Thanks to visit codestin.com
Credit goes to www.scribd.com

0% found this document useful (0 votes)
64 views25 pages

Roastedpeanutwriteup

The document is a comprehensive manual on roasted peanut processing, detailing aspects from groundnut cultivation to roasting techniques. It covers nutritional benefits, production methods, and regulatory requirements for groundnut trade. The manual serves as a guide for understanding the processing and health benefits of roasted peanuts.

Uploaded by

servet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
64 views25 pages

Roastedpeanutwriteup

The document is a comprehensive manual on roasted peanut processing, detailing aspects from groundnut cultivation to roasting techniques. It covers nutritional benefits, production methods, and regulatory requirements for groundnut trade. The manual serves as a guide for understanding the processing and health benefits of roasted peanuts.

Uploaded by

servet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 25

Reading Manual for

Roasted Peanut Processing

National Institute of Food Technology Entrepreneurship and Management


Ministry of Food Processing Industries
Plot No.97, Sector-56, HSIIDC, Industrial Estate, Kundli, Sonipat, Haryana-131028
Website: http://www.niftem.ac.in
Email: [email protected]
Call: 0130-2281089
PM FME – Processing of Roasted Peanut

CONTENTS

Page no.

Chapter 1: Introduction 3-5

1.1. Major nutrients in groundnuts 4


1.2. Health benefits of groundnuts 4

Chapter 2: Groundnut production aspects 6-11

2.1. Cultivation 6
2.2. Harvesting 7
2.3. Major machineries in harvesting & post-harvesting 10

Chapter 3: Roasted Peanuts 12-15

3.1. Dark roasting 12


3.2. Blister frying 13
3.3. Deep frying 13
3.4. Microwave roasting 14
3.5. HACCP plan for groundnut processing 14

Chapter 4: Grading of peanuts 16-19

4.1. ISI standards for HPS Kernels 16


4.2. CODEX standards for peanuts 17

Chapter 5: Regulatory requirements for domestic and 20-24


international groundnut trade

5.1. Criteria for granting registration for peanut processing through 20


APEDA
5.2. Steps in granting registration 20
5.3. Fssai: quality standards for establishing a FBO 21

2
PM FME – Processing of Roasted Peanut

CHAPTER 1 – INTRODUCTION

Ground nut (Arachis hypogaea) is one of the major oilseeds cultivated in India with an annual
production of nearly 80 to 85 lakh MT. The groundnuts are mainly produced in Gujarat (20.84
lakh tones), Andhra Pradesh (5.82 lakh tones), Rajasthan (11.26 lakh tones), Karnataka (2.87
lakh tones) and Maharashtra (2.66 lakh tones) (APEDA, 2018). Groundnuts are the fourth most
source of edible oil and is also a rich source of protein. It is consumed as such, as snacks, also
included in traditional cuisines and confectioneries. Though the crop is native to South America
and initially discovered in Brazil and Peru. Currently groundnuts have been grown in one
hundred countries with China (17,519,600 T) being the leading producer followed by India
(6,727,180 T). While the major export is from Argentina (5, 38,575 MT), followed by USA (4,
47,572 MT) and India (3, 63,496 MT) (FAOSTAT, 2019). Worldwide ground nuts are cultivated
in 22 million hectares, in India the area under groundnut cultivation is about 38, 90,000 hectares
(ICRISAT). Even though the highest production is noticed in Gujarat (1190 kg/ha), more
productivity is recorded in Tamil Nadu (1604 kg/ha).

Figure 1: Ground nut production in major countries in 2019 (Source: FAOSTAT, 10 Feb
2021)
3
PM FME – Processing of Roasted Peanut

1.1. MAJOR NUTRIENTS IN GROUNDNUTS

Peanuts are energy dense (2176 KJ) nuts consisting good amount of protein, carbohydrate,
vitamins and minerals. Consumption of peanuts will help to alleviate malnutrition, which is a
serious health concern in many developing countries. Salted as well unsalted peanuts have lower
sodium levels, hence occasional consumption of salted peanuts are not detrimental to health.

