EM - Module 4
EM - Module 4
2024-25
Mrs. Vimala C S
Asst. Professor
Department of EEE,
SJBIT
2
14.08.2023
Semester: IV Course Type: PCC
I. Course Objectives:
• Aims in imparting fundamental knowledge of construction, types of electric motors.
• Operation of AC motors and DC motors required for electrical engineers.
II. Teaching-Learning Process (General Instructions):
• Chalk and talk method
• Power point presentation / keynotes
• Videos
• Animations
III. COURSE CONTENT
Module-1: DC Motor and Testing 8 Hrs
DC Motors: Introduction, Classification, Back emf, Principle of operation, Torque equation, Types,
characteristics, Losses, power flow diagram, efficiency, condition for maximum efficiency, Speed control
and starters. Numerical.
DC Motor Testing: Swinburne’s Test, Hopkinson’s Test, Field Test and Numerical.
Textbook: Chapter: sections: Theory & performance of Electrical Machines, J B Gupta: Part I:
Sections 8.1-8.4, 8.7, 8.10, 8.12 to 8.15, 8.17 to 8.21, 8.25, 9.1 to 9.5, 10.1 to 10.5, 10.7, 10.8, 10.10.
Pre-requisites (Self Learning)
Faraday’s Laws of Electromagnetic Induction, Lenz’s Law.
RBT Levels: L1, L2, L3
Module-2: Three Phase Induction Motor 8 Hrs
Three Phase Induction Motor: Types, Construction, Working Principle, Applications, Slip, significance
of slip, Torque equation, Maximum torque, Torque-slip and torque-speed curves, torque-slip characteristic
covering motoring, generating and braking regions of operation, Losses, efficiency and Numerical.
Textbook: Chapter: sections: Theory & performance of Electrical Machines, J B Gupta: Part I:
Section Part III: Section 7.1 to 7.11, 7.18 to 7.23.
Pre-requisites (Self Learning):
Electromagnetic Fields, Electric Circuits Analysis, Basics of Electrical and Electronics Engineering
RBT Levels: L1, L2, L3
Module-3: Performance Analysis of Three Phase Induction Motor 8 Hrs
Performance Analysis of Three Phase Induction Motor: No-load and blocked rotor tests, Performance
Analysis of induction motor-Equivalent Circuit & Circle Diagram, Induction motor working as induction
generator, Cogging and crawling. High torque rotors-double cage and deep rotor bars.
Textbook: Chapter: sections: Theory & performance of Electrical Machines, J B Gupta: Part III:
Section7.26 to 7.29,7.31 to 7.32, 7.35, 7.40, 9.1
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Textbook: Chapter: sections: Theory & performance of Electrical Machines, J B Gupta: Part III:
Section: 8.1 to 8.3.
Electric Machines, Ashfaq Husain: Chapter 8: Section 8.1 to 8.4, 8.7,8.10 to 8.18
Pre-requisites (Self Learning):
Faraday’s Laws of Electromagnetic Induction, Induction Motor working
RBT Levels: L1, L2, L3
Module-5: Special Machines and applications. 8 Hrs
Synchronous Motor: Working Principles, Starting Methods, Applications, Voltage and Power Factor
control, V and inverted V curves, PMSM
Special Machines: Linear Induction Motor, AC and DC Servo Motor, Brushless DC motor, Stepper
motors, SRM.
Textbook: Chapter: sections: Theory & performance of Electrical Machines, J B Gupta: Part III:
Section 5.1, 5.2,5.5,5.13,5.19,5.20,5.25, 9.3, 10.23.3 Part I: Section 11.12
Electrical Machines, Ashfaq Husain: chapter 9: section 9.1-9.2, 9.4-9.9
Pre-requisites (Self Learning):
Faraday’s Laws of Electromagnetic Induction
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CO4 3 3 1 1 1 1 1 3 - -
VI. Assessment Details (CIE & SEE)
General Rules: Refer Annexure Section 1
Continuous Internal Evaluation (CIE): Refer Annexure Section 1
Semester End Examination (SEE): Refer Annexure Section 1
VII. Learning Resources
VII(a): Textbooks:
Sl. Name of the
Title of the Book Name of the author Edition and Year
No. publisher
Theory of
Performances of Kataria & Sons
1 Gupta.J.B 14thEdition, 2013
Electrical
Machines’
Dhanpat Rai & Co.
