SP 7652
SP 7652
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− 5V Biasing voltage
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high efficiency, low ripple and excellent line − 0.8V Min. Output Voltage – 1% Accuracy
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lead free 26-pin 7mmx4mm DFN package. • UVLO on both VIN and VCC
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Protection/Auto-Restart
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• US Patent #6,922,041
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ELECTRICAL SPECIFICATIONS
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Specifications with standard type are for an Operating Junction Temperature of TJ = TA = 25°C only; limits applying over the
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full Operating Junction Temperature range are denoted by a “•”. Minimum and Maximum limits are guaranteed through test,
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design, or statistical correlation. Typical values represent the most likely parametric norm at TJ = TA = 25°C, and are
provided for reference purposes only. Unless otherwise indicated, VCC = 4.5V to 5.5V, VIN = 3.0V to 28V, BST = LX + 5V,
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LX = GND = 0V, UVIN = 3V, CVCC = 1µF, CCOMP = 0.1µF, CSS = 50nF, TA= –40°C to 85°C, TJ = –40°C to 125°C.
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Quiescent Current
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Protection: UVLO
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0.2
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Thermal Hysteresis 10 °C
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PIN ASSIGNMENT
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PIN DESCRIPTION
Name Pin Number Description
PGND 1, 2, 3 Ground connection for the synchronous rectifier.
Ground Pin. The control circuitry of the IC and lower power driver are referenced to this
GND 4, 8, 19, 20, 21
pin. Return separately from other ground traces to the (-) terminal of COUT.
Feedback Voltage and Short Circuit Detection pin. The inverting input of the Error
Amplifier and serves as the output voltage feedback point for the Buck Converter. The
VFB 5 output voltage is sensed and can be adjusted through an external resistor divider.
Whenever VFB drops 0.25V below the positive reference, a short circuit fault is detected
and the IC enters hiccup mode.
Output of the Error Amplifier. Internally connected to the inverting input of the PWM
COMP 6 comparator. An optimal filter combination is chosen and connected to this pin and
either ground or VFB to stabilize the voltage mode loop.
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UVLO input for VIN voltage. Connect a resistor divider between VIN and UVIN to set
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UVIN 7
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Soft Start. Connect an external capacitor between SS and GND to set the soft start rate
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SS 9 based on the 10μA source current. The SS pin is held low via a 1mA (min.) current
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NC 17 No Connect.
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High-side driver supply pin. Connect BST to the external boost diode and capacitor as
BST 18 shown in the Typical Application Circuit on page one. High-side driver is connected
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Exposed Pad 1
- Exposed Pad 1
Connect to LX through PCB.
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Exposed Pad 1
- Exposed Pad 2
Connect to GND through PCB.
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Exposed Pad 1
- Exposed Pad 3
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ORDERING INFORMATION(1)
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Part Number Junction Temperature Range Package Packing Method Lead Free(2)
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7mm x 4mm
SP7652ER-L/TR -40°C ≤ TJ ≤ +125°C Tape & Reel Yes
26-pin DFN
SP7652EB SP7652 Evaluation Board
Notes:
1. Refer to www.maxlinear.com/SP7652 for most up-to-date Ordering Information.
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VIN=5V, VOUT=3.3V
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Fig. 9: Efficiency versus Output Current Fig. 10: Efficiency versus Output Current
VIN=12V VIN=5V
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accommodate Type II and Type III The SP7652 provides the user with the option
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that accurately sets the PWM frequency to UNDER VOLTAGE LOCK OUT (UVLO)
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600kHz.
The SP7652 contains two separate UVLO
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The SP7652 contains two unique control comparators to monitor the internal bias (VCC)
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features that are very powerful in distributed and conversion (VIN) voltages independently.
applications. First, asynchronous driver control The VCC UVLO threshold is internally set to
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is enabled during start up, to prohibit the low 4.25V, whereas the VIN UVLO threshold is
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side NFET from pulling down the output until programmable through the UVIN pin. When
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the high side NFET has attempted to turn on. the UVIN pin is greater than 2.5V, the SP7652
Second, a 100% duty cycle timeout ensures is permitted to start up pending the removal of
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during extended periods at 100% duty cycle. comparators have been designed with
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This guarantees the synchronized refreshing of hysteresis to prevent noise from resetting a
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value at which the conversion voltage can power converter will become too hot.
safely begin down conversion, and an internal Therefore, an internal thermal shutdown
VCC UVLO ensures that the controller itself has (145°C) has been included to prevent the IC
enough voltage to operate properly. Other from malfunctioning at extreme temperatures.
protection features include thermal shutdown
A short-circuit detection comparator has also
and short-circuit detection. In the event that
been included in the SP7652 to protect against
either a thermal, short-circuit, or UVLO fault is
an accidental short at the output of the power
detected, the SP7652 is forced into an idle
converter. This comparator constantly
state where the output drivers are held off for
monitors the positive and negative terminals
a finite period before a re-start is attempted.
of the error amplifier, and if the VFB pin falls
more than 250mV (typical) below the positive
reference, a short-circuit fault is set. Because
7/15 Rev. 2.0.1
SP7652
6A 28V 600KHz Synchronous Step Down Regulator
the SS pin overrides the internal 0.8V prevents the controller from “dragging down”
reference during soft start, the SP7652 is the output voltage during startup or in fault
capable of detecting short-circuit faults modes. The second feature is a 100% duty
throughout the duration of soft start as well as cycle timeout that ensures synchronized
in regular operation. refreshing of the BST capacitor at very high
duty ratios. In the event that the high-side
HANDLING OF FAULTS NFET is on for 20 continuous clock cycles, a
reset is given to the PWM flip-flop half way
Upon the detection of power (UVLO), thermal,
through the 21st cycle. This forces GL to rise
or short-circuit faults, the SP7652 is forced
for the cycle, in turn refreshing the BST
into an idle state where the SS and COMP pins
capacitor.
