Direct Insert Type Level Switches

Features
n Float level switch with application upto 60 bar and 350 deg cent n Special magnet attractor to meet high temperature and pressure
application n Versions with flange, screwed, welded available
n Heavy walled floats for critical application n Applicable for H2S, NACE, certified
n Tight sealing versions for float sensors with switch to enable n Switch is CCOE approved and certified for IP67
correct application solutions, with sealing internals at 10(-3/-4) n Switch certified for group IIA/IIB, IIC
mbar ltr / sec available n Switch enclosure at die cast alluminium and SS available
n Insertion length defined for 3000mm n Application with PTFE lined at special 1.6 mm thickness and
n Switching differential upto 2mm PTFE floats for critical media available
n Durability defined on sealing and pressure and temperature n Versions with ATEX and FM certified available
application
n Improved reliability with dual opposed magnet design which
provides snap action
n Applicable with various versions of MOC's depending on
pressure and temperature, versions with Stainless and steel,
Hastelloy, monel, PTFE, PP, Titanium available

Concept and Principle of Operation

Direct insert or direct mounted level switch uses the counterbalance LS1000-SM: Side Mounted direct insert mounted level switch
principle. It consists of float and float stem with counterbalance
weight and switch mechanism with magnet attractor. Principle of operation:
In this type of Level Switch Float held in horizontal position and moves
In this type there are two versions applicable: upwards and downwards with rising and falling level in the tank /
n Direct insert side mounted LS1000-SM vessel. This movement results in a rotary motion of the attractor
n Direct insert top mounted LS1000-MT causes actuation of microswitch. To improve reliability it employs
dual opposed magnet design which provides snap action.

Application
This type of level switch is mounted directly on the tank / vessel
having horizontal nozzle as shown in figure. The tank / vessel
connection must be located at the elevation where set level is to
occur. Applications are suitable in cryo tanks and applications for
high temperature with special material are also applicable

Exproof IIC version for LS1000-SM Weather proof version of LS1000-SM

10/17 REV.: 00

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Direct Insert Type Level Switches

LS 1000: Top Mounted Direct Insert Mounted Level Switch

This is direct mounted type level switch. This provides contact changeover at a
selected elevation level in the tank / vessel. Switch is mounted on top of the tank /
vessel and coupled with float assembly rides on the liquid surface with rising and
falling of level. The magnet attracter is connected on the isolating tube as shown in
figure. As the level rises stem head of float assembly reaches upto attractor causes
actuation of microswitch. To improve reliability the stem guide isolated just above the
float. This type of level switch issued for lengths upto 3000mm.

Exproof IIC version for LS1000MT Weather proof version of top mounted LS1000MT

Technical Specifications: Table-1 Technical data

Type Direct Insert Type

Mounting Side Mounted / Top Mounted
Switch Housing Die Cast Aluminium Weatherproof to IP-67
Die Cast Aluminium Explosionproof suitable for Gr. IIA, IIB
Die Cast Aluminium Explosionproof suitable for Gr. IIC
Switch Type Snap Acting 1SPDT / 2SPDT Microswitch, 5A, 230VAC / 0.5A, 24VDC
Cable Entry 1 no / 2 nos. of 3/4"ET(F), 1/2"NPT(F), M20x1.5(F)
Process Connection Flanged in various sizes
Flange MOC SS304, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C
Others on request
Float/Stem MOC SS304, SS304L, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C
Others on request
Specific gravity Please specify
Pressure Up to 100kg/cm²g
Temperature (-100) to 3500C
Switch certification CCOE, FM, ATEX, CE (Versions applicapibility on request)
10/17 REV.: 00

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 Direct Insert Type Level Switches

7
6

4 5
1

5
2
3 1 Process Flange
3
2 Float
1 Float 3 Float Rod
2 Float Stem 2 4 Support Tube
3 Cable Entry 5 Stopper
4 Process Connection 6 Magnet Attractor
5 Switch Housing 7 Switch Housing

Side mounted direct insert level switch Top mounted direct insert level switch

G A Drawing for assembly and mounting

Ordering Information
LS1000 SM-F05-ZC-RA-SI-PU-MQ

Z
Model Cable Entry
Direct Insert LS1000 MQ One
Type Level Switch
MR Two

Type Enclosure
SM Side Mounted PU Die Cast Aluminium
MT Top Mounted Weatherproof to IP – 67