2 Electric Machines Ashfaq Husain 2nd Edition 2008
VII(b): Reference Books:
A Textbook of
S Chand and
1 Electrical B.L.Theraja Reprint Edition 2014
Company
Technology
Basic Electrical McGraw-Hill
2 Engineering D.P. Kothari 4th Edition,2019
Education
VII(c): Web links and Video Lectures (e-Resources):
Mention the links of the online resources, video materials, etc.
https://youtu.be/qZaB6par1zI
https://youtu.be/VczIcTD9mTo
https://youtu.be/E7jG-m9Kpd8
https://youtu.be/7Wzw04-vmv8
https://youtu.be/ijbZS1kBnSk
VIII: Activity Based Learning / Practical Based Learning/Experiential learning:
Activities like seminar, assignments, quiz, case studies, mini projects, industry visit, self-study activities,
group discussions, etc
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Module-4
Necessity of Starter:
In a three phase induction motor, the magnitude of an induced e.m.f. in the rotor circuit depends on the slip
of the induction motor. This induced e.m.f. effectively decides the magnitude of the rotor current. The rotor
current in the running condition is given by,
But at start, the speed of the motor is zero and slip is at its maximum i.e. unity. So magnitude of rotor induced
e.m.f. is very large at start. As rotor conductors are short circuited, the large induced e.m.f. circulates very
high current through rotor at start.
The condition is exactly similar to a transformer with short circuited secondary. Such a transformer when
excited by a rated voltage, circulates very high current through short circuited secondary. As secondary current
is large, the primary also draws very high current from the supply.
Similarly in a three phase induction motor, when rotor current is high, consequently the stator draws a very
high current from the supply.
Similarly in a three phase induction motor, when rotor current is high, consequently the stator draws a very
high current from the supply. This current can be of the order of 5 to 8 times the full load current, at start.
Due to such heavy inrush current at start there is possibility of damage of the motor winding. Similarly such
sudden inrush of current causes large line voltage drop. Thus other appliances connected to the same line may
be subjected to voltage spikes which may affect their working. To avoid such effects, it is necessary to limit
the current drawn by the motor at start. The starter is a device which is basically used to limit high starting
current by supplying reduced voltage to the motor at the limit of starting. Such a reduced voltage is applied
only for short period and once rotor gets accelerated, full normal rated voltage is applied.
Not only the starter limits the starting current but also provides the protection to the induction motor against
overloading loading and low voltage situations. The protection against single phasing is also provided by the
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starter. The induction motor having rating below 5 h.p. can withstand starting currents hence such motors can
be started directly on line. But such motors also need overload, single phasing and low voltage protection
which is provided by a starter.
Thus all the three phase induction motors need some or the other type of starter.
Types of Starters:
From the expression of rotor current it can be seen that the current at start can be controlled by reducing E2
which is possible by supplying reduced voltage at start or by increasing the rotor resistance R2 at start. The
second method is possible only on case of slip ring induction motors.
The various types of starters based on the above two methods of reducing the starting current are,
1. Stator resistance starter
2. Auto-transformer starter
3. Star-delta starter
4. Rotor resistance starter
5. Direct on line starter
Direct on Load Line Starter (D.O.L.):
In case of small capacity motors having rating less than 5 h.p., the starting current is not very high and such
motors can withstand such starting current without any starter. Thus there is no need to reduce applied voltage,
to control the starting current. Such motors use a type of starter which is used to connect stator directly to the
supply lines without any reduction in voltage. Hence the starter is known as direct on line starter.
Though this starter does not reduce the applied voltage, it is used because it protects the motor from various
severe abnormal conditions like over loading, low voltage, single phasing etc.
The Fig. 1 shows the arrangement of various components in direct on line starter.
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The NO contact is normally open and NC is normally closed. At start, NO is pushed for fraction of second
due to which coil gets energized and attracts the contactor. So stator directly gets supply. The additional
contact provided, ensures that as long as supply is ON, the coil gets supply and keeps contactor in ON position.
