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ALSTOM – Project PHU MY 4

electric
IQ Range
Installation and
Maintenance Instructions

Publication number E170E2

Please ensure that this publication is thoroughly read and understood Date of issue 07/02
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The Rotork Setting Tool allows actuator control, indication and protection functions
to be configured to suit site requirements. It is essential that all the actuator
settings are checked for compatibility with the process and control system
requirements before the actuator is put into service. Please read this publication.

When Rotork personnel or nominated agents are contracted to carry out site
commissioning and/or acceptance, documentation of commissioned actuator
configuration can be made available for customer records.

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This manual provides instruction on: THE ROTORK IQ RANGE – THE FIRST VALVE ACTUATOR THAT YOU
CAN COMMISSION AND INTERROGATE WITHOUT REMOVING
ELECTRICAL COVERS.
* Manual and electrical (local and remote) operation.
Using the supplied infra-red Setting Tool to access the actuator set up
* Preparation and installation of the actuator onto the procedures, “point and shoot” setting of torque levels, position limits and all
other control and indication functions can be made safely, quickly and
valve. conveniently, even in hazardous locations. The IQ allows commissioning
and adjustment to be carried out with the main power supply to the
* Subsequent commissioning and adjustment of the actuator switched on or off.
Primary Settings for correct valve operation.
Standard diagnostics access information about the control system, valve
and actuator status in the form of display icons and help screens.
* Commissioning and adjustment of the Secondary
Settings to suit site-specific control and indication Instantaneous valve torque and position can be monitored on the actuator
requirements. with a single key press of the Setting Tool.

The on board Datalogger captures operational and valve torque data

* Maintenance – Troubleshooting. enabling informed maintenance choices to be made. IQ Insight software
for PC and/or the Rotork IS Communicator allows the Datalogger to be
interrogated, as well as the complete actuator set up to be configured and
* Sales and Service. recorded.

Refer to Publication E180E2 for repair, overhaul and The actuator containing the Setting Tool will be identified with a yellow
spare part instructions. label on the terminal cover.

Visit our web site at www.rotork.com for more information on the IQ and
other Rotork actuator ranges.

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CONTENTS 5 Mounting the Actuator 10 7.6 Checking Mode 18

Page 5.1 Rising Stem Valves – 11 7.7 Procedure Branch – 19
Top Mounting Crossroad
1 Health and Safety 2
7.8 The Actuator Display – 19
5.2 Valve with Gearbox – 11
2 Storage 3 Side Mounting Setting/Checking Mode
5.3 Non-Rising Stem Valves – 11 7.9 Returning to Valve 19
3 Operating your IQ Actuator 3 Top Mounting Position Display
3.1 Operating by Hand 3 5.4 Handwheel Sealing 11
3.2 Operating Electrically 3 8 Commissioning –
5.5 IQM Modulating Actuators 12
3.3 Display – 4 5.6 IQML Linear Drive Unit 12 Primary Functions 20
Local Indication Primary Functions Contents 21
5.7 IQML Adjusting Linear Stroke 12
3.4 Display – Alarm Indication 5
6 Cable Connections 14 9 Commissioning –
6.1 Earth/Ground Connections 14 Secondary Functions 29
4 Preparing Drive Bush 7 6.2 Removing Terminal Cover 14 Secondary Functions Contents 31
4.1 IQ10 to IQ35 7 6.3 Cable Entry 14 10 Maintenance, Monitoring
Thrust Base Types A and Z 6.4 Connecting to Terminals 15
4.2 IQ10 to IQ35 7 and Troubleshooting 65
6.5 Replacing Terminal Cover 15
Non-Thrust Base Type B 10.1 Help Screens 67
4.3 IQ40 to IQ95 8 7 Commissioning 16 10.2 IrDA Diagnostics & Configuration 72
Thrust Base Types A and Z 7.1 The Setting Procedure 16
11 Weights and Measures 74
4.4 IQ40 to IQ95 9 7.2 The Setting Tool 17
Binary, Hexadecimal and Decimal 75
Non-Thrust Base Type B 7.3 Entering the Actuator 18
Conversion Table
Setting Procedure
7.4 Setting Mode – Password 18 12 IQ Approvals 76
7.5 New Password 18

