GL3 Formation Changes 2020
GL3 Formation Changes 2020
0319-1, dated
March 19, 2020
Index
Section 1: Introduction
Section 2: Terminology
Section 3: Levels of formulation changes and required tests
1. Levels of formulation changes
2. Required tests
Section 4: Dissolution tests
Section 5: Judgement of dissolution equivalence
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Section 1: Introduction
This guideline describes the principles of procedures of bioequivalence studies for post-
approval changes in the components and composition of oral solid dosage forms other than
the active ingredients, which is hereafter called the formulation changes. The objective of
the guideline is to assure the bioequivalence between products before and after the
formulation change. The tests required for bioequivalence assessment differ depending on
the levels of the formulation changes from the original product whose therapeutic efficacy
and safety were established by clinical studies or whose bioequivalence to the innovator
product was demonstrated by a human bioequivalence study.
Section 2: Terminology
Standard formulation: The formulation for which therapeutic efficacy and safety were
established by clinical studies or bioequivalence to the innovator product was demonstrated
by a human bioequivalence study.
Reference product: The dissolution test (Sec. 4.) should be performed with three lots of
the product before the formulation change, using the following dissolution medium 1) or
2) (limited to the paddle methods at 50 rpm, with 6 vessels or more). Among the three lots,
the one which shows intermediate dissolution should be selected as the reference product.
In the case of Level A change, the specification test conditions can be used when the
dissolution specifications are established in the specifications and test procedures of the
reference product. When the average dissolutions of the three lots reach 85% within 15
minutes, any lots can be used as the reference product.
1) The specification dissolution medium when the dissolution specifications are established
in the specifications and test procedures.
2) Among the dissolution media described in the dissolution conditions in Sec. 4., when
the average dissolution of at least one lot reaches 85%, the dissolution medium
providing the slowest dissolution should be selected. When the average dissolution of
any of the lots does not reach 85%, the dissolution medium providing the fastest
dissolution should be used.
Test product: A product after the formulation change. It is recommended to use a lot
manufactured at the same lot size as the full-scale production. However, a lot manufactured
at a scale of not less than 1/10 of a full-scale production also can be used. The
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manufacturing method of the test product and full-scale production products should be the
same, and quality and bioavailability of both products should be equivalent.
In the case of extended release products, the test product should not significantly differ
from the reference product in size and shape of dosage form, specific gravity and release
mechanism. The dissolution profiles of the test product should be similar to those of the
reference product as required in Sec. 3.B.IV.4 of the Guideline for Bioequivalence Studies
of Generic Products (an attachment of Division-Notification No. 487 of the Pharmaceutical
and Food Safety Bureau dated, on December 22, 1997, (partial revision in PSEHB/PED
Notification No.0319-1, dated March 19, 2020).
Products containing poorly soluble drugs: See Sec. 3.A.V.3.3 of the Guideline for
Bioequivalence Studies of Generic Products.
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different amount, the amount of filler can be adjusted not to change the total weight
of formulation.
Except narrow therapeutic range drugs, when the change of the film coating weight is
not more than 7.0% (w/w) of core tablet and it is demonstrated that the film coating does
not affect dissolution according to Appendix 3, the change level is B irrespective of the
film coating change levels of Table 2.
The highest level of these changes is defined as the formulation change level to the
product. However, in the case of enteric-coated products, the changes in the diameter of
the units having substantial enteric function from less than 4 mm to more than 4 mm or
more, or vice versa, the change level is E.
Disintegranting agents
Starch 3.0 6.0 9.0
Others 1.0 2.0 3.0
Binders 0.50 1.0 1.5
Lubricants・Polishers
Stearate salts 0.25 0.50 0.75
Others 1.0 2.0 3.0
Fluidizing agents
Talc 1.0 2.0 3.0
Others 0.10 0.20 0.30
Fillers 5.0 10 15
Others 1.0 2.0 3.0
(Preservatives, Sweeteners, Stabilizers, etc.) 1)
Sum of absolute values of difference of content (%) of changed components 5.0 10 15
1)
A change level of excipients categorized as "Others" is also determined by separated-calculation of difference of content (%)
regarding the respective use.
Ignore the components of which composition is described as "trace use".
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Table 2 Levels of Changes in Coated Product
Difference of Content or Rate of Change (%
W/W)
Compared to Standard Formulation
Part Function of Excipient and Component B C D
Core Disintegranting agents
Starch 3.0 6.0 9.0
Others 1.0 2.0 3.0
Binders 0.50 1.0 1.5
Lubricants・Polishers
Stearate salts 0.25 0.50 0.75
Others 1.0 2.0 3.0
Fluidizing agents
Talc 1.0 2.0 3.0
Others 0.10 0.20 0.30
Fillers 5.0 10 15
Others 1.0 2.0 3.0
(Preservatives, Sweeteners, Stabilizers, etc.) 1)
Sugar coating Sum of absolute values of difference of content (%) of changed 5.0 10 15
components in sugar coating layer 1)
Rate of change (%) of sugar-coating weight/cm2 of surface area of 10 20 30
core 3)
1)
A level of changes of excipients categorized as "Others" is also determined by separated-calculation of difference of content (%)
regarding respective use.
