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Cutting Condition Table

The document provides a comprehensive cutting condition table for various solid carbide end mills and drilling tools, detailing parameters such as cutting speeds and feed rates for different materials. It includes specific tables for different types of tools, including ball end mills, spot drills, and specialized cutters for aluminum and nickel-based alloys. Additionally, it offers instructions for optimal cutting practices and adjustments based on machine rigidity and workpiece characteristics.

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m0982588376
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
41 views41 pages

Cutting Condition Table

The document provides a comprehensive cutting condition table for various solid carbide end mills and drilling tools, detailing parameters such as cutting speeds and feed rates for different materials. It includes specific tables for different types of tools, including ball end mills, spot drills, and specialized cutters for aluminum and nickel-based alloys. Additionally, it offers instructions for optimal cutting practices and adjustments based on machine rigidity and workpiece characteristics.

Uploaded by

m0982588376
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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切削條件表

Cutting Condition Table

270 APET子彈銑刀 切削條件表 293 高速高硬度球型銑刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table Solid Carbide End Mills-Cutting Condition Table

272 APAL子彈鋁刀 切削條件表 294 鎢鋼鳩尾槽銑刀、T型銑刀、外圓槽銑刀


Solid Carbide End Mills-Cutting Condition Table
切削條件表
274 718鎳基合金專用銑刀/圓鼻刀 切削條件表 Solid Carbide End Mills-Cutting Condition Table
Solid Carbide End Mills-Cutting Condition Table
295 鎢鋼定點鑽 切削條件表
275 718鎳基合金專用球型銑刀 切削條件表 Solid Carbide Spotting Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
296 鎢鋼鑽銑刀、倒角銑刀、NPT/PT專用斜度刀
276 NEO系列、JAVN系列、SUS系列 銑刀/圓鼻刀 切削條件表
切削條件表 Solid Carbide End Mills-Cutting Condition Table
Solid Carbide End Mills-Cutting Condition Table
297 鎢鋼中心鑽頭 切削條件表
277 JMD碳纖複合專用刀 切削條件表 Solid Carbide Center Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
鎢鋼外角R刀 切削條件表
278 ALUS無橫向拉紋鋁用銑刀 切削條件表 Solid Carbide End Mills-Cutting Condition Table
Solid Carbide End Mills-Cutting Condition Table
298 鎢鋼雕刻刀(鋁用) 切削條件表
279 JIB無敵鋼用銑刀 切削條件表 Solid Carbide End Mills-Cutting Condition Table
Solid Carbide End Mills-Cutting Condition Table
299 鎢鋼雕刻刀(鋼用) 切削條件表
280 鎢鋼銑刀/圓鼻刀(平溝型) 切削條件表 Solid Carbide End Mills-Cutting Condition Table
Solid Carbide End Mills-Cutting Condition Table
300 鎢鋼直刃鑽鉸刀 切削條件表
281 鎢鋼銑刀/圓鼻刀(標準型) 切削條件表 Solid Carbide Straight Flute Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
鎢鋼螺旋機械鉸刀 切削條件表
282 鎢鋼球型銑刀 切削條件表 Solid Carbide Reamer-Reaming Condition Table
Solid Carbide End Mills-Cutting Condition Table
301 鎢鋼銑牙刀 切削條件表
283 鎢鋼粗銑刀 切削條件表 Solid Carbide End Mills-Cutting Condition Table
Solid Carbide End Mills-Cutting Condition Table
302 鎢鋼車刀 切削條件表
284 鎢鋼銑刀(波浪型) 切削條件表 Solid Carbide Turning Tools Cutting Condition Table
Solid Carbide End Mills-Cutting Condition Table
鎢鋼平底鑽頭 切削條件表
285 鎢鋼銑刀(小徑型) 切削條件表 Solid Carbide Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
303 鎢鋼同柄鑽頭 切削條件表
鎢鋼球型銑刀(小徑型) 切削條件表 Solid Carbide Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
304 鎢鋼高速鑽頭 切削條件表
286 鎢鋼鋁用銑刀/圓鼻刀(精修型) 切削條件表 Solid Carbide Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
305 鎢鋼高速內冷鑽頭 切削條件表
287 鎢鋼鋁用銑刀/圓鼻刀(圓溝型) 切削條件表 Solid Carbide Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
306 鎢鋼鑽鉸平底鑽頭 切削條件表
288 鎢鋼鋁用球型銑刀 切削條件表 Solid Carbide Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
307 鎢鋼內冷鑽鉸平底鑽頭 切削條件表
289 鎢鋼鋁用銑刀(波浪型) 切削條件表 Solid Carbide Drills-Drilling Condition Table
Solid Carbide End Mills-Cutting Condition Table
308 鎢鋼鋸片 切削條件表
290 鎢鋼鋁用粗銑刀 切削條件表 Micro Garin Carbide Slitting Saws-Cutting Condition Table

309 HP5擺線加工專用銑刀/圓鼻刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

291 鎢鋼單刃螺旋鋁用刀 切削條件表 Solid Carbide End Mills-Cutting Condition Table


Solid Carbide End Mills-Cutting Condition Table

292 高速高硬度銑刀/圓鼻刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

269
附 切削表

APET 子彈銑刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
100~250 m / min 100 ~ 200 m / min 100 ~ 150 m / min 80 ~ 120 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 13930 0.01 ~ 0.04 11940 0.01 ~ 0.03 9950 0.01 ~ 0.02 7960 0.01 ~ 0.02
5 11140 0.02 ~ 0.05 9550 0.01 ~ 0.04 7960 0.01 ~ 0.03 6370 0.01 ~ 0.03
6 9280 0.02 ~ 0.06 7960 0.02 ~ 0.05 6630 0.01 ~ 0.04 5310 0.01 ~ 0.04
8 6960 0.03 ~ 0.08 5970 0.02 ~ 0.07 4970 0.02 ~ 0.05 3980 0.02 ~ 0.05
10 5570 0.05 ~ 0.10 4770 0.05 ~ 0.08 3980 0.02 ~ 0.06 3180 0.02 ~ 0.06
12 4640 0.05 ~ 0.12 3980 0.05 ~ 0.10 3320 0.02 ~ 0.07 2650 0.02 ~ 0.07
16 3480 0.07 ~ 0.15 2980 0.07 ~ 0.12 2490 0.03 ~ 0.08 1990 0.03 ~ 0.08
20 2790 0.07 ~ 0.17 2390 0.07 ~ 0.14 1990 0.03 ~ 0.09 1590 0.03 ~ 0.09

Ap 1.5D
Ap

Ae 0.25D Ae

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
100 ~ 180 m / min 100 ~ 150 m / min 70 ~ 100 m / min 70 ~ 100 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 11940 0.005 ~ 0.025 9950 0.005 ~ 0.020 6760 0.005 ~ 0.015 6760 0.005 ~ 0.015
5 9550 0.005 ~ 0.030 7960 0.005 ~ 0.025 5410 0.005 ~ 0.020 5410 0.005 ~ 0.020
6 7960 0.005 ~ 0.040 6630 0.005 ~ 0.030 4510 0.005 ~ 0.025 4510 0.005 ~ 0.025
8 5970 0.01 ~ 0.05 4970 0.010 ~ 0.045 3380 0.005 ~ 0.030 3380 0.005 ~ 0.030
10 4770 0.01 ~ 0.06 3980 0.010 ~ 0.055 2710 0.010 ~ 0.035 2710 0.010 ~ 0.035
12 3980 0.01 ~ 0.07 3320 0.010 ~ 0.065 2250 0.01 ~ 0.04 2250 0.01 ~ 0.04
16 2980 0.02 ~ 0.09 2490 0.02 ~ 0.08 1690 0.01 ~ 0.05 1690 0.01 ~ 0.05
20 2390 0.02 ~ 0.10 1990 0.02 ~ 0.09 1350 0.01 ~ 0.06 1350 0.01 ~ 0.06
Ap

Ap 1D Ae

續下頁
切削條件使用須知 Instruction for cutting conditions:
1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

270
附 切削表

APET 子彈銑刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

接上頁
斜向切削 Ramping

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
100 ~ 180 m / min 100 ~ 150 m / min 70 ~ 100 m / min 70 ~ 100 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 19890 0.005 ~ 0.025 17900 0.005 ~ 0.020 13930 0.005 ~ 0.015 13930 0.005 ~ 0.015
5 15920 0.005 ~ 0.030 14320 0.005 ~ 0.025 11140 0.005 ~ 0.020 11140 0.005 ~ 0.020
6 13260 0.005 ~ 0.040 11940 0.005 ~ 0.030 9280 0.005 ~ 0.025 9280 0.005 ~ 0.025
8 9950 0.01 ~ 0.05 8950 0.010 ~ 0.045 6960 0.005 ~ 0.030 6960 0.005 ~ 0.030
10 7960 0.01 ~ 0.06 7160 0.010 ~ 0.055 5570 0.010 ~ 0.035 5570 0.010 ~ 0.035
12 6630 0.01 ~ 0.07 5970 0.010 ~ 0.065 4640 0.01 ~ 0.04 4640 0.01 ~ 0.04
16 4970 0.02 ~ 0.09 4480 0.02 ~ 0.08 3480 0.01 ~ 0.05 3480 0.01 ~ 0.05
20 3980 0.02 ~ 0.10 3580 0.02 ~ 0.09 2790 0.01 ~ 0.06 2790 0.01 ~ 0.06
Ap 1D Ap 1D


Ap

Ap
ma度

ma度


45˚ 15˚

垂直鑽孔 Drlling

S45C FC SCM SKT SKD SCr


Work Material
~ 20 HRC ~ 30 HRC

Vc
100 ~ 180 m / min 100 ~ 150 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

4 19890 0.005 ~ 0.025 15920 0.005 ~ 0.020


5 15920 0.005 ~ 0.030 12730 0.005 ~ 0.025
6 13260 0.005 ~ 0.040 10610 0.005 ~ 0.030
8 9950 0.01 ~ 0.05 7960 0.010 ~ 0.045
10 7960 0.01 ~ 0.06 6370 0.010 ~ 0.055
12 6630 0.01 ~ 0.07 5310 0.010 ~ 0.065
16 4970 0.02 ~ 0.09 3980 0.02 ~ 0.08
20 3980 0.02 ~ 0.10 3180 0.02 ~ 0.09

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

271
附 切削表

APAL 子彈鋁刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material A6061A7075 ACACD Copper

Vc
200 ~ 400 m / min 200 ~ 350 m / min 200 ~ 300 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 23870 0.03 ~ 0.06 21880 0.03 ~ 0.06 19890 0.01 ~ 0.04


5 19100 0.03 ~ 0.08 17510 0.03 ~ 0.08 15920 0.02 ~ 0.06
6 15920 0.05 ~ 0.10 14590 0.05 ~ 0.10 13260 0.03 ~ 0.07
8 11940 0.05 ~ 0.12 10940 0.05 ~ 0.12 9950 0.04 ~ 0.09
10 9550 0.10 ~ 0.15 8750 0.10 ~ 0.15 7960 0.05 ~ 0.11
12 7960 0.10 ~ 0.17 7290 0.10 ~ 0.17 6630 0.05 ~ 0.13
16 5970 0.15 ~ 0.22 5470 0.15 ~ 0.22 4970 0.10 ~ 0.16
20 4770 0.15 ~ 0.25 4380 0.15 ~ 0.25 3980 0.10 ~ 0.19
Ap 1.5D
Ae 0.25D Ap
Ae

溝切削 Slot Milling

Work Material A6061A7075 ACACD Copper

Vc
200 ~ 300 m / min 150 ~ 250 m / min 150 ~ 200 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 19890 0.01 ~ 0.03 17900 0.01 ~ 0.03 13930 0.01 ~ 0.03


5 15920 0.03 ~ 0.05 14320 0.03 ~ 0.05 11140 0.01 ~ 0.04
6 13260 0.04 ~ 0.07 11940 0.04 ~ 0.07 9280 0.02 ~ 0.05
8 9950 0.04 ~ 0.09 8950 0.04 ~ 0.09 6960 0.02 ~ 0.06
10 7960 0.05 ~ 0.10 7160 0.05 ~ 0.10 5570 0.03 ~ 0.07
12 6630 0.05 ~ 0.11 5970 0.05 ~ 0.11 4640 0.04 ~ 0.08
16 4970 0.06 ~ 0.13 4480 0.06 ~ 0.13 3480 0.05 ~ 0.10
20 3980 0.06 ~ 0.15 3580 0.06 ~ 0.15 2790 0.05 ~ 0.11
Ap

Ap 1D Ae

續下頁
切削條件使用須知 Instruction for cutting conditions:
1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

272
附 切削表

APAL 子彈鋁刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

接上頁
斜向切削 Ramping

Work Material A6061A7075 ACACD Copper

Vc
200 ~ 300 m / min 150 ~ 250 m / min 150 ~ 200 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 19890 0.01 ~ 0.03 17900 0.01 ~ 0.03 13930 0.01 ~ 0.03


5 15920 0.03 ~ 0.05 14320 0.03 ~ 0.05 11140 0.01 ~ 0.04
6 13260 0.04 ~ 0.07 11940 0.04 ~ 0.07 9280 0.02 ~ 0.05
8 9950 0.04 ~ 0.09 8950 0.04 ~ 0.09 6960 0.02 ~ 0.06
10 7960 0.05 ~ 0.10 7160 0.05 ~ 0.10 5570 0.03 ~ 0.07
12 6630 0.05 ~ 0.11 5970 0.05 ~ 0.11 4640 0.04 ~ 0.08
16 4970 0.06 ~ 0.13 4480 0.06 ~ 0.13 3480 0.05 ~ 0.10
20 3980 0.06 ~ 0.15 3580 0.06 ~ 0.15 2790 0.05 ~ 0.11
Ap 1D

Ap
ma度

45˚

垂直鑽孔 Drlling

Work Material A6061A7075 ACACD Copper

Vc
200 ~ 300 m / min 150 ~ 250 m / min 150 ~ 200 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 19890 0.01 ~ 0.03 15920 0.01 ~ 0.03 13930 0.01 ~ 0.03


5 15920 0.03 ~ 0.05 12730 0.03 ~ 0.05 11140 0.01 ~ 0.04
6 13260 0.04 ~ 0.07 10610 0.04 ~ 0.07 9280 0.02 ~ 0.05
8 9950 0.04 ~ 0.09 7960 0.04 ~ 0.09 6960 0.02 ~ 0.06
10 7960 0.05 ~ 0.10 6370 0.05 ~ 0.10 5570 0.03 ~ 0.07
12 6630 0.05 ~ 0.11 5310 0.05 ~ 0.11 4640 0.04 ~ 0.08
16 4970 0.06 ~ 0.13 3980 0.06 ~ 0.13 3480 0.05 ~ 0.10
20 3980 0.06 ~ 0.15 3180 0.06 ~ 0.15 2790 0.05 ~ 0.11

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

273
附 切削表

718 鎳基合金專用銑刀/ 圓鼻刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material Inconel 718 Ti - 6Al - 4V SUS630

Vc
25 ~ 40 m / min 60 ~ 80 m / min 70 ~ 90 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 5170 0.010 ~ 0.015 11140 0.01 ~ 0.02 12730 0.01 ~ 0.02


3 3450 0.01 ~ 0.02 7430 0.01 ~ 0.03 8490 0.01 ~ 0.03
4 2590 0.01 ~ 0.03 5570 0.01 ~ 0.04 6370 0.01 ~ 0.04
5 2070 0.015 ~ 0.040 4460 0.015 ~ 0.050 5090 0.015 ~ 0.050
6 1720 0.02 ~ 0.05 3710 0.02 ~ 0.06 4240 0.02 ~ 0.06
8 1290 0.02 ~ 0.05 2790 0.02 ~ 0.06 3180 0.02 ~ 0.06
10 1030 0.03 ~ 0.06 2230 0.03 ~ 0.07 2550 0.03 ~ 0.07
12 860 0.03 ~ 0.07 1860 0.03 ~ 0.08 2120 0.03 ~ 0.08
16 650 0.04 ~ 0.08 1390 0.04 ~ 0.08 1590 0.04 ~ 0.08
20 520 0.04 ~ 0.09 1110 0.04 ~ 0.10 1270 0.04 ~ 0.10
Ap 1.5D Ap

Ae 0.2D Ae

溝切削 Slot Milling

Work Material Inconel 718 Ti - 6Al - 4V SUS630

Vc
20 ~ 30 m / min 50 ~ 70 m / min 60 ~ 80 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 3980 0.010 ~ 0.015 9550 0.01 ~ 0.02 11140 0.01 ~ 0.02


3 2650 0.010 ~ 0.020 6370 0.01 ~ 0.03 7430 0.01 ~ 0.03
4 1990 0.015 ~ 0.025 4770 0.015 ~ 0.035 5570 0.015 ~ 0.035
5 1590 0.015 ~ 0.030 3820 0.015 ~ 0.040 4460 0.015 ~ 0.040
6 1330 0.020 ~ 0.040 3180 0.020 ~ 0.045 3710 0.020 ~ 0.045
8 990 0.020 ~ 0.045 2390 0.02 ~ 0.05 2790 0.02 ~ 0.05
10 800 0.025 ~ 0.050 1910 0.025 ~ 0.06 2230 0.025 ~ 0.06
12 660 0.025 ~ 0.055 1590 0.03 ~ 0.07 1860 0.03 ~ 0.07
16 500 0.03 ~ 0.06 1190 0.04 ~ 0.09 1390 0.04 ~ 0.09
20 400 0.03 ~ 0.07 950 0.05 ~ 0.10 1110 0.05 ~ 0.10
Ap

Ap 0.25D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

274
附 切削表

718 鎳基合金專用球型銑刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

Work Material Inconel 718 Ti - 6Al - 4V SUS630

Vc
20 ~ 40 m / min 60 ~ 80 m / min 80 ~ 100 m / min
m / min

Fz Fz Fz
DC R
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 1R 4770 0.01 ~ 0.02 11140 0.01 ~ 0.03 14320 0.01 ~ 0.03


3 1.5R 3180 0.010 ~ 0.025 7430 0.01 ~ 0.04 9550 0.01 ~ 0.04
4 2R 2390 0.01 ~ 0.03 5570 0.015 ~ 0.050 7160 0.015 ~ 0.050
6 3R 1590 0.015 ~ 0.040 3710 0.015 ~ 0.060 4770 0.015 ~ 0.060
8 4R 1190 0.015 ~ 0.050 2790 0.02 ~ 0.07 3580 0.02 ~ 0.07
10 5R 950 0.015 ~ 0.060 2230 0.02 ~ 0.08 2860 0.02 ~ 0.08
12 6R 800 0.02 ~ 0.07 1860 0.025 ~ 0.090 2390 0.025 ~ 0.090
16 8R 600 0.02 ~ 0.08 1390 0.025 ~ 0.090 1790 0.025 ~ 0.090
20 10R 480 0.02 ~ 0.09 1110 0.03 ~ 0.10 1430 0.03 ~ 0.10
Ap 0.025D