Table 1: Nutritional composition of groundnuts

Nutrients Per 100 gram of groundnut

Protein 23.65

Carbohydrate 17.27

Total fat 39.63

Total fiber 10.38

Total folates 90.89 (µg)

Calcium 54 mg

Iron 3.44 mg

Sodium 12.21 mg

Potassium 679 mg

Zinc 3.18 mg

1.2. HEALTH BENEFITS OF GROUNDNUTS

1.2.1. Antioxidant activity

Groundnuts was found to have the ability to reduce oxidative stress and have similar antioxidant
profiles like certain fruits like berries. The major antioxidant metabolite in groundnut is p-
coumaric acid. Roasting groundnuts found to increase the coumaric acid levels upto 22%. Hence
roasted groundnuts are good for health (Blomhoff et al., 2006).
4
PM FME – Processing of Roasted Peanut

1.2.2. Anti-cancer activity

The bioactive compounds found in groundnuts viz., phytosterols, insotiol hexaphosphate and
resveratrol have free radical scavenging potency thereby hindering cancer occurrence. An
inverse negative correlation was observed among peanut consumption and risk of colon cancer
(Awad et al., 2000; Yeh et al., 2006).

1.2.3. Lipid profile of peanuts

The lipid profile of peanuts reflects its cardiac friendly property. Peanuts have more mono
unsaturated fatty acids (50%) and only 14% saturated fatty acids. Hence it is equally beneficial
as other healthy oils like olive oil. Certain studies reported that consumption of peanuts reduced
total cholesterol (11%) and LDL cholesterol (14%) levels while maintaining the HDL levels
(Pelkman 2004).

1.2.4. Effect of peanut on diabetes

Consumption of peanuts aids in reducing the risks of diabetes. Magnesium and dietary fiber are
contributory factors to function peanuts as anti-diabetic (Jiang et al., 2002).

1.2.5. Effect of peanuts on Alzheimer’s disease

Consumption of peanuts five times a week, can reduce gall stones by 25% (Tsai et al., 2004).

Figure 2: Nutrients in one serving of peanuts (www.herbazest.com)

5
PM FME – Processing of Roasted Peanut

CHAPTER 2 – GROUNDNUT PRODUCTION ASPECTS

2.1. CULTIVATION
Ground nut (Arachis hypogaea) is herbaceous plant, belongs to the legume family which grows
up to 30 – 50 cm tall. It is widely cultivated in tropical, sub-tropical and warm temperate zones,
while the productivity is reduced due to cultivation in marginal lands under rain fed conditions
apart from abiotic and biotic factors that influence the growth and yield of the plant. Generally
the plant grows well at 24 to 27 degree Celsius in well drained sandy, sandy loam soils where it
facilitates the penetration of peg and further its harvest. Hence hard soils and clay are not
suitable for ground nut cultivation. In India ground nut is cultivated in all the four seasons while
85% of it is done in kharif season, where 50 – 125 cm well distributed rains are received. Good
quality bold seeds should be utilized for efficient germination, seeds should be sorted to avoid
infected and shriveled seeds. Several seed treatments viz., carbendazim (2 g/kg of seeds), Thiram
(3 g/kg of seeds) are also recommended to correct the seed related diseases. The ground nut
seeds are sown following a spacing of 60 cm x 10 cm in spreading varieties and 45 cm x 10 cm
in bunch varieties at a seed rate of 120 – 175 kg/ha. Commonly cultivated varieties of ground nut
are TMV 7, CO 3, Kaushal, COGn 4, Kadiri-2, Kadiri-3, BG-1, BG-2, Kuber, VRI 2, Chandra,
GAUG-1, GAUG-10, PG-1, T-28, T-64, Chitra, Parkash, Amber etc. The expected yield from
spreading type groundnuts are 1500 to 2000 kg/ha and bunch type from 1000 to 1500 kg/ha
respectively and the kernel to pod ratio will be 70:30.