PV Die Cast Aluminium

Process Connection
Flameproof suitable
Flanged Connection to Gr. IIA / IIB
F05 2", 150# RF
F06 2.5", 150# RF PW Die Cast Aluminium
Flameproof suitable
F13 2", 300# RF
to Gr. IIC
F14 2.5", 300# RF
XX Any Other Microswitch
MOC of Connection SI 1 SPDT
ZC SS 304 ZK Monel 500 SJ 2 SPDT
ZD SS 304L ZM Hastelloy-B
MOC of Float Assembly
ZE SS 316 ZN Hastelloy-C
RA SS 304 RF Monel 500
ZF SS 316L ZO Inconel 600
RB SS 304L RG Hastelloy-B
RC SS 316 RH Hastelloy-C
10/17 REV.: 00

RD SS 316L RI Inconel 600

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 Displacer Type Level Switches

Features
n Level Switch with application upto 40 bar and 250 deg cent application
n Heavy walled level sensor for critical application
n Insertion length defined for 10000mm
n Switching differential upto 10mm
n Durability defined on sealing and pressure and temperature application
n Improved reliability with dual opposed magnet design which provides snap action
n Applicable with various versions of MOC's depending on pressure and temperature,
versions with Stainless and steel, hastelloy, monel, PTFE, PP, Titanium available
n Versions with flange, screwed, welded available
n Applicable for 2S, NACE, certified
n Switch is CCOE approved and certified for IP67
n Switch certified for group IIA/IIB, IIC
n Switch enclosure at die cast alluminium and SS available
n Application with PTFE lined at special 1.6 mm thickness and PTFE floats for critical
media available
n Versions with ATEX and FM certified available

Concept and Principle of Operation

offers Top Mounted Sensor Operated Level Switches for This level switch is consists of Switch Assembly, Wire Rope with
single and multiple level set points: Spring Assembly and level sensor suspended on spring. Level sensor
having more density than the process liquid is used. Spring selection
Series TMLS/3000 is determined by the weight of the level sensor. When level rises it the
This is top mounted type level switch provided single or multiple set level sensor is submerged as per the design consideration and
points. It uses Level sensor that do float on the surface of liquids with amount of weight equal to the weight of process liquid is displaced.
certain immersed section with respect to design. Working principle of This displacement relieves the spring tension which is related to
the level switch is based on a buoyancy principle. tension constant R, causes the actuation of microswitch. This type of
level switch is used for lengths upto 10000 mm.

Technical Specifications: Table-1 Technical Data

Type Displacer Operated Level Switch
Mounting Top Mounted
Switch Housing Die Cast Aluminium Weatherproof to IP-67
Die Cast Aluminium Explosionproof suitable for Gr. IIA, IIB
Die Cast Aluminium Explosionproof suitable for Gr. IIC
Switch Type Snap Acting 1SPDT/2SPDT Microswitch, 5A, 230VAC /0.5A, 24VDC
Cable Entry 1 no / 2 nos. of 3/4"ET(F), 1/2"NPT(F), M20x1.5(F)
Process Connection Flanged in various sizes
Flange MOC CS,SS304, SS316, SS316L, PP Other on request
Displacer MOC SS304, SS304L, SS316, SS316L, PP Other on request
Wire Rope MOC SS304, SS304L, SS316, SS316L, PP Other on request
Spring MOC SS304, SS304L, SS316, SS316L, PP Other on request
Specific gravity Please specify
Pressure Up to 40kg/cm²g
Temperature 2500C
Switch certification CCOE, FM, ATEX, CE (Versions applicapibility on request)
Switch Insertion Length Up to 10000mm
10/17 REV.: 00

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Ordering Information

LS3000 F05-ZA-OV-VR-WQ-SI-PU-MQ

Model
Displacer Type LS 3000 Cable Entry
Level Switch MQ One
MR Two
Process Connection
Flanged Connection Enclosure