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1
Health and Safety

This manual is produced to enable a and Div 2) explosive atmospheres Only persons competent by virtue of For Electrical Equipment for
competent user to install, operate, only. It should not be installed in their training or experience should be measurement, control and laboratory
adjust and inspect Rotork IQ range atmospheres where gases are allowed to install, maintain and repair use).
valve actuators. present with an ignition temperature Rotork actuators. Work undertaken Enclosure Materials
The electrical installation, less than 135°C, unless suitability for must be carried out in accordance IQ10 to IQ35 are manufactured from
maintenance and use of these lower ignition temperatures has been with instructions in the manual. The aluminium alloy with stainless steel
actuators should be carried out in indicated on the actuator nameplate. user and those persons working on fasteners and the thrust bases are
accordance with the National Any test instruments applied to the this equipment should be familiar with manufactured in cast iron. IQ40 to
Legislation and Statutory Provisions actuator should be of equivalent their responsibilities under any IQ95 enclosures are manufactured in
relating to the safe use of this certification. The electrical statutory provisions relating to the aluminium alloy and cast iron with
equipment, applicable to the site of installation, maintenance and the use Health and Safety of their workplace. stainless steel fasteners and the
installation. of the actuator should be carried out WARNING: thrust bases are manufactured in cast
For the UK: Electricity at Work in accordance with the code of Motor Temperature iron.
Regulations 1989 and the guidance practice relevant for that particular With excessive use the motor surface The user must ensure that the
given in the applicable edition of the Hazardous Gas Area certification. temperature could reach 132°C (270°F). operating environment and any
“IEE Wiring Regulations’’ should be No inspection or repair should be Motor Thermostat Bypass materials surrounding the actuator
applied. Also the user should be fully undertaken unless it conforms to the If the actuator is configured to bypass cannot lead to a reduction in the safe
aware of his duties under the Health specific Hazardous Gas Area the motor thermostat, when using the use of, or the protection afforded by,
and Safety Act 1974. certification requirements. Under no ESD function, the hazardous area the actuator. Where appropriate the
For the USA: NFPA70, National circumstances should any certification will be invalidated. user must ensure the actuator is
Electrical Code ® is applicable. modification or alteration be carried Control and Indication suitably protected against its
‘The’ mechanical installation should out on the actuator as this could Where the actuator build allows operating environment.
be carried out as outlined in the invalidate the conditions under which remote control and indication Should further information and
manual and also in accordance with its certification was granted. supplies higher than 150V a.c. but guidance relating to the safe use of
relevant standards such as British Access to live electrical conductors is below 300V a.c. (refer to actuator the Rotork IQ range of actuators be
Standard Codes of Practice. forbidden in the hazardous area wiring diagram) the remote control required, it will be provided on
If the actuator has nameplates unless this is done under a special and indication supplies must be request.
indicating that it is suitable for permit to work, otherwise all power derived from a supply which is
installation in Hazardous Gas Areas should be isolated and the actuator designated as installation category
then the actuator is suitable for use in moved to a non-hazardous area for (overvoltage category) ll as defined in
Zone 1 and Zone 2 (or Div 1 repair or attention. BSEN 61010 (Safety Requirements
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2 3 Operating your
Storage IQ Actuator
If your actuator cannot be installed 3.1 Operating by Hand 3.2 Operating Electrically
immediately store it in a dry place
Check that power supply voltage
until you are ready to connect
agrees with that stamped on the
incoming cables.
actuator nameplate. Switch on
If the actuator has to be installed power supply. It is not necessary to
but cannot be cabled it is check phase rotation.
recommended that the plastic
Do not operate the actuator
transit cable entry plugs are
electrically without first
replaced with metal plugs which are
checking, using the infra-red
sealed with PTFE tape.
Setting Tool, that at least the
The Rotork double-sealed Primary Settings have been
construction will preserve internal made (refer to Section 8 page 20).
Fig. 1 Fig. 2
electrical components perfectly if
Selecting Local/Stop/Remote
left undisturbed. To engage handwheel drive Local Control
Operation
depress the Hand/Auto lever into With the red selector positioned at
It is not necessary to remove any The red selector enables either
“Hand” position and turn the Local (anti-clockwise) the adjacent
electrical compartment covers in Local or Remote control, lockable
handwheel to engage the clutch. black knob can be turned to select
order to commission the IQ in each position using a padlock
The lever can now be released Open or Close. For Stop turn red
actuator. with a 6.5mm hasp.
when it will return to its original knob clockwise.
Rotork cannot accept responsibility position. The handwheel will When the selector is locked in the Remote Control
for deterioration caused on-site remain engaged until the actuator Local or Remote positions the Stop Rotate the red selector to the
once the covers are removed. is operated electrically when it will facility is still available. The selector Remote position (clockwise), this
automatically disengage and return
Every Rotork actuator has been can also be locked in the Stop gives remote control only for Open
to motor drive. If required the
fully tested before leaving the position to prevent electrical and Close but local Stop can still
Hand/Auto lever can be locked in
factory to give years of trouble free operation by Local or Remote be used by turning the red knob
either position using a padlock with
operation, providing it is correctly control. anti-clockwise.
a 6.5mm hasp.
commissioned, installed and sealed.
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3.3 Display – Local Indication On power up the actuator’s liquid Open Closed
crystal display screen is back-lit Red indicator and open symbol Green indicator and closed symbol
2 with a “soft amber” light and one of displayed displayed
the indicator lamps will be on,
dependent on position. The display
screen will show percentage open
3 4 1 or an end of travel symbol.
(See Figs 4.1, 4.2 and 4.3.)
As standard, red lamp signifies
valve open, yellow intermediate,
and green lamp signifies valve
5 6 closed. Open and closed colour
functions can be reversed on Fig. 4.1
Fig. 3 The Actuator Display Fig. 4.3
request.
The display consists of: Mid Travel With the main power supply
1. Red – position indication lamp Yellow indicator and percentage switched off, the liquid crystal
2. Yellow – position indication lamp open value displayed display screen is powered by a
3. Green – position indication lamp battery and continues to display
4. Liquid crystal display screen actuator position. However, the
(LCD) battery does not support screen
5. Infra-red sensors back-lighting, or position indicator
6. Infra-red signal confirmation lamps.
indicator (Red)
The liquid crystal display screen
has 2 modes of position indication:
1. Valve position – power on
2. Valve position – power off Fig. 4.2

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3.4 Display – Alarm Indication The valve alarm icon, Fig 4.4, is Local and Remote operation will be
Control Alarm
displayed when a valve problem inhibited while an active ESD or
The IQ display incorporates valve, causes the actuator to “trip-off’’ due interlock signal is present
control system, actuator and to the configured torque value (refer to [A1] ESD Action page 34,
battery alarm indication in the form being developed (refer to [tC]/[tO] [A8] External Interlocks page 36
of four display icons. Located in the pages 25/26). The possible causes and Conditional Control [A9]
top portion of the display, each are: page 36).
icon represents certain alarm · Valve tight or obstructed in mid
conditions. Standard help screens travel. Investigate the operational
are also available to assist in · Valve stuck or jammed conditions of the actuator remote
determining the actuator · Valve process conditions changed Fig. 4.5 control system.
operational and alarm status (increase in pressure, flow etc.)
(refer to Help Screens page 67). Once the actuator has tripped off The control system alarm icon, Fig
on torque, electrical operation in 4.5, is displayed when the remote
Valve Alarm the same direction is inhibited. The control system maintains an active
icon will remain displayed until ESD or interlock signal (the ESD,
movement in the opposite direction interlock function or conditional
takes place. control having been enabled.)
The valve alarm icon will not be
displayed when stopping at end of
travel for valves configured to
torque seat or torque back seat at
end of travel (refer to [C2]/[C3]
Fig. 4.4 pages 23/24).
Try handwheel operation of the
valve to ‘‘feel’’ for stiffness (refer to
page 3).

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Actuator Alarm Battery Alarm When the battery alarm icon is

displayed, the battery should be
replaced immediately (refer to
page 65).
The actuator checks the battery
status at approximately 10 minute
intervals. After replacing a battery
the alarm icon will continue to be
displayed until the next check
indicates the battery is healthy.
Fig. 4.6 Fig. 4.7 This may take up to 10 minutes.
The actuator alarm icon, Fig. 4.6, The battery alarm icon, Fig. 4.7, is
is displayed when an active displayed when the actuator
actuator alarm is present. detects its battery as being low,
Electrical operation will be inhibited discharged or missing.
while an alarm is present. If, on power up, the actuator
The possible causes are: detects a discharged battery and
· Motor thermostat tripped actuator power loss inhibit feature
· Battery low on power up* [OS] is enabled (refer to page 62),
· Power supply fault both battery and actuator alarm
· Actuator control system alarm icons (Fig. 4.7 and 4.6) will be
*see Battery Alarm displayed. Electrical operation will
(To identify the specific cause of be inhibited.
the alarm refer to Help Screens
pages 67–71).

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4
Preparing Drive Bush

4.1 IQ10 to IQ35 2. Slide bearing onto drive bush from the actuator centre column
Thrust Base Types A and Z and ensure that it is fitted down with the circlip retained in its
to the shoulder. groove.
Removal of Drive Bush for
Machining 3. Screw bearing stop ring with the
grub screws uppermost onto the
drive bush, tighten down and
lock with the two grub screws.
4. Refit the drive bush assembly
into the base casting on the
actuator, ensuring that the slots
Fig. 6 Components of Type A Thrust Base in the drive bush are located into
the drive dogs of the hollow
2. Unscrew the bearing stop ring output shaft.
from the drive bush, slide the
bearing off the drive bush. Keep 5. Refit the base plate and secure Fig. 7a
the stop ring and bearing in a with cap-headed screws.
safe, clean place ready for Types B3 and B4 re-assembly:
Fig. 5 Bronze Drive Bush Fitted into re-assembly. 4.2 IQ10 to IQ35 Grease drive bush and circlip.
Thrust Taking Base Non-Thrust Base Type B With the circlip fitted in its groove
Turn actuator onto its side, remove 3. Machine the drive bush to suit offer the drive bush up to the
the valve stem, allowing Undo the four set screws securing actuator centre column ensuring
the two cap-headed screws holding the base plate to the gearcase and
generous clearance on screw the drive dogs are aligned.
base plate onto thrust base, pull thread for rising stem valves. remove the base plate. Expand the circlip while pushing
out the drive bush complete with its Ensure that the male thread on the drive bush into the centre
The drive bush and its retaining
bearing assembly. the bush is not damaged. column. The drive bush will move
clip can now be seen.
Before machining the drive bush, further in. Release circlip pliers
Re-assembly
remove the thrust bearing from it Types B3 and B4 removal: ensuring the circlip is correctly
1. Remove all swarf from the drive
as follows: (refer to Fig. 7a) seated in both the drive bush and
bush, ensuring that the “O” rings
Using external circlip pliers, expand centre column grooves.
1. Locate and loosen the two grub on the drive bush and bearing
stop rings are in good condition, the circlip while pulling on the drive Replace the base plate and fix with
screws in the steel bearing stop bush. The drive bush will detach
clean and greased. four set screws.
ring.
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4.3 IQ40 to IQ95

Thrust Base Types A and Z
Removal of Drive Bush for
Machining
Engage “hand” and turn handwheel
until retainer set screw is visible
through hole in actuator base.