Figure 2: Groundnut field


(Source: https://agritech.tnau.ac.in/agriculture/oilseeds_groundnut.html)
6
PM FME – Processing of Roasted Peanut

2.2. HARVESTING
Understanding the crop maturity and then harvesting ground nut pods require experience and
vigilance from farmers as the pods will be in soil. The pods harvested before attaining maturity
will results in low yield and shrunken seeds, while delayed harvest leads to seed germination.
Hence the indication for proper harvest is yellowing of the foliage and fall of old leaves. In
bunch varieties of ground nuts the pods are harvest by pulling and in spread type it is done by
ploughing. Harvesting is usually a labor intensive process in India especially during peak harvest
period where labor shortages are also experienced by farmers. Agricultural research institutions
like Central Institute of Agricultural Engineering, Bhopal had developed several strippers and
threshers for easing the harvesting of ground nuts.

2.2.1. STEPS INVOLVED IN HARVESTING OF GROUND NUT:

2.2.1.1. Stripping: can be done either manually or using drum or comb type strippers.

Figure 3: A farmer is manually stripping ground nut pods from his field

2.2.1.2. Threshing: is done with the help of mechanical threshers to remove the pods from the
plant. Mechanical threshing results in grounds nut without much breakage in pods and damage to
seeds.

2.2.1.3. Winnowing: is done to remove the chaff from the pods. In mechanical threshers, the
chaff is removed and then the pods are collected.
7
PM FME – Processing of Roasted Peanut

Figure 4: Groundnut pod thresher (1000-1500 kg / hr)

2.2.1.4. Curing: curing is generally referred to the drying process that is done to the pods to
reduce its water content to 10 – 15 %. The pods, skin and kernels are found to have different
levels of equilibrium moisture with same humidity. The efficient drying process avoids
contamination and spoilage of pods during storage. Curing is done in various ways either
through sun drying, windrowing, forming heaps (proposed by Directorate of Oilseeds Research,
Hyderabad), tripod structures (proposed by National Research Centre for Groundnut). In all these
methods drying is depending on available sunlight. However exposure of pods to direct sunlight
is not advisable as these process mostly depends on individual farmers’ accuracy in judging the
required dryness for the pods without considering the actual moisture the pod attains during this
drying process. Likewise the pods left on ground for drying can lead to mould infestation and
pods left for too long on ground for drying can result in splitting of kernels during shelling.

Thus several other methods like heaping the pods so as to ensure a shade drying by avoiding
direct sunlight is suggested by DOR and NRCG. Use of artificial dryers are found to be effective
when pods are exposed to 27 - 32 degree Celsius with an airflow of 10 - 12 c.f.m. artificial can
be done using batch dryers, bulk dryers and continuous flow dryers.
8
PM FME – Processing of Roasted Peanut

2.2.1.4.1. Batch dryers: in batch dryers the pods are dried at 54 •C with air flow of 110 cu. ft.
per minute. This enhanced the drying of pods in 16 hours with a moisture reduction from 48 % to
8%. However temperature of heating should be limited to 54 •C, as excess temperature (say for
example 60 •C) produced off-flavor that detrimentally affected the quality of the kernels.

Figure 5: Groundnut pod batch dryer

2.2.1.4.2. Bulk dryer: in this process pods were dried in bulk layers of 1.8 m height with air
temperature of < 40 •C and air velocity of 0.5 meters per second. This drying process produced
pods with satisfactory quality.

2.2.1.4.3. Continuous flow dryers: in this process the produce is moved from one end to the
other meanwhile heated air is blown through the produce for efficient moisture reduction. The
recommended air temperature is ambient temperature (38 •C) with an air flow rate of 5 – 100
f.p.m. (feet per minute).

2.2.1.5. Shelling: shelling or decortication of pods are done as shelled kernels fetch more value
to farmers. Shelling is done using mechanical decorticators, the machine will have an oscillating
sector and concave sieve near to it. The pods will be fed to the machine through a hopper, there it
will be fall into cast iron peg assemblies. The pods will be broken in between the oscillating

9
PM FME – Processing of Roasted Peanut

sector and the sieve. The blower connected to decorticator will remove the broken shells and
other light materials and clean kernels will be collected.