When NC is pressed, the coil circuit gets opened due to which coil gets de- energized and motor gets switched
OFF from the supply.
Under over load condition, current drawn by the motor increases due to which is an excessive heat produced,
which increases temperature beyond limit. Thermal relays get opened due to high temperature, protecting the
motor from overload conditions.
The operation of the switch can be automatic by using relays which ensures that motor will not start with
the switch in Run position. The cheapest of all and maintenance free operation are the two important
advantages of this starter. While its limitations are, it is suitable for normal delta connected motors and the
factor by which voltage changes is 1/√3 which can not be changed.
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where Isc = Starting phase current when delta connection with rated voltage IF.L. = Full load phase current
when delta connection
Example : A three phase induction motor has a ratio of maximum torque to full load torque as
2.5: 1. Determine the ratio of starting torque to full load torque if star-delta starter is used. The rotor resistance
and standstill reactance per phase are 0.4 and 4 respectively.
Solution : The given ratio is, Tm /TF.L. = 2.5
The rotor values are, R2 = 0.4Ω X2 = 4Ω
Now Tm = (kE22)/(2X2)
TF.L. = Tm/2.5 = (kE22)/(5X2) = (kE22)/20 ...............................(1)
Now Tst = (k E22 R2)/(R22 + X22)
With star-delta starter E2 = E2/√3
Auto-transformer Starter:
A three phase star connected autotransformer can be used to reduce the voltage applied to the stator. Such a
starter is called an autotransformer starter. The schematic diagram of auto- transformer starter. The schematic
diagram of auto-transformer starter is shown in the Fig..1.
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It consists of a suitable change over switch. When the switch is in the start position, the stator winding is
supplied with reduced voltage. This can be controlled by tappings provided with autotransformer.
The reduction in applied voltage by the fractional percentage tappings x, used for an autotransformer is shown
in the Fig. 2.
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Fig. 3
𝐼𝑠𝑡 (𝑠𝑢𝑝𝑝𝑙𝑦)
Autotransformer ratio x = 𝐼𝑠𝑡 (𝑚𝑜𝑡𝑜𝑟)
Example : A squirrel cage induction motor has a full load slip of 5%. The motor starting current at rated
voltage is 6 times its full load current. Find the tapping on the autotransformer starter which would give full
load torque at start. Whet would then be the supply starting current ?
1 = x2 (6/1)2 x 0.05
x = 0.7453
Thus 74.53% tapping is required
Now Ist (supply/line) = x Ist (motor) = x (xIsc) = x2 Isc
= x2 x 6 IF.L= 3.33 IF.L.
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Thus supply starting current is 3.33 times the full load current.
2. The rotor current fluctuates between two fixed values, a maximum and a minimum, denoted as I2max
and I2min.
The Fig. 2, shows a single phase of a three phase of a three phase rheostat to be inserted in the rotor. The
starter has n steps, equally divided into the section AB. The contact point after each step is called stud. The
total resistances upto each stud from the star point of star connected rotor as denoted as R1, R2, Rn-1.
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Just reaching to stud 2, the current again increases to I2max as the part of external resistance Rx1 gets cut-off.
While leaving stud 2, the slip changes to s3 and current again reduces to,
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While just reaching to stud 3, Rx2 gets cut off completely and current again increases to,
where sn = Slip under normal running condition. At nth stud no external resistance is in series with
rotor.
where K = Constant
𝑠1 𝑟2
From (1), R1 = s1 = 1 at start
𝑆𝑛
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In this way the various steps of rotor resistance starter can be calculated.
From this expression it can be seen that the speed of induction motor can be changed either by
changing its synchronous speed or by changing the slip s.
Similarly torque produced in case of three phase induction motor is given by, N = Ns (1 - s)
So as the parameters like R2, E2 are changed then to keep the torque constant for constant load
condition, motor reacts by change in its slip. Effectively its speed changes.
Thus speed of the induction motor can be controlled by basically two methods :
1. From stator side and
2. From rotor side
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b. Cascade control.
Now E2, the rotor induced e.m.f. at standstill depends on the supply voltage V.