Ap
Ae
Ae 0.04D

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

275
附 切削表

NEO 系列、JAVN 系列、SUS 系列 銑刀/ 圓鼻刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4 Ti - 6Al - 4V Inconel 718
Work Material
~ 20 HRC ~ 30 HRC ~ 45 HRC

Vc
110 ~ 130 m / min 100 ~ 120 m / min 90 ~ 110 m / min 60 ~ 80 m / min 50 ~ 70 m / min 25 ~ 35 m / min
m / min

Fz Fz Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 19100 0.01 ~ 0.02 17510 0.01 ~ 0.02 15920 0.01 ~ 0.02 11940 0.01 ~ 0.02 10350 0.01 ~ 0.02 4770 0.005 ~ 0.010
3 12730 0.01 ~ 0.03 11670 0.01 ~ 0.03 10610 0.01 ~ 0.02 7960 0.01 ~ 0.02 6900 0.01 ~ 0.02 3180 0.010 ~ 0.015
4 9550 0.01 ~ 0.04 8750 0.01 ~ 0.04 7960 0.01 ~ 0.03 5970 0.01 ~ 0.03 5170 0.01 ~ 0.03 2390 0.01 ~ 0.02
5 7640 0.02 ~ 0.05 7000 0.02 ~ 0.05 6370 0.015 ~ 0.040 4770 0.015 ~ 0.040 4140 0.015 ~ 0.040 1910 0.015 ~ 0.030
6 6370 0.03 ~ 0.06 5840 0.03 ~ 0.06 5310 0.02 ~ 0.05 3980 0.02 ~ 0.05 3450 0.02 ~ 0.05 1590 0.02 ~ 0.04
8 4770 0.04 ~ 0.08 4380 0.04 ~ 0.08 3980 0.03 ~ 0.06 2980 0.025 ~ 0.060 2590 0.025 ~ 0.060 1190 0.02 ~ 0.05
10 3820 0.04 ~ 0.10 3500 0.04 ~ 0.10 3180 0.04 ~ 0.08 2390 0.03 ~ 0.07 2070 0.03 ~ 0.07 950 0.03 ~ 0.06
12 3180 0.05 ~ 0.12 2920 0.05 ~ 0.12 2650 0.045 ~ 0.100 1990 0.035 ~ 0.080 1720 0.035 ~ 0.080 800 0.03 ~ 0.07
16 2390 0.06 ~ 0.14 2190 0.06 ~ 0.14 1990 0.05 ~ 0.12 1490 0.04 ~ 0.10 1290 0.04 ~ 0.10 600 0.04 ~ 0.08
20 1910 0.06 ~ 0.16 1750 0.06 ~ 0.16 1590 0.05 ~ 0.14 1190 0.04 ~ 0.12 1030 0.04 ~ 0.12 480 0.04 ~ 0.09

Ap 1.5D Ap 1.5D
Ap

Ap
Ae 0.4D Ae Ae 0.2D Ae

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4 Ti - 6Al - 4V Inconel 718
Work Material
~ 20 HRC ~ 30 HRC ~ 45 HRC

Vc
100 ~ 120 m / min 90 ~ 110 m / min 70 ~ 90 m / min 50 ~ 70 m / min 40 ~ 60 m / min 20 ~ 30 m / min
m / min

Fz Fz Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 17510 0.01 ~ 0.02 15920 0.01 ~ 0.02 12730 0.01 ~ 0.02 9550 0.01 ~ 0.02 7960 0.01 ~ 0.02 3980 0.005 ~ 0.010
3 11670 0.01 ~ 0.03 10610 0.01 ~ 0.03 8490 0.01 ~ 0.02 6370 0.01 ~ 0.02 5310 0.01 ~ 0.02 2650 0.010 ~ 0.015
4 8750 0.01 ~ 0.04 7960 0.01 ~ 0.04 6370 0.01 ~ 0.03 4770 0.01 ~ 0.03 3980 0.01 ~ 0.03 1990 0.01 ~ 0.02
5 7000 0.02 ~ 0.05 6370 0.02 ~ 0.05 5090 0.015 ~ 0.040 3820 0.015 ~ 0.040 3180 0.015 ~ 0.040 1590 0.015 ~ 0.030
6 5840 0.03 ~ 0.06 5310 0.03 ~ 0.06 4240 0.02 ~ 0.05 3180 0.02 ~ 0.05 2650 0.02 ~ 0.05 1330 0.02 ~ 0.04
8 4380 0.04 ~ 0.08 3980 0.04 ~ 0.08 3180 0.03 ~ 0.06 2390 0.025 ~ 0.060 1990 0.025 ~ 0.060 990 0.02 ~ 0.05
10 3500 0.04 ~ 0.10 3180 0.04 ~ 0.10 2550 0.04 ~ 0.08 1910 0.03 ~ 0.07 1590 0.03 ~ 0.07 800 0.03 ~ 0.06
12 2920 0.05 ~ 0.12 2650 0.05 ~ 0.12 2120 0.045 ~ 0.100 1590 0.035 ~ 0.080 1330 0.035 ~ 0.080 660 0.03 ~ 0.07
16 2190 0.06 ~ 0.14 1990 0.06 ~ 0.14 1590 0.05 ~ 0.12 1190 0.04 ~ 0.10 990 0.04 ~ 0.10 500 0.04 ~ 0.08
20 1750 0.06 ~ 0.16 1590 0.06 ~ 0.16 1270 0.05 ~ 0.14 950 0.04 ~ 0.12 800 0.04 ~ 0.12 400 0.04 ~ 0.09
Ap

Ap

Ap 1D Ae
Ap 0.25D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

276
附 切削表

JMD 碳纖複合材專用刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material CFRP GFRP

Vc
100 ~ 150 m / min 60 ~ 80 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

2 19890 0.01 ~ 0.03 11140 0.005 ~ 0.015


3 13260 0.01 ~ 0.03 7430 0.005 ~ 0.015
4 9950 0.015 ~ 0.045 5570 0.010 ~ 0.025
5 7960 0.015 ~ 0.045 4460 0.010 ~ 0.025
6 6630 0.02 ~ 0.05 3710 0.015 ~ 0.035
8 4970 0.02 ~ 0.05 2790 0.015 ~ 0.035
10 3980 0.025 ~ 0.060 2230 0.02 ~ 0.04
12 3320 0.025 ~ 0.060 1860 0.02 ~ 0.04
Ap 1D

Ap
Ae 0.4D Ae

鑽孔 Drilling

Work Material CFRP GFRP

Vc
100 ~ 130 m / min 60 ~ 80 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

2 18300 0.01 ~ 0.03 11140 0.005 ~ 0.015


3 12200 0.01 ~ 0.03 7430 0.005 ~ 0.015
4 9150 0.015 ~ 0.045 5570 0.010 ~ 0.025
5 7320 0.015 ~ 0.045 4460 0.010 ~ 0.025
6 6100 0.02 ~ 0.05 3710 0.015 ~ 0.035
8 4580 0.02 ~ 0.05 2790 0.015 ~ 0.035
10 3660 0.025 ~ 0.060 2230 0.02 ~ 0.04
12 3050 0.025 ~ 0.060 1860 0.02 ~ 0.04

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

277
附 切削表

ALUS 無橫向拉紋鋁用銑刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material A6061A7075 ACACD Copper

Vc
100 ~ 300 m / min 100 ~ 250 m / min 100 ~ 120 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 31830 0.01 ~ 0.04 27850 0.010 ~ 0.015 17510 0.010 ~ 0.015


3 21220 0.01 ~ 0.05 18570 0.01 ~ 0.02 11670 0.01 ~ 0.02
4 15920 0.02 ~ 0.06 13930 0.010 ~ 0.025 8750 0.010 ~ 0.025
5 12730 0.03 ~ 0.07 11140 0.015 ~ 0.030 7000 0.015 ~ 0.030
6 10610 0.04 ~ 0.08 9280 0.02 ~ 0.04 5840 0.02 ~ 0.04
8 7960 0.05 ~ 0.10 6960 0.03 ~ 0.06 4380 0.03 ~ 0.06
10 6370 0.06 ~ 0.12 5570 0.03 ~ 0.08 3500 0.03 ~ 0.08
12 5310 0.08 ~ 0.14 4640 0.04 ~ 0.10 2920 0.04 ~ 0.10
16 3980 0.10 ~ 0.16 3480 0.05 ~ 0.11 2190 0.05 ~ 0.11
20 3180 0.12 ~ 0.20 2790 0.05 ~ 0.12 1750 0.05 ~ 0.12
Ap 2D Ap

Ae 0.2D Ae

溝切削 Slot Milling

Work Material A6061A7075 ACACD Copper

Vc
100 ~ 250 m / min 100 ~ 200 m / min 100 ~ 120 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 27850 0.01 ~ 0.04 23870 0.010 ~ 0.015 17510 0.010 ~ 0.015


3 18570 0.01 ~ 0.05 15920 0.01 ~ 0.02 11670 0.01 ~ 0.02
4 13930 0.02 ~ 0.06 11940 0.010 ~ 0.025 8750 0.010 ~ 0.025
5 11140 0.03 ~ 0.07 9550 0.015 ~ 0.030 7000 0.015 ~ 0.030
6 9280 0.04 ~ 0.08 7960 0.02 ~ 0.04 5840 0.02 ~ 0.04
8 6960 0.05 ~ 0.10 5970 0.03 ~ 0.06 4380 0.03 ~ 0.06
10 5570 0.06 ~ 0.12 4770 0.03 ~ 0.08 3500 0.03 ~ 0.08
12 4640 0.08 ~ 0.14 3980 0.04 ~ 0.10 2920 0.04 ~ 0.10
16 3480 0.10 ~ 0.16 2980 0.05 ~ 0.11 2190 0.05 ~ 0.11
20 2790 0.12 ~ 0.20 2390 0.05 ~ 0.12 1750 0.05 ~ 0.12
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

278
附 切削表

JIB 無敵鋼用銑刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
110 ~ 130 m / min 100 ~ 120 m / min 90 ~ 110 m / min 60 ~ 80 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 19100 0.010 ~ 0.015 17510 0.010 ~ 0.015 15920 0.005 ~ 0.010 11940 0.005 ~ 0.010
3 12730 0.01 ~ 0.02 11670 0.01 ~ 0.02 10610 0.010 ~ 0.015 7960 0.010 ~ 0.015
4 9550 0.010 ~ 0.025 8750 0.010 ~ 0.025 7960 0.01 ~ 0.02 5970 0.01 ~ 0.02
5 7640 0.015 ~ 0.030 7000 0.015 ~ 0.030 6370 0.010 ~ 0.025 4770 0.015 ~ 0.025
6 6370 0.02 ~ 0.04 5840 0.02 ~ 0.04 5310 0.02 ~ 0.04 3980 0.02 ~ 0.04
8 4770 0.03 ~ 0.06 4380 0.03 ~ 0.06 3980 0.02 ~ 0.05 2980 0.02 ~ 0.05
10 3820 0.03 ~ 0.08 3500 0.03 ~ 0.08 3180 0.025 ~ 0.060 2390 0.03 ~ 0.06
12 3180 0.04 ~ 0.10 2920 0.04 ~ 0.10 2650 0.025 ~ 0.070 1990 0.03 ~ 0.07
16 2390 0.05 ~ 0.12 2190 0.05 ~ 0.12 1990 0.03 ~ 0.08 1490 0.04 ~ 0.08
20 1910 0.05 ~ 0.14 1750 0.05 ~ 0.14 1590 0.03 ~ 0.10 1190 0.04 ~ 0.09

Ap 1.5D
Ap

Ae 0.4D Ae

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
100 ~ 120 m / min 90 ~ 110 m / min 70 ~ 90 m / min 50 ~ 70 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 17510 0.010 ~ 0.015 15920 0.010 ~ 0.015 12730 0.005 ~ 0.010 9550 0.005 ~ 0.010
3 11670 0.01 ~ 0.02 10610 0.01 ~ 0.02 8490 0.010 ~ 0.015 6370 0.010 ~ 0.015
4 8750 0.010 ~ 0.025 7960 0.010 ~ 0.025 6370 0.01 ~ 0.02 4770 0.01 ~ 0.02
5 7000 0.015 ~ 0.030 6370 0.015 ~ 0.030 5090 0.010 ~ 0.025 3820 0.015 ~ 0.025
6 5840 0.02 ~ 0.04 5310 0.02 ~ 0.04 4240 0.02 ~ 0.04 3180 0.02 ~ 0.04
8 4380 0.03 ~ 0.06 3980 0.03 ~ 0.06 3180 0.02 ~ 0.05 2390 0.02 ~ 0.05
10 3500 0.03 ~ 0.08 3180 0.03 ~ 0.08 2550 0.025 ~ 0.060 1910 0.03 ~ 0.06
12 2920 0.04 ~ 0.10 2650 0.04 ~ 0.10 2120 0.025 ~ 0.07 1590 0.03 ~ 0.07
16 2190 0.05 ~ 0.12 1990 0.05 ~ 0.12 1590 0.03 ~ 0.08 1190 0.04 ~ 0.08
20 1750 0.05 ~ 0.14 1590 0.05 ~ 0.14 1270 0.03 ~ 0.10 950 0.04 ~ 0.09
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

279
附 切削表

鎢鋼銑刀 / 圓鼻刀 ( 平溝型 ) 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
60 ~ 80 m / min 50 ~ 70 m / min 40 ~ 60 m / min 50 ~ 70 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 11140 0.01 ~ 0.02 9550 0.01 ~ 0.02 7960 0.01 ~ 0.02 9550 0.01 ~ 0.02
3 7430 0.01 ~ 0.02 6370 0.01 ~ 0.02 5310 0.01 ~ 0.02 6370 0.01 ~ 0.02
4 5570 0.01 ~ 0.02 4770 0.01 ~ 0.02 3980 0.01 ~ 0.02 4770 0.01 ~ 0.02
5 4460 0.01 ~ 0.03 3820 0.01 ~ 0.03 3180 0.01 ~ 0.03 3820 0.01 ~ 0.03
6 3710 0.01 ~ 0.03 3180 0.01 ~ 0.03 2650 0.01 ~ 0.03 3180 0.01 ~ 0.03
8 2790 0.02 ~ 0.04 2390 0.02 ~ 0.04 1990 0.015 ~ 0.035 2390 0.015 ~ 0.035
10 2230 0.02 ~ 0.05 1910 0.02 ~ 0.05 1590 0.015 ~ 0.040 1910 0.015 ~ 0.040
12 1860 0.03 ~ 0.06 1590 0.03 ~ 0.06 1330 0.020 ~ 0.045 1590 0.020 ~ 0.045
16 1390 0.03 ~ 0.07 1190 0.03 ~ 0.07 990 0.02 ~ 0.05 1190 0.02 ~ 0.05
20 1110 0.04 ~ 0.08 950 0.04 ~ 0.08 800 0.025 ~ 0.060 950 0.025 ~ 0.060

Ap 1.5D
Ap

Ae 0.2D Ae

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
50 ~ 70 m / min 40 ~ 60 m / min 30 ~ 50 m / min 40 ~ 60 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 9550 0.01 ~ 0.02 7960 0.01 ~ 0.02 6370 0.01 ~ 0.02 7960 0.01 ~ 0.02
3 6370 0.01 ~ 0.02 5310 0.01 ~ 0.02 4240 0.01 ~ 0.02 5310 0.01 ~ 0.02
4 4770 0.01 ~ 0.02 3980 0.01 ~ 0.02 3180 0.01 ~ 0.02 3980 0.01 ~ 0.02
5 3820 0.01 ~ 0.03 3180 0.01 ~ 0.03 2550 0.01 ~ 0.03 3180 0.01 ~ 0.03
6 3180 0.01 ~ 0.03 2650 0.01 ~ 0.03 2120 0.01 ~ 0.03 2650 0.01 ~ 0.03
8 2390 0.02 ~ 0.04 1990 0.02 ~ 0.04 1590 0.015 ~ 0.035 1990 0.015 ~ 0.035
10 1910 0.02 ~ 0.05 1590 0.02 ~ 0.05 1270 0.015 ~ 0.040 1590 0.015 ~ 0.040
12 1590 0.03 ~ 0.06 1330 0.03 ~ 0.06 1060 0.020 ~ 0.045 1330 0.020 ~ 0.045
16 1190 0.03 ~ 0.07 990 0.03 ~ 0.07 800 0.02 ~ 0.05 990 0.02 ~ 0.05
20 950 0.04 ~ 0.08 800 0.04 ~ 0.08 640 0.025 ~ 0.060 800 0.025 ~ 0.060
Ap

Ap

Ap

Ap 0.5D Ae Ap 0.1D Ae Ap 0.5D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

280
附 切削表

鎢鋼銑刀/ 圓鼻刀( 標準型) 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
100 ~ 120 m / min 90 ~ 110 m / min 80 ~ 100 m / min 60 ~ 80 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 17510 0.01 ~ 0.02 15920 0.01 ~ 0.02 14320 0.01 ~ 0.02 11140 0.01 ~ 0.02
3 11670 0.01 ~ 0.02 10610 0.01 ~ 0.02 9550 0.01 ~ 0.02 7430 0.01 ~ 0.02
4 8750 0.01 ~ 0.02 7960 0.01 ~ 0.02 7160 0.01 ~ 0.02 5570 0.01 ~ 0.02
5 7000 0.01 ~ 0.03 6370 0.01 ~ 0.03 5730 0.01 ~ 0.03 4460 0.01 ~ 0.03
6 5840 0.01 ~ 0.04 5310 0.01 ~ 0.04 4770 0.01 ~ 0.04 3710 0.01 ~ 0.04
8 4380 0.02 ~ 0.05 3980 0.02 ~ 0.05 3580 0.02 ~ 0.04 2790 0.02 ~ 0.04
10 3500 0.03 ~ 0.06 3180 0.03 ~ 0.06 2860 0.025 ~ 0.050 2230 0.025 ~ 0.050
12 2920 0.04 ~ 0.08 2650 0.04 ~ 0.08 2390 0.03 ~ 0.06 1860 0.03 ~ 0.06
16 2190 0.05 ~ 0.10 1990 0.05 ~ 0.10 1790 0.04 ~ 0.08 1390 0.04 ~ 0.08
20 1750 0.05 ~ 0.12 1590 0.05 ~ 0.12 1430 0.04 ~ 0.10 1110 0.04 ~ 0.10

