CLIENT:

PROJECT: SUPPLY OF COAL & LIMESTONE HANDLING SYSTEM

FOR 1X75 TPH FOR SINGLE DRUM WATER TUBE CFBC
BOILER
ISGEC DOC. NO. : JB01282-50440100-VEN-0049
MECGALE DOC. NO. : MPPL-I2933-G-04

TITLE: Quality Plan

N-65, MIDC HINGNA, NAGPUR-
16

DESIGNED BY : PP
CHECKED BY : PK
APPROVED BY: PK
DATE 27/09/24
(DD/MM/YYYY)

REVISION 0 1 2 3 4

Rev No. Ref No. Description Date Status

(DD/MM/YYYY)

0 First Submission 27/09/2024

1
2
3
4
5
 Format No.: MPPL/QAC/QAP/05
MECGALE PNEUMATICS PVT. LTD.
N-65, MIDC, Hingna Industrial Area, Nagpur – 440 016.
Phone: (07104) 236873/ 235496, +91 7722085374, +91 7722085375
Fax : (07104) 235496
web site: www.mecgale.com

QUALITY ASSURANCE PLAN

MPPL Job. No. I2933
Project Fuel Handling System for 1x 75 TPH Single Drum Water Tube CFBC Boiler
Client M/s. ISGEC Heavy Engineering Ltd.
End User M/s. Utkal Alumina International Ltd. Rayagada, Odisha
Sheet 01 of 11
INDEX
Sr. No. Description QAP No. Rev. No. Date Total Pages
QAP for Fuel Handling System
1 MPPL-I2933-G-04 00 26.09.2024 11
(Coal Handling & Lime Stone Handling System)

Praveen Pandey Prashant Khapekar

Prepared By Checked & Approved By

Mecgale Pneumatics Pvt. Ltd. Signature & Seal of Final Approving Authority
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component:
Knife Gate Valve  Sheet No. : 02 of 11
Nagpur – 440016
(Motorized)  Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R --
CI Body Heat Heat
Tensile & 1 Sample/ 1 Sample/
Mechanical Major PO Relevant Std. TC -- R R --
Hardness Heat Heat
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
Dimensional Minor Measurement 100 100 PO Relevant Std. GRN -- W -- --
1 Sample/ 1 Sample/
SS Plate for Gate Chemical Major Chem. Analysis AD Relevant Std. TC -- R R --
Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile & Elong. AD Relevant Std. TC -- R R --
Heat Heat
II In-Process Control:
Machining of Body Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
III Final Inspection:
Workmanship Major Visual 100 10 -- -- IR -- W W --
*Dimensional Major Measurement 100 10 AD AD IR -- W W --
Knife Gate Valve Opening & Smooth * Flange
Operational Test Major 100 100 AD IR -- W W --
Assembly Closing of Gate Operation Dimensions
Surface Prep. & Visual & DFT
Major 100 10 PS PS PR -- W R --
Painting Measurement
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance

Note: 1. For Bought-out Items, please refer sheet of “Standard Major Bought-out Items”
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component: : 03 of 11
 Sheet No.
Nagpur – 440016 Belt Feeder/ Coal Belt Conveyor
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R --
Plates &Sections Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile & Elong. PO Relevant Std. TC -- R R --
Heat Heat
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
Dimensional Minor Measurement 100 100 PO Relevant Std. GRN -- W -- -- UT for Round
1 Sample/ 1 Sample/ 40 mm and
Rounds for Shaft Chemical Major Chem. Analysis AD Relevant Std. TC -- R R --
Heat Heat above as per
1 Sample/ 1 Sample/ SA-388
Mechanical Major Tensile & Elong. AD Relevant Std. TC -- R R --
Heat Heat
II In-Process Control:
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Marking & Cutting of
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Plates &Sections
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
III Final Inspection:
Components of Belt Workmanship Major Visual 100 10 -- -- IR -- W W --
Feeder (Stringer, Short Dimensional Major Measurement 100 10 AD AD IR -- W W --
Post, Rails & Rail Operation for Drive No Load Trial Smooth
Major 100 10 AD IR -- W W --
Supports), Unit Run Test Operation
Components of Belt
Conveyor (Head &
Tail Frame, Gallery, Surface Prep. & Visual & DFT
Major 100 10 PS PS PR -- W R --
Skirt Board, Deck Painting Measurement
Plate, Discharge Chute,
Seal Plate)
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance

Note: 1. For Bought-out Items, please refer sheet of “Standard Major Bought-out Items”
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component: : 04 of 11
 Sheet No.
Nagpur – 440016 Steep Angle Conveyor
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R --
Plates &Pipes Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile &Elong. PO Relevant Std. TC -- R R --
Heat Heat
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
Dimensional Minor Measurement 100 100 PO Relevant Std. GRN -- W -- -- UT for Round
1 Sample/ 1 Sample/ 40 mm and
Rounds for Shaft Chemical Major Chem. Analysis AD Relevant Std. TC -- R R --
Heat Heat above as per
1 Sample/ 1 Sample/ SA-388
Mechanical Major Tensile &Elong. AD Relevant Std. TC -- R R --
Heat Heat
II In-Process Control:
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Marking & Cutting of
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Plates & Sections
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
III Final Inspection:
Components of Steep Workmanship Major Visual 100 10 -- -- IR -- W W --
Angle Conveyor Dimensional Major Measurement 100 10 AD AD IR -- W W --
(Head, Tail, Upturn & Operation for Drive No Load Trial Smooth
Major 100 10 AD IR -- W W --
Downturn Station, Unit Run Test Operation
Vertical duct, Support Surface Prep. & Visual & DFT
Major 100 10 PS PS PR -- W R --
& Y Piece) Painting Measurement
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance

Note: 1. For Bought-out Items, please refer sheet of “Standard Major Bought-out Items”
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component:
Crusher House  Sheet No. : 05 of 11
Nagpur – 440016
(Structural Fabrication)  Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R --
Plates& Section Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile &Elong. PO Relevant Std. TC -- R R --
Heat Heat
II In-Process Control:
Cutting of Plates&
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Section
Fitting, Tack & Full Weld Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Drilling & Grinding Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
III Final Inspection:
Workmanship Major Visual 100 10 -- -- IR -- W W --
Column, Bracing,
Dimensional Major Measurement 100 10 AD AD IR -- W W --
Platform, Stair Case &
Surface Prep. & Visual & DFT
Ladder Major 100 10 PS PS PR -- W R --
Painting Measurement
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance

Note: 1. For Bought-out Items, please refer sheet of “Standard Major Bought-out Items”
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component: : 06 of 11
 Sheet No.
Nagpur – 440016 Ground Hopper
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R --
Plates& Section Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile & Elong. PO Relevant Std. TC -- R R --
Heat Heat
II In-Process Control:
Cutting of Plates&
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Section
Fitting, Tack & Full Weld Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Drilling & Grinding Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
III Final Inspection:
Workmanship Major Visual 100 10 -- -- IR -- W W --
Dimensional Major Measurement 100 10 AD AD IR -- W W --
Ground Hopper
Surface Prep. & Visual & DFT
Major 100 10 PS PS PR -- W R --
Painting Measurement
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance

Note: 1. For Bought-out Items, please refer sheet of “Standard Major Bought-out Items”
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component: : 07 of 11
 Sheet No.
Nagpur – 440016 Screw Conveyor
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R R
MS Plates& Pipes Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile &Elong. PO Relevant Std. TC -- R R R
Heat Heat
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
Dimensional Minor Measurement 100 100 PO Relevant Std. GRN -- W -- -- UT for Round
1 Sample/ 1 Sample/ 40 mm and
Rounds for Shaft Chemical Major Chem. Analysis PO Relevant Std. TC -- R R R
Heat Heat above as per
1 Sample/ 1 Sample/ SA-388
Mechanical Major Tensile & Elong. PO Relevant Std. TC -- R R R
Heat Heat
II In-Process Control:
Cutting and Bending of
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Plates
Fitting, tack weld &
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Full Welding
Drilling, Tapping &
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Grinding
III Final Inspection:
Workmanship Major Visual 100 10 -- -- IR -- W W --
Dimensional Major Measurement 100 10 AD AD IR -- W W --
Operation for Drive No Load Trial AD Smooth
Screw Conveyor Major 100 10 IR -- W W --
Unit Run Test Operation
Surface Preparation Visual & DFT
Major 100 10 PS PS PR -- W R --
& Painting Measurement
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance

Note: 1. For Bought-out Items, please refer sheet of “Standard Major Bought-out Items”
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component: : 08 of 11
 Sheet No.
Nagpur – 440016 Chain Bucket Elevator
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R R
MS Plate& Section Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile &Elong. PO Relevant Std. TC -- R R R
Heat Heat
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
Dimensional Minor Measurement 100 100 PO Relevant Std. GRN -- W -- -- UT for Round
1 Sample/ 1 Sample/ 40 mm and
Rounds for Shaft Chemical Major Chem. Analysis PO Relevant Std. TC -- R R R
Heat Heat above as per
1 Sample/ 1 Sample/ SA-388
Mechanical Major Tensile & Elong. PO Relevant Std. TC -- R R R
Heat Heat
II In-Process Control:
Cutting and Bending of
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Plates
Fitting, tack weld &
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Full Welding
Drilling, Tapping &
Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Grinding
III Final Inspection:
Workmanship Major Visual 100 10 -- -- IR -- W W --
Dimensional Major Measurement 100 10 AD AD IR -- W W --
Components of Bucket
Operation for Drive No Load Trial AD Smooth
Elevator (Head, Tail & Major 100 10 IR -- W W --
Unit Run Test Operation
Intermediate Casing,
Surface Preparation Visual & DFT
Major 100 10 PS PS PR -- W R --
& Painting Measurement
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance
 Format No.: MPPL/QAC/QAP/05

Mecgale Pneumatics Pvt. Quality Assurance Plan : MPPL- I2933/401

 QAP No.
Ltd.,N-65, MIDC,  Rev. No. : 00
Hingna Industrial Area, Equipment/ Component: : 09 of 11
 Sheet No.
Nagpur – 440016 Rod Gate
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Major Raw Material:
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
1 Sample/ 1 Sample/
Chemical Major Chem. Analysis PO Relevant Std. TC -- R R --
Plates &Section Heat Heat
1 Sample/ 1 Sample/
Mechanical Major Tensile & Elong. PO Relevant Std. TC -- R R --
Heat Heat
Surface Finish Minor Visual 100 100 -- As produced -- -- W -- --
Dimensional Minor Measurement 100 100 PO Relevant Std. GRN -- W -- -- UT for Round
1 Sample/ 1 Sample/ 40 mm and
Rounds for Shaft Chemical Major Chem. Analysis AD Relevant Std. TC -- R R --
Heat Heat above as per
1 Sample/ 1 Sample/ SA-388
Mechanical Major Tensile & Elong. AD Relevant Std. TC -- R R --
Heat Heat
II In-Process Control:
Marking & Cutting of Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Plates & Sections Weld Quality Major Measurement 100 -- DRG DRG -- -- W -- --
Machining of Round Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
Fitting, Tack & Full Weld Weld Quality Major Measurement 100 -- DRG DRG -- -- W -- --
Drilling & Grinding Dimensional Major Measurement 100 -- DRG DRG -- -- W -- --
III Final Inspection:
Rod Gate Assembly Workmanship Major Visual 100 10 -- -- IR -- W W --
Dimensional Major Measurement 100 10 AD AD IR -- W W --
Surface Prep. & Visual & DFT
Major 100 10 PS PS PR -- W R --
Painting Measurement
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Signature & Seal of Final Approving
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule,
Authority
PR – Painting Report, COC – Certificate of Conformance