E2 α V
Also for low slip region, which is operating region of the induction motor, (s X2)2<<R2 and hence can be
neglected.
𝑠𝑉 2 𝑅2
𝑇𝛼 𝛼 𝑠 𝑉2 for constant R2
𝑅22
Now if supply voltage is reduced below rated value, as per above equation torque produced also decreases.
But to supply the same load it is necessary to develop the same torque hence value of slip increases so that
torque produced remains same. Slip increases means motor reacts by running at lower speed, to decrease in
supply voltage. So motor produces the required load torque at a lower speed. The speed-torque characteristics
for the motor using supply voltage control are shown in the Fig. 1.
But in this method, due to reduction in voltage, current drawn by the motor increases. Large change in voltage
for small change in speed is required is the biggest disadvantage. Due to increased current, the motor may get
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overheated. Additional voltage changing equipment is necessary. Hence this method is rarely used in
practice. Motors driving fan type of loads use this method of speed control. Due to reduced voltage, E2
decreases, decreasing the value of maximum torque too.
This is according to the e.m.f. equation of a transformer where, K1 = Stator winding constant
Tph1 = Stator turns per phase V = Supply voltage f = Supply frequency
It can be seen from this expression that if the supply frequency f is changed, the value of air gap flux also gets
affected. This may result into saturation of stator and rotor cores. Such a saturation leads to the sharp increase
in the (magnetization) no load current of the motor. Hence it is necessary to maintain air gap flux constant
when supply frequency f is changed.
To achieve this, it can be seen from the above expression that along with f, V also must be changed so as to
keep (V/f) ratio constant. This ensures constant air gap flux giving speed control without affecting the
performance of the motor. Hence this method is called V / f control.
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is possible.
If f is the normal working frequency then the Fig. 2 shows the torque-slip characteristics for the frequency f1
> f and f2 < f i.e. for frequencies above and below the normal frequency.
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For low slip region (s X2)2 << R2 and can be neglected and for constant supply voltage is also constant.
𝑠𝑅2 𝑠
𝑇𝛼 𝛼
𝑅22 𝑅2
Thus if the rotor resistance is increased, the torque produced decreases. But when the load on the motor is
same, motor has to supply same torque as load demands. So motor reacts by increasing its slip to compensate
decreases in T due to R2 and maintains the load torque constant. So due to the additional rotor resistance R2,
motor slip increases i.e. the speed of the motor decreases. Thus by increasing the rotor resistance R2, speeds
below normal value can be achieved. Another advantage of this method is that the starting torque of the
motor increases proportional to rotor resistance. The Fig. 1 shows the torque-speed curves for rotor resistance
control.
2. The method cannot be used for the squirrel cage induction motors.
5. Sufficient cooling arrangements are required which make the external rheostats bulky be expensive.
6. Due to large power losses, efficiency is low. Thus the method is rarely used in the practice.
Fig. 1
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The induction motor never rotates with the synchronous speed but rotates at a speed which is slightly less than
the synchronous speed.
The rotor construction is of squirrel cage type. In this type, rotor consists of uninsulated copper or aluminium
bars, placed in the slots. The bars are permanently shorted at both the ends with the help of conducting rings
called end rings. The entire structure looks like cage hence called squirrel cage rotor. The construction and
symbol is shown in the Fig.1
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Fig. 1
As the bars are permanently shorted to each other, the resistance of the entire rotor is very very small. The air
gap between stator and rotor is kept uniform and as small as possible. The main feature of this rotor is that it
automatically adjusts itself for same number of poles as that of the stator winding.
The schematic representation of two pole single phase induction motor is shown in the Fig.2.
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The Fig. 1 shows the stator flux and its two components Φf and Φb. At start both the components are shown
opposite to each other in the Fig.1(a). Thus the resultant ΦR = 0. This is nothing but the instantaneous value
of the stator flux at start. After 90o, as shown in the Fig. 1(b), the two components are rotated in such a way
that both are pointing in the same direction. Hence the resultant ΦR is the algebraic sum of the magnitudes of
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the two components. So ΦR = (Φ1m/2) + (Φ1m/2) =Φ1m. This is nothing but the instantaneous value of the stator
flux at θ = 90o as shown in the Fig 1(c). Thus continuous rotation of the two components gives the original
alternating stator flux.