Ap 1.5D
Ap

Ae 0.4D Ae

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
90 ~ 110 m / min 80 ~ 100 m / min 65 ~ 85 m / min 50 ~ 70 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 15920 0.01 ~ 0.02 14320 0.01 ~ 0.02 11140 0.01 ~ 0.02 9550 0.01 ~ 0.02
3 10610 0.01 ~ 0.02 9550 0.01 ~ 0.02 7430 0.01 ~ 0.02 6370 0.01 ~ 0.02
4 7960 0.01 ~ 0.02 7160 0.01 ~ 0.02 5570 0.01 ~ 0.02 4770 0.01 ~ 0.02
5 6370 0.01 ~ 0.03 5730 0.01 ~ 0.03 4460 0.01 ~ 0.03 3820 0.01 ~ 0.03
6 5310 0.01 ~ 0.04 4770 0.01 ~ 0.04 3710 0.01 ~ 0.04 3180 0.01 ~ 0.04
8 3980 0.02 ~ 0.05 3580 0.02 ~ 0.05 2790 0.02 ~ 0.04 2390 0.02 ~ 0.04
10 3180 0.03 ~ 0.06 2860 0.03 ~ 0.06 2230 0.025 ~ 0.050 1910 0.025 ~ 0.050
12 2650 0.04 ~ 0.08 2390 0.04 ~ 0.08 1860 0.03 ~ 0.06 1590 0.03 ~ 0.06
16 1990 0.05 ~ 0.10 1790 0.05 ~ 0.10 1390 0.04 ~ 0.08 1190 0.04 ~ 0.08
20 1590 0.05 ~ 0.12 1430 0.05 ~ 0.12 1110 0.04 ~ 0.10 950 0.04 ~ 0.10
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

281
附 切削表

鎢鋼球型銑刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD


Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
70 ~ 90 m / min 60 ~ 80 m / min 50 ~ 70 m / min
m / min

Fz Fz Fz
DC R
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

1 0.5R 25460 0.005 ~ 0.010 22280 0.005 ~ 0.010 19100 0.005 ~ 0.010
2 1R 12730 0.010 ~ 0.015 11140 0.010 ~ 0.015 9550 0.005 ~ 0.010
3 1.5R 8490 0.01 ~ 0.02 7430 0.01 ~ 0.02 6370 0.010 ~ 0.015
4 2R 6370 0.010 ~ 0.025 5570 0.010 ~ 0.025 4770 0.01 ~ 0.02
5 2.5R 5090 0.015 ~ 0.030 4460 0.015 ~ 0.030 3820 0.010 ~ 0.025
6 3R 4240 0.02 ~ 0.04 3710 0.02 ~ 0.04 3180 0.02 ~ 0.04
8 4R 3180 0.03 ~ 0.06 2790 0.03 ~ 0.06 2390 0.02 ~ 0.05
10 5R 2550 0.03 ~ 0.08 2230 0.03 ~ 0.08 1910 0.025 ~ 0.060
12 6R 2120 0.04 ~ 0.10 1860 0.04 ~ 0.10 1590 0.025 ~ 0.070
16 8R 1590 0.05 ~ 0.12 1390 0.05 ~ 0.12 1190 0.03 ~ 0.08
20 10R 1270 0.05 ~ 0.14 1110 0.05 ~ 0.14 950 0.03 ~ 0.10

Ap 0.05D

Ap
Ae
Ae 0.1D

Work Material SUS3 SUS4 Ti - 6Al - 4V Inconel 718

Vc
40 ~ 60 m / min 30 ~ 50 m / min 15 ~ 25 m / min
m / min

Fz Fz Fz
DC R
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth
1 0.5R 15920 0.005 ~ 0.010 12730 0.005 ~ 0.010 6370 0.005 ~ 0.010
2 1R 7960 0.005 ~ 0.010 6370 0.005 ~ 0.010 3180 0.005 ~ 0.010
3 1.5R 5310 0.010 ~ 0.015 4240 0.010 ~ 0.015 2120 0.010 ~ 0.015
4 2R 3980 0.01 ~ 0.02 3180 0.01 ~ 0.02 1590 0.01 ~ 0.02
5 2.5R 3180 0.015 ~ 0.025 2550 0.015 ~ 0.025 1270 0.015 ~ 0.025
6 3R 2650 0.02 ~ 0.04 2120 0.02 ~ 0.04 1060 0.02 ~ 0.04
8 4R 1990 0.02 ~ 0.05 1590 0.02 ~ 0.05 800 0.02 ~ 0.05
10 5R 1590 0.03 ~ 0.06 1270 0.03 ~ 0.06 640 0.03 ~ 0.06
12 6R 1330 0.03 ~ 0.07 1060 0.03 ~ 0.07 530 0.03 ~ 0.07
16 8R 990 0.04 ~ 0.08 800 0.04 ~ 0.08 400 0.04 ~ 0.08
20 10R 800 0.04 ~ 0.09 640 0.04 ~ 0.09 320 0.04 ~ 0.09

Ap 0.05D
Ap

Ae
Ae 0.1D

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

282
附 切削表

鎢鋼粗銑刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
60 ~ 80 m / min 50 ~ 70 m / min 40 ~ 60 m / min 50 ~ 70 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 11140 0.010 ~ 0.015 9550 0.010 ~ 0.015 7960 0.005 ~ 0.010 9550 0.005 ~ 0.010
3 7430 0.01 ~ 0.02 6370 0.01 ~ 0.02 5310 0.010 ~ 0.015 6370 0.010 ~ 0.015
4 5570 0.010 ~ 0.025 4770 0.010 ~ 0.025 3980 0.01 ~ 0.02 4770 0.01 ~ 0.02
5 4460 0.015 ~ 0.030 3820 0.015 ~ 0.030 3180 0.010 ~ 0.025 3820 0.015 ~ 0.025
6 3710 0.02 ~ 0.04 3180 0.02 ~ 0.04 2650 0.02 ~ 0.04 3180 0.02 ~ 0.04
8 2790 0.03 ~ 0.06 2390 0.03 ~ 0.06 1990 0.02 ~ 0.05 2390 0.02 ~ 0.05
10 2230 0.03 ~ 0.08 1910 0.03 ~ 0.08 1590 0.025 ~ 0.060 1910 0.03 ~ 0.06
12 1860 0.04 ~ 0.10 1590 0.04 ~ 0.10 1330 0.025 ~ 0.070 1590 0.03 ~ 0.07
16 1390 0.05 ~ 0.12 1190 0.05 ~ 0.12 990 0.03 ~ 0.08 1190 0.04 ~ 0.08
20 1110 0.05 ~ 0.14 950 0.05 ~ 0.14 800 0.03 ~ 0.10 950 0.04 ~ 0.09

Ap 1.5D
Ap

Ae 0.15D Ae

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
50 ~ 70 m / min 40 ~ 60 m / min 30 ~ 50 m / min 40 ~ 60 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 9550 0.010 ~ 0.015 7960 0.010 ~ 0.015 6370 0.005 ~ 0.010 7960 0.005 ~ 0.010
3 6370 0.01 ~ 0.02 5310 0.01 ~ 0.02 4240 0.010 ~ 0.015 5310 0.010 ~ 0.015
4 4770 0.010 ~ 0.025 3980 0.010 ~ 0.025 3180 0.01 ~ 0.02 3980 0.01 ~ 0.02
5 3820 0.015 ~ 0.030 3180 0.015 ~ 0.030 2550 0.010 ~ 0.025 3180 0.015 ~ 0.025
6 3180 0.02 ~ 0.04 2650 0.02 ~ 0.04 2120 0.02 ~ 0.04 2650 0.02 ~ 0.04
8 2390 0.03 ~ 0.06 1990 0.03 ~ 0.06 1590 0.02 ~ 0.05 1990 0.02 ~ 0.05
10 1910 0.03 ~ 0.08 1590 0.03 ~ 0.08 1270 0.025 ~ 0.060 1590 0.03 ~ 0.06
12 1590 0.04 ~ 0.10 1330 0.04 ~ 0.10 1060 0.025 ~ 0.07 1330 0.03 ~ 0.07
16 1190 0.05 ~ 0.12 990 0.05 ~ 0.12 800 0.03 ~ 0.08 990 0.04 ~ 0.08
20 950 0.05 ~ 0.14 800 0.05 ~ 0.14 640 0.03 ~ 0.10 800 0.04 ~ 0.09
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

283
附 切削表

鎢鋼銑刀(波浪型) 切削條件表
Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~ 30 HRC ~ 45 HRC

Vc
100 ~ 130 m / min 90 ~ 120 m / min 90 ~ 110 m / min 60 ~ 80 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 18300 0.010 ~ 0.015 16710 0.010 ~ 0.015 15920 0.005 ~ 0.010 11940 0.005 ~ 0.010
3 12200 0.01 ~ 0.02 11140 0.01 ~ 0.02 10610 0.010 ~ 0.015 7960 0.010 ~ 0.015
4 9150 0.010 ~ 0.025 8360 0.010 ~ 0.025 7960 0.01 ~ 0.02 5970 0.01 ~ 0.02
5 7320 0.015 ~ 0.030 6680 0.015 ~ 0.030 6370 0.010 ~ 0.025 4770 0.015 ~ 0.025
6 6100 0.02 ~ 0.04 5570 0.02 ~ 0.04 5310 0.02 ~ 0.04 3980 0.02 ~ 0.04
8 4580 0.03 ~ 0.06 4180 0.03 ~ 0.06 3980 0.02 ~ 0.05 2980 0.02 ~ 0.05
10 3660 0.03 ~ 0.08 3340 0.03 ~ 0.08 3180 0.025 ~ 0.060 2390 0.03 ~ 0.06
12 3050 0.04 ~ 0.10 2790 0.04 ~ 0.10 2650 0.025 ~ 0.070 1990 0.03 ~ 0.07
16 2290 0.05 ~ 0.12 2090 0.05 ~ 0.12 1990 0.03 ~ 0.08 1490 0.04 ~ 0.08
20 1830 0.05 ~ 0.14 1670 0.05 ~ 0.14 1590 0.03 ~ 0.10 1190 0.04 ~ 0.09

Ap 1.5D
Ap

Ae 0.4D Ae

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
100 ~ 120 m / min 90 ~ 110 m / min 70 ~ 90 m / min 50 ~ 70 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 17510 0.010 ~ 0.015 15920 0.010 ~ 0.015 12730 0.005 ~ 0.010 9550 0.005 ~ 0.010
3 11670 0.01 ~ 0.02 10610 0.01 ~ 0.02 8490 0.010 ~ 0.015 6370 0.010 ~ 0.015
4 8750 0.010 ~ 0.025 7960 0.010 ~ 0.025 6370 0.01 ~ 0.02 4770 0.01 ~ 0.02
5 7000 0.015 ~ 0.030 6370 0.015 ~ 0.030 5090 0.010 ~ 0.025 3820 0.015 ~ 0.025
6 5840 0.02 ~ 0.04 5310 0.02 ~ 0.04 4240 0.02 ~ 0.04 3180 0.02 ~ 0.04
8 4380 0.03 ~ 0.06 3980 0.03 ~ 0.06 3180 0.02 ~ 0.05 2390 0.02 ~ 0.05
10 3500 0.03 ~ 0.08 3180 0.03 ~ 0.08 2550 0.025 ~ 0.060 1910 0.03 ~ 0.06
12 2920 0.04 ~ 0.10 2650 0.04 ~ 0.10 2120 0.025 ~ 0.07 1590 0.03 ~ 0.07
16 2190 0.05 ~ 0.12 1990 0.05 ~ 0.12 1590 0.03 ~ 0.08 1190 0.04 ~ 0.08
20 1750 0.05 ~ 0.14 1590 0.05 ~ 0.14 1270 0.03 ~ 0.10 950 0.04 ~ 0.09
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

284
附 切削表

鎢鋼銑刀(小徑型)切削條件表
Solid Carbide End Mills-Cutting Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD


Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc Fz Vc Fz Vc Fz
DC
m / min mm / tooth m / min mm / tooth m / min mm / tooth
0.2 10 ~ 15 0.002 ~ 0.003 10 ~ 15 0.002 ~ 0.003 10 ~ 15 0.002 ~ 0.003
0.3 15 ~ 20 0.002 ~ 0.004 15 ~ 20 0.002 ~ 0.004 15 ~ 20 0.002 ~ 0.004
0.4 20 ~ 25 0.002 ~ 0.005 20 ~ 25 0.002 ~ 0.005 20 ~ 25 0.002 ~ 0.005
0.5 25 ~ 30 0.002 ~ 0.006 25 ~ 30 0.002 ~ 0.006 25 ~ 30 0.002 ~ 0.006
0.6 30 ~ 35 0.003 ~ 0.007 30 ~ 35 0.003 ~ 0.007 30 ~ 35 0.003 ~ 0.007
0.7 35 ~ 40 0.003 ~ 0.008 35 ~ 40 0.003 ~ 0.008 35 ~ 40 0.003 ~ 0.008
0.8 40 ~ 45 0.004 ~ 0.009 40 ~ 45 0.004 ~ 0.009 40 ~ 45 0.004 ~ 0.009
0.9 45 ~ 50 0.004 ~ 0.010 45 ~ 50 0.004 ~ 0.010 45 ~ 50 0.004 ~ 0.010

Ap
Ap 0.03D Ae

鎢鋼球型銑刀(小徑型)切削條件表
Solid Carbide End Mills-Cutting Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD


Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc Fz Vc Fz Vc Fz
DC R
m / min mm / tooth m / min mm / tooth m / min mm / tooth
0.2 0.1R 10 ~ 15 0.005 ~ 0.015 10 ~ 15 0.005 ~ 0.015 10 ~ 15 0.005 ~ 0.015
0.3 0.15R 15 ~ 20 0.005 ~ 0.020 15 ~ 20 0.005 ~ 0.020 15 ~ 20 0.005 ~ 0.020
0.4 0.2R 20 ~ 25 0.005 ~ 0.025 20 ~ 25 0.005 ~ 0.025 20 ~ 25 0.005 ~ 0.025
0.5 0.25R 25 ~ 30 0.01 ~ 0.03 25 ~ 30 0.01 ~ 0.03 25 ~ 30 0.01 ~ 0.03
0.6 0.3R 30 ~ 35 0.010 ~ 0.035 30 ~ 35 0.010 ~ 0.035 30 ~ 35 0.010 ~ 0.035
0.7 0.35R 35 ~ 40 0.01 ~ 0.03 35 ~ 40 0.01 ~ 0.03 35 ~ 40 0.01 ~ 0.03
0.8 0.4R 40 ~ 45 0.015 ~ 0.040 40 ~ 45 0.015 ~ 0.040 40 ~ 45 0.015 ~ 0.040
0.9 0.45R 45 ~ 50 0.015 ~ 0.050 45 ~ 50 0.015 ~ 0.050 45 ~ 50 0.015 ~ 0.050

Ap 0.03D
Ap

Ae
Ae 0.1D

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

285
附 切削表

鎢鋼鋁用銑刀 / 圓鼻刀(精修型) 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material A6061A7075 ACACD Copper

Vc
150 ~ 200 m / min 130 ~ 180 m / min 100 ~ 150 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 27850 0.010 ~ 0.015 24670 0.010 ~ 0.015 19890 0.010 ~ 0.015


3 18570 0.01 ~ 0.02 16450 0.01 ~ 0.02 13260 0.01 ~ 0.02
4 13930 0.010 ~ 0.025 12330 0.010 ~ 0.025 9950 0.010 ~ 0.025
5 11140 0.015 ~ 0.030 9870 0.015 ~ 0.030 7960 0.015 ~ 0.030
6 9280 0.02 ~ 0.04 8220 0.02 ~ 0.04 6630 0.02 ~ 0.04
8 6960 0.03 ~ 0.06 6170 0.03 ~ 0.06 4970 0.03 ~ 0.06
10 5570 0.03 ~ 0.08 4930 0.03 ~ 0.08 3980 0.03 ~ 0.08
12 4640 0.04 ~ 0.10 4110 0.04 ~ 0.10 3320 0.04 ~ 0.10
16 3480 0.05 ~ 0.11 3080 0.05 ~ 0.11 2400 0.05 ~ 0.11
20 2790 0.05 ~ 0.12 2470 0.05 ~ 0.1 1990 0.05 ~ 0.12
Ap 1.5D Ap
Ae 0.15D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

286
附 切削表

鎢鋼鋁用銑刀/ 圓鼻刀(圓溝型) 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material A6061A7075 ACACD Copper

Vc
100 ~ 300 m / min 100 ~ 250 m / min 60 ~ 80 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 31830 0.010 ~ 0.015 27850 0.010 ~ 0.015 11140 0.010 ~ 0.015


3 21220 0.01 ~ 0.02 18570 0.01 ~ 0.02 7430 0.01 ~ 0.02
4 15920 0.010 ~ 0.025 13930 0.010 ~ 0.025 5570 0.010 ~ 0.025
5 12730 0.015 ~ 0.030 11140 0.015 ~ 0.030 4460 0.015 ~ 0.030
6 10610 0.02 ~ 0.04 9280 0.02 ~ 0.04 3710 0.02 ~ 0.04
8 7960 0.03 ~ 0.06 6960 0.03 ~ 0.06 2790 0.03 ~ 0.06
10 6370 0.03 ~ 0.08 5570 0.03 ~ 0.08 2230 0.03 ~ 0.08
12 5310 0.04 ~ 0.10 4640 0.04 ~ 0.10 1860 0.04 ~ 0.10
16 3980 0.05 ~ 0.11 3480 0.05 ~ 0.11 1390 0.05 ~ 0.11
20 3180 0.05 ~ 0.12 2790 0.05 ~ 0.12 1110 0.05 ~ 0.12
Ap 2D Ap

Ae 0.2D Ae

溝切削 Slot Milling

Work Material A6061A7075 ACACD Copper

Vc
100 ~ 250 m / min 100 ~ 200 m / min 55 ~ 75 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 27850 0.010 ~ 0.015 23870 0.010 ~ 0.015 9550 0.010 ~ 0.015


3 18570 0.01 ~ 0.02 15920 0.01 ~ 0.02 6370 0.01 ~ 0.02
4 13930 0.010 ~ 0.025 11940 0.010 ~ 0.025 4770 0.010 ~ 0.025
5 11140 0.015 ~ 0.030 9550 0.015 ~ 0.030 3820 0.015 ~ 0.030
6 9280 0.02 ~ 0.04 7960 0.02 ~ 0.04 3180 0.02 ~ 0.04
8 6960 0.03 ~ 0.06 5970 0.03 ~ 0.06 2390 0.03 ~ 0.06
10 5570 0.03 ~ 0.08 4770 0.03 ~ 0.08 1910 0.03 ~ 0.08
12 4640 0.04 ~ 0.10 3980 0.04 ~ 0.10 1590 0.04 ~ 0.10
16 3480 0.05 ~ 0.11 2980 0.05 ~ 0.11 1190 0.05 ~ 0.11
20 2790 0.05 ~ 0.12 2390 0.05 ~ 0.12 950 0.05 ~ 0.12
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