Fig. 11 Type A Drive Bush in Position 1

Fig. 7b Fig. 9 Removal of Retainer

Type B1
(Refer to Fig. 7b.)
The procedure for removal and
refitting of the B1 drive bush is the
and same as for B3 and B4,
However the circlip is replaced with
a custom spring clip. The spring
clip operates in the same manner
Fig. 8 Locating Set Screw
as the B3/B4 circlip but is
expanded using long-nose pliers. Loosen set screw and unscrew
retainer using hammer and punch.
Remove drive bush and machine to Fig. 10 Type A Drive Bush
suit valve stem or gearbox input
shaft. If the actuator has a type A drive
Fig. 12 Type A Drive Bush in Position 2
Allow generous clearance on screw bush (Fig. 10) this can be fitted in
thread for rising stem valves. position 1 or 2 to suit the position
of the valve mounting flange.

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If the actuator has a type Z3 drive Re-Assembly 4.4 IQ40 to IQ95

bush (Fig. 13) this can only be fitted Having confirmed the position Non-Thrust Base Type B
below the actuator base (Fig. 14). required, insert the machined drive Type B1
bush ensuring that the actuator Output shaft bored and keyed to
output shaft dogs are in full ISO 5210 standard. There is no
engagement with the bush. drive bush to machine.
Fit drive bush retainer securely,
turning clockwise until fully Types B3 and B4
tightened using hammer and Identical drive bushes secured by
punch. Rotate by hand wheel to cap headed screws.
align retainer set screw with hole in
the side of base and tighten. B3 is supplied pre-machined to
ISO 5210 standard. Fig. 16 B3/B4 Drive Bush
B4 is supplied blank and must be
Fig. 13 Type Z3 Drive Bush machined to suit the input shaft of
the gearbox or valve that it will
drive.

Fig. 14 Type Z3 Drive Bush in Position 3 Fig. 15 Tightening Retainer Set Screw Fig. 17 B3/B4 Drive Bush in Situ

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5
Mounting the Actuator

(Refer to Weights and Measures page 74 for actuator weight.)

Ensure the valve is secure before fitting the actuator as the combination
may be top heavy and therefore unstable.
If it is necessary to lift the actuator using mechanical lifting equipment
certified slings should be attached as indicated in Fig.18a for vertical valve
shafts and Fig.18b for horizontal shafts.
At all times trained and experienced personnel should ensure safe lifting,
particularly when mounting actuators.
WARNING:
The actuator should be fully supported until full valve shaft
engagement is achieved and the actuator is secured to the valve
flange. Fig. 18a
A suitable mounting flange conforming to ISO 5210 or USA Standard
MSS SP101 must be fitted to the valve.
Actuator to valve fixing must conform to Material Specification
ISO Class 8.8, yield strength 628 N/sq mm.
WARNING:
Do not lift the actuator and valve combination via the actuator.
Always lift the valve/actuator assembly via the valve.

Each assembly must be assessed on an individual basis for safe lifting.

Fig. 18b
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5.1 Rising Stem Valves – Fit the machined drive bush into the drive dogs on the actuator 5.2 Valve with Gearbox –
Top Mounting the thrust base as previously output shaft engage into the drive Side Mounting
described, lower the actuator onto bush. Actuator flange should now Check that the mounting flange is
a) Fitting the Actuator and Base the threaded valve stem, engage be flush with base flange. at right angles to the input shaft,
as a Combined Unit – “hand” and wind the handwheel in and that the drive bush fits the
All Actuator Sizes the opening direction to engage shaft and key with adequate axial
the drive bush onto the stem. engagement. Engage “hand”, offer
Continue winding until the actuator up actuator to the input shaft and
is firmly down on the valve flange. turn handwheel to align keyway
Wind two further turns, fit securing and key. Tighten mounting bolts.
bolts and tighten fully.
5.3 Non-Rising Stem Valves –
b) Fitting Thrust Base to Valve – Top Mounting
Actuator Sizes 10 to 35 only Treat as for side mounting except
Fit the machined drive bush into that when thrust is taken in the
the thrust base as previously actuator, a thrust nut must be fitted
described. Remove the thrust base Fig. 20
above the drive bush and securely
from the actuator, place it on the Continue to turn actuator until tightened.
threaded valve stem with the fixing holes align. Using bolts
slotted end of the drive bush 5.4 Handwheel Sealing
Fig. 19 supplied fix actuator to thrust base
uppermost and turn it in the and tighten down. Open valve by Ensure that sealing plug in centre
opening direction to engage the two turns and firmly tighten down of handwheel (or spindle cover
thread. Continue turning until the fixings onto valve flange. tube depending on which is fitted)
base is positioned onto the valve is sealed with PTFE tape and fully
flange. Fit securing bolts but do not tightened, ensuring that moisture
tighten at this stage. Lower the does not pass down the centre
actuator onto the thrust base and column of the actuator.
rotate the complete actuator until

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5.5 IQM Modulating Actuators 5.6 IQML Linear Drive Unit 5.7 IQML Adjusting Linear Stroke
The IQM range of actuators are Consists of a lead screw assembly With actuator securely fitted to
suitable for modulating control duty arrangement attached to the base valve, but with the linear drive
of up to 1200 starts per hour in of the actuator in order to provide a disconnected, ensure valve is at its
accordance with IEC 34-1 to linear output stroke between 8mm fully closed (down) position.
S4 50%. (3/8 in) minimum and 120mm Remove cover tube from actuator
IQM actuators have a dynamic (43/4in) maximum. handwheel, locate the down stop
braking facility as standard. If The IQML can be supplied with or adjustment on the linear drive unit
mechanical overrun of the actuator without a yoke mounting adaptor. and with two spanners loosen the
and valve prove to be excessive for This adaptor consists of four pillars lock nut, run the lock nut and
accurate control, the brake can be and a base flange to suit the valve. tubular down stop to the end of the
enabled by fitting a link to the thread.
actuator terminal block as indicated
by the wiring diagram. With
dynamic braking enabled, motor
heating effects increase and
therefore the number of actuator Fig. 22 IQML without Yoke
starts should be reduced to
prevent motor thermostat tripping
(refer to publication E 410E for
more information).
Commissioning of IQM range
actuators is identical to the
standard IQ
(refer to Sections 7, 8 and 9
commencing on page 16). Fig. 23 Down Stop two Spanners
Fig. 21 IQML with Yoke