Note: 1. For Bought-out Items, please refer sheet of “Standard Major Bought-out Items”
 Format No.: MPPL/QAC/QAP/05
Quality Assurance Plan : MPPL- I2933/401
Mecgale Pneumatics Pvt. Ltd.,  QAP No.
N-65, Hingna MIDC,  Rev. No. : 00
Nagpur – 440016 Equipment/ Component:  Sheet No. : 10 of 11
Standard Manufacturing Items/ Equipment
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Standard Mechanical Manufacturing Items/ Equipment (AS APPLICABLE):
Interconnecting Chute, Workmanship Major Visual 100 10 -- -- IR -- W R -- Painted condition
Expansion Joint, Dimensional Major Measurement 100 10 AD AD IR -- W R --
Foundation Bolt, Insert Surface Prep. & Visual & DFT
Plate Major 100 10 PS PS PR -- W R --
Painting Measurement
II Standard Electrical & Instrumentation Manufacturing Items/ Equipment (AS APPLICABLE):
Workmanship Major Visual 100 -- -- -- IR -- W R --
Dimensional Major Measurement 100 10 AD AD IR -- W R --
Junction Box
Dimensional &
Major Measurement 100 10 AD AD IR -- W R --
Continuity
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C – ISGEC, U – Utkal Alumina International Ltd, R – Review of
Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule, Signature & Seal of Final Approving Authority
PR – Painting Report, COC – Certificate of Conformance
 No commenst Format No.: MPPL/QAC/QAP/05
Quality Assurance Plan : MPPL- I2933/401
Mecgale Pneumatics Pvt. Ltd.,  QAP No.
N-65, Hingna MIDC,  Rev. No. : 00
Nagpur – 440016 Equipment/ Component:  Sheet No. : 11 of 11
Bought-out Items
 Date : 26.09.2024
Quantum of Check Format
Sr. Component/ Characteristics Type/ Method Ref. Acceptance Agency
Category offered Qty. (%) of Remarks
No. Operation Checked of Check Doc. Norm
M C/ U Record V M C U
I Bought-outs:
Make/ Model No./ MTC/
Actuator Major Verification 100 100 AD AD -- R R --
Type COC
MTC/
Idlers Dimensional Major Measurement 100 100 AD AD -- R R --
COC
Belt Type & Grade Major Visual 100 100 AD AD MTC -- R R --
IR/
Chain Dimensional Major Measurement 100 100 AD AD -- R R --
MTC
Rail & Rail Supports,
IR/
Electrical & Monorail Dimensional Major Measurement 100 100 AD AD -- R R --
MTC
Host
MTC/
Scrapper Dimensional Major Measurement 100 100 AD AD -- R R --
COC
IR/
DE System Dimensional Major Measurement 100 100 AD AD -- R R --
MTC
Interconnecting
Chutes, Rubber
Bellow, Electro
IR/
Magnets, Metal Dimensional Major Measurement 100 100 AD AD -- R R --
MTC
Detector, Belt Weigh
Scale, Vibration
Isolation System
Geared Motor, Motor,
Gear Box, Geared Unit, Functional Major Operational 100 100 AD AD MTC -- R R --
Coupling
IR/
Drum & Disc for SAC Dimensional Major Measurement 100 100 AD AD -- R R --