F05 2", 150# RF PU Die Cast Aluminium

Weatherproof to IP – 67
F06 2.5", 150# RF
F07 3", 150# RF PV Die Cast Aluminium
Flameproof suitable
F08 4", 150# RF
to Gr. IIA / IIB
F13 2", 300# RF
F14 2.5", 300# RF PW Die Cast Aluminium
F15 3", 300# RF Flameproof suitable
to Gr. IIC
F16 4", 300# RF
XX Any Other
Microswitch
MOC of Connection SI 1 SPDT
ZA CS (A105) ZE SS 316 SJ 2 SPDT
ZC SS 304 ZF SS 316L MOC of Wire Rope
ZD SS 304L ZI PP WQ SS 304

MOC of Diaplacer WR SS 304L

OV SS 304 WS SS 316
OW SS 304L WT SS 316L
WU PP
OX SS 316
XX Any Other
OY SS 316L
OZ PP MOC of Spring
VR SS 304
VS SS 304L
VT SS 316
VU SS 316L
10/17 REV.: 00

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External Chamber Type Level Switches

Features
n Float level switch with application upto 100 bar and 350 deg cent application Fig- 1
n Heavy walled floats for critical application
n CCD length defined for upto 2500mm
n Switching differential upto 10mm
n Durability defined on sealing and pressure and temperature application
n Improved reliability with dual opposed magnet design which provides snap action
n Applicable with various versions of MOC's depending on pressure and temperature,
versions with Stainless and steel, hastelloy, monel, PTFE, PP, Titanium available
n Special magnet attractor to meet high temperature and pressure
n Versions with flange, screwed, welded available
n Applicable for H2S, NACE, certified
n Switch is CCOE approved and certified for IP67
n Switch certified for group IIA/IIB, IIC
n Switch enclosure at die cast alluminium and SS available Series LS2000-SM
n Application with PTFE lined at special 1.6 mm thickness and PTFE floats for critical
media available
n Versions with ATEX and FM certified available

Concept and Principle of Operation

Instruments Consortium offers External Cage Type Level Switches for Fig- 2
single level set point. This is trouble free, consistent and inexpensive solution to
control Level in the tanks / vessels.

In this type there are two versions applicable

n External cage chamber side mounted with side mounted switch LS 2000SM
n External cage chamber side mounted with top mounted switch LS 2000MT

Principle of operation:
1. External cage chamber side mounted with side mounted switch LS 2000SM External cage chamber side mounted with top mounted
switch LS2000
This type of level switch consists of fabricated external cage with inlet-outlet process
connections having fixed distance. The switch assembly is mounted horizontally on
the external cage as shown in figure-1.

Application:
The external cage type level switch is mounted outside the tank / vessel which
significantly reduce effect of turbulence. It also provides ease of online maintenance
without impeding the process conditions.
2. External cage chamber side mounted with top mounted switch LS 2000MT
This type of level switch assembly is mounted vertically on the external cage as
shown in figure-2. The external cage type level switch is mounted outside the tank /
vessel which significantly reduces effect of turbulence.
10/17 REV.: 00

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 External Chamber Type Level Switches

Technical Specifications: Table-1 Technical data

Type External Chamber Type

Mounting Side Mounted on tank
Switch Mounting Side / Top mounted on external cage chamber
Switch Housing Die Cast Aluminium Weatherproof to IP-67
Die Cast Aluminium Explosionproof suitable for Gr. IIA, IIB
Die Cast Aluminium Explosionproof suitable for Gr. IIC
Switch Type Snap Acting 1SPDT/2SPDT Microswitch, 5A, 230VAC /0.5A, 24VDC
Cable Entry 1 no / 2 nos. of 3/4"ET(F), 1/2"NPT(F), M20x1.5(F)
Process Connection Flanged in various sizes
Flange MOC SS304, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C. Others on request
Float/Stem MOC SS304, SS304L, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C. Others on request
External cage MOC CS, SS304, SS304L, SS316, SS316L, Monel400, Titanium, Inconel 600, Hastelloy-C. Others on request
Specific gravity Please specify
Pressure Up to 100kg/cm²g
Temperature (-20) to 3500c
Switch certification CCOE, FM, ATEX, CE (Versions applicapibility on request)
Switch CCD Length Up to 2000mm