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5.7 IQML Adjusting Linear Stroke base of the actuator to enable

lubrication of the lead screw.
Turn the actuator handwheel Periodically, depending on usage
clockwise, linear drive will move and temperature, apply two pumps
down towards the valve spindle, of a grease gun.
couple linear drive to valve spindle.
Turn the tubular down stop
clockwise into the actuator until it
comes to a mechanical stop. If the
valve must close onto its seat by
“TORQUE ACTION” then back off
(anti-clockwise) the down stop by
one third of one turn (equivalent to
1mm). Run the lock nut down onto
the tubular down stop and tighten
with two spanners. There is no “up
stop” (open) on the linear drive
unit, the mechanical stop in the
valve will give this position. Refit
the top cover tube to the
handwheel using PTFE tape to
seal the thread.
The linear drive unit is pre-packed
with grease type Rocol MTS 1000,
use this or an equivalent high
temperature-bearing grease.
A grease nipple is situated in the

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6
Cable Connections

WARNING: 6.1 Earth/Ground Connections Actuators containing a Setting Tool

Ensure all power supplies are A lug with a 6mm diameter hole is fitted to the inside of the terminal
isolated before removing cast adjacent to the conduit entries compartment cover are identified
actuator covers. for attachment of an external with a self-adhesive yellow label on
Check that the supply voltage earthing strap by a nut and bolt. the outside of the terminal
agrees with that stamped on An internal earth terminal is also compartment cover.
actuator nameplate. provide, however it should not be The wiring code card fixed in the
A switch or circuit breaker must be used as the sole protective Earth cover is particular to each actuator
included in the wiring installation of Connection. and must not be interchanged with
the actuator. The switch or circuit 6.2 Removing Terminal Cover any other actuator. If in doubt check
breaker shall be mounted as close Using a 6mm Allen key loosen the the serial number on the code card Fig. 26
to the actuator as possible and four captive screws evenly. Do not with that of the actuator.
shall be marked to indicate that it is attempt to lever off the cover with a 6.3 Cable Entry
the disconnecting device for that screwdriver as this will damage the Only appropriate certified
particular actuator. The actuator “O” ring seal and may damage the Explosion-Proof entry reducers,
must be protected with overcurrent flamepath on a certified unit. glands or conduit may be used in
protection devices rated in hazardous locations.
accordance with Rotork publication
No. E130E Electric motor Remove red plastic transit plugs.
performance data for IQ type Make cable entries appropriate to
actuators. the cable type and size. Ensure
Fig. 25 that threaded adaptors, cable
WARNING: glands or conduit are tight and fully
Actuators for use on phase to phase A plastic bag in the terminal waterproof. Seal unused cable
voltages greater than 600V a.c. must compartment contains: entries with a steel or brass
not be used on supply systems such Terminal screws and washers. threaded plug. In hazardous areas
as floating, or earth-phase systems, Spare cover “O” ring seal. an appropriately certified threaded
where phase to earth voltages in Wiring diagram. blanking plug must be used.
Fig. 24 Instruction book.
excess of 600V a.c. could exist.
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6.4 Connecting to Terminals 6.5 Replacing Terminal Cover

On EExde enclosure units Ensure cover “O” ring seal and

connections to the power and spigot joint are in good condition
control terminals must be made and lightly greased before re-fitting
using AMP type 160292 ring tabs cover.
for power and earth terminals and
AMP type 34148 ring tabs for the
control terminals.
Refer to the wiring diagram inside
the terminal cover to identify
functions of terminals. Check that
supply voltage is the same as that
marked on the actuator nameplate.
Remove power terminal screen.
Begin by connecting these cables
and replace screen.
When all connections are made
ensure wiring diagram is replaced
in the terminal compartment.

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7
Commissioning

7.1 The Setting Procedure 1. Primary Functions Actuator Display

Settings for end of travel limit
The Rotork IQ range of actuators is
actions, torque values, limit
the first that enables Position Display 50 This may be an open or closed
positions etc. symbol or a percentage open value.
commissioning to be carried out
without removing covers. 2. Secondary Functions
Settings covering the control, Torque and Position Refer to Section 10 Monitoring
Setting torque, limit and other
functions is achieved by using the indication and optional
Infra-Red Setting Tool. The Setting equipment functions.
Password P? PC Ir Ic
Tool is certified Intrinsically Safe to All IQ actuator functions are
allow commissioning in hazardous configured before dispatch to
areas. Rotork standard default settings Setting Branch cr
All the commissioning functions are unless alternatives have been (crossroad)
stored in non-volatile memory in specified with the order. Should
the actuator. The Setting Tool difficulty be encountered during
enables the user to view all the commissioning the default
settings can be reinstated, Primary Functions Secondary Functions
functions in turn via the actuator
display window. As each function is returning the actuator Direction Indication Contacts
viewed its setting can be checked configuration to its original Limit Actions Control Mode
and, if required, changed within the manufactured state. Site Torque Values Options
bounds of that function. commissioning can then begin Limit Positions Help Screens
again (refer to Section 9.16 page Defaults
Commissioning may be carried out 63).
with main power switched on or off. The default function should be
Refer to page 20 for Power Off used with caution as settings
Setting. NOTE: The Primary Functions
selected after manufacture may be
must be commissioned first.
essential for the safe operation of
The setting procedure is divided the valve and/or plant.
into two stages:
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8
2
4
6
7.2 The Setting Tool
Specification 1
Enclosure IP67
Certification EEx ia IIC T4 (intrinsically safe) 3
FM, INT SAFE, Class I & II Div 1 Groups A B C D E F G, T4A
CSA, Exia, Class I, II Div 1 Groups A B C D 5
Power supply 9V Battery (supplied and fitted) 7
Operating range 0.75m (from actuator display window)
Name Instruction Fig. 27 The Setting Tool
1. Key* Display next function down Setting Tool Battery Replacement
2. Key* Display next function across Battery status can be checked by looking at the Infra-red transmitter window
3. Key Decrease/change displayed function’s value or option setting while depressing any Setting Tool button. A flashing red indicator should be
seen.
4. Key Increase/change displayed function’s value or option setting
5. Key Enter displayed value or option setting
Battery replacement must be carried out in a safe area. To replace the
battery remove the six caphead screws in the back of the Setting Tool.
* Pressing the two arrow keys together returns the actuator display to Remove the back cover to expose the battery.
the position indication mode In order to maintain hazardous area certification fit only Duracell MN1604 or
Infra-red local operation (when enabled) Rayovac Alkaline Maximum NoAL-9V battery types.
5. Key Stop actuator Refit cover ensuring red indicator LED faces the transmitter window in the
6. Key Open actuator back cover.
7. Key Close actuator When a button is depressed the Setting Tool transmits the relevant
instruction to the actuator by infra-red pulses and must therefore be directly
8. Infra-red Transmitter Window in front of the actuator indicator window and at a distance no greater than
0.75m.