are pulled low and the NFETS are held off. In
the event of UVLO fault, the SP7652 remains
POWER MOSFETS
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removed. Upon the detection of a thermal or The SP7652 contains a pair of integrated low
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activated. In the event of a short-circuit fault, 6A of output current. Maximum output current
a re-start is attempted immediately after the could be limited by thermal limitations of a
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APPLICATION INFORMATION
INDUCTOR SELECTION
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requirements.
capability, efficiency, size and EMI. In a typical
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SP7652 circuit, the inductor is chosen The core must be large enough not to saturate
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inductor values provide the smallest size, but and provide low core loss at the high switching
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cause large ripple currents, poor efficiency and frequency. Low cost powdered-iron cores are
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require more output capacitance to smooth inappropriate for 900kHz operation. Gapped
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out the larger ripple current. The inductor ferrite inductors are widely available for
must be able to handle the peak current at the consideration. Select devices that have
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switching frequency without saturating, and operating data shown up to 1 MHz. Ferrite
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the copper resistance in the winding should be materials, on the other hand, are more
kept as low as possible to minimize resistive expensive and have an abrupt saturation
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power loss. A good compromise between size, characteristic with the inductance dropping
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loss and cost is to set the inductor ripple sharply when the peak design current is
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OPTIMIZING EFFICIENCY
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the resulting power supply efficiency by more ΔVOUT = Peak-to-Peak Output Voltage Ripple
than 15-20%!
IPK-PK= Peak-to-Peak Inductor Current
The copper loss in the inductor can be
The total output ripple is a combination of the
calculated
ESR and the output capacitance value and can
using the following equation: be calculated as follows:
PL(CU) = I2L(RMS) RWINDING
where IL(RMS) is the RMS inductor current that
can be calculated as follows:
FS = Switching Frequency
D = Duty Cycle
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ramps up or down to the value corresponding The worse case occurs when the duty cycle D
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to the new load current. Additionally, the ESR is 50% and gives an RMS current value equal
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PCIN=I2CIN(RMS) RESR(CIN)
chosen for ESR, not for capacitance value.
This can become a significant part of power
The ESR of the output capacitor, combined
losses in a converter and hurt the overall
with the inductor ripple current, is typically the
energy transfer efficiency. The input voltage
main contributor to output voltage ripple. The
ripple primarily depends on the input capacitor
maximum allowable ESR required to maintain
ESR and capacitance. Ignoring the inductor
a specified output voltage ripple can be
ripple current, the input voltage ripple can be
calculated by:
determined by:
where:
The capacitor type suitable for the output High crossover frequency is desirable for fast
capacitors can also be used for the input transient response, but often jeopardizes the
capacitors. However, exercise additional system stability. Crossover frequency should
caution when tantalum capacitors are used. be higher than the ESR zero but less than 1/5
Tantalum capacitors are known for of the switching frequency. The ESR zero is
catastrophic failure when exposed to surge contributed by the ESR associated with the
current, and input capacitors are prone to output capacitors and can be determined by:
such surge current when power supplies are
connected “live” to low impedance power
sources.
The next step is to calculate the complex
LOOP COMPENSATION DESIGN conjugate poles contributed by the LC output
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filter,
The open loop gain of the whole system can
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The goal of loop compensation is to output filter at the double pole frequency
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Definitions:
RESR = Output Capacitor Equivalent Series Resistance
RDC = Output Inductor DC Resistance
RRAMP_PP = SP7652 internal Ramp Amplitude Peak to Peak Voltage
Conditions:
CZ2 >> Cp1 and R1 >> RZ3
Output Load Resistance >> RESR and RDC
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The SP765X family has been tested with a Using a minimum of 0.1 square inches of (3
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variety of footprint layouts along with ounces of) Copper on the top layer with no
different copper area and thermal resistance
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For the Minimum footprint, only about 0.1 still benefit thermally from the Powerblox
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square inch (of 3 ounces of) Copper was used family of ICs. This indicates that a minimum
on the top or footprint layer, and this layer footprint of 0.1 square inch, if used on a 4
had no vias to connect to the 3 other layers. layer board, can produce 44°C/W thermal
For the Medium footprint, about 0.7 square resistance. This approach is still very
inches (of 3 ounces of) Copper was used on worthwhile if used in a space constrained
the top layer, but vias were used to connect design.
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to the other 3 layers. For the Maximum The following figures show the footprint
footprint, about .0 square inch (of 3 ounces layouts from an ORCAD file. The thermal data
of) Copper was used on the top layer and was taken for still air, not with forced air. If
many vias were used to connect to the 3 forced air is used, some improvement in
other layers. thermal resistance would be seen.
The results show that only about 0.7 square
inches (of 3 ounces of) Copper on the top SP765X THERMAL RESISTANCE
layer and vias connecting to the 3 other
4 Layer Board:
layers are needed to get the best thermal
resistance of 36°C/W. Adding area on the top • Top Layer 3ounces Copper
• GND Layer 1ounce Copper
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Rev. 2.0.1
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14/15
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PACKAGE SPECIFICATION
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26 PIN DFN
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SP7652
6A 28V 600KHz Synchronous Step Down Regulator
REVISION HISTORY
Revision Date Description
2.0.0 07/16/2012 Reformat of Datasheet
2.0.1 01/24/2020 Updated to MaxLinear logo. Updated Ordering Information.
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CORPORATE HEADQUARTERS:
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Suite 100
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Carlsbad, CA 92008
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www.maxlinear.com
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