1 Liquid Chamber
2 Process Flange
3 Top Mounted Level Switch

1 Float
2 Float Stem
3 Cable Entry
4 Liquid Chamber
5 Process Connection
6 Vent Plug
7 Drain Valve
8 Switch Housing
9 Fastener
Side Mounted Switch Top Mounted Switch
10/17 REV.: 00

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Ordering Information

LS2000 LS2000-SM-XX-F01-ZC-RA-QU-RU-SI-PU-MQ

Model Cable Entry

External Chamber LS2000 MQ One
Type Level Switch
MR Two

Type Enclosure
SM Side Mounted
PU Die Cast Aluminium
MT Top Mounted Weatherproof to IP – 67

Center to Center Distance PV Die Cast Aluminium

XX Please Specify Flameproof suitable
to Gr. IIA / IIB
Process Connection
PW Die Cast Aluminium
Flanged Connection
Flameproof suitable
F01 1/2", 150# RF to Gr. IIC
F02 3/4", 150# RF
F03 1", 150# RF Microswitch
F04 1.5", 150# RF SI 1 SPDT
F05 2", 150# RF SJ 2 SPDT
F09 1/2", 300# RF
F10 3/4", 300# RF Drain

F11 1", 300# RF RU 1/2" NPT (F), Plug

F12 1.5", 300# RF RV 3/4" NPT (F), Plug

F13 2", 300# RF RW 1/2" Needle Valve

XX Any Other RX 1/2" Ball Valve
XX Any Other
MOC of Connection
ZC SS 304 ZK Monel 500 Vent
ZD SS 304L ZM Hastelloy-B QU 1/2" NPT (F), Plug
ZE SS 316 ZN Hastelloy-C QV 3/4" NPT (F), Plug
ZF SS 316L ZO Inconel 600 QW 1/2" Needle Valve
MOC of External Chamber WX 1/2" Ball Valve
XX Any Other
RA SS 304 RF Monel 500
RB SS 304L RG Hastelloy-B
RC SS 316 RH Hastelloy-C
RD SS 316L RI Inconel 600
10/17 REV.: 00

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Flow Switches

Features
n Flow control designed for upto 5000 LPM with process n Switch certified for group IIA/IIB, IIC
connection upto 2” n Switch enclosure at die cast alluminium and SS available
n Applications upto 40 bar and upto 250 deg cent available n Versions with ATEX and FM certified available
n Flow switch with options of special bellows to cater to high n Durability defined on sealing and pressure and temperature
flows, high pressure and high temperature application
n Bellows with better hysteresis for the overall flow switch n Improved reliability with dual opposed magnet design which
accuracy provides snap action
n IBR versions available n Applicable with various versions of MOC's depending on
n Applicable for H2S, NACE, certified pressure and temperature, versions with Stainless and steel,
n Switch is CCOE approved and certified for IP67 hastelloy, monel, PTFE, PP, Titanium available

Concept and Principle of Operation

Instruments Consortium has designed flow switches for
the direct control of fluid flow in pipelines and ducts. These switches
are magnetically or mechanically actuated. This is simple, reliable
and economical solution to control or monitor flow in process lines.
GIC offers two types of Flow Switches:
n Inline type
n Top mounted version

This is direct mounted type flow switch in pipe line. This consists of
Switch assembly, Body, Bellowsand Flapper. This is mounted in
horizontal position. Flapper is connected to bellow assembly.
When flow reaches beyond set flow the flapper moves in the direction
of flow. The displacement of flapper causes actuation of the
microswitch through bellow assembly. Inline type flow switch is
available upto 50 NB line size and above 50 NB Top mounted is
recommended. There are no vertical moving parts and is therefore
maintenance free. These flow switches can be mounted in horizontal
as well as vertical lines.