MTC
Make/ Model No./ MTC/
Safety Switches Major Verification 100 100 AD AD -- R R --
Type COC
Cables Size/ Specification Major Verification 100 100 AD AD MTC -- R R --
Legends:
V – Mecgale's Vendor, M – Mecgale Pneumatics Pvt. Ltd.,
C–ISGEC, U–Utkal Alumina International Ltd, R – Review of Documents,
Praveen Pandey Prashant Khapekar W – Witness, PO – Mecgale's PO on Vendor, GRN – Goods Receipt Note,
Prepared By Checked & Approved By TC – Manfr. Test Cert./ Check Test Report, IR – Mecgale Insp. Report,
AD – Approved/ Information Category Drg, DRG – Shop Mfg. Drg.
Mecgale Pneumatics Pvt. Ltd. MS – Manufacturer Standard, PS – Approved Painting Schedule, Signature & Seal of Final Approving Authority
PR – Painting Report, COC – Certificate of Conformance
ECOMAN 906/4 GIDC MAKARPURA, BARODA DATE : 12.08.2024
CLIENT :- MECGALE PNEUMATICS PVT LTD
QAP NO: VS-QAP-002
PO.NO & DATE :- MPPL-I2933/PO-0335/BSSVS/FFS/HM/PD,DT-09.08.2024
PROJECT :- Utkal Alumina International Ltd., Rayagada, Odisha. REV-1, DATED 02.09.2024, R-2, 11.09.2024
QUALITY ASSURANCE PLAN
EQUIPMENT:- VIBRATING SCREEN AND FLIP FLOW SCREEN
SR. CHARACTERISTIC TYPE/METHOD OF QUANTOM FORMAT OF AGENCY
COMPONENT REFERENCE ACCEPTANCE NORMS REMARK
NO. CHECKED TEST OF CHECK RECORD P W R
1 RAW MATERIAL 1
DIMENSION
AS PER AS PER APPROVED
CONFORMITY, VISUAL/MEASUREME
BASKET:-STRUCTURE 01/HEAT APPROVED DRAWING/SPECIFICATION, MFR TC/
A PHYSICAL & CHEMICAL, NT, CHEMICAL & 1 1 3
STEEL, PLATE-IS 2062 100% DRG., E250 IS- UT FOR PLATES 20 MM AN NABL Lab Repor
UT PLATES 20 MM AN TENSILE
2062 ABOVE, AS PER ASTM A435
ABOVE
DIMENSION AS PER APPROVED
VISUAL/MEASUREME AS PER
CONFORMITY, DRAWING/SPECIFICATION,
NT, CHEMICAL & 01/HEAT APPROVED MFR TC/
B SHAFT PHYSICAL & CHEMICAL, UT FOR ROUND BAR 40 MM 1 1 3
TENSILE-TEST 100% DRG. EN-8D BS NABL Lab Repor
UT FOR ROUND BAR 40 AND ABOVE, AS PER ASTM
ULTRASONIC 970
MM AND ABOVE A388
DIMENSION AS PER
01/HEAT AS PER APPROVED MFR TC/
C BEARING HOUSING CONFORMITY, CHEMICAL APPROVED 1 1 3
100% DRAWING/SPECIFICATION NABL Lab Repor
CHEMICAL DRG. IS-1030
2 BOUGHT OUT ITEMS P W R
VERIFICATION
CHEMICAL & AS PER APPROVED MFGR TC
A SPRING CHEMICAL & PHYSICAL 100% DRAWING 1 1 2/3 OF MAKE AND
PHYSICAL-TEST DRAWING/SPECIFICATION CERTIFICATE
TYPE
COC WITH BRG
VERIFICATION OF
SPERICAL ROLLER VISUAL/MEASUREME AS PER APPROVED NO. TYPE AND
B BEARINGS PER LOT DRAWING 1 1 3 MAKE AND TYPE,
BEARING NT DRAWING/SPECIFICATION DEALERS
SKF/FAG
CERTIFICATE
COC OF VERIFICATION OF
AS PER APPROVED SPECIFICATION MAKE AND TYPE,
C V-BELTS V BELTS, SECTION, VISUAL PER LOT DRAWING 1 1 3
DRAWING/SPECIFICATION AND DEALERS FENNER/PIX/CONT
CERTIFICATE ITECH