21
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7.3 Entering the Actuator 7.4 Setting Mode – Password 7.5 New Password [PC] 7.6 Checking Mode
Setting Procedure
To enable setting and adjustment To configure a new password, the The actuator function settings can
With the actuator securely mounted
of the actuator functions the correct actuator must be in setting mode be checked without entering the
on the valve, the mains supply on
password must be entered. The with the password display – setting correct password. The settings can
and Local control or Stop selected.
factory set (default) password is mode enabled – showing, only be viewed and not altered. The
PRESS THE KEY. [ld]. If the actuator has previously setting bars will not be seen.
The actuator display will change been set with a site password this PRESS THE KEY.
and the Torque + Position display must be displayed. The display will change to [PC].
will be seen.(For instantaneous Use the or keys to scroll Using the or key scroll through
torque + position monitoring, refer through the available passwords the available passwords until the
to Section 10, Monitoring, page 00–FF (hexadecimal). With the desired password is displayed.
66.) correct password displayed press
the enter key. PRESS THE KEY.
PRESS THE KEY.
The actuator display will change PRESS THE KEY. Password Display, Checking Mode
and the password protection Two “setting” bars will appear and
display will be seen. Once the procedure has been
will remain visible on every function
entered in the required mode
display screen.
PRESS THE KEY.
The procedure branch [Cr]
(crossroad) display can now be
Password Changed to [IE] seen (refer to Section 7.7 page 19).
NOTE: The new password
The Actuator Function Settings can becomes effective the next time
be protected by the Use setting mode is entered.
Default Password,
of a Password Setting Mode Enabled
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7.7 Procedure Branch – 7.8 The Actuator Display – Tool or keys will cause the 7.9 Returning to
Crossroad [Cr] Setting/Checking Mode setting to be changed. In checking Valve Position Display
mode the settings cannot be
Actuator functions as laid out in the altered. There are four ways of returning to
Primary and Secondary
In setting mode, once displayed, a valve position display:
commissioning stages, can be
new setting can be entered into the 1. Approximately 5 minutes after
individually displayed by using the
actuator memory by pressing the last Setting Tool operation
Setting Tool arrow keys.
the key. The setting will flash off the display will automatically
The arrow key will always display return to position display.
and back on, confirming its
the FIRST function on the next selection. 2. Press the and arrow keys
level DOWN within the procedure. together.
To access the Primary Function The arrow key will always TOP PORTION
settings press the arrow key 3. Press the arrow key until the
display the NEXT function on the Function e.g.
(refer to Section 8 Commissioning display returns to position.
SAME level and will wrap around tC = Torque Close
Primary Functions page 20). the functions on the same level. 4. With any actuator function
LOWER PORTION screen displayed, select Remote
To access the Secondary Function The actuator display indicator
Function Setting control using the red
settings press the arrow key lamps will continue to indicate
e.g. Value = 40% Local/Stop/Remote selector.
(refer to Section 9 Commissioning valve position.
Secondary Functions page 31). Actuator functions are displayed in Typical Actuator Function Display
code form in the top portion of the Setting Mode Enabled
liquid crystal display screen.
The setting for the displayed
function is shown in the lower
portion of the screen. Depending
on the actuator function displayed,
its setting may be an option or a
value. In setting mode the Setting
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8 Commissioning –
Primary Functions
The actuator’s Primary Function functions and their settings as
settings affect the correct operation shown in Fig. 29 (refer to page 21).
of the valve by the actuator. If the The right-hand side of Fig. 29
actuator has been supplied with explains the function of each LCD
the valve, the valve maker or display.
supplier may have already made Power Off Setting
these settings. IQ allows settings to be viewed
ELECTRICAL OPERATION MUST and set without main power. To
NOT TAKE PLACE UNTIL THE enable this function, engage
PRIMARY SETTINGS HAVE handwheel drive and rotate until
BEEN MADE AND CHECKED. the output drive moves by one turn
This instruction assumes setting (refer to page 3). The Setting Tool
mode has been entered (refer to 7.4 can now be used. As long as a
page 18). Setting Tool key press takes place
within the 30 seconds timeout
Viewing the Primary period, Power Off Setting will
Function Settings remain enabled. If no infra-red
Setting Tool communication takes
With the actuator mounted on the
place the display will return to
valve, the power supply on and
indicating position. The actuator
Local or Stop control selected,
must then be operated by
point the Setting Tool at the
handwheel to re-enable Power Off
actuator indicator window from a
Setting.
distance of no more than 0.75m.
By pressing the key and, when Settings and operation must be
appropriate, the key, it is verified by electric operation and
possible to move through the function test of the actuator to
Fig. 28 procedure, displaying the various ensure correct operation.

24
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Viewing the Primary Function Settings

Refer to Section 7
Position Display Commissioning Information
(This may be an open or closed symbol or a % open value.)
50
Torque and Position Display

P? PC Ir Ic Password Password Change IrDA Cell Phone

Cr Procedure Branch (crossroad)

PRIMARY FUNCTIONS CONTENTS
Direction to Close Close Action Open Action page
C1 C2 C3
C1 Direction to Close 22
tC tO Torque Value Closing Torque Value Opening C2 Close Action 23
C3 Open Action 24
Limit Closed Limit Open tC Torque Value Closing 25
LC LO tO Torque Value Opening 26
LC Set Limit Closed 27
50 Position Display LO Set Limit Open 27

Fig. 29 Primary Setting Function Displays The actuator can be configured to be clockwise or anti-clockwise to close.

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C1 Direction to Close

Manually operate actuator and valve Using the or key, display Having ensured that the display
to establish correct closing direction. character conforming to correct corresponds to the established
If the handwheel labelling is found closing direction. closing direction
to be incorrect please apply to
Rotork for conversion labels. PRESS THE KEY.
The displayed option will flash,
indicating that it has been set.
50 PRESS THE KEY.

[C] in the Setting Field Indicating

Clockwise to Close
P? PC Ir Ic

Cr

C1 C2 C3
[A] in the Setting Field Indicating
tC tO Anti-clockwise to Close

LC LO

50
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C2
Close Action

The actuator can be configured to (Refer to valve manufacturer for Using the or key, display the NOTE: When set to close on
close on torque for seating valves recommended selection.) desired option. torque, the actuator will apply the
and limit for non-seating valves. value of torque as set for [tC] in
In the absence of valvemaker seating the valve (refer to [tC]
50 instructions refer to the following page 25).
table

Valve type Close Open

Wedge gate “torque” “limit” [Ct] in the Setting Field Indicating
Globe “torque” “limit”
P? PC Ir Ic Close on Torque
Butterfly “limit” “limit”
Thru conduit “limit” “limit”
Cr Ball “limit” “limit”
Plug “limit” “limit”
Sluice gate “limit” “limit”
C1 C2 C3 Penstock “limit” “limit”
Parallel slide “limit” “limit”
[CL] in the Setting Field Indicating
tC tO Close on Limit
Having selected the required option
LC LO PRESS THE KEY.
The displayed option will flash,
50 indicating that it has been set.
PRESS THE KEY.

27
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C3
Open Action

The actuator can be configured to Using the or key display the NOTE: When set to open on
open on torque for back seating desired option. torque, the actuator will apply the
valves or limit for non back seating value of torque as set for [tO] in
valves. Refer to valve manufacturer back seating the valve (refer to [tO]
for recommended setting. In the page 26).
absence of valvemaker instructions
set “Open Limit”.
50
[Ot] in the Setting Field Indicates
Open on Torque

P? PC Ir Ic

Cr
[OL] in the Setting Field Indicates
C1 C2 C3 Open on Limit
PRESS THE KEY.
tC tO The displayed option will flash,
indicating that it has been set.