287
附 切削表

鎢鋼鋁用球型銑刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

Work Material A6061A7075 ACACD Copper

Vc
100 ~ 200 m / min 100 ~ 150 m / min 70 ~ 100 m / min
m / min

Fz Fz Fz
DC R
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

1 0.5R 47750 0.005 ~ 0.010 39790 0.005 ~ 0.010 27060 0.005 ~ 0.010
2 1R 23870 0.010 ~ 0.015 19890 0.010 ~ 0.015 13530 0.010 ~ 0.015
3 1.5R 15920 0.01 ~ 0.02 13260 0.01 ~ 0.02 9020 0.01 ~ 0.02
4 2R 11940 0.010 ~ 0.025 9950 0.010 ~ 0.025 6760 0.010 ~ 0.025
5 2.5R 9550 0.015 ~ 0.030 7960 0.015 ~ 0.030 5410 0.015 ~ 0.030
6 3R 7960 0.02 ~ 0.05 6630 0.02 ~ 0.05 4510 0.02 ~ 0.05
8 4R 5970 0.03 ~ 0.08 4970 0.03 ~ 0.07 3380 0.03 ~ 0.07
10 5R 4770 0.04 ~ 0.11 3980 0.04 ~ 0.09 2710 0.04 ~ 0.09
12 6R 3980 0.05 ~ 0.14 3320 0.05 ~ 0.11 2250 0.05 ~ 0.11
16 8R 2980 0.06 ~ 0.17 2490 0.06 ~ 0.13 1690 0.06 ~ 0.13
20 10R 2390 0.08 ~ 0.20 1990 0.07 ~ 0.15 1350 0.07 ~ 0.15

Ap 0.5D
Ap
Ae
Ae 0.2D

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

288
附 切削表

鎢鋼鋁用銑刀(波浪型) 切削條件表
Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material A6061A7075 ACACD Copper

Vc
150 ~ 250 m / min 150 ~ 250 m / min 60 ~ 80 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 31830 0.010 ~ 0.015 27850 0.010 ~ 0.015 11140 0.010 ~ 0.015


3 21220 0.01 ~ 0.02 18570 0.01 ~ 0.02 7430 0.01 ~ 0.02
4 15920 0.010 ~ 0.025 13930 0.010 ~ 0.025 5570 0.010 ~ 0.025
5 12730 0.015 ~ 0.030 11140 0.015 ~ 0.030 4460 0.015 ~ 0.030
6 10610 0.02 ~ 0.04 9280 0.02 ~ 0.04 3710 0.02 ~ 0.04
8 7960 0.03 ~ 0.06 6960 0.03 ~ 0.06 2790 0.03 ~ 0.06
10 6370 0.03 ~ 0.08 5570 0.03 ~ 0.08 2230 0.03 ~ 0.08
12 5310 0.04 ~ 0.10 4640 0.04 ~ 0.10 1860 0.04 ~ 0.10
16 3980 0.05 ~ 0.11 3480 0.05 ~ 0.11 1390 0.05 ~ 0.11
20 3180 0.05 ~ 0.12 2790 0.05 ~ 0.12 1110 0.05 ~ 0.12
Ap 2D Ap

Ae 0.2D Ae

溝切削 Slot Milling

Work Material A6061A7075 ACACD Copper

Vc
150 ~ 250 m / min 150 ~ 250 m / min 55 ~ 75 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 27850 0.010 ~ 0.015 23870 0.010 ~ 0.015 9550 0.010 ~ 0.015


3 18570 0.01 ~ 0.02 15920 0.01 ~ 0.02 6370 0.01 ~ 0.02
4 13930 0.010 ~ 0.025 11940 0.010 ~ 0.025 4770 0.010 ~ 0.025
5 11140 0.015 ~ 0.030 9550 0.015 ~ 0.030 3820 0.015 ~ 0.030
6 9280 0.02 ~ 0.04 7960 0.02 ~ 0.04 3180 0.02 ~ 0.04
8 6960 0.03 ~ 0.06 5970 0.03 ~ 0.06 2390 0.03 ~ 0.06
10 5570 0.03 ~ 0.08 4770 0.03 ~ 0.08 1910 0.03 ~ 0.08
12 4640 0.04 ~ 0.10 3980 0.04 ~ 0.10 1590 0.04 ~ 0.10
16 3480 0.05 ~ 0.11 2980 0.05 ~ 0.11 1190 0.05 ~ 0.11
20 2790 0.05 ~ 0.12 2390 0.05 ~ 0.12 950 0.05 ~ 0.12
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

289
附 切削表

鎢鋼鋁用粗銑刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material A6061A7075 ACACD Copper

Vc
100 ~ 250 m / min 100 ~ 250 m / min 60 ~ 80 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 31830 0.010 ~ 0.015 27850 0.010 ~ 0.015 11140 0.010 ~ 0.015


3 21220 0.01 ~ 0.02 18570 0.01 ~ 0.02 7430 0.01 ~ 0.02
4 15920 0.010 ~ 0.025 13930 0.010 ~ 0.025 5570 0.010 ~ 0.025
5 12730 0.015 ~ 0.030 11140 0.015 ~ 0.030 4460 0.015 ~ 0.030
6 10610 0.02 ~ 0.04 9280 0.02 ~ 0.04 3710 0.02 ~ 0.04
8 7960 0.03 ~ 0.06 6960 0.03 ~ 0.06 2790 0.03 ~ 0.06
10 6370 0.03 ~ 0.08 5570 0.03 ~ 0.08 2230 0.03 ~ 0.08
12 5310 0.04 ~ 0.10 4640 0.04 ~ 0.10 1860 0.04 ~ 0.10
16 3980 0.05 ~ 0.11 3480 0.05 ~ 0.11 1390 0.05 ~ 0.11
20 3180 0.05 ~ 0.12 2790 0.05 ~ 0.12 1110 0.05 ~ 0.12
Ap 2D Ap

Ae 0.2D Ae

溝切削 Slot Milling

Work Material A6061A7075 ACACD Copper

Vc
150 ~ 250 m / min 100 ~ 250 m / min 55 ~ 75 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

2 27850 0.010 ~ 0.015 23870 0.010 ~ 0.015 9550 0.010 ~ 0.015


3 18570 0.01 ~ 0.02 15920 0.01 ~ 0.02 6370 0.01 ~ 0.02
4 13930 0.010 ~ 0.025 11940 0.010 ~ 0.025 4770 0.010 ~ 0.025
5 11140 0.015 ~ 0.030 9550 0.015 ~ 0.030 3820 0.015 ~ 0.030
6 9280 0.02 ~ 0.04 7960 0.02 ~ 0.04 3180 0.02 ~ 0.04
8 6960 0.03 ~ 0.06 5970 0.03 ~ 0.06 2390 0.03 ~ 0.06
10 5570 0.03 ~ 0.08 4770 0.03 ~ 0.08 1910 0.03 ~ 0.08
12 4640 0.04 ~ 0.10 3980 0.04 ~ 0.10 1590 0.04 ~ 0.10
16 3480 0.05 ~ 0.11 2980 0.05 ~ 0.11 1190 0.05 ~ 0.11
20 2790 0.05 ~ 0.12 2390 0.05 ~ 0.12 950 0.05 ~ 0.12
Ap

Ap 1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

290
附 切削表

鎢鋼單刃螺旋鋁用刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

溝切削 Slot Milling

Work Material A6061A7075 ACACD

Vc
150 ~ 200 m / min 130 ~ 180 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

1 55700 0.05 ~ 0.15 49300 0.15 ~ 0.15


1.5 37140 0.09 ~ 0.20 32890 0.09 ~ 0.20
2 27850 0.12 ~ 0.25 24670 0.12 ~ 0.25
2.5 22280 0.15 ~ 0.30 19740 0.15 ~ 0.30
3 18570 0.17 ~ 0.35 16450 0.17 ~ 0.35
4 13930 0.20 ~ 0.40 12330 0.20 ~ 0.40
6 9280 0.22 ~ 0.45 8220 0.22 ~ 0.45
8 6960 0.25 ~ 0.50 6170 0.25 ~ 0.50
10 5570 0.27 ~ 0.55 4930 0.27 ~ 0.55
12 4640 0.30 ~ 0.60 4110 0.30 ~ 0.60

Ap
Ap 0.5D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

291
附 切削表

高速高硬度銑刀 / 圓鼻刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

SKD11 SKD61 NAK80


Work Material
~ 45 HRC ~ 54 HRC ~ 61 HRC ~ 66 HRC ~ 70 HRC

Vc φ2 50 ~ 90 φ2 50 ~ 80 φ2 50 ~ 75 φ2 50 ~ 70 φ2 40 ~ 60
m / min φ2 80 ~ 180 φ2 80 ~ 150 φ2 60 ~ 100 φ2 60 ~ 90 φ2 40 ~ 70

Fz Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

1 22280 0.01 ~ 0.04 20690 0.01 ~ 0.04 19890 0.01 ~ 0.03 19100 0.005 ~ 0.025 15920 0.005 ~ 0.010
2 11140 0.015 ~ 0.050 10350 0.015 ~ 0.050 9950 0.015 ~ 0.040 9550 0.005 ~ 0.030 7960 0.005 ~ 0.015
3 13790 0.020 ~ 0.055 12200 0.020 ~ 0.055 8490 0.020 ~ 0.045 7960 0.010 ~ 0.035 5840 0.01 ~ 0.02
4 10350 0.025 ~ 0.060 9150 0.025 ~ 0.060 6370 0.025 ~ 0.050 5970 0.01 ~ 0.04 4380 0.010 ~ 0.025
5 8280 0.030 ~ 0.065 7320 0.030 ~ 0.065 5090 0.030 ~ 0.055 4770 0.015 ~ 0.045 3500 0.015 ~ 0.030
6 6900 0.035 ~ 0.070 6100 0.035 ~ 0.070 4240 0.035 ~ 0.060 3980 0.015 ~ 0.050 2920 0.015 ~ 0.040
8 5170 0.040 ~ 0.085 4580 0.040 ~ 0.085 3180 0.04 ~ 0.07 2980 0.02 ~ 0.06 2190 0.02 ~ 0.05
10 4140 0.045 ~ 0.090 3660 0.045 ~ 0.090 2550 0.045 ~ 0.080 2390 0.02 ~ 0.07 1750 0.02 ~ 0.06
12 3450 0.05 ~ 0.12 3050 0.05 ~ 0.12 2120 0.05 ~ 0.09 1990 0.03 ~ 0.08 1460 0.025 ~ 0.07
16 2590 0.06 ~ 0.14 2290 0.06 ~ 0.14 1590 0.055 ~ 0.100 1490 0.03 ~ 0.10 1090 0.025 ~ 0.09
20 2070 0.07 ~ 0.16 1830 0.07 ~ 0.16 1270 0.06 ~ 0.11 1190 0.04 ~0.11 880 0.03 ~0.11

Ap 1.5D Ap 1.5D Ap 1D
Ap

Ap
Dc 2 Dc 2
Ae 0.02D Ae 0.1D Ae Ae 0.03D Ae

Ae Max 1mm Ae Max 0.5mm

溝切削 Slot Milling

SKD11 SKD61 NAK80


Work Material
~ 45 HRC ~ 54 HRC ~ 61 HRC ~ 66 HRC ~ 70 HRC

Vc φ2 50 ~ 90 φ2 50 ~ 80 φ2 40 ~ 70 φ2 50 ~ 70 φ2 40 ~ 60
m / min φ2 80 ~ 180 φ2 80 ~ 150 φ2 60 ~ 100 φ2 60 ~ 90 φ2 40 ~ 70

Fz Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

1 22280 0.01 ~ 0.04 20690 0.01 ~ 0.04 19890 0.01 ~ 0.03 19100 0.005 ~ 0.025 15920 0.005 ~ 0.010
2 11140 0.015 ~ 0.050 10350 0.015 ~ 0.050 9950 0.015 ~ 0.040 9550 0.005 ~ 0.030 7960 0.005 ~ 0.015
3 13790 0.020 ~ 0.055 12200 0.020 ~ 0.055 8490 0.020 ~ 0.045 7960 0.010 ~ 0.035 5840 0.01 ~ 0.02
4 10350 0.025 ~ 0.060 9150 0.025 ~ 0.060 6370 0.025 ~ 0.050 5970 0.01 ~ 0.04 4380 0.010 ~ 0.025
5 8280 0.030 ~ 0.065 7320 0.030 ~ 0.065 5090 0.030 ~ 0.055 4770 0.015 ~ 0.045 3500 0.015 ~ 0.030
6 6900 0.035 ~ 0.070 6100 0.035 ~ 0.070 4240 0.035 ~ 0.060 3980 0.015 ~ 0.050 2920 0.015 ~ 0.040
8 5170 0.040 ~ 0.085 4580 0.040 ~ 0.085 3180 0.04 ~ 0.07 2980 0.02 ~ 0.06 2190 0.02 ~ 0.05
10 4140 0.045 ~ 0.090 3660 0.045 ~ 0.090 2550 0.045 ~ 0.080 2390 0.02 ~ 0.07 1750 0.02 ~ 0.06
12 3450 0.05 ~ 0.12 3050 0.05 ~ 0.12 2120 0.05 ~ 0.09 1990 0.03 ~ 0.08 1460 0.025 ~ 0.07
16 2590 0.06 ~ 0.14 2290 0.06 ~ 0.14 1590 0.055 ~ 0.100 1490 0.03 ~ 0.10 1090 0.025 ~ 0.09
20 2070 0.07 ~ 0.16 1830 0.07 ~ 0.16 1270 0.06 ~ 0.11 1190 0.04 ~ 0.11 880 0.03 ~ 0.11
Ap

Ap

Ap 0.05D Ae
Ap 0.02D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

292
附 切削表

高速高硬度球型銑刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

等高精加工 Z-Level Finishing Process

SKD11 SKD61 NAK80


Work Material
~ 45 HRC ~ 54 HRC ~ 61 HRC ~ 66 HRC ~ 70 HRC

Vc φ1 50 ~ 120 φ1 50 ~ 120 φ1 50 ~ 120 φ1 50 ~ 100 φ1 50 ~ 80


m / min φ1 120 ~ 300 φ1 120 ~ 240 φ1 120 ~ 180 φ1 100 ~ 160 φ1 80 ~ 140

Fz Fz Fz Fz Fz
DC R
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

0.5 0.25R 54110 0.005 ~ 0.030 54110 0.004 ~ 0.020 54110 0.003 ~ 0.020 47750 0.002 ~ 0.020 41380 0.002 ~ 0.020
1 0.5R 27060 0.005 ~ 0.040 27060 0.004 ~ 0.030 27060 0.003 ~ 0.030 23870 0.002 ~ 0.030 20690 0.002 ~ 0.030
2 1R 33420 0.01 ~ 0.05 28650 0.01 ~ 0.04 23870 0.01 ~ 0.04 20690 0.01 ~ 0.04 17510 0.01 ~ 0.04
3 1.5R 22280 0.01 ~ 0.06 19100 0.01 ~ 0.05 15920 0.01 ~ 0.05 13790 0.01 ~ 0.05 11670 0.01 ~ 0.05
4 2R 16710 0.02 ~ 0.08 14320 0.02 ~ 0.06 11940 0.02 ~ 0.06 10350 0.02 ~ 0.06 8750 0.02 ~ 0.06
5 2.5R 13370 0.02 ~ 0.10 11460 0.02 ~ 0.07 9550 0.02 ~ 0.07 8280 0.02 ~ 0.07 7000 0.02 ~ 0.07
6 3R 11140 0.03 ~ 0.12 9550 0.03 ~ 0.08 7960 0.03 ~ 0.08 6900 0.03 ~ 0.08 5840 0.03 ~ 0.08
8 4R 8360 0.03 ~ 0.14 7160 0.03 ~ 0.10 5970 0.03 ~ 0.09 5170 0.03 ~ 0.09 4380 0.03 ~ 0.09
10 5R 6680 0.04 ~ 0.16 5730 0.04 ~ 0.12 4770 0.04 ~ 0.10 4140 0.04 ~ 0.10 3500 0.04 ~ 0.10
12 6R 5570 0.04 ~ 0.18 4770 0.04 ~ 0.14 3980 0.04 ~ 0.10 3450 0.04 ~ 0.10 2920 0.04 ~ 0.10
16 8R 4180 0.05 ~ 0.20 3580 0.05 ~ 0.16 2980 0.05 ~ 0.12 2590 0.05 ~ 0.11 2190 0.05 ~ 0.11
20 10R 3340 0.05 ~ 0.20 2860 0.05 ~ 0.18 2390 0.05 ~ 0.12 2070 0.05 ~ 0.12 1750 0.05 ~ 0.11

Ap 0.05D Ap 0.03D
Ap

Ap
Ae Ae
Ae 0.1D Ae 0.05D

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

293
附 切削表

鎢鋼鳩尾槽銑刀、T型銑刀、外圓槽銑刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4 Ti - 6Al - 4V Inconel 718
Work Material
~ 20 HRC ~ 30 HRC ~ 45 HRC

Vc
70 ~ 90 m / min 60 ~ 80 m / min 60 ~ 80 m / min 50 ~ 60 m / min 30 ~ 40 m / min 15 ~ 20 m / min
m / min

Fz Fz Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

3 8490 0.01 ~ 0.03 7430 0.005 ~ 0.010 7430 0.005 ~ 0.010 5840 0.01 ~ 0.02 3710 0.01 ~ 0.02 1860 0.005 ~ 0.010
4 6370 0.01 ~ 0.03 5570 0.005 ~ 0.010 5570 0.005 ~ 0.010 4380 0.01 ~ 0.02 2790 0.01 ~ 0.02 1390 0.005 ~ 0.010
5 5090 0.01 ~ 0.03 4460 0.005 ~ 0.015 4460 0.005 ~ 0.015 3500 0.01 ~ 0.02 2230 0.01 ~ 0.02 1110 0.005 ~ 0.010
6 4240 0.010 ~ 0.035 3710 0.005 ~ 0.015 3710 0.005 ~ 0.015 2920 0.010 ~ 0.025 1860 0.010 ~ 0.025 930 0.005 ~ 0.015
8 3180 0.010 ~ 0.035 2790 0.010 ~ 0.015 2790 0.010 ~ 0.015 2190 0.010 ~ 0.025 1390 0.010 ~ 0.025 700 0.010 ~ 0.015
10 2550 0.01 ~ 0.04 2230 0.010 ~ 0.015 2230 0.010 ~ 0.015 1750 0.01 ~ 0.03 1110 0.01 ~ 0.03 560 0.01 ~ 0.02
12 2120 0.01 ~ 0.04 1860 0.01 ~ 0.02 1860 0.01 ~ 0.02 1460 0.01 ~ 0.03 930 0.01 ~ 0.03 460 0.01 ~ 0.02

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

294
附 切削表

鎢鋼定點鑽 切削條件表
Solid Carbide Spotting Drilld-Drilling Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD


Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
60 ~ 80 m / min 50 ~ 70 m / min 40 ~ 60 m / min
m / min
F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 7430 0.02 ~ 0.06 6370 0.02 ~ 0.06 5310 0.02 ~ 0.05
4 5570 0.03 ~ 0.08 4770 0.03 ~ 0.08 3980 0.03 ~ 0.06
5 4460 0.04 ~ 0.10 3820 0.04 ~ 0.10 3180 0.04 ~ 0.08
6 3710 0.05 ~ 0.12 3180 0.05 ~ 0.12 2650 0.05 ~ 0.10
8 2790 0.06 ~ 0.16 2390 0.06 ~ 0.16 1990 0.06 ~ 0.12
10 2230 0.07 ~ 0.20 1910 0.07 ~ 0.20 1590 0.07 ~ 0.16
12 1860 0.08 ~ 0.24 1590 0.08 ~ 0.24 1330 0.08 ~ 0.20
16 1390 0.09 ~ 0.32 1190 0.09 ~ 0.32 990 0.09 ~ 0.24

Work Material SUS3 SUS4 Ti - 6Al - 4V Inconel 718


Vc
40 ~ 50 m / min 30 ~ 40 m / min 15 ~ 25 m / min
m / min

F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 4770 0.02 ~ 0.05 3710 0.02 ~ 0.04 2120 0.01 ~ 0.03
4 3580 0.03 ~ 0.06 2790 0.03 ~ 0.06 1590 0.015 ~ 0.040
5 2860 0.04 ~ 0.08 2230 0.04 ~ 0.08 1270 0.02 ~ 0.05
6 2390 0.05 ~ 0.10 1860 0.05 ~ 0.10 1060 0.025 ~ 0.06
8 1790 0.06 ~ 0.12 1390 0.06 ~ 0.12 800 0.03 ~ 0.07
10 1430 0.07 ~ 0.16 1110 0.07 ~ 0.14 640 0.035 ~ 0.080
12 1190 0.08 ~ 0.20 930 0.08 ~ 0.16 530 0.04 ~ 0.09
16 900 0.09 ~ 0.24 700 0.09 ~ 0.18 400 0.045 ~ 0.100

Work Material A6061 A7075 AC ACD Copper

Vc
120 ~ 140 m / min 100 ~ 120 m / min 80 ~ 100 m / min
m / min
F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 13790 0.03 ~ 0.10 11670 0.03 ~ 0.10 9550 0.06 ~ 0.12
4 10350 0.04 ~ 0.12 8750 0.04 ~ 0.12 7160 0.07 ~ 0.14
5 8280 0.05 ~ 0.14 7000 0.05 ~ 0.14 5730 0.08 ~ 0.16
6 6900 0.06 ~ 0.16 5840 0.06 ~ 0.16 4770 0.09 ~ 0.18
8 5170 0.08 ~ 0.20 4380 0.08 ~ 0.20 3580 0.1 ~ 0.2
10 4140 0.10 ~ 0.24 3500 0.10 ~ 0.24 2860 0.11 ~ 0.22
12 3450 0.12 ~ 0.28 2920 0.12 ~ 0.28 2390 0.12 ~ 0.24
16 2590 0.16 ~ 0.36 2190 0.16 ~ 0.36 1790 0.13 ~ 0.26

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

295
附 切削表

鎢鋼鑽銑刀、倒角銑刀、NPT / PT專用斜度刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD


Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
60 ~ 100 m / min 50 ~ 90 m / min 40 ~ 80 m / min
m / min
Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth
3 8490 0.02 ~ 0.06 7430 0.02 ~ 0.06 6370 0.01 ~ 0.04
4 6370 0.02 ~ 0.07 5570 0.02 ~ 0.07 4770 0.01 ~ 0.04
5 5090 0.025 ~ 0.080 4460 0.025 ~ 0.080 3820 0.015 ~ 0.050
6 4240 0.025 ~ 0.090 3710 0.025 ~ 0.090 3180 0.015 ~ 0.050
8 3180 0.03 ~ 0.10 2790 0.03 ~ 0.10 2390 0.02 ~ 0.06
10 2550 0.03 ~ 0.11 2230 0.03 ~ 0.11 1910 0.02 ~ 0.06
12 2120 0.035 ~ 0.12 1860 0.035 ~ 0.12 1590 0.025 ~ 0.070
16 1590 0.035 ~ 0.13 1390 0.035 ~ 0.13 1190 0.025 ~ 0.070
20 1270 0.04 ~ 0.14 1110 0.04 ~ 0.14 950 0.03 ~ 0.08

Work Material SUS3 SUS4 Ti - 6Al - 4V Inconel 718

Vc
30 ~ 70 m / min 20 ~ 40 m / min 10 ~ 30 m / min
m / min
Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth
3 5310 0.01 ~ 0.04 3180 0.01 ~ 0.04 2120 0.01 ~ 0.04
4 3980 0.01 ~ 0.04 2390 0.01 ~ 0.04 1590 0.01 ~ 0.04
5 3180 0.015 ~ 0.050 1910 0.015 ~ 0.050 1270 0.015 ~ 0.050
6 2650 0.015 ~ 0.050 1590 0.015 ~ 0.050 1060 0.015 ~ 0.050
8 1990 0.02 ~ 0.06 1190 0.02 ~ 0.06 800 0.02 ~ 0.06
10 1590 0.02 ~ 0.06 950 0.02 ~ 0.06 640 0.02 ~ 0.06
12 1330 0.025 ~ 0.070 800 0.025 ~ 0.070 530 0.025 ~ 0.070
16 990 0.025 ~ 0.070 600 0.025 ~ 0.070 400 0.025 ~ 0.070
20 800 0.03 ~ 0.08 480 0.03 ~ 0.08 320 0.03 ~ 0.08

Work Material A6061 A7075 AC ACD Copper

Vc
120 ~ 140 m / min 100 ~ 120 m / min 80 ~ 100 m / min
m / min
Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth
3 13790 0.03 ~ 0.08 11670 0.03 ~ 0.08 9550 0.02 ~ 0.06
4 10350 0.03 ~ 0.08 8750 0.03 ~ 0.08 7160 0.02 ~ 0.06
5 8280 0.035 ~ 0.090 7000 0.035 ~ 0.090 5730 0.025 ~ 0.070
6 6900 0.035 ~ 0.090 5840 0.035 ~ 0.090 4770 0.025 ~ 0.070
8 5170 0.04 ~ 0.10 4380 0.04 ~ 0.10 3580 0.03 ~ 0.08
10 4140 0.04 ~ 0.10 3500 0.04 ~ 0.10 2860 0.03 ~ 0.08
12 3450 0.045 ~ 0.110 2920 0.045 ~ 0.110 2390 0.035 ~ 0.09
16 2590 0.045 ~ 0.110 2190 0.045 ~ 0.110 1790 0.035 ~ 0.09
20 2070 0.05 ~ 0.12 1750 0.05 ~ 0.12 1430 0.04 ~ 0.10

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

296
附 切削表

鎢鋼中心鑽 切削條件表
Solid Carbide Center Drills-Drilling Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4 Ti - 6Al - 4V Inconel 718
Work Material
~ 20 HRC ~ 30 HRC ~ 45 HRC

Vc
40 ~ 60 m / min 30 ~ 50 m / min 20 ~ 40 m / min 20 ~ 40 m / min 20 ~ 30 m / min 10 ~ 20 m / min
m / min

F F F F F F
D
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev

1 15920 0.01 ~ 0.02 12730 0.01 ~ 0.02 9550 0.01 ~ 0.02 9550 0.01 ~ 0.02 7960 0.01 ~ 0.02 3180 0.01 ~ 0.02
1.25 12730 0.01 ~ 0.02 10190 0.01 ~ 0.02 7640 0.01 ~ 0.02 7640 0.01 ~ 0.02 6370 0.01 ~ 0.02 2550 0.01 ~ 0.02
1.6 9950 0.02 ~ 0.04 7960 0.02 ~ 0.04 5970 0.02 ~ 0.04 5970 0.02 ~ 0.04 4970 0.02 ~ 0.04 1990 0.02 ~ 0.04
2 7960 0.02 ~ 0.04 6370 0.02 ~ 0.04 4770 0.02 ~ 0.04 4770 0.02 ~ 0.04 3980 0.02 ~ 0.04 1590 0.02 ~ 0.04
2.5 6370 0.03 ~ 0.05 5090 0.03 ~ 0.05 3820 0.03 ~ 0.05 3820 0.03 ~ 0.05 3180 0.03 ~ 0.05 1270 0.03 ~ 0.05
3 5310 0.03 ~ 0.05 4240 0.03 ~ 0.05 3180 0.03 ~ 0.05 3180 0.03 ~ 0.05 2650 0.03 ~ 0.05 1060 0.03 ~ 0.05
3.15 5050 0.04 ~ 0.06 4040 0.04 ~ 0.06 3030 0.04 ~ 0.06 3030 0.04 ~ 0.06 2530 0.04 ~ 0.06 1010 0.04 ~ 0.06
4 3980 0.04 ~ 0.06 3180 0.04 ~ 0.06 2390 0.04 ~ 0.06 2390 0.04 ~ 0.06 1990 0.04 ~ 0.06 800 0.04 ~ 0.06
5 3180 0.05 ~ 0.10 2550 0.05 ~ 0.10 1910 0.05 ~ 0.10 1910 0.05 ~ 0.10 1590 0.05 ~ 0.10 640 0.05 ~ 0.10

鎢鋼外角R 刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4 Ti - 6Al - 4V Inconel 718
Work Material
~ 20 HRC ~ 30 HRC ~ 45 HRC

Vc
30 ~ 40 m / min 25 ~ 35 m / min 20 ~ 30 m / min 15 ~ 25 m / min 10 ~ 20 m / min 10 ~ 15 m / min
m / min

Fz Fz Fz Fz Fz Fz
R
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

0.25R 25465 0.001 ~ 0.010 22280 0.001 ~ 0.010 19100 0.001 ~ 0.010 15915 0.001 ~ 0.010 12730 0.001 ~ 0.010 9550 0.001 ~ 0.010
0.5R 12730 0.001 ~ 0.010 11140 0.001 ~ 0.010 9550 0.001 ~ 0.010 7960 0.001 ~ 0.010 6365 0.001 ~ 0.010 4775 0.001 ~ 0.010
0.75R 8490 0.001 ~ 0.010 7425 0.001 ~ 0.010 6365 0.001 ~ 0.010 5305 0.001 ~ 0.010 4245 0.001 ~ 0.010 3185 0.001 ~ 0.010
1.0R 6365 0.005 ~ 0.010 5570 0.005 ~ 0.010 4775 0.005 ~ 0.010 3980 0.005 ~ 0.010 3185 0.005 ~ 0.010 2385 0.005 ~ 0.010
1.25R 5095 0.005 ~ 0.010 4455 0.005 ~ 0.010 3820 0.005 ~ 0.010 3185 0.005 ~ 0.010 2545 0.005 ~ 0.010 1910 0.005 ~ 0.010
1.5R 4245 0.005 ~ 0.010 3715 0.005 ~ 0.010 3185 0.005 ~ 0.010 2655 0.005 ~ 0.010 2120 0.005 ~ 0.010 1590 0.005 ~ 0.010
1.75R 3640 0.005 ~ 0.015 3185 0.005 ~ 0.015 2730 0.005 ~ 0.015 2275 0.005 ~ 0.015 1820 0.005 ~ 0.015 1365 0.005 ~ 0.015
2.0R 3185 0.005 ~ 0.015 2785 0.005 ~ 0.015 2385 0.005 ~ 0.015 1990 0.005 ~ 0.015 1590 0.005 ~ 0.015 1195 0.005 ~ 0.015
2.5R 2545 0.005 ~ 0.015 2230 0.005 ~ 0.015 1910 0.005 ~ 0.015 1590 0.005 ~ 0.015 1275 0.005 ~ 0.015 955 0.005 ~ 0.015
2.75R 2315 0.01 ~ 0.02 2025 0.01 ~ 0.02 1735 0.01 ~ 0.02 1445 0.01 ~ 0.02 1155 0.01 ~ 0.02 870 0.01 ~ 0.02
3.0R 2120 0.01 ~ 0.02 1855 0.01 ~ 0.02 1590 0.01 ~ 0.02 1325 0.01 ~ 0.02 1060 0.01 ~ 0.02 795 0.01 ~ 0.02
4.0R 1590 0.01 ~ 0.02 1395 0.01 ~ 0.02 1195 0.01 ~ 0.02 995 0.01 ~ 0.02 759 0.01 ~ 0.02 595 0.01 ~ 0.02
5.0R 1275 0.015 ~ 0.025 1115 0.015 ~ 0.025 955 0.015 ~ 0.025 795 0.015 ~ 0.025 635 0.015 ~ 0.025 475 0.015 ~ 0.025
6.0R 1060 0.015 ~ 0.025 930 0.015 ~ 0.025 795 0.015 ~ 0.025 665 0.015 ~ 0.025 530 0.015 ~ 0.025 400 0.015 ~ 0.025
R

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

297
附 切削表

鎢鋼雕刻刀(鋁用) 切削條件表
Solid Carbide End Mills-Cutting Condition Table

雕刻加工 Engraving Process

Work Material A6061A7075 ACACD

Vc
100 ~ 200 m / min 100 ~ 180 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

3 15920 0.005 ~ 0.015 14850 0.005 ~ 0.015


4 11940 0.005 ~ 0.020 11140 0.005 ~ 0.020
6 7960 0.010 ~ 0.025 7430 0.010 ~ 0.025
8 5970 0.015 ~ 0.030 5570 0.015 ~ 0.030
10 4770 0.015 ~ 0.035 4460 0.015 ~ 0.035
12 3980 0.02 ~ 0.04 3710 0.02 ~ 0.04
Ae

Ap 0.03D

Ap

倒角加工 Chamfering Process

Work Material A6061A7075 ACACD

Vc
100 ~ 200 m / min 100 ~ 180 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

3 15920 0.005 ~ 0.020 14850 0.005 ~ 0.020


4 11940 0.005 ~ 0.030 11140 0.005 ~ 0.030
6 7960 0.005 ~ 0.040 7430 0.005 ~ 0.040
8 5970 0.01 ~ 0.05 5570 0.01 ~ 0.05
10 4770 0.01 ~ 0.06 4460 0.01 ~ 0.06
12 3980 0.01 ~ 0.07 3710 0.01 ~ 0.07
Ap

Ae
Ap 0.25D

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

298
附 切削表

鎢鋼雕刻刀(鋼用) 切削條件表
Solid Carbide End Mills-Cutting Condition Table

雕刻加工 Engraving Process

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
80 ~ 150 m / min 80 ~ 140 m / min 80 ~ 130 m / min 70 ~ 130 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

3 12200 0.01 ~ 0.02 11670 0.01 ~ 0.02 11140 0.01 ~ 0.02 10610 0.01 ~ 0.02
4 9150 0.01 ~ 0.02 8750 0.01 ~ 0.02 8360 0.01 ~ 0.02 7960 0.01 ~ 0.02
5 7320 0.01 ~ 0.03 7000 0.01 ~ 0.03 6680 0.01 ~ 0.03 6370 0.01 ~ 0.03
6 6100 0.01 ~ 0.04 5840 0.01 ~ 0.04 5570 0.01 ~ 0.04 5310 0.01 ~ 0.04
8 4580 0.02 ~ 0.05 4380 0.02 ~ 0.05 4180 0.02 ~ 0.04 3980 0.02 ~ 0.04
10 3660 0.03 ~ 0.06 3500 0.03 ~ 0.06 3340 0.025 ~ 0.050 3180 0.025 ~ 0.050
12 3050 0.04 ~ 0.08 2920 0.04 ~ 0.08 2790 0.03 ~ 0.06 2650 0.03 ~ 0.06
Ae
Ap 1.5D

Ap
Ae 0.4D

倒角加工 Chamfering Process

S45C FC SCM SKT SKD SCr SCM SKT SKD SUS3 SUS4
Work Material
~ 20 HRC ~30 HRC ~ 45 HRC

Vc
80 ~ 150 m / min 80 ~ 140 m / min 80 ~ 130 m / min 70 ~ 130 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

3 12200 0.01 ~ 0.03 11670 0.01 ~ 0.03 11140 0.01 ~ 0.03 10610 0.01 ~ 0.03
4 9150 0.015 ~ 0.035 8750 0.015 ~ 0.035 8360 0.015 ~ 0.035 7960 0.015 ~ 0.035
5 7320 0.02 ~ 0.04 7000 0.02 ~ 0.04 6680 0.02 ~ 0.04 6370 0.02 ~ 0.04
6 6100 0.02 ~ 0.05 5840 0.02 ~ 0.05 5570 0.02 ~ 0.05 5310 0.02 ~ 0.05
8 4580 0.05 ~ 0.10 4380 0.05 ~ 0.10 4180 0.05 ~ 0.10 3980 0.05 ~ 0.10
10 3660 0.07 ~ 0.15 3500 0.07 ~ 0.15 3340 0.07 ~ 0.15 3180 0.06 ~ 0.13
12 3050 0.10 ~ 0.17 2920 0.10 ~ 0.17 2790 0.10 ~ 0.17 2650 0.08 ~ 0.15
Ap

Ae
Ap 1D

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

299
附 切削表

鎢鋼直刃鑽鉸刀 切削條件表
Solid Carbide Straight Flute Drills-Drilling Condition Table

Work Material A6061A7075 ACACD Copper

Vc
120 ~ 140 m / min 100 ~ 120 m / min 80 ~ 100 m / min
m / min

Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

4 10350 0.04 ~ 0.08 8750 0.04 ~ 0.08 7160 0.01 ~ 0.05


5 8280 0.04 ~ 0.08 7000 0.04 ~ 0.08 5730 0.01 ~ 0.05
6 6900 0.05 ~ 0.10 5840 0.05 ~ 0.10 4770 0.015 ~ 0.060
7 5910 0.05 ~ 0.10 5000 0.05 ~ 0.10 4090 0.015 ~ 0.060
8 5170 0.06 ~ 0.12 4380 0.06 ~ 0.12 3580 0.02 ~ 0.07
9 4600 0.06 ~ 0.12 3890 0.06 ~ 0.12 3180 0.02 ~ 0.07
10 4140 0.07 ~ 0.14 3500 0.07 ~ 0.14 2860 0.025 ~ 0.080
11 3760 0.07 ~ 0.14 3180 0.07 ~ 0.14 2600 0.025 ~ 0.080
12 3450 0.08 ~ 0.16 2920 0.08 ~ 0.16 2390 0.03 ~ 0.09
13 3180 0.08 ~ 0.16 2690 0.08 ~ 0.16 2200 0.03 ~ 0.09

