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Lancer 2005

This workshop manual provides detailed procedures for service mechanics regarding the maintenance and repair of the Lancer and Lancer Wagon, including various systems such as engine, transmission, and brakes. It includes warnings about servicing the Supplemental Restraint System (SRS) to prevent personal injury or death. The manual emphasizes the importance of using authorized Mitsubishi dealers for SRS-related services and provides a comprehensive index for easy navigation.
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0% found this document useful (0 votes)
498 views2 pages

Lancer 2005

This workshop manual provides detailed procedures for service mechanics regarding the maintenance and repair of the Lancer and Lancer Wagon, including various systems such as engine, transmission, and brakes. It includes warnings about servicing the Supplemental Restraint System (SRS) to prevent personal injury or death. The manual emphasizes the importance of using authorized Mitsubishi dealers for SRS-related services and provides a comprehensive index for easy navigation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GROUP INDEX

General . . . . . . . . . . . . . . . . . . . . . . . . 00
LANCER / Engine. . . . . . . . . . . . . . . . . . . . . . . . . 11
LANCER WAGON Engine Lubrication . . . . . . . . . . . . . . 12
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WORKSHOP MANUAL Engine Cooling . . . . . . . . . . . . . . . . . 14
Intake and Exhaust . . . . . . . . . . . . . . 15
Engine Electrical . . . . . . . . . . . . . . . . 16
FOREWORD Engine and Emission Control . . . . . 17
This Workshop manual contains procedures for
service mechanics, including removal, disassembly,
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . 21
inspection, adjustment, reassembly and installation. Manual Transmission . . . . . . . . . . . .
Use the following manuals in combination with this
22
manual as required. Automatic Transmission. . . . . . . . . . 23
Front Axle. . . . . . . . . . . . . . . . . . . . . . 26
Rear Axle . . . . . . . . . . . . . . . . . . . . . . 27
TECHNICAL INFORMATION MANUAL
PYME0302 Wheel and Tyre . . . . . . . . . . . . . . . . . 31
PYME0302-A
WORKSHOP MANUAL Power Plant Mount . . . . . . . . . . . . . . 32
CHASSIS GROUP PWME0302
BODY REPAIR MANUAL Front Suspension . . . . . . . . . . . . . . . 33
PBME0302
PBME0302-A Rear Suspension . . . . . . . . . . . . . . . . 34
PARTS CATALOGUE
B606K005A_
Service Brakes. . . . . . . . . . . . . . . . . . 35

All information, illustrations and product descriptions


Parking Brakes . . . . . . . . . . . . . . . . . 36
contained in this manual are current as at the time of Power Steering . . . . . . . . . . . . . . . . . 37
publication. We, however, reserve the right to make
changes at any time without prior notice or obligation. Body . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Exterior . . . . . . . . . . . . . . . . . . . . . . . . 51
Interior and Supplemental
Restraint System (SRS) . . . . . . . . . . 52
Chassis Electrical . . . . . . . . . . . . . . . 54
Heater, Air Conditioner and
Ventilation
....... 55
Component Locations. . . . . . . . . . . . 70
Mitsubishi Motors Corporation May 2004
Configration Diagrams . . . . . . . . . . . 80
Circuit Diagrams . . . . . . . . . . . . . . . . 90
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL
RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
(1) Improper service or maintenance of any component of the SRS or any SRS-related component,
can lead to personal injury or death to service personnel (from inadvertent firing of the air bag)
or to the driver and passenger (from rendering the SRS inoperative).
(2) The SRS components and seat belt with pretensioner should not be subjected to heat, so
remove the SRS-ECU, driver’s and front passenger’s air bag modules, clock spring, side air bag
modules, and seat belt -pre-tensioner before drying or baking the vehicle after painting.
• SRS-ECU, air bag module and clock spring 93°C or more
• Seat belt with pre-tensioner: 90°C or more
(3) Service or maintenance of any SRS component or SRS-related component must be performed
only at an authorized MITSUBISHI dealer.
(4) MITSUBISHI dealer personnel must thoroughly review this Manual, and especially its GROUP
52B - Supplemental Restraint System (SRS), before beginning any service or maintenance of
any component of the SRS or any SRS-related component.
NOTE
Section titles with asterisks (*) in the table of contents in each group indicate operations requiring warnings.

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