Technical Specifications: Table-1 Material of Construction

Displacer SS316, SS304, SS316L, SS304L, Monel, Titanium, Hastelloy, others on request
Flapper PTFE lined SS, PP lined SS, PVDF lined SS, SS316, SS304, SS316L, SS304L,
Monel, Titanium, Hastelloy
Flange SS316, SS304, SS316L, SS304L, Monel, Titanium, cast carbon steel, Hastelloy
Switch enclosure Die cast alluminium, SS304, SS316, SS316L
Cable gland Brass, PBS plastic, SS316, SS304, 316L
Bellows SS316, SS316L, Monel, SS304, Phosphor Bronze
10/17 REV.: 00

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 Flow Switches

Technical Specifications: Table-2 Technical Data

Flapper length 12mm till 200mm depending on flow for control
Flapper thickness 0.15mm till 2.3 mm depending on pressure and temperature
Bellow Double walled with 20, 30 and 40 convolutions and thickness of bellow more than the convolutions
travel/length of the bellow
Process connection ½” till 2”, ANSI RF, FF, 125-250AARH, DIN std DN15, 20, 25, 40, 50, socket weld, butt weld,
weld neck flange in ANSI and screwed connection NPT and BSP
Float Pressure design till 40 kg
Flange rating max rating ANSI 600# and DN PN 100
Cable gland Double compression, metal cable normal glands, ½” NPT F, ¾” ET, M20, PG 13.5, PG 16
Switch SPDT, 230 VAC, 5 A or 24VDC, 0.5 A
No of cable entries Max two
Switch enclosure IP65, IP66, IP67
Switch enclosure EExia IICT6, EExd IIA/IIB, EExd IIC
Switch accuracy Max upto 1%
Switch hysterisis Max upto 0.5% to 1%
Switch repeatability Max upto 1%
Switch certifications CCOE, FM, ATEX, CE (versions applicability on request)
Flange Forged, cast versions, radiography level - 1 / 2 versions available
Flow switch weight 1.6 kg till 8 kg depending on configure of flow requirement
Temperature application Upto 250 deg cent
Pressure application Upto 40 kg/cm2 g
Flow in LPM in control 2 LPM till 20 LPM for ½” process connection and pipe size
8 LPM to 40 LPM for ¾” pipe size
15 LPM to 190 LPM for 1” pipe size
30 LPM to 215 LPM for 11/2” pipe size
40 LPM to 360 LPM for 2” pipe size
60 LPM to 700LPM for 3” pipe size
90 LPM to 1500 LPM for 4” pipe size
125 LPM to 3000LPM for 6” pipe size
200 LPM to 4000 LPM for 8” pipe size
250 LPM to 5000LPM for 10” pipe size
Differential pressure 75mmwc till 150 mmwc

G A Drawing for assembly and mounting

04 06 05
5
4
03
2
3
07
6
08
1
7
8
01 02
09
10
9

11

10
11

1 Earthing Screw 1 Micro Switch

2 Micro Switch 2 Cover Gasket
3 Cover Gasket 3 Cable Entry
4 Cable Entry 4 Cover Bolts
5 Cover Bolts 5 Enclosure Cover
6 Enclosure Cover 6 Terminals
7 Terminals 7 Enclosure
8 Enclosure 8 Enclosure
9 Body 9 Body Gasket
10 Body Gasket 10 Flapper
11 Flapper 11 Process Conn.
10/17 REV.: 00

Inline Top Mounted

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Ordering Information

FS IN-F01-ZA-ZC-SI-PU-MQ-Z

Type Cable Entry

IN Inline MQ One
MT Top Mounted MR Two

Process Connection Z NIL

Flanged Connection Enclosure

F01 1/2", 150# RF PU Die Cast Aluminium
F02 3/4", 150# RF Weatherproof to IP – 67

F03 1", 150# RF PV Die Cast Aluminium

F04 1.5", 150# RF Flameproof suitable
to Gr. IIA / IIB
F05 2", 150# RF
F09 1/2", 300# RF PW Die Cast Aluminium
F10 3/4", 300# RF Flameproof suitable
F11 1", 300# RF to Gr. IIC

F12 1.5", 300# RF

Microswitch
F13 2", 300# RF
SI 1 SPDT
Threaded Connection
SJ 2 SPDT
B04 1/2"BSP (M)
B05 3/4"BSP (M) MOC of Flapper
B06 1"BSP (M) ZC SS 304
B07 1.5"BSP (M) ZD SS 304L
B08 2"BSP (M) ZE SS 316
N04 1/2"NPT (M) ZF SS 316L
N05 3/4"NPT (M)
N06 1"NPT (M)
N07 1.5"NPT (M)
N08 2"NPT (M)