鎢鋼螺旋機械鉸刀 切削條件表
Solid Carbide Reamer-Reaming Condition Table

S45C FC SCM SKT SKD SCr SCM SKT SKD A6061 A7075 AC ACD Copper
Work Material
~ 20 HRC ~ 30 HRC ~ 45 HRC

Vc
10 ~ 20 m / min 8 ~ 16 m / min 6 ~ 12 m / min 20 ~ 40 m / min 20 ~ 40 m / min 20 ~ 40 m / min
m / min

Fz Fz Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

3 1590 0.01 ~ 0.03 1270 0.005 ~ 0.020 950 0.005 ~ 0.015 3180 0.01 ~ 0.03 3180 0.01 ~ 0.03 3180 0.01 ~ 0.03
4 1190 0.01 ~ 0.03 950 0.005 ~ 0.020 720 0.005 ~ 0.015 2390 0.01 ~ 0.03 2390 0.01 ~ 0.03 2390 0.01 ~ 0.03
5 950 0.015 ~ 0.040 760 0.01 ~ 0.02 570 0.005 ~ 0.015 1910 0.015 ~ 0.040 1910 0.015 ~ 0.040 1910 0.015 ~ 0.040
6 800 0.015 ~ 0.040 640 0.01 ~ 0.02 480 0.01 ~ 0.02 1590 0.015 ~ 0.040 1590 0.015 ~ 0.040 1590 0.015 ~ 0.040
7 680 0.02 ~ 0.05 550 0.010 ~ 0.025 410 0.01 ~ 0.02 1360 0.02 ~ 0.05 1360 0.02 ~ 0.05 1360 0.02 ~ 0.05
8 600 0.02 ~ 0.05 480 0.010 ~ 0.025 360 0.01 ~ 0.02 1190 0.02 ~ 0.05 1190 0.02 ~ 0.05 1190 0.02 ~ 0.05
9 530 0.025 ~ 0.06 420 0.01 ~ 0.03 320 0.015 ~ 0.025 1060 0.025 ~ 0.06 1060 0.025 ~ 0.06 1060 0.025 ~ 0.06
10 480 0.025 ~ 0.06 380 0.01 ~ 0.03 290 0.015 ~ 0.025 950 0.025 ~ 0.06 950 0.025 ~ 0.06 950 0.025 ~ 0.06
11 430 0.03 ~ 0.07 350 0.015 ~ 0.035 260 0.015 ~ 0.025 870 0.03 ~ 0.07 870 0.03 ~ 0.07 870 0.03 ~ 0.07
12 400 0.03 ~ 0.07 320 0.015 ~ 0.035 240 0.02 ~ 0.03 800 0.03 ~ 0.07 800 0.03 ~ 0.07 800 0.03 ~ 0.07
13 370 0.04 ~ 0.08 290 0.02 ~ 0.04 220 0.02 ~ 0.03 730 0.04 ~ 0.08 730 0.04 ~ 0.08 730 0.04 ~ 0.08

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

300
附 切削表

鎢鋼銑牙刀 切削條件表
Solid Carbide End Mills-Cutting Condition Table

DC 4 4 4 4

Vc Fz Vc Fz Vc Fz Vc Fz
Work Material m / min mm / tooth m / min mm / tooth m / min mm / tooth m / min mm / tooth
S45C FC ~ 20 HRC 30 ~ 120 0.01 ~ 0.06 40 ~ 140 0.01 ~ 0.08 40 ~ 170 0.01 ~ 0.06 60 ~ 190 0.02 ~ 0.12
SCM SKT SKD SCr ~ 30 HRC 30 ~ 100 0.01 ~ 0.05 40 ~ 120 0.01 ~ 0.06 30 ~ 120 0.01 ~ 0.05 50 ~ 140 0.02 ~ 0.10
SCM SKT SKD ~ 45 HRC 20 ~ 50 0.01 ~ 0.04 30 ~ 70 0.01 ~ 0.03 30 ~ 50 0.01 ~ 0.04 40 ~ 80 0.02 ~ 0.08
SUS3 SUS4 20 ~ 80 0.01 ~ 0.04 40 ~ 100 0.01 ~ 0.03 30 ~ 90 0.01 ~ 0.04 50 ~ 110 0.02 ~ 0.08
Ti - 6Al - 4V 10 ~ 20 0.01 ~ 0.03 20 ~ 40 0.01 ~ 0.03 10 ~ 30 0.01 ~ 0.03 20 ~ 50 0.02 ~ 0.06
Inconel 718 10 ~ 20 0.05 ~ 0.015 10 ~ 25 0.005 ~ 0.020 10 ~ 20 0.005 ~ 0.020 10 ~ 30 0.01 ~ 0.04
A6061 A7075 80 ~ 180 0.04 ~ 0.08 100 ~ 200 0.06 ~ 0.14 100 ~ 200 0.04 ~ 0.08 120 ~ 220 0.08 ~ 0.16
AC ACD 60 ~ 140 0.04 ~ 0.08 80 ~ 160 0.06 ~ 0.14 80 ~ 160 0.04 ~ 0.08 100 ~ 180 0.08 ~ 0.16
Copper 60 ~ 140 0.04 ~ 0.10 80 ~ 160 0.06 ~ 0.18 80 ~ 160 0.04 ~ 0.10 100 ~ 180 0.08 ~ 0.20

DC 4 4 4 4

Vc Fz Vc Fz Vc Fz Vc Fz
Work Material m / min mm / tooth m / min mm / tooth m / min mm / tooth m / min mm / tooth
S45C FC ~ 20 HRC 50 ~ 170 0.005 ~ 0.020 60 ~ 180 0.005 ~ 0.020 50 ~ 120 0.01 ~ 0.06 60 ~ 180 0.02 ~ 0.12
SCM SKT SKD SCr ~ 30 HRC 40 ~ 150 0.005 ~ 0.020 50 ~ 160 0.005 ~ 0.020 30 ~ 60 0.01 ~ 0.05 50 ~ 130 0.02 ~ 0.10
SCM SKT SKD ~ 45 HRC 30 ~ 130 0.005 ~ 0.015 40 ~ 140 0.005 ~ 0.015 20 ~ 50 0.01 ~ 0.03 40 ~ 70 0.02 ~ 0.08
SUS3 SUS4 30 ~ 80 0.005 ~ 0.015 40 ~ 90 0.005 ~ 0.015 20 ~ 60 0.01 ~ 0.03 50 ~ 100 0.02 ~ 0.08
Ti - 6Al - 4V 10 ~ 40 0.005 ~ 0.020 20 ~ 50 0.005 ~ 0.020 10 ~ 20 0.01 ~ 0.03 20 ~ 40 0.02 ~ 0.06
Inconel 718 10 ~ 20 0.005 ~ 0.010 20 ~ 40 0.005 ~ 0.010 10 ~ 20 0.05 ~ 0.015 10 ~ 20 0.01 ~ 0.04
A6061 A7075 90 ~ 130 0.005 ~ 0.080 100 ~ 140 0.005 ~ 0.080 70 ~ 160 0.04 ~ 0.08 120 ~ 210 0.08 ~ 0.16
AC ACD 90 ~ 130 0.005 ~ 0.080 100 ~ 140 0.005 ~ 0.080 50 ~ 140 0.04 ~ 0.08 100 ~ 170 0.08 ~ 0.16
Copper 70 ~ 110 0.005 ~ 0.050 80 ~ 120 0.005 ~ 0.050 90 ~ 160 0.04 ~ 0.10 100 ~ 170 0.08 ~ 0.20

DC 4 4 4 4

Vc Fz Vc Fz Vc Fz Vc Fz
Work Material m / min mm / tooth m / min mm / tooth m / min mm / tooth m / min mm / tooth
S45C FC ~ 20 HRC 50 ~ 180 0.01 ~ 0.06 70 ~ 200 0.02 ~ 0.12 30 ~ 120 0.01 ~ 0.06 40 ~ 140 0.01 ~ 0.08
SCM SKT SKD SCr ~ 30 HRC 40 ~ 130 0.01 ~ 0.05 60 ~ 150 0.02 ~ 0.10 30 ~ 100 0.01 ~ 0.05 40 ~ 120 0.01 ~ 0.06
SCM SKT SKD ~ 45 HRC 30 ~ 70 0.01 ~ 0.04 50 ~ 90 0.02 ~ 0.08 20 ~ 50 0.01 ~ 0.04 30 ~ 70 0.01 ~ 0.03
SUS3 SUS4 40 ~ 100 0.01 ~ 0.04 60 ~ 120 0.02 ~ 0.08 20 ~ 80 0.01 ~ 0.04 40 ~ 100 0.01 ~ 0.03
Ti - 6Al - 4V 20 ~ 40 0.01 ~ 0.03 30 ~ 60 0.02 ~ 0.06 10 ~ 20 0.01 ~ 0.03 20 ~ 40 0.01 ~ 0.03
Inconel 718 10 ~ 20 0.005 ~ 0.020 20 ~ 40 0.01 ~ 0.04 10 ~ 20 0.05 ~ 0.015 10 ~ 25 0.005 ~ 0.002
A6061 A7075 120 ~ 220 0.04 ~ 0.08 140 ~ 240 0.08 ~ 0.16 80 ~ 180 0.04 ~ 0.08 100 ~ 200 0.06 ~ 0.14
AC ACD 100 ~ 180 0.04 ~ 0.08 120 ~ 200 0.08 ~ 0.16 60 ~ 140 0.04 ~ 0.08 80 ~ 160 0.06 ~ 0.14
Copper 100 ~ 180 0.04 ~ 0.10 120 ~ 200 0.08 ~ 0.20 60 ~ 140 0.04 ~ 0.10 80 ~ 160 0.06 ~ 0.18

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

301
附 切削表

鎢鋼車刀 切削條件表
Solid Carbide Turnings Tools Cutting Condition Table

DC 4 4

Vc F Vc F
Work Material m / min mm / rev m / min mm / tooth

S45C FC ~ 20 HRC 30 ~ 100 0.01 ~ 0.03 40 ~ 100 0.01 ~ 0.03


SCM SKT SKD SCr ~ 30 HRC 30 ~ 80 0.01 ~ 0.03 40 ~ 90 0.01 ~ 0.03
SCM SKT SKD ~ 45 HRC 30 ~ 70 0.01 ~ 0.03 40 ~ 80 0.01 ~ 0.03
SUS3 SUS4 30 ~ 80 0.01 ~ 0.03 40 ~ 90 0.01 ~ 0.03
Ti - 6Al - 4V 10 ~ 25 0.005 ~ 0.030 15 ~ 25 0.005 ~ 0.030
Inconel 718 10 ~ 25 0.005 ~ 0.030 15 ~ 25 0.005 ~ 0.030
A6061 A7075 50 ~ 150 0.01 ~ 0.03 60 ~ 150 0.01 ~ 0.03
AC ACD 50 ~ 150 0.01 ~ 0.03 60 ~ 150 0.01 ~ 0.03
Copper 50 ~ 150 0.01 ~ 0.03 60 ~ 150 0.01 ~ 0.03

鎢鋼平底鑽頭 切削條件表
Solid Carbide Drills-Drilling Condition Table

SS SCM SC SCM SCr SNCM A6061 A7075 AC ACD


Work Material
~ 710 N / mm2 ~ 210 HB 28 ~ 35 HRC

Vc
80 ~ 120 m / min 80 ~ 120 m / min 50 ~ 90 m / min 120 ~ 200 m / min 120 ~ 200 m / min
m / min

F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev

3 10610 0.01 ~ 0.03 10610 0.01 ~ 0.03 7430 0.01 ~ 0.03 16980 0.02 ~ 0.06 16980 0.02 ~ 0.06
4 7960 0.01 ~ 0.04 7960 0.01 ~ 0.04 5570 0.01 ~ 0.04 12730 0.02 ~ 0.08 12730 0.02 ~ 0.08
5 6370 0.01 ~ 0.05 6370 0.01 ~ 0.05 4460 0.01 ~ 0.05 10190 0.03 ~ 0.10 10190 0.03 ~ 0.10
6 5310 0.02 ~ 0.06 5310 0.02 ~ 0.06 3710 0.02 ~ 0.06 8490 0.04 ~ 0.12 8490 0.04 ~ 0.12
7 4550 0.02 ~ 0.07 4550 0.02 ~ 0.07 3180 0.02 ~ 0.07 7280 0.04 ~ 0.14 7280 0.04 ~ 0.14
8 3980 0.02 ~ 0.08 3980 0.02 ~ 0.08 2790 0.02 ~ 0.08 6370 0.05 ~ 0.16 6370 0.05 ~ 0.16
9 3540 0.03 ~ 0.08 3540 0.03 ~ 0.08 2480 0.03 ~ 0.08 5660 0.06 ~ 0.18 5660 0.06 ~ 0.18
10 3180 0.03 ~ 0.09 3180 0.03 ~ 0.09 2230 0.03 ~ 0.09 5090 0.07 ~ 0.21 5090 0.07 ~ 0.21
11 2890 0.03 ~ 0.09 2890 0.03 ~ 0.09 2030 0.03 ~ 0.09 4630 0.07 ~ 0.23 4630 0.07 ~ 0.23
12 2650 0.04 ~ 0.10 2650 0.04 ~ 0.10 1860 0.04 ~ 0.10 4240 0.08 ~ 0.25 4240 0.08 ~ 0.25
13 2450 0.04 ~ 0.10 2450 0.04 ~ 0.10 1710 0.04 ~ 0.10 3920 0.09 ~ 0.27 3920 0.09 ~ 0.27
14 2270 0.04 ~ 0.11 2270 0.04 ~ 0.11 1590 0.04 ~ 0.11 3640 0.09 ~ 0.29 3640 0.09 ~ 0.29
15 2120 0.05 ~ 0.12 2120 0.05 ~ 0.12 1490 0.05 ~ 0.12 3400 0.10 ~ 0.31 3400 0.10 ~ 0.31
16 1990 0.05 ~ 0.12 1990 0.05 ~ 0.12 1390 0.05 ~ 0.12 3180 0.11 ~ 0.33 3180 0.11 ~ 0.33
17 1870 0.06 ~ 0.13 1870 0.06 ~ 0.13 1310 0.06 ~ 0.13 3000 0.11 ~ 0.35 3000 0.11 ~ 0.35
18 1770 0.06 ~ 0.13 1770 0.06 ~ 0.13 1240 0.06 ~ 0.13 2830 0.12 ~ 0.37 2830 0.12 ~ 0.37
19 1680 0.06 ~ 0.14 1680 0.06 ~ 0.14 1170 0.06 ~ 0.14 2680 0.13 ~ 0.39 2680 0.13 ~ 0.39
20 1590 0.07 ~ 0.15 1590 0.07 ~ 0.15 1110 0.07 ~ 0.15 2550 0.14 ~ 0.42 2550 0.14 ~ 0.42

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

302
附 切削表

鎢鋼同柄鑽頭 切削條件表
Solid Carbide Drills-Drilling Condition Table

SS SCM SC SCM SCr SNCM SKD NAK HPM SUS3 SUS4


Work Material
~ 710 N / mm2 ~ 210 HB 28 ~ 35 HRC 30 ~ 40 HRC

Vc
80 ~ 120 m / min 80 ~ 120 m / min 50 ~ 90 m / min 20 ~ 40 m / min 40 ~ 60 m / min
m / min

F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev

3 10610 0.03 ~ 0.09 10610 0.03 ~ 0.09 7430 0.03 ~ 0.09 3180 0.03 ~ 0.06 5310 0.03 ~ 0.06
4 7960 0.04 ~ 0.12 7960 0.04 ~ 0.12 5570 0.04 ~ 0.12 2390 0.04 ~ 0.08 3980 0.04 ~ 0.08
5 6370 0.05 ~ 0.15 6370 0.05 ~ 0.15 4460 0.05 ~ 0.15 1910 0.05 ~ 0.10 3180 0.05 ~ 0.10
6 5310 0.06 ~ 0.18 5310 0.06 ~ 0.18 3710 0.06 ~ 0.18 1590 0.06 ~ 0.12 2650 0.06 ~ 0.12
7 4550 0.07 ~ 0.21 4550 0.07 ~ 0.21 3180 0.07 ~ 0.21 1360 0.07 ~ 0.14 2270 0.07 ~ 0.14
8 3980 0.08 ~ 0.24 3980 0.08 ~ 0.24 2790 0.08 ~ 0.24 1190 0.08 ~ 0.16 1990 0.08 ~ 0.16
9 3540 0.09 ~ 0.27 3540 0.09 ~ 0.27 2480 0.09 ~ 0.27 1060 0.09 ~ 0.18 1770 0.09 ~ 0.18
10 3180 0.10 ~ 0.30 3180 0.10 ~ 0.30 2230 0.10 ~ 0.30 950 0.10 ~ 0.20 1590 0.10 ~ 0.20
11 2890 0.11 ~ 0.33 2890 0.11 ~ 0.33 2030 0.11 ~ 0.33 870 0.11 ~ 0.22 1450 0.11 ~ 0.22
12 2650 0.12 ~ 0.36 2650 0.12 ~ 0.36 1860 0.12 ~ 0.36 800 0.12 ~ 0.24 1330 0.12 ~ 0.24
13 2450 0.13 ~ 0.39 2450 0.13 ~ 0.39 1710 0.13 ~ 0.39 730 0.13 ~ 0.26 1220 0.13 ~ 0.26

FC250 FCD600 A6061 A7075 AC ACD


Work Material
40 ~ 50 HRC ~ 350 N / mm2 400 ~ 600 N / mm2

Vc
20 ~ 30 m / min 80 ~ 120 m / min 60 ~ 100 m / min 120 ~ 200 m / min 120 ~ 200 m / min
m / min

F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev

3 2650 0.03 ~ 0.06 10610 0.03 ~ 0.09 8490 0.03 ~ 0.09 16980 0.03 ~ 0.09 16980 0.03 ~ 0.09
4 1990 0.04 ~ 0.08 7960 0.04 ~ 0.12 6370 0.04 ~ 0.12 12730 0.04 ~ 0.12 12730 0.04 ~ 0.12
5 1590 0.05 ~ 0.10 6370 0.05 ~ 0.15 5090 0.05 ~ 0.15 10190 0.05 ~ 0.15 10190 0.05 ~ 0.15
6 1330 0.06 ~ 0.12 5310 0.06 ~ 0.18 4240 0.06 ~ 0.18 8490 0.06 ~ 0.18 8490 0.06 ~ 0.18
7 1140 0.07 ~ 0.14 4550 0.07 ~ 0.21 3640 0.07 ~ 0.21 7280 0.07 ~ 0.21 7280 0.07 ~ 0.21
8 990 0.08 ~ 0.16 3980 0.08 ~ 0.24 3180 0.08 ~ 0.24 6370 0.08 ~ 0.24 6370 0.08 ~ 0.24
9 880 0.09 ~ 0.18 3540 0.09 ~ 0.27 2830 0.09 ~ 0.27 5660 0.09 ~ 0.27 5660 0.09 ~ 0.27
10 800 0.10 ~ 0.20 3180 0.10 ~ 0.30 2550 0.10 ~ 0.30 5090 0.10 ~ 0.30 5090 0.10 ~ 0.30
11 720 0.11 ~ 0.22 2890 0.11 ~ 0.33 2310 0.11 ~ 0.33 4630 0.11 ~ 0.33 4630 0.11 ~ 0.33
12 660 0.12 ~ 0.24 2650 0.12 ~ 0.36 2120 0.12 ~ 0.36 4240 0.12 ~ 0.36 4240 0.12 ~ 0.36
13 610 0.13 ~ 0.26 2450 0.13 ~ 0.39 1960 0.13 ~ 0.39 3920 0.13 ~ 0.39 3920 0.13 ~ 0.39