Ignore the components of which composition is described as "trace use".
2)
All coatings, such as water-proofing coating, under coating, enteric coating, and release control coating, are included except
sugar coating.
3)
The surface area of the core is calculated depending on the shape of the formulation. When it is impossible to calculate the
surface area of the shape, it is allowed to assume that the shape of the core is a sphere and the specific gravity of the core is not
changed with the formulation change.
2. Required Tests
For solubility-enhanced products, the dissolution test of the reference product should be performed
according to the conditions shown in Sec. 3 A.V.3.4) of the Guideline for Bioequivalence Studies of
Generic Products. If dissolution of the product reaches 85% within the specified time in three or more
conditions by the paddle method at 50 rpm, the testing conditions should follow those of oral immediate
release products other than products containing poorly soluble drugs. In other cases, the testing
Level A
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When the dissolution test is established in the specifications and test procedures of the
reference product, the dissolution test should be performed using 12 vessels or more under
the testing conditions specified in the specifications. However, when it is not established,
perform the dissolution test under the condition shown in Sec. 4. The test and reference
products are regarded as bioequivalent, if their dissolution profiles are judged to be
equivalent according to the criteria in Sec. 5. When the test and reference products are not
regarded as bioequivalent from the results of the dissolution test, a bioequivalence study
should be performed according to the Guideline for Bioequivalence Studies of Generic
Products.
Level B
The dissolution test should be performed under the conditions shown in Sec. 4. When
the film coating change where it is demonstrated that the film coating does not affect
dissolution in products, and the average dissolution of the reference product does not reach
85% in any test conditions specified, the dissolution test in Level A defined above can be
used.
The test and reference products are regarded as bioequivalent, if their dissolution
profiles are judged to be equivalent according to the criteria in Sec. 5. When the test and
reference products are not regarded as bioequivalent from the results of the dissolution tests,
a bioequivalence study should be performed according to the Guideline for Bioequivalence
Studies of Generic Products.
Level C
For immediate release and enteric-coated products, perform the dissolution test shown
in Sec. 4 (unless the product containing poorly soluble drugs). The test and reference
products are regarded as bioequivalent, if their dissolution profiles are judged to be
equivalent according to the criteria in Sec. 5. However, in the case of products containing
the drugs in Table 3 (narrow therapeutic range drugs), the test and reference products are
regarded as bioequivalent, only if their average dissolution at 30 minutes are not less than
85% under all the testing conditions in Sec. 4, and at the same time, their dissolution
profiles are judged to be equivalent according to the criteria in Sec. 5. When the test and
reference products are not regarded as bioequivalent from the results of the dissolution test,
a bioequivalence study should be performed according to the Guideline for Bioequivalence
Studies of Generic Products.
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For products containing poorly soluble drugs, perform a bioequivalence study
according to the Guideline for Bioequivalence Studies of Generic Products.
For extended release products, perform the dissolution test shown in Sec. 4 (unless the
product contains narrow therapeutic range drugs). The test and reference products are
regarded as bioequivalent, if their dissolution profiles are judged to be equivalent according
to the criteria in Sec. 5. When the test and reference products are not regarded as
bioequivalent from the results of the dissolution test, a bioequivalence study should be
performed according to the Guideline for Bioequivalence Studies of Generic Products.
For products that contain narrow therapeutic range drugs, perform a bioequivalence study
according to the Guideline for Bioequivalence Studies of Generic Products.
Level D
For immediate release products, perform the dissolution test shown in Sec. 4 (unless the
products containing poorly soluble drugs or products containing narrow therapeutic range
drugs). The test and reference products are regarded as bioequivalent, if their average
dissolution at 30 minutes are not less than 85% under all the testing conditions in Sec. 4,
and at the same time, their dissolution profiles are judged to be equivalent according to the
criteria in Sec. 5. When the test and reference products are not regarded as bioequivalent
from the results of the dissolution test, a bioequivalence study should be performed
according to the Guideline for Bioequivalence Studies of Generic Products.
For products containing poorly soluble drugs or products containing narrow therapeutic
range drugs, perform a bioequivalence study according to the Guideline for Bioequivalence
Studies of Generic Products.
Foe extended release products and enteric-coated products, perform a bioequivalence study
according to the Guideline for Bioequivalence Studies of Generic Products.
