 6.00mm
45 8.41mm 8.67mm 40mm 9.00mm 9.00mm 8.00mm
46 8.56mm 8.37mm 46mm 8.00mm 12.00mm 7.00mm
47 8.93mm 8.92mm 43mm 9.00mm 9.00mm 7.00mm
48 8.90mm 8.89mm 47mm 11.00mm 13.00mm 8.00mm
49 8.40mm 8.94mm 39mm 9.00mm 8.00mm 6.00mm
50 8.93mm 8.55mm 45mm 8.00mm 11.00mm 7.00mm
51 8.96mm 8.53mm 41mm 13.00mm 10.00mm 7.00mm
52 8.50mm 8.65mm 44mm 10.00mm 10.00mm 7.00mm
53 8.56mm 8.67mm 44mm 9.00mm 9.00mm 7.00mm
54 8.57mm 8.25mm 47mm 11.00mm 9.00mm 7.00mm
55 8.71mm 8.95mm 44mm 9.00mm 9.00mm 7.00mm
56 8.73mm 8.63mm 46mm 9.00mm 9.00mm 7.00mm
57 8.84mm 8.42mm 45mm 9.00mm 8.00mm 7.00mm
58 8.76mm 8.80mm 44mm 6.00mm 9.00mm 7.00mm
59 8.73mm 8.87mm 48mm 10.00mm 8.00mm 6.00mm
60 8.96mm 8.82mm 45mm 10.00mm 9.00mm 7.00mm
61 8.55mm 8.49mm 39mm 9.00mm 9.00mm 7.00mm
62 8.91mm 8.92mm 40mm 6.00mm 8.00mm 6.00mm
63 8.21mm 8.61mm 40mm 6.00mm 9.00mm 6.00mm
64 8.84mm 8.89mm 45mm 9.00mm 16.00mm 7.00mm
65 8.92mm 8.53mm 45mm 11.00mm 8.00mm 7.00mm
66 8.79mm 8.62mm 45mm 10.00mm 11.00mm 7.00mm
67 8.58mm 8.81mm 40mm 9.00mm 13.00mm 7.00mm
68 8.59mm 8.74mm 42mm 8.00mm 8.00mm 7.00mm
69 8.36mm 8.90mm 43mm 7.00mm 9.00mm 7.00mm
70 8.87mm 8.96mm 40mm 9.00mm 10.00mm 8.00mm
71 8.40mm 8.50mm 41mm 9.00mm 14.00mm 8.00mm
72 8.49mm 8.56mm 46mm 10.00mm 14.00mm 9.00mm
73 8.76mm 8.71mm 45mm 10.00mm 14.00mm 8.00mm
74 8.83mm 8.40mm 39mm 11.00mm 12.00mm 11.00mm
75 8.94mm 8.63mm 39mm 10.00mm 12.00mm 8.00mm
76 8.80mm 8.62mm 40mm 10.00mm 12.00mm 8.00mm
77 8.05mm 7.50mm 40mm 5.00mm 14.00mm 7.00mm
78 8.54mm 8.61mm 45mm 11.00mm 12.00mm 8.00mm
79 8.77mm 8.72mm 40mm 9.00mm 13.00mm 8.00mm
80 8.12mm 8.12mm 43mm 9.00mm 14.00mm 8.00mm
81 8.95mm 8.66mm 45mm 13.00mm 17.00mm 8.00mm
82 8.65mm 7.33mm 46mm 6.00mm 15.00mm 9.00mm
83 8.43mm 8.48mm 42mm 9.00mm 13.00mm 8.00mm
84 8.28mm 8.50mm 39mm 10.00mm 14.00mm 8.00mm
85 8.41mm 8.64mm 36mm 10.00mm 15.00mm 7.00mm
86 8.68mm 8.41mm 36mm 9.00mm 15.00mm 8.00mm

33
 87 8.87mm 8.59mm 43mm 11.00mm 13.00mm 7.00mm
88 8.65mm 8.81mm 41mm 12.00mm 14.00mm 8.00mm

• Readings were taken at 2-meter intervals starting from Row 1 Plate 1 in a clockwise
direction.

• Chime plate protrusion measured in reference to Section 5.4.2 of API 650.

• Some sections of welding are not in accordance with Section 5.1.5.7 a) of API 650. Consider
repairing welds to required profile.

34
Findings
BOTTOM:

1. Minor to moderate voids noted across tank bottom. Tank settlement inspection
results indicate that it is out of tolerance as per Section 10.5.2 API 653. Possible
edge settlement on annular ring at the edge. (Picture 13)
2. Multiple pin holes noted during Vacuum Box Inspection. Refer to Vacuum Box NDE
report and floor layout drawing for exact locations. (Picture 14)
3. Multiple hairline cracks and stress cracks noted on floor plate welds. Areas marked
by paint markers. (Picture 15)
4. Weld marks noted across tank bottom plates and annular ring. (Picture 16)
5. No support pads noted below both vacuum breaker support legs. (Picture 17)
6. EFR negotiating device support was not removed correctly. Multiple areas noted
on tank bottom. (Picture 18)
7. EFR leg support pad to floor weld spacing is not API compliant. (Picture 19)
8. Isolated and clustered lake type pitting and topside corrosion noted across tank
bottom plates. (Picture 20)
9. Stilling well support brackets are not welded to support pad directly below well
opening. (Picture 21)
10. Unidentified plate or insert noted on annular Plate A13, adjacent to nozzle insert
plates. (Picture 22)
11. Corrosion pitting noted on annular Plate A8, it appears standing water collects
here. (Picture 23)
12. Moderate to severe bottom side corrosion noted on Plates; R4P5, R5P3, R8P6, R9P1,
R10P7, R14P2, R15P5, R15P6, R15P7, R16P5, R16P6, R17P1, R17P6 & R19P5.
Widespread bottom side corrosion noted across tank bottom plates.
(Refer to Annexure A)
Repair Recommendations (Suitable for service)