Prashant Khapekar
Mecgale Pneumatics Pvt. Ltd.
SR. CHARACTERISTIC TYPE/METHOD OF QUANTOM FORMAT OF
COMPONENT REFERENCE ACCEPTANCE NORMS AGENCY REMARK
NO. CHECKED TEST OF CHECK RECORD

3 FINAL INSPECTION 1 P W R

AS PER
CHECK FOUNDATION
VISUAL/MEASUREME APPROVED AS PER APPROVED
A HOLE CENTRES, OVERALL DIMENSION 100% IR 1 2/3 2/3
NT DRAWING/SPEC DRAWING/SPECIFICATION
OVERALL DIMENSIONS
IFICATION

START THE SCREEN

WITH SHOP MOTOR,
BEARING TEMP. M/C AS PER
SHOP MOTOR PULLEY,
RPM, AMPLITUDE AND VISUAL, APPROVED AS PER APPROVED REFER
B SHOP V BELTS AND 100% IR 1 2/3 2/3
DIRECTION OF MEASUREMENT DRAWING/SPEC DRAWING/SPECIFICATION ANNEXTURE-1
OBSERVE EVERY ONE
ROTATION IFICATION
HOUR UPTO 4 HOURS,
REFER ANNEXTURE-1

AS PER
APPROVED AS PER APPROVED PAINTING
C PAINTING PAINTING, DFT VISUAL RANDOM 1 1 2/3
DRAWING/SPEC DRAWING/SPECIFICATION REPORT
IFICATION

LEGENDS IR:- INPECTION REPORT MFR TC:- MANUFACTURER TEST CERTIFICATE

TC:- NABL LAB REPORT

2 : CLIENT: MECGALE / MECGALE APPROVED
1 : SUPPLIER 3 : END USER
TPIA
P : PERFORM W : WITNESS R : REVIEW

PREPARED BY:-

V B RATHOD

Prashant Khapekar
Mecgale Pneumatics Pvt. Ltd.
 DOC. NO.: DGN/F/03
ISSUE NO.: 02
PROCEDURE MANUAL
REV. NO.: 00
(UNIT-I) EFFECTIVE DATE: 01.04.2017
Dated 02.09.2024
ANNEXURE -1
NO LOAD RUN TEST PROCEDURE FOR SCREEN
To lay down procedure to perform No Load Testing of VIBRATING SCREEN
Purpose & scope
at shop.
The basic equipment along with housing to be mounted on temporary
structure as per drawing layout. Driving arrangement is to be made on
Procedure rigid enough temporary structure with shop test motor. Shop pulley,
shop motor and shop v belts The equipment is to be run with the above
arrangement to check the following.
To be measured at 2 points on basket side plate (One at drive side and
Amplitude Check One at non drive side) near vibrator.
Specified: Refer respective GA Drawing.
To be checked on closest point of each bearing with non-contact type
thermometer. Record the temperature of bearing after every one hour &
also record the corresponding ambient temperature. The equipment to
Bearing temperature
be run continuously up to 4 hours or till the temperature stabilizes. The
stabilized bearing temperature shall not exceed 50ºC above ambient
temperature. Maximum no load 4 Hours
RPM ±10% of the driven sheave to be checked with non-contact Digital
RPM Tachometer.
Specified: Refer respective GA Drawing.

To be checked with Db Meter 1.0 meter horizontally away from the

nearest surface of The equipment and at a height of 1.5 meter above
floor level in elevation. (Noise level) shall be recorded at shop for
Noise Level
reference purpose only. Values as per approved drawing Tech Spec shall
be demonstrated at site during actual working with No load.)
Specified: ≤ 90Dba @ 1.0 mtr.
During taking this reading sensor part of vibration meter to be put on Foundation
base plate & all readings to be taken. Reading are only for reference purpose
Vibration Level actual reading will be taken at site only.
Acceptance limit – 4.5 to 6 mm/sec. (RMS) Normal value.