Figure 5: Mechanical groundnut decorticator

Figure 6: Manually operated groundnut decorticator

10
PM FME – Processing of Roasted Peanut

2.2.1.6. Cleaning: generally the threshers and decorticators are attached with blowers to wade
off the foreign materials dirt and dust attached to the pods. Even loose shelled kernels are means
of mould infestation and possible biological damage, thus to be avoided in the finally produce.
The presence of foreign materials should be less than 5% is the thumb rule for ensuring good
quality pods.

Figure 7: Peanut Cleaning Machine Combined With Elevator Capacity at 800-1500 kg/h
(Source: http://www.biodiesel-machine.com/peanut-cleaner.html)

Figure 8: Export value of ground nut products in 2018 (data source: FAOSTAT, 10 Feb 2021)
11
PM FME – Processing of Roasted Peanut

CHAPTER 3 – ROASTED PEANUTS

The peanuts is a popular edible nut widely used for its butter, confections and snacks. The main
process it undergoes before being converted to any of these products is roasting. While roasting
the kernel produce around 300 flavour compounds. Roasting involves heating at high
temperature without any enzymatic reaction leading to the production of several pyrazine
compounds namely hexanal, hexanol methylpyrrole and benzene acetaldehyde. Roasting is done
via many ways like dark roasting, deep frying and blister frying.

3.1. DARK ROASTING

Dark roasting or conventional roasting is done at 350° F for fifteen to twenty minutes in a
shallow frying pan. The peanuts roasted this way had highest breakdown. The dark roasted
peanuts had low peroxide value when compared to oil roasted or blister fried peanuts.

3.1.1. Salted peanuts

Salted peanuts are prepared by soaking the raw nuts in 4% salt solution for 12 hours and further
drying these salted nuts and roasting them.

3.1.1.1. FLOWCHART FOR SALTED PEANUTS

Sort & clean de-shelled raw nuts

Soak the raw nuts in 4% salt solution for 12 hrs.

Soak the raw nuts in 4% salt solution for 12 hrs.

Dry the salted nuts

Roast the salted nuts

12
PM FME – Processing of Roasted Peanut

Figure 10: Equipments for salted/ masala peanuts

3.2. BLISTER FRYING

In blister frying the blanched skinned peanuts are boiled in water for 10 minutes and drained.
The drained nuts are fried using oil still it is wet, resulting in blisters on its surface. This process
also provides better flavor profile and crispy texture to the product with low break-down. This
process also leads to increase surface damage in peanuts leading to leaching of nutrients mainly
sugars.

3.3. DEEP FRYING

Oil roasting is faster process yielding peculiar nutty flavor to peanuts and high crispiness and hardness
compared to dry roasted nuts. Oil roasting is done using an electric skillet or deep fryer, where in oil is
taken enough to cover the peanuts to be roasted. If 2 cups of raw or blanched peanuts are taken, 1 ½ cup
of oil is taken to roast the same.

13
PM FME – Processing of Roasted Peanut

Figure 3: frying equipment

3.4. MICROWAVE ROASTING


Microwave roasting of peanuts are done using 700 watt microwave, in which the peanuts are
dampened and sprinkled with salt, further it was kept in microwave for 1 – 2 ½ minutes with
intermittent stirring in 30 seconds interval.

3.5. HACCP PLAN FOR GROUND PROCESSING


Critical control point
Potential hazard Corrective measures
(CCP)

Raw material reception Contaminated, immature The firm should not accept raw
pods, high pest infestation, groundnuts of inferior quality.
dead insect remnants Quality check in terms of sorting,
microbial analysis and eradication of
insect remnants should be done.

Pre-processing storage Mould growth and rodents Immediately process the received
attack, moisture absorption raw materials. While storing stack
the gunny bags on wooden planks.
Continuously monitor the moisture
in the storage facility

Processing line Cross contamination Workers in primary processing

14
PM FME – Processing of Roasted Peanut

section handling semi-processed


foods are capable of contaminating
the final produce if proper
cleanliness is not maintained.