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

303
附 切削表

鎢鋼高速鑽頭 切削條件表
Solid Carbide Drills-Drilling Condition Table

SS SCM SC SCM SCr SNCM SKD NAK HPM SUS3 SUS4


Work Material
~ 710 N / mm2 ~ 210 HB 28 ~ 35 HRC 30 ~ 40 HRC
Vc
80 ~ 120 m / min 80 ~ 120 m / min 50 ~ 90 m / min 20 ~ 40 m / min 40 ~ 60 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 10610 0.03 ~ 0.09 10610 0.03 ~ 0.09 7430 0.03 ~ 0.09 3180 0.03 ~ 0.06 5310 0.015 ~ 0.045
4 7960 0.04 ~ 0.12 7960 0.04 ~ 0.12 5570 0.04 ~ 0.12 2390 0.04 ~ 0.08 3980 0.02 ~ 0.06
5 6370 0.05 ~ 0.15 6370 0.05 ~ 0.15 4460 0.05 ~ 0.15 1910 0.05 ~ 0.10 3180 0.025 ~ 0.075
6 5310 0.06 ~ 0.18 5310 0.06 ~ 0.18 3710 0.06 ~ 0.18 1590 0.06 ~ 0.12 2650 0.03 ~ 0.09
7 4550 0.07 ~ 0.21 4550 0.07 ~ 0.21 3180 0.07 ~ 0.21 1360 0.07 ~ 0.14 2270 0.035 ~ 0.105
8 3980 0.08 ~ 0.24 3980 0.08 ~ 0.24 2790 0.08 ~ 0.24 1190 0.08 ~ 0.16 1990 0.04 ~ 0.12
9 3540 0.09 ~ 0.27 3540 0.09 ~ 0.27 2480 0.09 ~ 0.27 1060 0.09 ~ 0.18 1770 0.045 ~ 0.135
10 3180 0.10 ~ 0.30 3180 0.10 ~ 0.30 2230 0.10 ~ 0.30 950 0.10 ~ 0.20 1590 0.05 ~ 0.15
11 2890 0.11 ~ 0.33 2890 0.11 ~ 0.33 2030 0.11 ~ 0.33 870 0.11 ~ 0.22 1450 0.055 ~ 0.165
12 2650 0.12 ~ 0.36 2650 0.12 ~ 0.36 1860 0.12 ~ 0.36 800 0.12 ~ 0.24 1330 0.06 ~ 0.18
13 2450 0.13 ~ 0.39 2450 0.13 ~ 0.39 1710 0.13 ~ 0.39 730 0.13 ~ 0.26 1220 0.065 ~ 0.195
14 2270 0.14 ~ 0.42 2270 0.14 ~ 0.42 1590 0.14 ~ 0.42 680 0.14 ~ 0.28 1140 0.07 ~ 0.21
15 2120 0.15 ~ 0.45 2120 0.15 ~ 0.45 1490 0.15 ~ 0.45 640 0.15 ~ 0.30 1060 0.075 ~ 0.225
16 1990 0.16 ~ 0.48 1990 0.16 ~ 0.48 1390 0.16 ~ 0.48 600 0.16 ~ 0.32 990 0.08 ~ 0.24
17 1870 0.17 ~ 0.51 1870 0.17 ~ 0.51 1310 0.17 ~ 0.51 560 0.17 ~ 0.34 940 0.085 ~ 0.255
18 1770 0.18 ~ 0.54 1770 0.18 ~ 0.54 1240 0.18 ~ 0.54 530 0.18 ~ 0.36 880 0.09 ~ 0.27
19 1680 0.19 ~ 0.57 1680 0.19 ~ 0.57 1170 0.19 ~ 0.57 500 0.19 ~ 0.38 840 0.095 ~ 0.285
20 1590 0.20 ~ 0.60 1590 0.20 ~ 0.60 1110 0.20 ~ 0.60 480 0.20 ~ 0.40 800 0.10 ~ 0.30

40 ~ 50 HRC FC250 FCD600 A6061 A7075 AC ACD


Work Material
~ 350 N / mm2 400 ~ 600 N / mm2
Vc
20 ~ 30 m / min 80 ~ 120 m / min 60 ~ 100 m / min 120 ~ 200 m / min 120 ~ 200 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 2650 0.03 ~ 0.06 10610 0.03 ~ 0.09 8490 0.03 ~ 0.09 16980 0.03 ~ 0.09 16980 0.03 ~ 0.09
4 1990 0.04 ~ 0.08 7960 0.04 ~ 0.12 6370 0.04 ~ 0.12 12730 0.04 ~ 0.12 12730 0.04 ~ 0.12
5 1590 0.05 ~ 0.10 6370 0.05 ~ 0.15 5090 0.05 ~ 0.15 10190 0.05 ~ 0.15 10190 0.05 ~ 0.15
6 1330 0.06 ~ 0.12 5310 0.06 ~ 0.18 4240 0.06 ~ 0.18 8490 0.06 ~ 0.18 8490 0.06 ~ 0.18
7 1140 0.07 ~ 0.14 4550 0.07 ~ 0.21 3640 0.07 ~ 0.21 7280 0.07 ~ 0.21 7280 0.07 ~ 0.21
8 990 0.08 ~ 0.16 3980 0.08 ~ 0.24 3180 0.08 ~ 0.24 6370 0.08 ~ 0.24 6370 0.08 ~ 0.24
9 880 0.09 ~ 0.18 3540 0.09 ~ 0.27 2830 0.09 ~ 0.27 5660 0.09 ~ 0.27 5660 0.09 ~ 0.27
10 800 0.10 ~ 0.20 3180 0.10 ~ 0.30 2550 0.10 ~ 0.30 5090 0.10 ~ 0.30 5090 0.10 ~ 0.30
11 720 0.11 ~ 0.22 2890 0.11 ~ 0.33 2310 0.11 ~ 0.33 4630 0.11 ~ 0.33 4630 0.11 ~ 0.33
12 660 0.12 ~ 0.24 2650 0.12 ~ 0.36 2120 0.12 ~ 0.36 4240 0.12 ~ 0.36 4240 0.12 ~ 0.36
13 610 0.13 ~ 0.26 2450 0.13 ~ 0.39 1960 0.13 ~ 0.39 3920 0.13 ~ 0.39 3920 0.13 ~ 0.39
14 570 0.14 ~ 0.28 2270 0.14 ~ 0.42 1820 0.14 ~ 0.42 3640 0.14 ~ 0.42 3640 0.14 ~ 0.42
15 530 0.15 ~ 0.30 2120 0.15 ~ 0.45 1700 0.15 ~ 0.45 3400 0.15 ~ 0.45 3400 0.15 ~ 0.45
16 500 0.16 ~ 0.32 1990 0.16 ~ 0.48 1590 0.16 ~ 0.48 3180 0.16 ~ 0.48 3180 0.16 ~ 0.48
17 470 0.17 ~ 0.34 1870 0.17 ~ 0.51 1500 0.17 ~ 0.51 3000 0.17 ~ 0.51 3000 0.17 ~ 0.51
18 440 0.18 ~ 0.36 1770 0.18 ~ 0.54 1410 0.18 ~ 0.54 2830 0.18 ~ 0.54 2830 0.18 ~ 0.54
19 420 0.19 ~ 0.38 1680 0.19 ~ 0.57 1340 0.19 ~ 0.57 2680 0.19 ~ 0.57 2680 0.19 ~ 0.57
20 400 0.20 ~ 0.40 1590 0.20 ~ 0.60 1270 0.20 ~ 0.60 2550 0.20 ~ 0.60 2550 0.20 ~ 0.60

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

304
附 切削表

鎢鋼高速內冷鑽頭 切削條件表
Solid Carbide Drills-Drilling Condition Table

SS SCM SC SCM SCr SNCM SKD NAK HPM SUS3 SUS4


Work Material
~ 710 N / mm2 ~ 210 HB 28 ~ 35 HRC 30 ~ 40 HRC
Vc
80 ~ 150 m / min 80 ~ 150 m / min 50 ~ 120 m / min 30 ~ 60 m / min 40 ~ 80 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 12200 0.03 ~ 0.09 12200 0.03 ~ 0.09 9020 0.03 ~ 0.09 4770 0.03 ~ 0.06 6370 0.015 ~ 0.045
4 9150 0.04 ~ 0.12 9150 0.04 ~ 0.12 6760 0.04 ~ 0.12 3580 0.04 ~ 0.08 4770 0.02 ~ 0.06
5 7320 0.05 ~ 0.15 7320 0.05 ~ 0.15 5410 0.05 ~ 0.15 2860 0.05 ~ 0.10 3820 0.025 ~ 0.075
6 6100 0.06 ~ 0.18 6100 0.06 ~ 0.18 4510 0.06 ~ 0.18 2390 0.06 ~ 0.12 3180 0.03 ~ 0.09
7 5230 0.07 ~ 0.21 5230 0.07 ~ 0.21 3870 0.07 ~ 0.21 2050 0.07 ~ 0.14 2730 0.035 ~ 0.105
8 4580 0.08 ~ 0.24 4580 0.08 ~ 0.24 3380 0.08 ~ 0.24 1790 0.08 ~ 0.16 2390 0.04 ~ 0.12
9 4070 0.09 ~ 0.27 4070 0.09 ~ 0.27 3010 0.09 ~ 0.27 1590 0.09 ~ 0.18 2120 0.045 ~ 0.135
10 3660 0.10 ~ 0.30 3660 0.10 ~ 0.30 2710 0.10 ~ 0.30 1430 0.10 ~ 0.20 1910 0.05 ~ 0.15
11 3330 0.11 ~ 0.33 3330 0.11 ~ 0.33 2460 0.11 ~ 0.33 1300 0.11 ~ 0.22 1740 0.055 ~ 0.165
12 3050 0.12 ~ 0.36 3050 0.12 ~ 0.36 2250 0.12 ~ 0.36 1190 0.12 ~ 0.24 1590 0.06 ~ 0.18
13 2820 0.13 ~ 0.39 2820 0.13 ~ 0.39 2080 0.13 ~ 0.39 1100 0.13 ~ 0.26 1470 0.065 ~ 0.195
14 2610 0.14 ~ 0.42 2610 0.14 ~ 0.42 1930 0.14 ~ 0.42 1020 0.14 ~ 0.28 1360 0.07 ~ 0.21
15 2440 0.15 ~ 0.45 2440 0.15 ~ 0.45 1800 0.15 ~ 0.45 950 0.15 ~ 0.30 1270 0.075 ~ 0.225
16 2290 0.16 ~ 0.48 2290 0.16 ~ 0.48 1690 0.16 ~ 0.48 900 0.16 ~ 0.32 1190 0.08 ~ 0.24
17 2150 0.17 ~ 0.51 2150 0.17 ~ 0.51 1590 0.17 ~ 0.51 840 0.17 ~ 0.34 1120 0.085 ~ 0.255
18 2030 0.18 ~ 0.54 2030 0.18 ~ 0.54 1500 0.18 ~ 0.54 800 0.18 ~ 0.36 1060 0.09 ~ 0.27
19 1930 0.19 ~ 0.57 1930 0.19 ~ 0.57 1420 0.19 ~ 0.57 750 0.19 ~ 0.38 1010 0.095 ~ 0.285
20 1830 0.20 ~ 0.60 1830 0.20 ~ 0.60 1350 0.20 ~ 0.60 720 0.20 ~ 0.40 950 0.10 ~ 0.30

40 ~ 50 HRC FC250 FCD600 A6061 A7075 AC ACD


Work Material
~ 350 N / mm2 400 ~ 600 N / mm2
Vc
20 ~ 40 m / min 80 ~ 150 m / min 60 ~ 130 m / min 120 ~ 250 m / min 120 ~ 250 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 3180 0.03 ~ 0.06 12200 0.03 ~ 0.09 10080 0.03 ~ 0.09 19630 0.03 ~ 0.09 19630 0.03 ~ 0.09
4 2390 0.04 ~ 0.08 9150 0.04 ~ 0.12 7560 0.04 ~ 0.12 14720 0.04 ~ 0.12 14720 0.04 ~ 0.12
5 1910 0.05 ~ 0.10 7320 0.05 ~ 0.15 6050 0.05 ~ 0.15 11780 0.05 ~ 0.15 11780 0.05 ~ 0.15
6 1590 0.06 ~ 0.12 6100 0.06 ~ 0.18 5040 0.06 ~ 0.18 9810 0.06 ~ 0.18 9810 0.06 ~ 0.18
7 1360 0.07 ~ 0.14 5230 0.07 ~ 0.21 4320 0.07 ~ 0.21 8410 0.07 ~ 0.21 8410 0.07 ~ 0.21
8 1190 0.08 ~ 0.16 4580 0.08 ~ 0.24 3780 0.08 ~ 0.24 7360 0.08 ~ 0.24 7360 0.08 ~ 0.24
9 1060 0.09 ~ 0.18 4070 0.09 ~ 0.27 3360 0.09 ~ 0.27 6540 0.09 ~ 0.27 6540 0.09 ~ 0.27
10 950 0.10 ~ 0.20 3660 0.10 ~ 0.30 3020 0.10 ~ 0.30 5890 0.10 ~ 0.30 5890 0.10 ~ 0.30
11 870 0.11 ~ 0.22 3330 0.11 ~ 0.33 2750 0.11 ~ 0.33 5350 0.11 ~ 0.33 5350 0.11 ~ 0.33
12 800 0.12 ~ 0.24 3050 0.12 ~ 0.36 2520 0.12 ~ 0.36 4910 0.12 ~ 0.36 4910 0.12 ~ 0.36
13 730 0.13 ~ 0.26 2820 0.13 ~ 0.39 2330 0.13 ~ 0.39 4530 0.13 ~ 0.39 4530 0.13 ~ 0.39
14 680 0.14 ~ 0.28 2610 0.14 ~ 0.42 2160 0.14 ~ 0.42 4210 0.14 ~ 0.42 4210 0.14 ~ 0.42
15 640 0.15 ~ 0.30 2440 0.15 ~ 0.45 2020 0.15 ~ 0.45 3930 0.15 ~ 0.45 3930 0.15 ~ 0.45
16 600 0.16 ~ 0.32 2290 0.16 ~ 0.48 1890 0.16 ~ 0.48 3680 0.16 ~ 0.48 3680 0.16 ~ 0.48
17 560 0.17 ~ 0.34 2150 0.17 ~ 0.51 1780 0.17 ~ 0.51 3460 0.17 ~ 0.51 3460 0.17 ~ 0.51
18 530 0.18 ~ 0.36 2030 0.18 ~ 0.54 1680 0.18 ~ 0.54 3270 0.18 ~ 0.54 3270 0.18 ~ 0.54
19 500 0.19 ~ 0.38 1930 0.19 ~ 0.57 1590 0.19 ~ 0.57 3100 0.19 ~ 0.57 3100 0.19 ~ 0.57
20 480 0.20 ~ 0.40 1830 0.20 ~ 0.60 1510 0.20 ~ 0.60 2940 0.20 ~ 0.60 2940 0.20 ~ 0.60

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

305
附 切削表

鎢鋼鑽鉸平底鑽頭 切削條件表
Solid Carbide Drills-Drilling Condition Table

SS SCM SC SCM SCr SNCM SKD NAK HPM SUS3 SUS4


Work Material
~ 710 N / mm2 ~ 210 HB 28 ~ 35 HRC 30 ~ 40 HRC
Vc
80 ~ 120 m / min 80 ~ 120 m / min 50 ~ 90 m / min 20 ~ 40 m / min 40 ~ 60 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 10610 0.02 ~ 0.06 10610 0.02 ~ 0.06 7430 0.02 ~ 0.06 3180 0.02 ~ 0.04 5310 0.01 ~ 0.03
4 7960 0.02 ~ 0.07 7960 0.02 ~ 0.07 5570 0.02 ~ 0.07 2390 0.02 ~ 0.05 3980 0.01 ~ 0.04
5 6370 0.03 ~ 0.08 6370 0.03 ~ 0.08 4460 0.03 ~ 0.08 1910 0.03 ~ 0.07 3180 0.01 ~ 0.05
6 5310 0.04 ~ 0.10 5310 0.04 ~ 0.10 3710 0.04 ~ 0.10 1590 0.04 ~ 0.08 2650 0.02 ~ 0.06
7 4550 0.04 ~ 0.12 4550 0.04 ~ 0.12 3180 0.04 ~ 0.12 1360 0.04 ~ 0.09 2270 0.02 ~ 0.07
8 3980 0.05 ~ 0.14 3980 0.05 ~ 0.14 2790 0.05 ~ 0.14 1190 0.05 ~ 0.11 1990 0.02 ~ 0.08
9 3540 0.06 ~ 0.16 3540 0.06 ~ 0.16 2480 0.06 ~ 0.16 1060 0.06 ~ 0.12 1770 0.03 ~ 0.09
10 3180 0.07 ~ 0.18 3180 0.07 ~ 0.18 2230 0.07 ~ 0.18 950 0.07 ~ 0.14 1590 0.03 ~ 0.10
11 2890 0.07 ~ 0.20 2890 0.07 ~ 0.20 2030 0.07 ~ 0.20 870 0.07 ~ 0.15 1450 0.03 ~ 0.11
12 2650 0.08 ~ 0.22 2650 0.08 ~ 0.22 1860 0.08 ~ 0.22 800 0.08 ~ 0.16 1330 0.04 ~ 0.12
13 2450 0.09 ~ 0.24 2450 0.09 ~ 0.24 1710 0.09 ~ 0.24 730 0.09 ~ 0.18 1220 0.04 ~ 0.13
14 2270 0.09 ~ 0.26 2270 0.09 ~ 0.26 1590 0.09 ~ 0.26 680 0.09 ~ 0.19 1140 0.04 ~ 0.14
15 2120 0.10 ~ 0.28 2120 0.10 ~ 0.28 1490 0.10 ~ 0.28 640 0.10 ~ 0.21 1060 0.05 ~ 0.15
16 1990 0.11 ~ 0.30 1990 0.11 ~ 0.30 1390 0.11 ~ 0.30 600 0.11 ~ 0.22 990 0.05 ~ 0.16
17 1870 0.11 ~ 0.32 1870 0.11 ~ 0.32 1310 0.11 ~ 0.32 560 0.11 ~ 0.23 940 0.05 ~ 0.17
18 1770 0.12 ~ 0.34 1770 0.12 ~ 0.34 1240 0.12 ~ 0.34 530 0.12 ~ 0.25 880 0.06 ~ 0.18
19 1680 0.13 ~ 0.36 1680 0.13 ~ 0.36 1170 0.13 ~ 0.36 500 0.13 ~ 0.26 840 0.06 ~ 0.19
20 1590 0.14 ~ 0.38 1590 0.14 ~ 0.38 1110 0.14 ~ 0.38 480 0.14 ~ 0.28 800 0.07 ~ 0.21