It is recommended that the findings items be addressed as follows:

BOTTOM:

1. E.O.D.R 3D Tank settlement results indicate tank bottom slopes towards the
periphery of tank annular plates and sump drains. Areas of settlement at the
periphery of tank should be addressed, consider adding backfill between plate
and foundation. Consider engineer evaluation to assess shell verticality and
roundness that was found to be out of tolerance. **
2. Remove defective weld by means of grinder and perform Vacuum Box Inspection,
if acceptable repair weld by rerun then perform MPI and Dye Penetrant
Inspection. If acceptable, paint according to SFF specifications. ***
3. Remove defective welds by means of grinder, then perform MPI. If acceptable
repair weld by means of rerun, then carry out MPI and Vacuum Box Inspection
and if acceptable, paint according to SFF specifications. ***

35
4. Remove all weld marks noted across tank bottom, careful not to remove any floor
plate material, then carry out MPI and Vacuum Box Inspection and if acceptable,
paint according to SFF specifications. **
5. Consider installing support pads with R50mm rounded corners below both vacuum
breaker support legs. **
6. Remove all remaining supports by means of grinder and overlay weld, then
perform MPI and Vacuum Box Inspection and if acceptable paint according to
SFF specifications. **
7. Weld spacing should comply with the provisions of figure 9.13 of API 653.
Alternatively consider Hardness Testing of floor and support pad welds. Test parent
material, welds and HAZ’s. Hardness value shall not be higher than 240Hv. **
8. Pitting orientation does not allow overlay welding. Install sufficient coating system
suitable for normal operating conditions. Lining to be used as a means of patching
topside pitting and pitting clusters. Carry out Holiday Testing and if acceptable
paint floor according to SFF specifications. Isolated large pitting can be repaired
by means of overlay welding and follow up NDE inspection. **
9. Install support pads with R50mm rounded corners below stilling well openings and
ensure supports are fitted to support pads. Then carry out MPI and Vacuum Box
Inspection and if acceptable paint according to SFF specifications. **
10. Investigate reason for assumed insert plate noted on annular Plate A13. It is
possible that this was intended to be a sump drain opening. Area to be monitored.
**
11. Repair pitting by means of overlay weld in accordance with Section 9.10.1.2.1 of
API 653. Additionally consult the guidelines of Section 4.3.2.2 for an alternative to
repairs in the critical zone. If acceptable paint tank bottom according to SFF
specifications. **
12. The following plates require complete replacement with follow up NDE inspection
in accordance with Section 9.10.2 of API 653; R4P5, R5P3, R8P6, R9P1, R10P7, R14P2,
R15P5, R15P6, R15P7, R16P5, R16P6, R17P1, R17P6 & R19P5. Install patch plates in
accordance with Section 9.10.1.1 and Figure 9.13 of API 653 over isolated areas of
bottom side corrosion. Then carry out MPI and Vacuum Box Inspection and if
acceptable paint according to SFF specifications. ***

36
10. SHELL REVIEW

NDE SCOPE OF SHELL READINGS

Five (5) readings per plate of 1st course. Sixteen (16) Vertical locations scanned with RMS 300
crawler, from the bottom course to the top course.

AUT inspection carried out on 100% of 1st course around periphery of tank external, scanned with
RMS 300 & 450 crawler. General thinning noted at the shell to peripheral seal interface. Refer to
NDE report for results.

WELD INSPECTION RESULTS AND EVALUATION

A limited visual (VT) inspection was performed on shell welds from ground level, no access
scaffolding erected to welds above course 1. Magnetic Particle Inspection carried out on entire
1st course. Refer to MPI report.

SHELL INSPECTION CHECKLIST AND NOTES

EXTERNAL VISUAL INSPECTION OK N/A COMMENTS

Verify safe filling height of the tank. X 12 168mm (calculated at 80%)

Inspect overflow for corrosion and X Tank appears to be fitted with

adequate screening. HLA
Check location of overflow that it is not X Okay
above any tank valves or equipment.

Visually inspect for paint failures, leaks, X Clustered corrosion pitting

distortions, pitting and corrosion on the noted on shell external.
shell plates. This must be shown on the (Pictures 12 & 29)
shell development drawing.
Moderate paint failure and
surface corrosion noted on
shell internal
Visually inspect the shell to bottom weld X Slight corrosion noted, weld
for corrosion and thinning on plate and deposits, poor stop-starts and
weld. Include a dimensioned, cross- undercut – refer to MPI report
sectional drawing of the shell to bottom
joint.