Both the components are rotating and hence get cut by the motor conductors. Due to cutting of flux,
e.m.f. gets induced in rotor which circulates rotor current. The rotor current produces rotor flux. This flux
interacts with forward component Φf to produce a torque in one particular direction say anticlockwise
direction. While rotor flux interacts with backward component Φb to produce a torque in the clockwise
direction. So if anticlockwise torque is positive then clockwise torque is negative.
At start these two torque are equal in magnitude but opposite in direction. Each torque tries to rotate the
rotor in its own direction. Thus net torque experienced by the rotor is zero at start. And hence the single
phase induction motors are not self starting.
Equivalent Circuit
When the stator of single phase induction motor is connected to single – phase supply, the stator current
produces a pulsating flux. According to the double – revolving field theory, the pulsating air – gap flux in
the motor at standstill can be resolved into two equal and opposite fluxes with the motor.
Since the magnitude of each rotating flux is one – half of the alternating flux, it is convenient to
assume that the two rotating fluxes are acting on two separate rotors. Thus, a single – phase induction
motor may be considered as consisting of two motors having a common stator winding and two imaginary
rotors, which rotate in opposite directions.
The equivalent circuit of single – phase induction motor at standstill is shown in
the given fig
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In this diagram, the portion of the equivalent circuit representing the effects of air gap flux is split into
two portions. The first portion
shows the effect of forward rotating flux, and the second portion shows the effect of backward rotating
flux.
The forward flux induces a voltage Emf in the main stator winding. The backward rotating flux induces a
voltage Emb in the main stator winding. The resultant induced voltage in the main stator winding is Em ,
where
Em = Emf + Emb
At standstill, Emf = Emb
Now suppose that the motor is started with the help of an auxiliary winding. The auxiliary winding is
switched out after the motor gains it normal speed.
The effective rotor resistance of an induction motor depends on the slip of the rotor. The slip of the rotor
with respect to the forward rotating flux is S. The slip the rotor with respect to the backward rotating flux
is (2-S).
When the forward and backward slips are taken in account, the result is the equivalent circuit shown in
fig. which represent the motor running on the main winding alone.
The rotor impedance representing the effect of forward field referred to the stator
winding m is given by an impedance
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The simplified equivalent circuit of single – phase induction motor with only main winding energized is shown
in the given fig.
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torque present. Hence under the influence of rotating magnetic field in one direction, the induction motor
becomes self starting. It rotates in same direction as that of rotating magnetic field. Thus depending upon
the methods of producing rotating stator magnetic flux, the single phase induction motors are classified as,
1. Split phase induction motor
To produce rotating magnetic field, it is necessary to have minimum two alternating fluxes having a phase
difference between the two. The interaction of such two fluxes produces a resultant flux which is rotating
magnetic flux, rotating in space in one particular direction. So an attempt is made in all the single phase
induction motors to produce an additional flux other than stator flux, which has a certain phase difference
with respect to stator flux.
Such two fluxes are shown in the Fig. 1 having phase difference of between them.
Fig. 1
More the phase difference angle α, more is starting torque produced. Thus production of
rotating magnetic field at start is important to make the single phase induction motors self starting. Once
the motor starts, then another flux Φ2 may be removed and motor can continue to rotate under influence
of stator flux or main flux alone.
Let us see how the rotating magnetic field is produced in various types of single phase induction motors.
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in V as auxiliary winding is highly resistive. Thus three exists a phase difference of α between the two
currents and hence between the two fluxes produced by the two currents. This is shown in the Fig.1(c).
The resultant of these two fluxes is a rotating magnetic field. Due to this, the starting torque, which acts
only in one direction is produced.
Fig. 2
The starting torque Tst is proportional to the split angle 'α ' but split phase motors give poor starting torque
which is 125 to 150% of full load torque.
The direction of rotation of this motor can be reversed by reversing the terminals of either main winding
or auxiliary winding. This changes the direction of rotating magnetic field which in turn changes the
direction of rotation of the motor.