40 ~ 50 HRC FC250 FCD600 A6061 A7075 AC ACD


Work Material
~ 350 N / mm2 400 ~ 600 N / mm2
Vc
20 ~ 40 m / min 80 ~ 120 m / min 60 ~ 100 m / min 120 ~ 200 m / min 120 ~ 200 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 3180 0.02 ~ 0.04 10610 0.02 ~ 0.06 8490 0.02 ~ 0.06 16980 0.02 ~ 0.06 16980 0.02 ~ 0.06
4 2390 0.02 ~ 0.05 7960 0.02 ~ 0.07 6370 0.02 ~ 0.07 12730 0.02 ~ 0.08 12730 0.02 ~ 0.08
5 1910 0.03 ~ 0.07 6370 0.03 ~ 0.08 5090 0.03 ~ 0.08 10190 0.03 ~ 0.10 10190 0.03 ~ 0.10
6 1590 0.04 ~ 0.08 5310 0.04 ~ 0.10 4240 0.04 ~ 0.10 8490 0.04 ~ 0.12 8490 0.04 ~ 0.12
7 1360 0.04 ~ 0.09 4550 0.04 ~ 0.12 3640 0.04 ~ 0.12 7280 0.04 ~ 0.14 7280 0.04 ~ 0.14
8 1190 0.05 ~ 0.11 3980 0.05 ~ 0.14 3180 0.05 ~ 0.14 6370 0.05 ~ 0.16 6370 0.05 ~ 0.16
9 1060 0.06 ~ 0.12 3540 0.06 ~ 0.16 2830 0.06 ~ 0.16 5660 0.06 ~ 0.18 5660 0.06 ~ 0.18
10 950 0.07 ~ 0.14 3180 0.07 ~ 0.18 2550 0.07 ~ 0.18 5090 0.07 ~ 0.21 5090 0.07 ~ 0.21
11 870 0.07 ~ 0.15 2890 0.07 ~ 0.20 2310 0.07 ~ 0.20 4630 0.07 ~ 0.23 4630 0.07 ~ 0.23
12 800 0.08 ~ 0.16 2650 0.08 ~ 0.22 2120 0.08 ~ 0.22 4240 0.08 ~ 0.25 4240 0.08 ~ 0.25
13 730 0.09 ~ 0.18 2450 0.09 ~ 0.24 1960 0.09 ~ 0.24 3920 0.09 ~ 0.27 3920 0.09 ~ 0.27
14 680 0.09 ~ 0.19 2270 0.09 ~ 0.26 1820 0.09 ~ 0.26 3640 0.09 ~ 0.29 3640 0.09 ~ 0.29
15 640 0.10 ~ 0.21 2120 0.10 ~ 0.28 1700 0.10 ~ 0.28 3400 0.10 ~ 0.31 3400 0.10 ~ 0.31
16 600 0.11 ~ 0.22 1990 0.11 ~ 0.30 1590 0.11 ~ 0.30 3180 0.11 ~ 0.33 3180 0.11 ~ 0.33
17 560 0.11 ~ 0.23 1870 0.11 ~ 0.32 1500 0.11 ~ 0.32 3000 0.11 ~ 0.35 3000 0.11 ~ 0.35
18 530 0.12 ~ 0.25 1770 0.12 ~ 0.34 1410 0.12 ~ 0.34 2830 0.12 ~ 0.37 2830 0.12 ~ 0.37
19 500 0.13 ~ 0.26 1680 0.13 ~ 0.36 1340 0.13 ~ 0.36 2680 0.13 ~ 0.39 2680 0.13 ~ 0.39
20 480 0.14 ~ 0.28 1590 0.14 ~ 0.38 1270 0.14 ~ 0.38 2550 0.14 ~ 0.42 2550 0.14 ~ 0.42

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

306
附 切削表

鎢鋼內冷鑽鉸平底鑽頭 切削條件表
Solid Carbide Drills-Drilling Condition Table

SS SCM SC SCM SCr SNCM SKD NAK HPM SUS3 SUS4


Work Material
~ 710 N / mm2 ~ 210 HB 28 ~ 35 HRC 30 ~ 40 HRC
Vc
80 ~ 120 m / min 80 ~ 120 m / min 50 ~ 90 m / min 20 ~ 40 m / min 40 ~ 60 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 10610 0.03 ~ 0.09 10610 0.03 ~ 0.09 7430 0.03 ~ 0.09 3180 0.02 ~ 0.04 5310 0.015 ~ 0.045
4 7960 0.04 ~ 0.11 7960 0.04 ~ 0.11 5570 0.04 ~ 0.11 2390 0.03 ~ 0.06 3980 0.02 ~ 0.06
5 6370 0.05 ~ 0.13 6370 0.05 ~ 0.13 4460 0.05 ~ 0.13 1910 0.04 ~ 0.08 3180 0.025 ~ 0.075
6 5310 0.06 ~ 0.15 5310 0.06 ~ 0.15 3710 0.06 ~ 0.15 1590 0.05 ~ 0.10 2650 0.03 ~ 0.09
7 4550 0.07 ~ 0.17 4550 0.07 ~ 0.17 3180 0.07 ~ 0.17 1360 0.06 ~ 0.12 2270 0.035 ~ 0.105
8 3980 0.08 ~ 0.19 3980 0.08 ~ 0.19 2790 0.08 ~ 0.19 1190 0.07 ~ 0.14 1990 0.04 ~ 0.12
9 3540 0.09 ~ 0.21 3540 0.09 ~ 0.21 2480 0.09 ~ 0.21 1060 0.08 ~ 0.16 1770 0.045 ~ 0.135
10 3180 0.10 ~ 0.23 3180 0.10 ~ 0.23 2230 0.10 ~ 0.23 950 0.09 ~ 0.18 1590 0.05 ~ 0.15
11 2890 0.11 ~ 0.25 2890 0.11 ~ 0.25 2030 0.11 ~ 0.25 870 0.10 ~ 0.20 1450 0.055 ~ 0.165
12 2650 0.12 ~ 0.27 2650 0.12 ~ 0.27 1860 0.12 ~ 0.27 800 0.11 ~ 0.22 1330 0.06 ~ 0.18
13 2450 0.13 ~ 0.29 2450 0.13 ~ 0.29 1710 0.13 ~ 0.29 730 0.12 ~ 0.24 1220 0.065 ~ 0.195
14 2270 0.14 ~ 0.31 2270 0.14 ~ 0.31 1590 0.14 ~ 0.31 680 0.13 ~ 0.26 1140 0.07 ~ 0.21
15 2120 0.15 ~ 0.33 2120 0.15 ~ 0.33 1490 0.15 ~ 0.33 640 0.14 ~ 0.28 1060 0.075 ~ 0.225
16 1990 0.16 ~ 0.35 1990 0.16 ~ 0.35 1390 0.16 ~ 0.35 600 0.15 ~ 0.30 990 0.08 ~ 0.24
17 1870 0.17 ~ 0.37 1870 0.17 ~ 0.37 1310 0.17 ~ 0.37 560 0.16 ~ 0.32 940 0.085 ~ 0.255
18 1770 0.18 ~ 0.39 1770 0.18 ~ 0.39 1240 0.18 ~ 0.39 530 0.17 ~ 0.34 880 0.09 ~ 0.27
19 1680 0.19 ~ 0.41 1680 0.19 ~ 0.41 1170 0.19 ~ 0.41 500 0.18 ~ 0.36 840 0.095 ~ 0.285
20 1590 0.20 ~ 0.43 1590 0.20 ~ 0.43 1110 0.20 ~ 0.43 480 0.19 ~ 0.38 800 0.10 ~ 0.30

40 ~ 50 HRC FC250 FCD600 A6061 A7075 AC ACD


Work Material
~ 350 N / mm2 400 ~ 600 N / mm2
Vc
20 ~ 40 m / min 80 ~ 120 m / min 60 ~ 100 m / min 120 ~ 200 m / min 120 ~ 200 m / min
m / min
F F F F F
DC
Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev Speed Rpm mm / rev
3 3180 0.02 ~ 0.04 10610 0.03 ~ 0.09 8490 0.03 ~ 0.09 16980 0.03 ~ 0.09 16980 0.03 ~ 0.09
4 2390 0.03 ~ 0.06 7960 0.04 ~ 0.11 6370 0.04 ~ 0.11 12730 0.04 ~ 0.12 12730 0.04 ~ 0.12
5 1910 0.04 ~ 0.08 6370 0.05 ~ 0.13 5090 0.05 ~ 0.13 10190 0.05 ~ 0.15 10190 0.05 ~ 0.15
6 1590 0.05 ~ 0.10 5310 0.06 ~ 0.15 4240 0.06 ~ 0.15 8490 0.06 ~ 0.18 8490 0.06 ~ 0.18
7 1360 0.06 ~ 0.12 4550 0.07 ~ 0.17 3640 0.07 ~ 0.17 7280 0.07 ~ 0.20 7280 0.07 ~ 0.20
8 1190 0.07 ~ 0.14 3980 0.08 ~ 0.19 3180 0.08 ~ 0.19 6370 0.08 ~ 0.22 6370 0.08 ~ 0.22
9 1060 0.08 ~ 0.16 3540 0.09 ~ 0.21 2830 0.09 ~ 0.21 5660 0.09 ~ 0.24 5660 0.09 ~ 0.24
10 950 0.09 ~ 0.18 3180 0.10 ~ 0.23 2550 0.10 ~ 0.23 5090 0.10 ~ 0.26 5090 0.10 ~ 0.26
11 870 0.10 ~ 0.20 2890 0.11 ~ 0.25 2310 0.11 ~ 0.25 4630 0.11 ~ 0.28 4630 0.11 ~ 0.28
12 800 0.11 ~ 0.22 2650 0.12 ~ 0.27 2120 0.12 ~ 0.27 4240 0.12 ~ 0.30 4240 0.12 ~ 0.30
13 730 0.12 ~ 0.24 2450 0.13 ~ 0.29 1960 0.13 ~ 0.29 3920 0.13 ~ 0.32 3920 0.13 ~ 0.32
14 680 0.13 ~ 0.26 2270 0.14 ~ 0.31 1820 0.14 ~ 0.31 3640 0.14 ~ 0.34 3640 0.14 ~ 0.34
15 640 0.14 ~ 0.28 2120 0.15 ~ 0.33 1700 0.15 ~ 0.33 3400 0.15 ~ 0.36 3400 0.15 ~ 0.36
16 600 0.15 ~ 0.30 1990 0.16 ~ 0.35 1590 0.16 ~ 0.35 3180 0.16 ~ 0.38 3180 0.16 ~ 0.38
17 560 0.16 ~ 0.32 1870 0.17 ~ 0.37 1500 0.17 ~ 0.37 3000 0.17 ~ 0.40 3000 0.17 ~ 0.40
18 530 0.17 ~ 0.34 1770 0.18 ~ 0.39 1410 0.18 ~ 0.39 2830 0.18 ~ 0.42 2830 0.18 ~ 0.42
19 500 0.18 ~ 0.36 1680 0.19 ~ 0.41 1340 0.19 ~ 0.41 2680 0.19 ~ 0.44 2680 0.19 ~ 0.44
20 480 0.19 ~ 0.38 1590 0.20 ~ 0.43 1270 0.20 ~ 0.43 2550 0.20 ~ 0.46 2550 0.20 ~ 0.46

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

307
附 切削表

鎢鋼鋸片 切削條件表
Micro Garin Carbide Slitting Saws-Cutting Condition Table

溝切削 Slot Milling

S45C FC SCM SKT SKD SCr A6061 A7075 AC ACD Copper


Work Material
~ 20 HRC ~ 40 HRC

Vc
50 ~ 70 m / min 35 ~ 55 m / min 120 ~ 180 m / min 180 ~ 220 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

20 950 0.015 ~ 0.035 720 0.015 ~ 0.035 2390 0.015 ~ 0.035 3180 0.015 ~ 0.035
25 760 0.015 ~ 0.035 570 0.015 ~ 0.035 1910 0.015 ~ 0.035 2550 0.015 ~ 0.035
35 550 0.015 ~ 0.035 410 0.015 ~ 0.035 1360 0.015 ~ 0.035 1820 0.015 ~ 0.035
40 480 0.015 ~ 0.035 360 0.015 ~ 0.035 1190 0.015 ~ 0.035 1590 0.015 ~ 0.035
50 380 0.015 ~ 0.035 290 0.015 ~ 0.035 950 0.015 ~ 0.035 1270 0.015 ~ 0.035
60 320 0.015 ~ 0.035 240 0.015 ~ 0.035 800 0.015 ~ 0.035 1060 0.015 ~ 0.035
75 250 0.015 ~ 0.035 190 0.015 ~ 0.035 640 0.015 ~ 0.035 850 0.015 ~ 0.035
85 220 0.015 ~ 0.035 170 0.015 ~ 0.035 560 0.015 ~ 0.035 750 0.015 ~ 0.035
100 190 0.015 ~ 0.035 140 0.015 ~ 0.035 480 0.015 ~ 0.035 640 0.015 ~ 0.035
125 150 0.015 ~ 0.035 110 0.015 ~ 0.035 380 0.015 ~ 0.035 510 0.015 ~ 0.035

車床切削 Lathe Cutting

S45C FC SCM SKT SKD SCr A6061 A7075 AC ACD Copper


Work Material
~ 30 HRC ~ 40 HRC

Vc
50 ~ 70 m / min 35 ~ 55 m / min 120 ~ 180 m / min 1700 ~ 2100 m / min
m / min

Fz Fz Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth Speed Rpm mm / tooth

20 950 0.02 ~ 0.05 720 0.02 ~ 0.05 2390 0.02 ~ 0.05 3180 0.02 ~ 0.05
25 760 0.02 ~ 0.05 570 0.02 ~ 0.05 1910 0.02 ~ 0.05 2550 0.02 ~ 0.05
35 550 0.02 ~ 0.05 410 0.02 ~ 0.05 1360 0.02 ~ 0.05 1820 0.02 ~ 0.05
40 480 0.02 ~ 0.05 360 0.02 ~ 0.05 1190 0.02 ~ 0.05 1590 0.02 ~ 0.05
50 380 0.02 ~ 0.05 290 0.02 ~ 0.05 950 0.02 ~ 0.05 1270 0.02 ~ 0.05
60 320 0.02 ~ 0.05 240 0.02 ~ 0.05 800 0.02 ~ 0.05 1060 0.02 ~ 0.05
75 250 0.02 ~ 0.05 190 0.02 ~ 0.05 640 0.02 ~ 0.05 850 0.02 ~ 0.05
85 220 0.02 ~ 0.05 170 0.02 ~ 0.05 560 0.02 ~ 0.05 750 0.02 ~ 0.05
100 190 0.02 ~ 0.05 140 0.02 ~ 0.05 480 0.02 ~ 0.05 640 0.02 ~ 0.05
125 150 0.02 ~ 0.05 110 0.02 ~ 0.05 380 0.02 ~ 0.05 510 0.02 ~ 0.05

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

308
附 公差表

HP5 擺線加工專用銑刀/圓鼻刀 切削條件表


Solid Carbide End Mills-Cutting Condition Table

側面切削 Side Milling

Work Material S45C FC SUS304


~ 20 HRC

Vc
150 ~ 200 m / min 150 ~ 200 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

2 30240 0.02 ~ 0.10 28650 0.01 ~ 0.03


3 20160 0.03 ~ 0.11 19100 0.01 ~ 0.03
4 15120 0.04 ~ 0.12 14320 0.01 ~ 0.04
5 12100 0.05 ~ 0.13 11460 0.01 ~ 0.04
6 10080 0.06 ~ 0.14 9550 0.02 ~ 0.05
8 7560 0.07 ~ 0.15 7160 0.02 ~ 0.05
10 6050 0.10 ~ 0.20 5730 0.03 ~ 0.07
12 5040 0.10 ~ 0.20 4770 0.03 ~ 0.07
16 3780 0.12 ~ 0.20 3580 0.04 ~ 0.08
20 3020 0.12 ~ 0.20 2860 0.04 ~ 0.08
Ap 2D Ap

Ae 0.1D Ae

擺線加工 Trochoidal Milling

Work Material S45C FC SUS304


~ 20 HRC

Vc
150 ~ 200 m / min 150 ~ 200 m / min
m / min

Fz Fz
DC
Speed Rpm mm / tooth Speed Rpm mm / tooth

2 30240 0.02 ~ 0.10 28650 0.01 ~ 0.03


3 20160 0.03 ~ 0.11 19100 0.01 ~ 0.03
4 15120 0.04 ~ 0.12 14320 0.01 ~ 0.04
5 12100 0.05 ~ 0.13 11460 0.01 ~ 0.04
6 10080 0.06 ~ 0.14 9550 0.02 ~ 0.05
8 7560 0.07 ~ 0.15 7160 0.02 ~ 0.05
10 6050 0.10 ~ 0.20 5730 0.03 ~ 0.07
12 5040 0.10 ~ 0.20 4770 0.03 ~ 0.07
16 3780 0.12 ~ 0.20 3580 0.04 ~ 0.08
20 3020 0.12 ~ 0.20 2860 0.04 ~ 0.08
Ap 2D
Ap

Ae 0.1D Ae

切削條件使用須知 Instruction for cutting conditions:


1.請使用精度高、鋼性高的設備及夾具。Please use equipment and fixtures with high precision and high rigidity.
2.選擇適合被削材之冷卻方式及冷卻液。Please use the suitable cooling method and coolant for the workpiece.
3.刀具裝配刀桿後切削前,需先量測偏擺值是否在標準值內,不正確使用易造成刀具損壞。
It is necessary to measure deflection before the cutting tool to be assembled in the arbor. Improper use may lead the tool damaged.
4.本表格為切削參數基準值,實際加工情況,請依機台之鋼性、工件夾持、加工部位形狀等情況、調整切削參數及條件。
This table is for the reference. Please according to the rigidity of the machine, workpiece clamping and the part processing method to adjust the parameter.

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