Level E
Perform a bioequivalence study according to the Guideline for Bioequivalence Studies
of Generic Products.
Test: Paddle method at 50 rpm, using 900 mL of dissolution media adjusted at pH 6.0 by
0.01 mol/L of disodium hydrogen phosphate and 0.005 mol/L citric acid.
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in Appendix 1(2) should be employed. When there is a lag time for dissolution of the
reference product in immediate release products and enteric-coated products, it is allowed
to adjust the dissolution curve with the lag time (Appendix 2), and the acceptance criteria
can be applied after the lag time, however, the difference in average lag time between the
test and reference products should be within 10 minutes.
When the dissolution comparison time points are less than 15 minutes, it is acceptable
that the dissolution profiles are estimated at 15 minutes. When the lag time between the
test and reference products is compensated, the 15 minutes means the time before the
adjustment.
In the case of enteric-coated products, it is acceptable that the dissolution profiles are
estimated at the stipulated dissolution time (after 2 hours) of pH 1.2 dissolution medium.
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Appendix 1. f2 (similarity factor) and time points for comparisons
(1) Definition of f2
The following equation defines f2, Ti and Ri show the average dissolution of the test and
reference products at the time point (i), respectively, and n is the number of time points at
which the average dissolution are compared.
100
f 2 50 log
n
( Ti Ri )
2
i 1
1
n
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Appendix 4. Levels of formulation changes and required tests
(Guideline for Bioequivalence Studies for Formulation Changes of Oral Solid Dosage Forms)
Immediate/ Rapid 3)/Non-rapid
Level Therapeutic range1) Poorly soluble/Soluble Confirmation of bioequivalence
Extended Release dissolution
Non-narrow
When the dissolution specification is established: if the dissolution profiles are judged to be equivalent in the dissolution test shown
Immediate Release4) Narrow (only for changes
in the specifications, the test and reference products are regarded as bioequivalent.
A Enteric-coated products of components of which
When the dissolution specification is not established: if the dissolution profiles are judged to be equivalent in the dissolution test
Extended release composition is described as
shown in Sec. 4., they are regarded as bioequivalent4).
"trace use"
If the dissolution profiles are judged to be equivalent in the dissolution test shown in Sec. 4., they are regarded as bioequivalent.
Immediate Release4)
In the case of film coating change where it is demonstrated that film coating does not affect dissolution of products and the average
B Enteric-coated 2)
dissolution of the reference product does not reach 85% in any test conditions specified, the dissolution test defined in Level A can be
Extended Release
used. If the dissolution profiles are judged to be equivalent, they are regarded as bioequivalent.
Soluble If the dissolution profiles are judged to be equivalent in the dissolution test shown in Sec. 4., they are regarded as bioequivalent.
Non-narrow
Poorly soluble Follow the Guideline for Bioequivalence Studies of Generic Products.
Immediate Release4)
Enteric-coated 2) Rapid If the dissolution profiles are judged to be equivalent in the dissolution test shown in Sec. 4., they are regarded as bioequivalent.
Soluble
C Narrow Non-rapid
Follow the Guideline for Bioequivalence Studies of Generic Products.
Poorly soluble
Non-narrow If the dissolution profiles are judged to be equivalent in the dissolution test shown in Sec. 4., they are regarded as bioequivalent.
Extended Release
Narrow Follow the Guideline for Bioequivalence Studies of Generic Products.
Rapid If the dissolution profiles are judged to be equivalent in the dissolution test shown in Sec. 4., they are regarded as bioequivalent.
Soluble
Non-narrow Non-rapid
Immediate Release4)
D Poorly soluble
Narrow Follow the Guideline for Bioequivalence Studies of Generic Products.
Enteric-coated 2)
Extended Release
Immediate Release
E Enteric-coated 2) Follow the Guideline for Bioequivalence Studies of Generic Products.
Extended Release
1) Non-narrow: Drugs that are not listed in Table 3 Narrow: Drugs that are listed in Table 3
2) In the change of the diameter of the units having substantial enteric function from less than 4 mm to 4 mm or more, or vice versa, the formulation change of the level is E, and bioequivalence studies at fed state should be additionally performed.
3) Average dissolutions of the reference and test products reach 85% at 30 minutes under all the testing conditions in Sec.4.
4) For solubility-enhanced products, the dissolution test of the reference product should be performed according to the conditions shown in Sec. 3 A.V.3.4) of the Guideline for Bioequivalence Studies of Generic Products. If dissolution of the product reaches
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85% within the specified time in three or more conditions by the paddle method at 50 rpm, the testing conditions should follow those of oral immediate release products. In other cases, the testing conditions should follow those of products containing
poorly soluble drugs.
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