Visual Observation Knocking Or any unusual sound is not acceptable.

Record No load run test report

FOR ECOMAN,
PREPARED BY: V B RATHOD

Prashant Khapekar
Mecgale Pneumatics Pvt. Ltd.
ECOMAN- 906/4 GIDC MAKARPURA, BARODA CLIENT :- MECGALE PNEUMATICS PVT LTD DATE : 12.08.2024

PO.NO & DATE :- MPPL-I2933/PO-0335/BSSVS/FFS/HM/PD,DT-09.08.2024 REV-1, 02.09.2024, R-2 11.09.2024

QUALITY ASSURANCE PLAN QAP NO:- 002
EQUIPMENT:- HAMMER MILL
SR. CHARACTERISTIC QUANTOM FORMAT OF
COMPONENT TYPE/METHOD OF TEST REFERENCE ACCEPTANCE NORMS AGENCY REMARK
NO. CHECKED OF CHECK RECORD
1 RAW MATERIAL P W R
AS PER
PHYSICAL & CHEMICAL, AS PER APPROVED/SPEC, MFR TC /
TEMSILE & CHEMICAL, APPROVED
A PLATE FOR BODY UT PLATES 20 MM AN 01/HEAT UT PLATES 20 MM AN NABL LAB 1 1 2/3
VISUAL/DIMENSION DRAWING E250
ABOVE ABOVE AS PER ASTM A435 REPORT
IS 2062.
AS PER AS PER APPROVED/SPEC,
CHEMICAL & PHYSICAL, MFR TC /
CHEMICAL & TENSILE- APPROVED UT FOR ROUND BAR 40 MM
B SHAFT UT FOR ROUND BAR 40 01/HEAT NABL LAB 1 1 2/3
TEST DRAWING, EN- AND ABOVE AS PER ASTM
MM AND ABOVE REPORT
8D BS 970 A388

AS PER MFR TC /
C HAMMER CHEMICAL CHEMICAL & HARDNESS 01/HEAT APPROVED AS PER APPROVED/SPEC NABL LAB 1 1 2/3
DRAWING, REPORT

AS PER
APPROVED
MFR TC /
CHEMICAL & PHYSICAL CHEMICAL & TENSILE- DRAWING,
D SIDE LINER 01/HEAT AS PER APPROVED/SPEC NABL LAB 1 1 2/3
, TEST UTAM
REPORT
HARD/SAIL
HARD
AS PER
MFR TC /
CHEMICAL & TENSILE- APPROVED
E BEARING HOUSING CHEMICAL & PHYSICAL 01/HEAT AS PER APPROVED/SPEC NABL LAB 1 1 2/3
TEST DRAWING, IS-
REPORT
1030
AS PER
APPROVED MFR TC /
CHEMICAL, HARDNESS
F BREAKER LINER CHEMICAL 01/HEAT DRAWING, MN AS PER APPROVED/SPEC NABL LAB 1 1 2/3
AND BEND
STEEL, IS-276, REPORT
GR-III
SR. CHARACTERISTIC FORMAT OF
NO. COMPONENT CHECKED TYPE/METHOD OF TEST REFERENCE ACCEPTANCE NORMS RECORD AGENCY REMARK
2 BOUGHT OUT ITEMS P W R

Prashant Khapekar
Mecgale Pneumatics Pvt. Ltd.
 COC WITH
VERIFICATIO
BRG NO.
SPHERICAL ROLLER AS PER APPROVED N OF MAKE
A BEARINGS VISUAL, DIMENSION PER LOT DRAWING TYPE AND 1 1 3
BEARING DRAWING/SPECIFICATION AND TYPE,
DEALERS
SKF/FAG
CERTIFICATE

COC OF VERIFICATIO
SPECIFICATIO N OF MAKE
AS PER APPROVED
B V-BELTS V-BELT , C-SECTION VISUAL, PER LOT DRAWING N AND 1 1 3 AND TYPE,
DRAWING/SPECIFICATION
DEALERS FENNER/PIX/
CERTIFICATE CONTITECH