LC LO PRESS THE KEY.

50
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tC
Torque Value Closing

The value of torque available in the Using the and keys display
close direction can be configured. recommended value.
Refer to valve manufacturer for In the absence of a recommended
recommended value. torque value, try a low setting and
The closing torque value can be increase until satisfactory valve
varied between 40% and Rated, in operation is achieved.
1% increments.
PRESS THE KEY.
50 40% of Rated Torque
The displayed value will flash,
indicating that it has been set.
Should the set value of torque be
developed in closing, the actuator
P? PC Ir Ic will torque trip and stop.
PRESS THE KEY.

Cr NOTE: Rated torque is quoted on 99% of Rated Torque

the actuator nameplate.

C1 C2 C3

tC tO

LC LO Rated Torque

50
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tO
Torque Value Opening

The value of torque available in the The opening torque value can be Should the set value of torque be
open direction can be configured. varied between 40% and Rated, in developed in opening, the actuator
Refer to valve manufacturer for 1% increments. In addition “Boost” will torque trip and stop.
recommended value. can be configured when no open
PRESS THE KEY.
torque protection is required.
50 BOOST SHOULD NOT BE
SELECTED WHEN THE Rated
ACTUATOR HAS BEEN
CONFIGURED TO OPEN ON
TORQUE (refer to [C3] page 24)
unless back seating at Rated
P? PC Ir Ic torque is acceptable.
Using the and keys display the 40%
recommended torque value.
Cr Boost
In the absence of a recommended
torque value, try a low setting and In checking mode, on pressing the
C1 C2 C3 increase until satisfactory valve key after reviewing open torque
operation is achieved. setting, the display will revert to
NOTE: Rated torque is quoted on valve position.
tC tO the actuator nameplate. Boost 99%
torque is at least 140% of Rated
LC LO torque.
PRESS THE KEY.

50 The displayed value will flash,

indicating that it has been set.

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LC LO
Set Limit Closed Set Limit Open

With [LO] displayed

NOTE: It is possible to set the With [LC] displayed 50
Open Limit Position [LO] first.
50

P? PC Ir Ic
P? PC Ir Ic Limit Closed
Cr Limit Open
Move valve manually to the closed Move valve manually to the open
position. Allow for overrun by
Cr winding actuator output open up to
C1 C2 C3
position. Allow for overrun by
winding actuator output closed up
one turn. to one turn.
PRESS THE KEY.
C1 C2 C3 tC tO
PRESS THE KEY.
The two bars will flash and the The two bars will flash and the
closed indicator lamp will open indicator lamp will illuminate,
tC tO illuminate, indicating closed limit
LC LO indicating open limit position has
position has been set. been set.
PRESS THE KEY.
LC LO PRESS THE KEY.
To check closed limit position hand 50 The open symbol (refer to Fig. 4.1.
wind valve open one turn, when page 4) should now appear.
50 amber lamp should illuminate and
the closed lamp should extinguish.
NOTE: When in checking mode Set
Limit Open [LO] does not appear.
Wind valve back closed one turn,
NOTE: When in checking mode Set
when closed lamp should illuminate
Limit Closed [LC] does not appear.
with the amber lamp extinguished.

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Return to
Positional Display
If the procedure has been followed
as described, the positional display
50 will indicate that the actuator is in
the open position.
Select Remote control momentarily,
using the red selector to exit
setting procedure and then select
P? PC Ir Ic required control: Local, Stop or
Remote.

Cr With the correct settings made

electric operation can now be
carried out safely.
C1 C2 C3

tC tO

LC LO

50

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9 Commissioning –
Secondary Functions
The Secondary Functions can be Power Off Setting
configured to suit site control and IQ allows settings to be viewed
indication requirements. It is and set without main power. To
important that Primary Functions enable this function, engage
such as limits and torque switch handwheel drive and rotate until
settings are set before work the output drive moves by one turn
commences on commissioning the (refer to page 3). The Setting Tool
Secondary Functions (refer to can now be used. As long as a
page 20). The layout of the Setting Tool key press takes place
Secondary Functions accessed within the 30 seconds timeout
with the Setting Tool is detailed in period, Power Off Setting will
Fig. 30. To successfully remain enabled. If no infra-red
commission the Secondary Setting Tool communication takes
Functions, information about the place the display will return to
site or process control system will indicating position. The actuator
be required. must then be operated by
The supplied actuator Wiring handwheel to re-enable Power Off
Diagram details control and Setting.
indication devices fitted to the Settings and operation must be
Fig. 29 actuator along with terminal verified by electric operation and
connection detail and standard function test of the actuator to
remote control wiring systems. ensure correct operation.

33
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50 Positional Display

IrDA Cell
Comms Phone
P? PC Ir Ic
Contact Function Value Contact Form
cr Contact S1 r1 r1 r1

Contact S2 r2 r2 r2
Primary
Functions Contact S3 r3 r3 r3

Contact S4 r4 r4 r4
ESD ESD Thermostat ESD Override ESD Override Maintained 2-wire External Conditional Torque Switch
ESD Action Contact Type Bypass Interlocks Local Stop Local Control Control Interlocks Control Bypass
Control Mode
Configuration A1 A2 A3 A4 A5 A6 A7 A8 A9 At

Extra Indication Folomatic Remote Bus Interrupter Setting Tool Power Loss
Contacts CPT Remote Control Control Source System Timer Local Control Inhibit
Option Selection OE OI OF Od OP OJ Or OS

Option Functions - If OE, OF, OP, or OJ are fitted and selected “ON” their appropriate set-up screens will be inserted here.

Help Screens H1 H2 H3 H4 H5 H6 H7 H8 H9

Default Option d1 d2

Return to Positional Display Fig. 30 Secondary Functions

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9.1 Accessing the

Secondary Functions

SECONDARY FUNCTIONS CONTENTS Having established that the In order to display the Secondary
page Primary Functions have been Functions it is necessary to press
correctly set, the Secondary the key until [Cr] appears.
9.1 Accessing the Secondary Settings 31 Functions can now be configured
If you have chosen to enter
to suit site control and indication
9.2 Indication Contacts S1, S2, S3 and S4 32 Secondary Functions in the
requirements.
9.3 Control Mode Configuration 34 checking mode the display will be
9.4 Option Extra Indication Contacts S5–S8 37 It is possible to move through the as Fig. 31.
9.5 Option CPT (Current Position Transmitter) 38 various Secondary Functions as
If you have chosen to enter
9.6 Option Folomatic Remote Control 39 shown in Fig. 30 using the and
Secondary Functions in the setting
keys.
9.7 Remote Control Source 42 mode the display will be as
9.8 Bus System Option Pakscan 43 The actuator wiring diagram will Fig. 32 (refer to Section 7).
9.9 Bus System Option Modbus 47 indicate any options fitted.
9.10 Bus System Option Profibus DP 51 Options Setting Tool Local Control
9.11 Bus System Option DeviceNet 55 [Or] and Power Loss Inhibit [OS]
9.12 Bus System Positioning Control Settings 58 are standard features, their use
9.13 Option Interrupter Timer 60 being optional.
9.14 Setting Tool Local Control 62
9.15 Inhibit Operation After Power Loss 62
Fig. 31 Fig. 32
9.16 Default Options 63
9.17 Default Options 64 PRESS THE KEY.
10.1 Help Screens 67
10.2 IrDA Diagnostics and Configuration 72