WIND GIRDERS/STIFFENING RINGS OK N/A COMMENTS

Inspect the welds on the wind girders. X Corrosion and paint failure
Report on any corrosion of the wind noted from ground level
girders, stiffening rings and/or baffle around periphery of tank
plates. The position of the wind girder, external
baffle plates and/or stiffening ring shall
be shown on the tank map.
SHELL ATTACHMENTS OK N/A COMMENTS

37
Report on any shell attachments. This X No support pads noted below
includes patch plates, overlay welding, walkaway supports.
supports, etc. State whether the (Picture 26)
attachments are correctly attached to
the tank shell, in use, not in use and Support pad weld to shell weld
should be removed. These must be spacing is not API compliant.
shown on the development drawing of (Picture 33)
the shell.
No support pads noted below
staircase supports and
platform. (Picture 34)

No API nameplate noted.

ANCHOR BOLTS OK N/A COMMENTS

Presence of anchor bolts and anchor X Tank not fitted with anchor
chairs must be included in the report. The bolts
number, position and condition of the
anchor bolts must be reported on.

Measure and record the circumference 172 272mm

of the tank.
Survey the shell to check for plumb- X Refer to tank settlement report
ness.
Inspect and record electrical grounding X Grounding noted. Paint failure
of the tank. and surface corrosion evident

Measure and record the height of each

strake. Strake No. Height
(mm)
Course 6 is fitted with stiffener/walkway. 1 2421mm
No access for AUT deployment above 2 2411mm
this obstruction. Remaining life 3 2422mm
calculations are based on results 4 2422mm
obtained during inspection activities 5 2433mm
below this obstruction. No safe access to 6 2487mm
tank peripheral walkway 7 615mm
TOTAL 15 211mm

Record five (5) thickness measurements X Refer to NDE report

on each strake along the staircase.

Record name plate information (API 650) X None noted

in a table format.
Record name plate information (API 653) X Not applicable
in a table format.

INTERNAL VISUAL INSPECTION OK N/A COMMENTS

38
Report on any shell attachments. This X No obvious items noted
includes patch plates, supports, etc.
State whether the attachments are
correctly attached to the tank shell, in
use, not in use and should be removed.

39
 CRUDE OIL
SHELL ULTRASONIC THICKNESS READINGS
SHELL THICKNESS CALCULATIONS

According to API 653 Section 4.3.

The original assumed design thickness is 32mm for the bottom course and 8mm for the top course.
tmin=2.6(H-1) DG/SE

Course 6 has a stiffener installed, no access above this obstruction to obtain MUT or AUT thickness values
for calculation. There is an approximate height of 615mm above this obstruction.

T-min
H H-1 D G S E T-min mm
inches

Course 1 49.90ft 48.90ft 0.918 23600 1 0.88“ 22.35 mm

179.90ft
Course 2 41.96ft 40.96ft 179.90ft 0.918 23600 1 0.74“ 18.79 mm
Course 3 34.05ft 33.05ft 179.90ft 0.918 26000 1 0.54“ 13.71 mm
Course 4 26.11ft 25.11ft 179.90ft 0.918 26000 1 0.41“ 10.41 mm
Course 5 18.17ft 17.17ft 179.90ft 0.918 26000 1 0.28“ 7.11 mm
Course 6 10.19ft 9.19ft 179.90ft 0.918 26000 1 0.15“ 3.81 mm

* T min restricted to a min of 2.54mm

Shell Date Date Years of Beginning Actual Tmin Corrosion Years to

Course built inspected service thickness thickness rate retirement
Course
1967 2023 56 Years 32 mm 29.08 mm 22.35 mm 0.052143 129.06 Years
1

Course 0.033929
1967 2023 56 Years 28 mm 26.10 mm 18.79 mm 215.45 Years
2

Course 0.035357
1967 2023 56 Years 22 mm 20.02 mm 13.71 mm 178.46 Years
3
Course 0.041607
1967 2023 56 Years 16 mm 15.67 mm 10.41 mm 126.42 Years
4

Course 0.032321
1967 2023 56 Years 12 mm 10.19 mm 7.11 mm 95.29 Years
5

Course
1967 2023 56 Years 8 mm 7.86 mm 3.81 mm 0.0025 1620 Years
6

The above API 653 estimated corrosion rates and remaining life calculations are based on the MUT & AUT
measurements recorded at the time of inspection. Original thickness is assumed and as a result the above
calculations are subject to change.

40
 DIESEL D550
SHELL ULTRASONIC THICKNESS READINGS
SHELL THICKNESS CALCULATIONS

According to API 653 Section 4.3.