MOC of Body
ZA CS(A105)
ZB CS(A106)
ZC SS 304
ZD SS 304L
ZE SS 316
ZF SS 316L
10/17 REV.: 00

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 Multiport Level Top Mounted Level Switches

Features
n Float level switch with application upto 100 bar and 350 deg cent application
n Heavy walled floats for critical application
n Insertion length defined for 4500mm
n Switching differential upto 10mm
n Durability defined on sealing and pressure and temperature application
n Improved reliability with dual opposed magnet design which provides snap action
n Applicable with various versions of MOC's depending on pressure and
temperature, versions with SS, hastelloy, monel, PTFE, PP, Titanium available
n Versions with flange, screwed, welded available
n Applicable for H2S, NACE, certified
n Switch is CCOE approved and certified for IP67, IP65
n Switch certified for group IIA/IIB, IIC
n Switch enclosure at die cast alluminium and SS available
n Application with PTFE lined at special 1.6 mm thickness and PTFE floats for
critical media available
n Versions with ATEX and FM certified available

Concept and Principle of Operation

This is top mounted type level switch provided single or multiple set points. It uses
float that glides on the surface of liquids. This level switch consists of Terminal
Enclosure, Float Stem with Reed Switches and Float with magnets assembled inside.
This type of level switch can be used for single or multiple level controls. When level
rises float travels with the liquid on the float stem and when it comes in contact with
the reed switches located at a predetermined length of the stem, due to magnetic
force reed switch changes its contact. This type of level switch is used for lengths
upto 4500 mm. It is recommended to use perforated still well for lengths more than
2500 mm.

Technical Specifications: Table-2 Technical Data

Type Multiport Level Top Mounted Level Switch

Mounting Top Mounted
Switch Housing Die Cast Aluminium Weatherproof to IP-67
Die Cast Aluminium Explosionproof suitable for Gr. IIA, IIB
Die Cast Aluminium Explosionproof suitable for Gr. IIC
Switch Type Reed Switch- 0.5A, 230VAC
Cable Entry 1 no / 2 nos. of 3/4"ET(F), 1/2"NPT(F), M20x1.5(F)
Process Connection Flanged in various sizes
Flange MOC CS, SS304, SS316, SS316L, PP. Others on request
Float MOC SS304, SS304L, SS316, SS316L, PP. Others on request
Stem MOC SS304, SS304L, SS316, SS316L. Others on request
Stopper Metal Stopper of relevant material compatible to media
Specific gravity Please specify
Pressure Up to 100kg/cm²g
Temperature (-100) to 3500C
Switch certification CCOE, FM, ATEX, CE (Versions applicapibility on request)
Switch Insertion Length Upto 4500mm
10/17 REV.: 00

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Multiport Level Top Mounted Level Switches

1 Switch Housing
2 Process Flange
4 3 Guide Pipe A specified application for multilevel set point in chemical industry
4 Magnetic Float
5 Stopper with PTFE lined floats and float stem with 3“ flange at 300# rating
with pressure at 40 bar and at 140 deg cent
Four set point level switch applicable for:
5 n Paper industry
n Chemical industry
4
n Petrochemicals
n Refineries
n Fertilizers
n Food industry
n Pharma industry
5

Float Operated Level Switch

G A DrawingInformation
Ordering for assembly and mounting

LS4000 F05-ZA-YK-QU-PU-MQ

Process Connection Cable Entry

Flanged Connection MQ One
F05 2", 150# RF MR Two
F06 2.5", 150# RF
Enclosure
F07 3", 150# RF
PU Die Cast Aluminium
F08 4", 150# RF
Weatherproof to IP – 67
F13 2", 300# RF
PV Die Cast Aluminium
F14 2.5", 300# RF
Flameproof suitable
F15 3", 300# RF to Gr. IIA / IIB
F16 4", 300# RF
PW Die Cast Aluminium
MOC of Connection Flameproof suitable
ZA CS (A105) ZE SS 316 to Gr. IIC
ZC SS 304 ZF SS 316L
MOC of Float Stem
ZD SS 304L ZI PP
YK SS304
MOC of Float YL SS304L
YK SS 304 YM SS316
YL SS 304L YN SS316L
YM SS 316
10/17 REV.: 00

YN SS 316L

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