35
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9.2 Indication Contacts r1 r1

S1, S2, S3 and S4 Contact S1 – Function Contact S1 – Value

Indication contacts S1 [r1], S2 [AA] actuator alarm * Using the or key display the When the S contact function is set
[r2], S3 [r3] and S4 [r4] may [24] 24V power failure desired function. to [Po], the required intermediate
each be set to trip for any one of [rr] motor running position value must be set.
PRESS THE KEY.
the following functions: [UA] Valve alarm* No other contact function
Code Function [Ht] thermostat tripped The displayed function will flash requires a value to be set.
[CL] closed end position [CA] Control alarm* indicating that it has been set. The value can be set from 1%
[OP] open end position [rP] relay parity
open to 99% open in 1%
[Po] intermediate position
increments.
[tC] torque trip close The S contact form can be set
[tO] torque trip open normally open [no] or normally Using the or key, display the
[tt] torque trip any position closed [nc]. required value.
[tl] torque trip mid travel The procedures for setting up
[dC] actuator closing contacts S2, S3 and S4 are the PRESS THE KEY.
[dO] actuator opening same as those shown for S1. The displayed value will flash
[d?] actuator rotating Contact S1 Configured
indicating that it has been set.
[St] motor stalled Unless specified with order, the to Trip at Valve Closed Limit
[bA] battery low default settings for indication PRESS THE KEY.
[HA] hand operation contacts are as follows:
[bL] blinker S1 – [CL] closed end position [no]
[LS] local stop S2 – [OP] open end position [no]
[Ol] open interlock S3 – [CL] closed end position [nc]
[Cl] close interlock S4 . [OP] open end position [nc]
[lL] interlock active
[ES] ESD signal * Contact alarm indication will Value Set to Indicate
[LP] lost phase operate under the same conditions 25% Open
[Lo] local selected as the display alarm indication
[rE] remote selected icons (refer to page 5 for PRESS THE KEY.
information).

36
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r1 Contact S1
Contact Form
Use the or keys to select
between [nO] (normally open) and
[nC] (normally closed).
PRESS THE KEY.
The displayed option will flash
indicating that it has been set.

Contact S1 Configured as a
Normally Open Contact
NOTE: If function [Po] is selected
and it is configured as a normally
open contact it will make at the set
value with the actuator moving in
the open direction.
To access S2–S4
PRESS THE KEY.

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9.3 Control Mode A1 A2 A3 ESD Thermostat

Configuration ESD Action ESD Contact Type `````` Bypass
The Control Mode Configuration An active ESD signal applied to the The default setting for ESD The default setting for Motor
affects how the actuator will actuator will override any existing Contact Type is [nO] Thermostat Bypass is [OF] during
respond under conditions of or applied local or remote control The actuator responds to a remote ESD. The thermostats remain in
emergency shut down, local signal. ESD can be configured to control ESD signal derived from a circuit and enabled during ESD.
control, remote control interlocks, override the motor thermostat, normally open contact making.
and 2-wire remote control. Also active interlocks or local stop For ESD, where a remote control The motor thermostats can be
included is an unseating torque selection. Refer to A3, A4 and A5. ESD signal is derived from a bypassed during ESD as a factory
switch bypass function. Unless normally closed contact breaking, set, hard-wired option only.
The default action under an active Contact Rotork for information.
specified with order, the control the signal being removed,
ESD signal is to close [CL].
mode configuration will be set as press the or key.
Danger: Actuator hazardous
shown for default configuration on Press the or key to select the The display will change to [nC].
area certification is invalidated
page 63 required ESD action: PRESS THE KEY. while the thermostats are
If it is necessary to change the [CL] Close on ESD bypassed.
configuration follow the instructions [SP] Stay put on ESD The displayed option will flash
in this section. [OP] Open on ESD indicating that it has been set. A3 should be set to reflect the
There are 10 configurable control PRESS THE KEY. factory set configuration of
functions: thermostat bypass.
The displayed option will flash During an ESD event:
A1 ESD action
indicating that it has been set. [A3]=[OF] thermostats enabled
A2 ESD contact type
[A3]=[On] thermostats bypassed
A3 ESD thermostat bypass
A4 ESD override interlock
A5 ESD override local stop Actuator Responds to a Remote,
A6 Maintained local control Normally Open ESD Contact
A7 2-wire remote control Making (Signal Applied)
A8 External interlocks
A9 Conditional Control ESD Set to Close Note: If Folomatic analogue control Thermostats Enabled During ESD
At Torque switch bypass. is required A2 must be set to [nO].

38
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A4 ESD Override A5 ESD Override A6 Maintained A7

2-wire Remote Control
Interlocks Local Stop Local Control
The default detting for ESD The default setting for ESD The default setting for Local The default setting for 2-wire
Override Interlocks is [OF]. ESD Override Local Stop is [OF]. ESD Actuator Pushbutton control is self- Remote Control is Open Priority
action will not override an active will not override local stop when maintained [On]. [OP]. When the external contact
interlock applied to the actuator. selected. makes the actuator will open.
If non-maintained actuator When the external contact breaks,
If an applied ESD signal is required If an applied ESD signal is required pushbutton control is required or the signal is lost, the actuator
to override active interlocks to override local stop causing the (jogging, inching, push to run), will close. Refer to actuator wiring
causing the ESD action as set for ESD action as set for A1, press press the or key. The display diagram or publication E120E.
A1, press the or key. The the or key.The display will will change to [OF].
display will change to [On]. change to [On]. Use the or key to select the
PRESS THE KEY. required priority:
PRESS THE KEY. PRESS THE KEY. [OP] Open
The displayed option will flash [SP] Stay put
The displayed option will flash The displayed option will flash indicating that it has been set. [CL] Close
indicating that it has been set. indicating that it has been set.
PRESS THE KEY.

The displayed option will flash

indicating that it has been set.

ESD Override Interlock – Off ESD Override Local Stop – Off Self-Maintained Local Control

2-wire Control – Open Priority

39
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A8 A9 At
External Interlocks Conditional Control Torque Switch Bypass

Actuators are delivered with the Where a high level of safety The default setting for Torque
interlock facility disabled [OF] integrity is required, Conditional Switch Bypass is [OF], the torque
Refer to the actuator wiring Control can be configured. In this switches are not bypassed during
diagram or publication E120E for mode two discreet signals are the unseating movement.
required for remote operation. To bypass the torque switches
interlock control circuits. Remote control will be conditional during the unseating movement
on both a control signal (open or press the or key.
To enable remote external close) and the appropriate interlock The display will change to [On].
interlocks press the or key. signal being applied
simultaneously. Failure of either or PRESS THE KEY.
The display will change to [On]. a spurious signal will not cause The displayed option will flash
operation. indicating that it has been set.
PRESS THE KEY. Interlocks [A8] must be set [On]. The torque switches will be
Interlock signals are not required bypassed from closed limit to 5%
for local operation. open when opening and from open
The displayed option will flash The default setting for conditional
indicating that it has been set. limit to 95% when closing.
control is [OF]. To enable Bypassing the torque switches
conditional control press the or makes torque in excess of rated
key.The display will change to [On]. and up to actuator stall available
PRESS THE KEY. for unseating a ‘‘sticky’’ valve.
The displayed option will flash Outside these positions the torque
indicating that it has been set. setting will revert to the values set
for [tC], see page 25 and [tO] page
26.
Interlocks Disabled
Note: If interlocking is required in
only one direction, it will be
necessary to connect a link
between the actuator terminals
associated with the other direction. Conditional Control Off Torque Switch Bypass Off
40
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9.4 Option Extra OE Display Extra Contact