The original assumed design thickness is 32mm for the bottom course and 8mm for the top course.
tmin=2.6(H-1) DG/SE

T-min
H H-1 D G S E T-min mm
inches

Course 1
49.90ft 48.90ft 179.90ft 0.86 23600 1 0.83 “ 21.08 mm
Course 2
41.96ft 40.96ft 179.90ft 0.86 23600 1 0.69 “ 17.52 mm
Course 3
34.05ft 33.05ft 179.90ft 0.86 26000 1 0.51 “ 12.94 mm
Course 4
26.11ft 25.11ft 179.90ft 0.86 26000 1 0.38 “ 9.65 mm
Course 5
18.17ft 17.17ft 179.90ft 0.86 26000 1 0.26 “ 6.60 mm
Course 6
10.19ft 9.19ft 179.90ft 0.86 26000 1 0.14 “ 3.55 mm

* T min restricted to a min of 2.54mm

Shell Date Date Years of Beginning Actual Tmin Corrosion Years to

Course built inspected service thickness thickness rate retirement

Course
1967 2023 56 Years 32 mm 29.08 mm 21.08 mm 0.052143 153.42 Years
1

Course
1967 2023 56 Years 28 mm 26.10 mm 17.52 mm 0.033929 252.88 Years
2

Course
1967 2023 56 Years 22 mm 20.02 mm 12.94 mm 0.035357 200.24 Years
3

Course
1967 2023 56 Years 16 mm 15.67 mm 9.65 mm 0.041607 144.68 Years
4

Course
1967 2023 56 Years 12 mm 10.19 mm 6.60 mm 0.032321 111.07 Years
5

Course
1967 2023 56 Years 8 mm 7.86 mm 3.50 mm 0.0025 1724 Years
6

The above API 653 estimated corrosion rates and remaining life calculations are based on the MUT & AUT
measurements recorded at the time of inspection. Original thickness is assumed and as a result the above
calculations are subject to change.

41
 LOC 11 LOC 10 LOC 9 FP LOC 8 LOC 7 FF LOC 6 LOC 5 FP LOC 4 LOC 3 LOC 2 LOCATION 1 LOC 16 FP LOC 15 FF LOC 14 LOC 13 FP LOC 12

N1 NOZZLE
N2 NOZZLE
N3 NOZZLE
The below is only a reference drawing.

N4 NOZZLE
N5 NOZZLE
N6 NOZZLE
N7 NOZZLE

42
M1 MANWAY 1
M2 MANWAY2
M3 MANWAY3
M4 MANWAY4
FP FOAMPOURER
EL EARTH LUG
FF FIRE FIGHTING LINE
LOC RMS LOCATION
TANK 13 SHELL PLATE LAYOUT DRAWING

P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22

M3 M1
N2 M2 M4 N6
N1 N3 N4 N7
N5
EL1 EL22

Wall Wall
Drawings are not to scale. The attached drawings do not correspond with the tank shell layout.
SHELL PHOTOGRAPHS

The following digital photographs of the shell were taken at the period of this inspection:

24 – Cracks, pin holes and cavities noted on shell plate welds

(Refer to shell MPI report)

25 – Paint failure and surface corrosion noted on tank external

(External coating shows signs of chalking)

43
26 – No support pads noted below roof walkway supports

27 – Tank pipework fireproofing is in poor condition

(Possible corrosion under insulation at these areas)

44
 28 – No PTFE noted between line and support
(Slight paint failure noted in these areas)

29 – Clustered corrosion pitting noted on shell external on Plate 18 and 19

(Same area as photo 12 taken on earth lug connection)

45
30 – Mechanical damage and undercut noted on insert plates on Plate 13

31 – Discoloration noted on North side of tank shell

(Possible staining from hydrant water)

46
 32 – Corrosion and paint failure noted on walkway underside

33 – Pipe support pad weld to shell plate weld spacing is not compliant

47
34 – No support pads noted below staircase steps, weld spacing is not compliant
(Welding is in poor condition)

35 – Severe corrosion noted on staircase handrails

(Moderate paint failure in the area)

48
 36 – Corrosion and delamination noted on roof walkway
(It appears standing water collects here)

37 – Corrosion and delamination noted at seal to shell interface in isolated areas

(AUT results indicate general thinning in these areas)

49
Findings

SHELL
1. No API name plate noted on shell external.
2. Cracks, undercut, pin holes and general poor weld profile noted on shell plate
welds. (Picture 24)
3. Paint failure noted in isolated areas of tank shell external, surface corrosion visible
in these areas. Tank shell external coating system shows signs of chalking.
(Picture 25)
4. No support pads noted below walkway supports, top shell course. (Picture 26)
5. Fireproofing noted on shell pipework is in poor condition and possibly past its life
cycle. Large cavities and cracks noted. (Picture 27)
6. No PTFE noted between tank shell pipework and support. (Picture 28)
7. Clustered corrosion and pitting noted on shell external on Plate 18 & 19. The
pitting depth is approximately 3.00mm in depth. (Picture 29)
8. Mechanical damage noted near nozzle insert plates on South side of tank.
(Picture 30)
9. Discoloration noted on North side of tank external. It appears to originate form fire
hydrant water usage. (Picture 31)
10. Moderate paint failure and corrosion noted on roof walkway underside and
stiffener. (Picture 32)
11. Pipe support pad to shell weld spacing is not API compliant, Plate 8. (Picture 33)
12. No support pads noted below staircase support brackets. Weld spacing is not API
compliant. (Picture 34)
13. Severe corrosion noted on staircase handrail. (Picture 35)
14. Delamination and corrosion noted on roof walkway, no roof guard railing noted
on periphery of walkway. (Picture 36)
15. Corrosion and delamination noted at peripheral seal to shell space, limited
access to this area at time of inspection. AUT results indicate general thinning in
this area. (Picture 37)