Workers should wash hands before


handling production line at different
stages and all the equipments used
in processing should be cleaned well
ahead of processing.

Packaging Moisture influx to final The packaging material used should


product, cross be food grade quality and it should
contamination be oxygen barrier to avoid moisture
absorption by final products. The
storage containers should be cleaned
before packing. The package should
be tamer resistance to withstand
conveyance.

Avoid condensation of cold stored


groundnuts while unloading as part
of transit.

Storage of final product High water activity in The aw activity of final product
produce, improper storing should be low (< 0.7) to prevent
conditions mould growth. Vacuum packaging
or nitrogen flushing could be used.

The relative humidity of the storage


environment should be 55-65%.

15
PM FME – Processing of Roasted Peanut

CHAPTER 4 – GRADING OF PEANUTS


Amount of moisture, percentage of loos kernels and foreign materials determine the quality of
peanuts. In this regard, certain quality criteria and limits have been set up by the national and
international agencies for grading the peanuts produced and exported. According to varying size,
peel colour and pod shape ground nuts are classified as coromondal, bold, java or Spanish and
red natals.

Figure 9: Groundnut kernel varieties


The kernels are graded according to kernel counts per ounce:
Type Counts per Ounce
Bold : 35/40, 38/42, 40/45, 45/50, 45/55, 60/70, 70/80
Java : 40/50, 45/55, 60/70, 70/80, 80/90, 100/120
Red skin java : 70/80, 80/90

The grading criteria of kernels used for oil milling and edible nuts are different. The edible nuts
to be exported are categorized as handpicked and selected (HPS). The ISI standards for HPS
kernels are as follows:

Table 1: ISI standards for HPS Kernels

Characteristics HPS Bold HPS Bold HPS Bold 3 HPS Khandesh


1 2

Number of kernels per 25 g of the Max 40 45 to 53 54 to 58 71 to 75


material

16
PM FME – Processing of Roasted Peanut

Broken, damaged and slightly Nil 1 1 1


damaged kernels, % by weight
(max)
Adopted from: FAO, Groundnut Post Harvest Operations compendium

Microbial contamination, insect infestation and off odours are other characteristics analyzed
during grading and sorting. Sorting is mostly manually done in developing countries however
colour graders are now being used to identify and separate aflatoxin infected kernels.

Table 2: CODEX standards for peanuts

Quality factors Permissible levels

Moisture content Peanuts in-pod – 10%

Peanut kernels – 9.0%

Mouldy or decayed kernels 0.2% m/m max

Rancid kernels Oxidation of lipids: not more than 5 meq active


oxygen/kg)

Production of free fatty acids: not more than


1.0%

Extraneous matter Peanuts in-pod – 0.5% m/m max

Peanut kernels – 0.5% m/m max

Filth (impurities of animal origin like dead 0.1% m/m max


insects)

Source: www.codexalimentarius.org

Microbial contamination and production of toxins like aflatoxin is a major concern in


groundnuts used for human consumption and feed. The aflatoxin B1 limit for groundnuts
intended for human consumption has been set as 2 µg per kg. However, the exporting countries
should meet the importers requirements and meet the specific limits set by them for aflatoxin

17
PM FME – Processing of Roasted Peanut

levels. The details regarding country specific aflatoxins limits could be obtained from FAO’s
Groundnut Post Harvest Operations compendium.

Table 3: Tolerance limits for aflatoxin as set by European Union

Tolerance limit (µg per kg)

Intended use B1 B1 + G1 + B2 + G2

Groundnut for direct consumption 2 4

Groundnut for further processing 5 10

Groundnut milk and its related products 0.05 ---

Adopted from: FAO, Groundnut Post Harvest Operations compendium

The following quality measures need to be adopted to avoid aflatoxin contamination in


groundnuts:

 Harvest kernels after attaining proper maturity.

 Sort and separate immature pods from matured pods.

 Avoid handling / mechanical damage while harvesting the pods.

 Immediately process the pods after harvest.

 Reduce the moisture of the pods to 6-8% before storing.