Prashant Khapekar
Mecgale Pneumatics Pvt. Ltd.
 SR. CHARACTERISTIC QUANTOM FORMAT OF
NO. COMPONENT CHECKED TYPE/METHOD OF TEST ACCEPTANCE NORMS
OF CHECK REFERENCE RECORD AGENCY REMARK
3 FINAL INSPECTION P W R
CHECK FOUNDATION
APPROVED G AS PER APPROVED
A HOLE CENTRES AND OVERALL DIMENSION VISUAL/MEASUREMENT 100% IR 1 2/3 2/3
A DRAWING DRAWING/SPECIFICATION
OVERALL DIMENSIONS

START THE CRUSHER

WITH SHOP MOTOR,
SHOP MOTOR PYULLEY,
BEARING TEMP. M/C REFER
AMD SHOP V BELTS AS PER APPROVED
B RPM, DIRECTION OF MEASUREMENT, 100% IR 1 2/3 2/3 ANNEXTURE-
AND WATCH & OBSERVE DRAWING/SPECIFICATION
ROTATION 2
EVERY ONE HOUR UPTO
4 HOURS, REFER APPROVED G
ANNEXTURE-2 A DRAWING

AS PER APPROVED PAINTING

C PAINTING PAINTING, DFT VISUAL, MEASUREMENT 1 1 2/3
RANDOMLY DRAWING/SPECIFICATION REPORT

1 : SUPPLIER 2 : CLIENT: MECGALE / MECGALE APPROVED TPIA 3 : END USER

IR:- INSPECTION REPORT MFR TC:- MANUFACTURER TEST CERTIFICATE
LEGENDS
TC:- NABL LAB REPORT, R:- REVIEW P:- PERFORMED BY W:- WITNESS
PREPARED BY:-

V B RATHOD

Prashant Khapekar
Mecgale Pneumatics Pvt. Ltd.
 DOC. NO.: DGN/F/03
ISSUE NO.: 02
PROCEDURE MANUAL
REV. NO.: 00
(UNIT-I) EFFECTIVE DATE: 01.04.2017
Date : 02.09.2024
ANNEXURE-2
NO LOAD RUN TEST PROCEDURE CRUSHER

We will run the Machine manually with few hammers. If found smooth, we will connect the
power & start the machine with shop pulleys, shop V-belts and shop motor. When machine
speed comes to full speed, we will take measurement.

Bearing Temperature: After starting machine – for first hour temp. Reading to be taken for
every 1-hour interval & after 1 hr. this reading to be taken for every 1 hr. interval. Up to for 4
hrs.

Acceptance limit: Temperature rises 50 deg. above ambient temperature

Noise Level: After starting machine, noise level machine to be kept at 1.0-meter distance from
all 4 sides & reading to be taken, to take care during taking these readings that no other noise
should be mixed with this, otherwise readings will be wrong. Reading are only for reference
purpose actual reading will be taken at site with no load condition.

Acceptance limit: ≤90 d BA @ 1.0 Meter for Crusher

Vibration: During taking this reading sensor part of vibration meter to be put on bearing housing
holding / supporting plate & all readings to be taken. Reading are only for reference purpose
actual reading will be taken at site only.

Acceptance limit: 4.5 to 6 mm/sec. (RMS) Normal value.

RPM: After starting machine to check that machine speed comes to full speed. Crusher rpm
should meet approved drawing at shop during performance test.

Acceptance limit: Machine rpm ±10%, (Refer rpm as per approved G.A. drawing)

Direction of rotation: Should be marked on Machine.

Note: All instruments for this test shall be recently calibrated and relevant calibration certificates need to
be shown in the time of test.

For Ecoman,

Prepared by: V B Rathod

Prashant Khapekar
Mecgale Pneumatics Pvt. Ltd.