Repair Recommendations (Suitable for service)

SHELL:

1. Install nameplate in accordance with Section 13 of API 653 and Section 10 of API
650. ***
2. Remove defective welding by means of grinder, then carry out MPI. If acceptable
repair weld by means of rerun, then carry out MPI and coat to SFF specifications.
***
3. Repair surface corrosion and if acceptable paint according to SFF specifications.
Consider holiday testing or inspection of tank external coating system. ***
4. Consider installing support pads with R50mm rounded corners below supports,
carry out MPI and if acceptable paint according to SFF specifications.
Alternatively consider Hardness Testing of shell and support bracket welds. Test
parent material, welds and HAZ’s. Hardness value shall not be higher than 240Hv.
**
5. Consider corrosion under insulation inspection, alternatively remove fireproofing
and visually assess condition of pipeline. Repair any possible corrosion and if
acceptable paint according to SFF specifications. Reinstate fireproofing if
required.

50
6. Repair any possible corrosion then paint according to SFF specifications. Then
install PTFE. **
7. Consider repairing pitting by means of overlay weld, then carry out MPI and if
acceptable paint according SFF specifications. **
8. Consider X-ray inspection of insert plate welds, unclear if any NDE has been
carried out in this area. Investigate reason for mechanical damage, and if
acceptable paint according to SFF specifications. **
9. Remove stain from tank external, then paint according to SFF specifications. **
10. Repair corrosion and if acceptable paint according to SFF specifications. **
11. Weld spacing should comply with the provisions of Figure 9.1 of API 653.
Alternatively consider Hardness Testing of shell and support pad welds. Test parent
material, welds and HAZ’s. Hardness value shall not be higher than 240Hv. **
12. Consider installing support pads with R50mm rounded corners, then carry out MPI
and if acceptable paint according to SFF specifications. Weld spacing should
comply with the provisions of Figure 9.1 of API 653. Alternatively consider Hardness
Testing of staircase step welds. Test parent material, welds and HAZ’s. Hardness
value shall not be higher than 240Hv. **
13. Replace corroded sections of handrail and ensure it complies with the provisions
of Section 5.9.56 of API 650. Then coat to SFF specifications. ***
14. Repair corrosion and if acceptable paint according to SFF specifications. Allow
water draw off from walkway, consider drilling additional drain holes. Install
peripheral handrail on roof walkway. If acceptable, paint according to SFF
specifications. ***
15. After removal of peripheral seal, consider sandblasting or abrasive cleaning area
for further visual assessment. Repairs to be based on visual findings. ***

51
11. NOZZLES AND APPURTENANCES REVIEW
NDE SCOPE OF NOZZLE AND APPURTENANCES READINGS
A general visual inspection was performed on tank nozzles and appurtenances. All nozzles not
disconnected during time of inspection.

ACFM Through coating inspection carried out n nozzle neck and reinforcing plate welds.

Four (4) reading were taken per nozzle neck and one (1) reinforcing plate, where applicable.

NOZZLES AND APPURTENANCES INSPECTION CHECKLIST AND NOTES

SHELL APPURTENANCES MANHOLES AND OK N/A COMMENTS

NOZZLES

Inspect for cracks and leakage on welds X Okay

at nozzles, manholes, and reinforcing
plates.
Inspect for shell plate dimpling around X Minor dimpling noted around nozzles
nozzles, caused by excessive pipe
deflection.
Inspect for flange leaks and leaks around X No obvious leaks noted, out of service
bolting. inspection
Are tell-tale holes open to the X No. Some openings are slightly blocked
atmosphere? by dirt residue

Record each nozzle and manhole X Refer to nozzle tables

associated dimensions (size, reinforcing
plate dimensions, centre line elevation,
tell-tale hole, weld spacing, and
circumferential location, thicknesses).
EXTERNAL PIPING OK N/A COMMENTS

Inspect piping, flanges, and valves for X Okay.

leaks up to the first flange, threaded joint,
or welded joint outside the tank.
Inspect fire-fighting system components. X Limited access at time of inspection

Is there anchored piping which would be X No obvious connections noted

hazardous to shell connections during
earth movement?
Check that thermal pressure relief of X Nozzles disconnected, to be confirmed
piping to the tank is present.
Check operation of regulators for tanks X Not applicable
with purge gas systems.
Check temperature indicators for X Not applicable
damage.
Check welds on shell mounted davit clips. X Not applicable

52
 TANK 13 NOZZLE TABLES

SHELL

Reinforcing pad shapes:

53
NOZZLES AND EXTERNAL APPURTENANCES PHOTOGRAPHS

The following digital photographs of the nozzles and appurtenances were taken at the period of this
inspection:

38 – Paint failure and corrosion noted on shell nozzles

39 – Moderate undercut noted on shell nozzle welds

(Corrosion and paint failure on nozzle opening)

54
40 – Corrosion pitting noted on manway nozzle neck internals

41 – Corrosion pitting noted on shell internal, near Nozzle N5

55
 42 – Undercut noted on Nozzle N6 neck weld
(Slight corrosion pitting noted around nozzle opening)