 While storing the pods in gunny bags, keep the stacked bags on wooden planks to avoid
moisture absorption.

 Educate farmers about scientific and hygienic harvesting and post-harvesting practices.

Table 4: Microbial parameters for peanuts as prescribed by American Peanut Council

Parameters Specified limits

Total Plate Count <10,000/g (roasted product)


Yeast and Mold <100/g (roasted product)

18
PM FME – Processing of Roasted Peanut

Enterobacteria <10/g (roasted product)


Coliforms <10/g MPN (roasted product)
E. coli <3.6/g MPN (roasted product)
Salmonella Negative
Adopted from: www.nutfruit.org

PACKAGING MATERIALS FOR ROASTED PEANUTS

LDPE covers Pillow pouches

Vacuum packaging machine


19
PM FME – Processing of Roasted Peanut

CHAPTER 5 – REGULATORY REQUIREMENTS FOR DOMESTIC &


INTERNATIONAL GROUNDNUT TRADE

5.1. CRITERIA FOR GRANT OF REGISTRATION CERTIFICATE FOR PEANUT


PROCESSING UNITS THROUGH APEDA

To upgrade Indian groundnuts in international market abiding to the quality standards and
phytosanitary requirements proposed by the importing country, APEDA has laid down
several guidelines for grant of registration certificate for establishing groundnuts processing
units and export.

5.1.1. FLOWCHART OF REGISTRATION PROCESS UNDER APEDA

Application for registration should be submitted to


APEDA Country office (Form-I)

Infrastructure blueprint of the proposed ground nut


processing unit should be submitted (Form II)

Application form should be accompanied by fee of


rupees 25,000/- (non-refundable) in favor of APEDA
in respective place

Application for registration should be submitted to


APEDA Country office (Form-I)

Other documents viz., name & address of owners with


proof, NOC from local body, List machinery, and
certificates proving quality standards, health records of
workers & record of training given to workers should
be submitted

5.2. STEPS IN GRANTING REGISTRATION

Once the application is submitted the proposed processing facility will be inspected by a
committee constituted by APEDA officials, state officials and officials from Directorate of
20
PM FME – Processing of Roasted Peanut

Ground Research. The date of inspection will be informed to the applicant one week ahead, so
that the applicant can keep the necessary document ready. The committee will provide the
inspection report in form III format. After inspection the officials should submit report with
recommendations or suggestion if any, within two weeks to the APEDA office. The peanut
processors should ensure compliance to Good Agricultural Practices (GAP) and further Good
Manufacturing Practices (GMP) throughout the groundnut value chain in accordance with code
of practice to prevent/reduce aflatoxin level in groundnuts (CAC/RCP – 55-2004).

Once the officials are satisfied by the application details and verified by the physical inspection,
the committee could recommend APEDA to grant the registration certificate and it will be issued
by AEDA in format form IV. If the unit doesn’t conform to the standards/complaints from
financial agencies/absence of NOC from local bodies, the registration can be revoked or
suspended. The unit owners/manufacturers can submit an appeal within 30 days to APEDA
Chairman against cancellation of the registration. In case of mutilation or loss of original
certificate, duplicate will be issued on paying 1000 rupees to APEDA.

5.3. FSSAI: QUALITY STANDARDS FOR ESTABLISHING A FBO

Any food business operations (FBOs) require registration or license from Food Safety Standards
Authority of India (FSSAI). A food business operation with an annual turnover of 12 lakh or less
should take FSSAI registration and if the annual turnover is >12 lakhs – 20 crores the FBOs
need to take FSSAI State Licensing and above 20 crores should go for central licensing. The
registration fees is 100/- for a year and 3000/- per year for licensing. The validity of the
registration / license can be from 1 year to 5 years as chosen by the food business operator.
Renewal of registration / licensing should be done 30 days prior the expiry of the current
registration or license. Any application filed after this period for renewal will have to bear fine of
rupees 100/-.