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Applications
These motors have low starting current and moderate starting torque. These are used for easily started loads
like fans, blowers, grinders, centrifugal pumps, washing machines, oil burners, office equipments etc.
These are available in the range of 1/20 to 1/2 kW.
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Key point : In case of capacitor start capacitor run motor, there is no centrifugal switch and capacitor remain
permanently in the circuit. This improves the power factor. The schematic representation of such motor is
shown in the Fig. 2.
The phasor diagram remains same as shown in the Fig.1(b). The performance not only at start but in running
condition also depends on the capacitor C hence its value is to be designed so as to compromise between best
starting and best running condition. Hence the starting torque available in such type of motor is about 50 to
100% of full load torque.
The direction of rotation, in both the types can be changed by interchanging the connection of main winding
or auxiliary winding. The capacitor permanently in the circuit improves the power factor. These motors are
more costly than split phase type motors.
The capacitor value can be selected as per the requirement of starting torque, the starting torque can be as
high as 350 to 400 % of full load torque. The torque-speed characteristics is as shown in the Fig.3.
Applications
These motors have high starting torque and hence are used for hard starting loads. These are used for
compressors, conveyors, grinders, fans, blowers, refrigerators, air conditions etc. These are most commonly
used motors. The capacitor start capacitor run motors are used in celling fans, blowers and air-circulations.
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Fig. 1(a)
Za = 11.5 + j (5-Xc ) Ω
= 7 + j5 Ω = 8.6023
Now Ia and Im must have a phase difference of 90o. Im will lag the voltage by
35.5376o hence Ia must lead the voltage by (90o- 35.5376o ) i.e. 53.4624o , as shown in the Fig 1(b).
Fig. 1(b)
The phase angle of Za is,
Φa =tan-1((5 - Xc )/11.5) = -53.4624o
Key point :As leads, the phase angle of
i.e. must be negative hence taken as tan(-53.4624o ) = (5 - Xc )/11.5
i.e. -1.34956 = (5 - Xc )/11.5 Xc = 20.52 Ω = 1/(2πfC)
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Fig 1
Key point : When single phase a.c. supply is given to the stator winding, due to shading provided to the
poles, a rotating magnetic field is generated.
The production of rotating magnetic field can be explained as below :
The current carried by the stator winding is alternating and produces alternating flux. The waveform of
the flux is shown in the Fig. 2(a). The distribution of this flux in the pole area is greatly influenced by the
role of copper shading band. Consider the three instants say t1, t2 and t3 during first half cycle of the flux
as shown, in the Fig 2(a).
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of flux in non-shaded part while weakening of flux in shaded part. Overall magnetic axis shifts in non-
shaded part as shown in the Fig. 2(b).
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Due to absence of centrifugal switch the construction is simple and robust but this type of motor has a lot
of lamination as :
1. The starting torque is poor.
2. The power factor is very low.
3. Due to I2R, copper losses in the shading ring the efficiency is very low.
4. The speed reversal is very difficult. To achieve the speed reversal, the additional set of shading rings is
required. By opening one set and closing other, direction can be reversed but the method is complicated
and expensive.
5. The size and power rating of these motors is very small. These motors are usually available in a range of
1/300 to 1/20 kW.
Application
These motors are cheap but have very low starting torque, low power factor and low efficiency. These
motors are commonly used for the small fans, by motors, advertising displays, film projectors, record
players, gramophones, hair dryers, photo copying machines etc.
Universal Motor:
There are small capacity series motors which can be operated on d.c. supply or single phase alternating
supply of same voltage with same characteristics, called universal motors. The general construction of such
motor is similar to that of a.c. series motor as discussed in last article. It is manufactured in two types.
i) Non compensated, low h.p ii) Compensated type, high h.p.
Non compensated type pole has 2 poles, having entire magnetic path as laminated. Armature is wound type
similar to the normal d.c. motor. Such non compensated construction is shown in the Fig. 1.
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compensating winding. This is somewhat similar to the stator of split phase single phase induction motor
type construction. This also has a wound armature similar to the normal d.c. motor. Fig.2 shows the
connection diagrams for both the types of universal motor.
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