43 – Tank mixer/agitator shows signs of corrosion and paint failure

(Unclear if component is still in working condition)

56
Findings

NOZZLES AND APPURTENANCES:

1. Paint failure and corrosion noted on tank shell nozzles. (Picture 38)
2. Moderate undercut noted on manway nozzle 2 and 4. (Picture 39)
3. Corrosion pitting noted on manway nozzles internal. (Picture 40)
4. Corrosion pitting noted around nozzle N5 on shell internal. (Picture 41)
5. Undercut noted on nozzle N6 neck weld. (Picture 42)
6. Tank mixer components show signs of corrosion and paint failure. Unclear if
component is still in working condition. (Picture 43)

Repair Recommendations (Suitable for service)

It is recommended that the findings items be addressed as follows:

NOZZLES AND APPURTENANCES:

1. Repair corrosion and if acceptable paint shell nozzles according to SFF

specifications. ***
2. Consider repairing undercut by means of grinder and rerun, then carry out MPI or
Dye Penetrant Inspection and if acceptable paint according to SFF specifications.
**
3. Consider repairing pitting by means of overlay where practical, then carry out MPI
and if acceptable paint according to SFF specifications. **
4. Repair corrosion and if acceptable paint internal according to SFF specifications. **
5. Consider repairing undercut by means of grinder and rerun, then carry out MPI and
Dye Penetrant Inspection and if acceptable, paint according to SFF specifications.
**
6. If the mixer is to be used for future product stored, it should be tested for
functionality, all corrosion to be repaired and if acceptable painted to SFF
specifications. Alternatively replace the mixer if no longer fit for service. ***

57
12. EXTERNAL FLOATING ROOF REVIEW

NDE SCOPE OF TANK SHELL READINGS

A general visual inspection was performed on the tank roof and all its components by means of access to
roof apex.

No safe access was possible at time of inspection, some areas could not be visually assessed. Consider
drone inspection for dome underside and internal component verifications.

EXTERNAL FLOATING ROOF INSPECTION CHECKLIST AND NOTES

FLOATING ROOF DECK OK N/A COMMENTS

Hammer test the area between roof rim X AUT corrosion mapping carried
and shell. (I access for hammer testing is out on shell external, refer to
inadequate, measure the distance from NDE report
the bottom edge of the roof to the
corroded area and then hammer test
from inside the pontoon.)
In sour water service, clean and test all X Not applicable
deck plate weld seams for cracking
unless the lower laps have been sealed
welded.
Check that either the roof drain is open, X Roof drain opening slightly
or the drain plug in the roof is open in blocked by dirt build up. Water
case of unexpected rain. draw off confirmed during
rainy days
On flat bottomed and cone bottom roof X Not applicable
decks, check for a vapor dam around
the periphery of the roof. The dam should
be continuous without break to prevent
escape of vapors to the seal area from
under the center of the roof.
FLOATING ROOF PONTOONS OK N/A COMMENTS

Visually inspect each pontoon for liquid X Pressure testing carried out
leakage.
Run a light wire through the gooseneck X Not applicable
vents on locked down inspection hatch
covers to make sure they are open.
Inspect lockdown latches on each X Insulation is damaged and
cover. perished in some areas
Check and report if each pontoon is: X Pressure testing carried out on
all pontoons.
• Vapor tight (bulkhead seal welded
on one side on bottom, sides, and Pontoons P5,6,11,22,23,24,27 &
top). 28 failed the test.

• Liquid tight (seal-welded on bottom X Appears okay

and sides only), or

58
• Unacceptable (minimum X Through holes noted on
acceptable condition is liquid tight). pontoons P4,5,6,11,22 & 23
topside
FLOATING ROOF CUTOUTS OK N/A COMMENTS

Inspect underside of cutouts for X No obvious mechanical

mechanical damage. damaged areas noted.
Multiple patched areas noted
on EFR underside
Inspect welds for cracks. X Welds appear okay, tac
welding noted in most areas
Inspect plate for thinning, pitting, and X Not applicable
erosion.
Measure mixer cutouts and record plate X Not applicable
thickness for future mixer installation or
replacement.
FLOATING ROOF SUPPORTS OK N/A COMMENTS

Inspect fixed low and removable high X Corrosion and paint failure
floating roof legs for thinning. noted. (Picture 47)
Inspect for notching at bottom of legs for X Notching noted, possible
drainage. trapped product on legs
internals
Inspect for leg buckling or felling at X Buckling noted
bottom.
Inspect pin hole in roof guide for tears. X Not applicable
Check plump of all legs. X Visually some supports are off
center
Inspect for adequate reinforcing gussets X Not applicable
on all legs through a single portion of the
roof.
Inspect the area around the roof legs for X Supports welded to topside
cracking if there is no internal reinforcing
pad or if the topside pad is not welded to
the deck plate on the underside.
Inspect the sealing system on the two- X Not access at time of
position legs and the vapor plugs in the inspection. Membranes are
fixed low leg for deterioration of the most likely perished
gaskets.
On shell-mounted roof supports, check X No safe access, peripheral
for adequate clearance based on the seal and components show
maximum floating roof movement as signs of wear and seal has
determined by the position of the roof perished. (Picture 46)
relative to the gauge well and/or
counter- rotational device.