5.3.1. The documents required to apply for registration:

 Proof of premise

 Identity proof of the manufacturer

 No objection certificate from Municipality / Panchayat


21
PM FME – Processing of Roasted Peanut

 Health fitness certificate by physician declaring the fitness of workers in the FBO

 Document declaring the safety of the water (with respect to both microbial and mineral
contamination) utilized in the Plant.

These documents should be uploaded in the FoSCoS – FSSAI website


(https://foscos.fssai.gov.in/ ) for obtaining registration or licensing.

5.3.2. Documents required for licensing:

 Blueprint of the plant with marked dimensions of each processing area.

 List of manufacturer(s) with full address

 Details of the equipment utilized with specifications , capacity and power consumption

 Data of water analysis (bacteriological and chemical) from govt. authorized water testing
laboratories.

 Photograph of unit

22
PM FME – Processing of Roasted Peanut

 Government authorized identity proof along with photo of the manufacturer/ proprietor /
partner / director of the FBO.

 Proof of possession of food plant premises (sale deed/ rent agreement/ electricity bill)

 In case of partnership business the partnership deed/ memorandum & articles of


association towards the constitution of the firm/ self-declaration of proprietorship.

 Form IX: nomination of persons by a company along with the board resolution.

5.3.3. General hygienic requirements

 Stored peanuts should be fumigated to avoid insects’ infestation and pyramid stacking is
recommended.

 The transportation facility should be well ventilated to avoid moisture retention in the
product from respiration of groundnuts.

 During bulk storage of groundnuts, the warehouse should be fumigated before storing
groundnuts and it should not contain any opening that allows the entry of
rodents/birds/rain water.

 De-shelling, grading and sorting equipments can accumulate debris and dirt, hence the
conveyor belts and pulleys need to be cleaned before sorting groundnuts.

 The location of the processing unit should be away from pollution and other such
industrial areas where there are chances for fumes, excessive soot etc. to avoid cross-
contamination.

 There should be compartmentalization for raw material storage, pre-processing section,


primary and secondary processing sections. The final product should be stored away raw
materials.

 Floors and ceilings should be cleaned, paintings of walls should be water proof, easy to
clean, and also flaking of plaster should be avoided.

 Rodent and insect control measures need to be taken.

23
PM FME – Processing of Roasted Peanut

 Proper waste disposal measures, segregation of biodegradable and non-degradable waste


should be done.

 The drainage flow should be opposite to the manufacturing line.

 The windows and ventilations should be screened.

 The processing facility should be well-lit, however the light should not mask the colour
of the product.

Table 5: Recommended light intensity for peanut processing facility


Room Intensity

Inspection area 540 lux

Work rooms 220 lux

Other processing area 110 lux

24
PM FME – Processing of Roasted Peanut

Reference

Ansari, M., A., Punitha P., and Baishya, L. K. 2015. Post-harvest management and value
addition of groundnut. Training Mannual No. RCM (TM) – 04. ICAR Research Complex for
NEH Region, Manipur Centre, Lamphelpat, Imphal - 795004.

Awad AB, Chan KC, Downie AC, Fink CS. 2000. Peanuts as a source of beta-sitosterol, a sterol
with anticancer properties. Nutr. Cancer; 36(2): 238-241.

Blomhoff, R. 2006. Dietary antioxidants and cardiovascular disease. Curr. Opin. Lipidol. 16, 47–
54.

http://www.fao.org/fao-who-codexalimentarius/codex-texts/list-standards/en/

http://www.iopepc.org/

https://apeda.gov.in/apedawebsite/

Jiang R, Wang M, Davis S. Nut and peanut butter consumption and risk of type 2 diabetes in
women. J Am Med Assoc. 2002; 288 (20):2554–2560.

Pelkman CL. Effects of moderate-fat (from monounsaturated fat) and low-fat weight-loss diets
on the serum lipid profile in overweight and obese men and women. Am J Clin Nutr. 2004;
79(2):204–212.

Tsai CJ, Leitzman MF, Hu FB, Willett WC, Giovannucci EL. Frequent nut consumption and
decreased risk of cholecystectomy in women. Am J Clin Nutr. 2004;80 (1):76–81.

25

You might also like