59
 FLOATING ROOF SEAL ASSEMBLIES OK N/A COMMENTS
PRIMARY SHOE ASSEMBLY
Remove four sections of foam log (foam- X Not applicable
filled seals) for inspection on 90°
locations.
Inspect hanger attachment to roof rim X Not applicable
for thinning, bending, broken welds, and
wear of pin holes.
Inspect clips welded to roof rim for X Appears worn and covered
thinning. with product and dirt residue
Shoes-inspect for thinning and holes in X Not applicable
shoes.
Inspect for bit-metal bolts, clips, and X Covered with dirt and product
attachments. residue, appears corroded
Seal fabric-inspect for deterioration, X Peripheral seal has perished
stiffening, holes, and tears in fabric. and is dried out and worn
Measure length of fabric from top of X Not applicable
shoe to room rim and check against
maximum anticipated annular space as
roof operates.
Inspect any modification of shoes over X Not applicable
shell nozzles, mixers, etc., for clearance.
Inspect shoes for damage caused by X Damage noted on shoes,
striking shell nozzles, mixers etc. deformation near stilling wells
PRIMARY TOROIDAL ASSEMBLY OK N/A COMMENTS

Inspect seal fabric for wear, X Not applicable

deterioration, holes, and tears.
Inspect hold-down system for buckling or X Wear noted
bending.
Inspect foam for liquid absorption and X Not applicable
deterioration.
RIM-MOUNTED SECONDARIES OK N/A COMMENTS

Inspect the rim-mounted bolting bar for X Not applicable

corrosion and broken welds.
Measure and chart seal-to-shell gaps. X Not applicable
Visually inspect seam from below, looking X Dried and under tension
for holes as evidenced by light.
Inspect fabric for deterioration and X Stiffness visible
stiffness.
Inspect for mechanical damage, X Corrosion and dirt build up
corrosion, and wear on tip in contact noted, moderate wear visible
with shell.
Inspect for contact with obstructions X No obvious areas noted. Weld
above top of shell. caps appear irregular and
rough in some areas

60
 FLOATING ROOF APPURTENANCES OK N/A COMMENTS
ROOF MANWAYS
Inspect walls of manways for pitting and X Through holes and corrosion
thinning. noted on manway covers.
(Picture 50)
On tanks with interface auto gauges, X Not applicable
check seal around gauge tape cable
and guide wires through manway cover.
Inspect cover gasket and bolts. X Not applicable
RIM VENT OK N/A COMMENTS

Check rim vent for pitting and holes. X Not applicable

Check vent for condition of screen. X Not applicable
On floating roof tanks where the X Not applicable
environmental rules require closing off
the vent, check the vent pipe for
corrosion at the pipe-to-rim joint and
check that the blinding is adequate.
VACUUM BREAKER, BREATHER TYPE OK N/A COMMENTS

Service and check operation of breather X Corrosion noted at opening,

valve. no support pads below legs.
(Pictures 17, 44)
Check that nozzle pipe projects no more X Not applicable
than____ in. below roof deck.
VACUUM BREAKER, MECHANICAL TYPE OK N/A COMMENTS

Inspect the stem for thinning. Measure X Not applicable

how far the vacuum breaker cover is
raised off the pipe when the roof is
resting on high or low legs.
On high legs: ___________ X Not applicable
On low legs: ___________ X Not applicable

ROOF DRAINS: OPEN SYSTEMS, OK N/A COMMENTS

INCLUDING EMERGENCY DRAINS
Check liquid level inside open roof drains X Not applicable
for adequate freeboard. Report if there is
insufficient distance between liquid level
and top of drain.
If tank comes under Air Quality X Not applicable
Monitoring district rules, inspect the roof
drain vapor plug.
If emergency drain is not at the center of X Not applicable
the roof, check that there are at least
three emergency drains.

61
 CLOSED DRAIN SYSTEMS: DRAIN BASINS OK N/A COMMENTS

Inspect for thinning and pitting. X Not applicable

Inspect protective coating (top side). X Not applicable
Inspect basin cover or screen for X Not applicable
corrosion.
Test operation of check valve. X Not applicable
Check for presence of check valve X Not applicable
where bottom of basin is below product
level.
Inspect drain basin(s) to roof deck welds X Not applicable
for cracking.
Check drain basin(s) outlet pipe for X Not applicable
adequate reinforcement to roof deck
(including reinforcing pad).
CLOSED DRAIN SYSTEMS: FIXED DRAIN OK N/A COMMENTS
LINE ON TANK BOTTOM
Hammer test fixed drain line on tank X Okay
bottom for thinning and scale/ debris
plugging.
Inspect supports and reinforcing pads for X None noted
weld failures and corrosion.
Check that pipe is guided, not rigidly X Not applicable
locked to support, to avoid testing of
tank bottom plate.

62
EXTERNAL FLOATING ROOF PHOTOGRAPHS

The following digital photographs of the roof & EFR were taken at the period of this inspection:

44 – Corrosion noted at vacuum breaker openings

45 – Negotiating membranes at stilling well openings is perished

63
46 – Peripheral seal appears dried out, possibly past its life cycle

47 – Corrosion and paint failure noted on EFR leg extender

64
48 – Moderate paint failure and corrosion noted on EFR topside
(Other areas may be covered by dirt residue)

49 – Moderate dirt and debris noted on EFR topside

(Coating failure noted during visual inspection of this area)

65
 50 – Through holes noted on pontoon topside

51 – Clustered corrosion and vegetation noted on pontoon 23

66
 52 – Pontoon 23 is flooded with water

53 – Corrosion noted on roof nozzles and surrounding handrails

67
 54 – Pontoon deformation noted directly above Nozzle M1

55 – Corrosion with through holes noted on pontoon manhole covers

68
Findings

ROOF:

1. Corrosion noted at EFR openings around vacuum breakers and stilling well.
(Picture 44)
2. Negotiating membranes at stilling well openings have perished, moderate
corrosion noted on topside of EFR in this area. (Picture 45)
3. Peripheral seal appears dried out and possibly past its life cycle. (Picture 46)
4. Corrosion and paint failure noted on EFR leg extenders and end caps. (Picture 47)
5. Moderate corrosion and paint failure noted on EFR topside. (Picture 48)
6. Moderate dirt and debris noted on EFR topside, coating damage noted in these
areas. Dirt build up accumulated at drain opening. (Picture 49)
7. Through holes noted on pontoons; P4, P5, P6, P11, P23 and P27. (Picture 50)
8. Clustered corrosion noted on Pontoon P23 topside, vegetation noted in this area.
(Picture 51)
9. Pontoon P23 is filled with water. (Picture 52)
10. Pressure testing was carried out on all pontoons. The following pontoons failed the
pressure test and showed signs of leaks; P5, P6, P11, P22, P23, P24, P27 & P28.
11. Moderate corrosion noted on tank roof nozzles. (Picture 53)
12. Deformation noted on pontoon underside, directly above Nozzle M1 opening.
(Picture 54)
13. Corrosion and through holes noted on pontoon manway covers. (Picture 55)

Repair Recommendations (Suitable for service)

It is recommended that the findings items be addressed as follows:

ROOF:

1. Repair corrosion and if acceptable consider coating vacuum breaker and stilling
well openings according to SFF specifications. **
2. Repair corrosion and if acceptable paint according to SFF specifications. Replace
negotiating membrane components and ensure it is sufficient for normal tank
operating conditions. ***
3. Replace seal and ensure sufficient shell to seal gap around periphery of tank EFR.
4. Repair corrosion and if acceptable paint EFR leg extenders and end caps to SFF
specifications. Remove any possible trapped product from EFR leg internals. **
5. Consider abrasive blasting or sandblasting EFR topside to unmask other possible
corrosion spots. The coating system appears to have failed. If acceptable paint EFR
topside to SFF specifications. ***
6. Remove all dirt debris from EFR topside and unblock drain opening, allow sufficient
draw off towards drain opening. Consider flushing roof drain to remove any
possible product residue. As stated above, consider recoating EFR topside. ***
7. Repair through holes by means of sufficient patch plate, then carry out MPI and
Dye Penetrant Inspection. If acceptable, carry out a post repair pressure test to
confirm pontoons are leak/airtight. ***
8. Remove all vegetation and dirt residue from this area. Repair corrosion by means
of patch plate or replacing roof sheet material. Carry out MPI and Dye Penetrant
Inspection and carry out post repair pressure test. ***

69
9. Drain water from pontoon internal, repair through holes by means of patch plate.
Then carry out MPI and Dye Penetrant Inspection and if acceptable carry out post
repair pressure test. ***
10. Repair all corrosion and possible through holes by means of patch plate, carry out
MPI and Dye Penetrant Inspection and if acceptable carry out post repair pressure
test. ***
11. Repair corrosion where possible and if acceptable paint roof nozzles according to
SFF specifications. Replace nuts and bolts as required. Test nozzle appurtenances
for functionality. **
12. Remove any possible moisture from pontoon internal, consider carrying out NDE
assessment of pontoon welds where sagging and deformation is visible. ***
13. Repair corrosion where possible. Alternatively replace manway covers that are
corroded and prevent water from entering the pontoons again. **

70
13. NDE INSPECTION SCOPE SUMMARY

The following Non-destructive Examinations (NDE) methods were conducted to evaluate the physical
characteristics of the tank:

1) Visual Inspection (VT) for the detection of anomalies.

2) Manual (UT) was done: Taking 5 readings on each shell plate on 1st strake/course and the above
courses by means of staircase access.

3) AUT: 100% Scanning on Course 1 (Horizontal)

4)16 Vertical locations where safe access was possible.

5) MFL 3Di MR floor inspection of entire tank bottom

6) MPI & PT inspection carried out on tank bottom and internal nozzle welds

7) Tank Calibration E.O.D.R

NDE EQUIPMENT

1) The ultrasonic (UT) equipment utilized for the inspection was an RMS 300 & 450 scanner unit.

2) Standard welding gauge and pit gauge

3) T Scan 300 DL +.

4) MFL 3DiM-R and MFL hand scanner

5) AC Yoke

6) Leica 3D E.O.D.R Total Station

71
14. Annexure B

NDE RESULTS

72