Indication Contacts Set-up Screens
Extra indication contacts S5 [r5], The action of turning on the Extra
S6 [r6], S7 [r7] and S8 [r8] are Contact Option makes an
available as an option. additional series of set-up screens
available
Check actuator circuit diagram for
inclusion.
When the Extra Contact Option is
included the set-up procedure and
available contact functions for
S5 – S8 are identical to S1–S4
(refer to Section 9.2 page 32).
Enabled Disabled
Unless specified with order the Extra Contact Set-up Displays
default setting for the extra
indication contacts will be as Press the or key to select the
follows: Extra Contact Option set-up
screens [On].
S5 [r5] Close limit indication
S6 [r6] Open limit indication PRESS THE KEY.
S7 [r7] Torque trip mid travel The displayed option will flash
S8 [r8] Remote control selected indicating that it has been set.
NOTE: If the Extra Contact Option PRESS THE KEY TO ACCESS
is not included in the actuator S5 TO S8 SET-UP DISPLAYS.
build, any settings made for
S5–S8 will have no effect on the The procedure for setting S5 to
indication output of the actuator. S8 is the same as that for S1 to
S4 (refer to Section 9.2 page 32).

41
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9.5
Option CPT [Ol]
(Current Position Transmitter)
Setting instructions for actuators NOTE: If the actuator has options
including a CPT providing Folomatic and CPT, redefining the
4-20 mA analogue position CPT, will require the Folomatic to be
feedback. recommissioned (refer to Section
9.6 Folomatic [OI] page 39).
The CPT is an optional extra. It may
be internally or externally powered.
Check wiring diagram for inclusion
and connection details.

With [HI] Displayed, the (CPT)

20mA Output will Correspond to
Actuator Fully Open
If 20mA is required to correspond to
actuator closed use the or key
to change to [LO].

PRESS THE KEY.

The displayed option will flash
indicating that the option has been
set.
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9.6 Option Folomatic Ol OF Display Folomatic

Remote Control Folomatic Feedback Set-up Screens
Setting instructions for actuators This instruction lists the Folomatic Before commissioning of the The action of turning on the
including a Folomatic function displays in their sequence Folomatic functions can begin, the Folomatic option makes an
(proportional) Controller for use and assumes that all Folomatic Folomatic Feedback must be set to additional series of settings
in (analogue) valve position functions are to be checked/set. suit the applied set point signal. available.
control. The actuator should be selected in
The Folomatic is an optional Local or Stop with the set point
control device. Check actuator signal connected to terminals
wiring diagram for inclusion. 26( ) and 27( ) (refer to wiring
Before setting the parameters diagram).
for Option Folomatic ensure
Remote Control Source [bO] has With [HI] displayed, an increasing Folomatic Folomatic
been selected in Section 9.7 [Od] set point signal will correspond to Set-up Screens Set-up Screens
(refer to page 42). valve opening. OFF ON
Folomatic set-up screens can be If a high set point signal is required Use the or key to select
turned OFF to provide extra to correspond to valve closing use Folomatic Display [On].
security. the or key to change to [LO].
Once selected ON the option PRESS THE KEY.
PRESS THE KEY.
function displays allow The displayed option will flash
commissioning of the Folomatic to The displayed option will flash
indicating that it has been set.
be undertaken. indicating that it has been set.
If setting [OI] is modified after Press the key to access the
NOTE: Turning ON/OFF the commissioning the Folomatic, it will Folomatic set-up displays.
Folomatic set-up screens (when be necessary to recommission the
fitted) does not affect its operation. Folomatic.
Press the key to access the
Folomatic set-up display [OF].

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Fl Set Point Fr Set Point FL Valve Position FH Valve Position

Signal Type Signal Range LOW Set Point HIGH Set Point
Using the or key select [ l] for Using the or key select [05], APPLY MINIMUM APPLY MAXIMUM
current set point signal or [ U] for [10] or [20] to correspond with the SET POINT SIGNAL SET POINT SIGNAL
voltage set point signal. set point signals within the range of
Using the or key select: Using the or key select:
0–5mA or volts, 0–10mA or volts or
[ ][ ] = valve closed [ ][ ] = valve closed
0–20mA or volts (i.e. 4–20mA).
[01] to [99] = percent open [01] to [99] = percent open
[ ] = valve open [ ] = valve open
to correspond with the LOW to correspond with the HIGH set
set point signal. point signal.

Current Mode Selected

PRESS THE KEY. 0–20mA or Voltage
The displayed option will flash Range Selected
indicating that it has been set. PRESS THE KEY.
Press the key to display [Fr]. Valve Closed Valve Open
The displayed option will flash
indicating that it has been set. on LOW Signal on HIGH Signal

Press the key to display [FL]. PRESS THE KEY. PRESS THE KEY.
The displayed value will flash The displayed value will flash
indicating that it has been set. indicating that it has been set.
Press the key to display [FH]. Press the key to display [Fd].

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Fd Ft Motion Inhibit Timer FA Action On Loss of FF

Deadband Adjustment Adjustment Set Point Signal Failsafe Action

If the actuator hunts or responds The motion inhibit timer introduces Use or key to enable [On] or Failsafe action when [FA] enabled.
unnecessarily to a fluctuating set a delay in the actuator response to disable [OF] action on loss of set
point signal the deadband must be Use or key to select, on loss of
a rapidly fluctuating set point signal, point signal.
increased. If more accurate control set point signal:
preventing unnecessary movement.
is required the deadband may be [On] – Failsafe as determined [Lo] – move valve to position
Once the system stabilises the by [FF].
decreased. corresponding to minimum
actuator will respond to steady [OF] – Failsafe to position
Use the or key to select the changes in the set point signal as set point.
corresponding to low set [SP] – stayput on loss of set point.
deadband width. Range 00–99 necessary. point.
corresponds to 0–9.9% of setpoint [Hl] – move valve to position
Use or key to adjust motion corresponding to maximum
signal.
inhibit time in seconds: range 0–99. set point.
NOTE: Maximum deadband is 9.9% Normally it is recommended that
of valve stroke. Normally minimum motion inhibit time should not be
deadband should not be less than 1%. set to less than 5 seconds(refer to
note on page 62).

Enabled
PRESS THE KEY.
The displayed option will flash PRESS THE KEY.
indicating that it has been set. The displayed option will flash
Deadband Set to 1.2% NOTE: Failsafe action “ON” will be indicating that it has been
Motion Inhibit
of Valve Stroke effective only for systems using an set.
Time Set to 5 Seconds
PRESS THE KEY. offset or live zero signal range, for Commissioning of the Folomatic is
PRESS THE KEY. example 4–20 mA.
The displayed value will flash now complete. Remote control may
The displayed value will flash be selected.
indicating that it has been set. indicating that it has been set. Press the key to display [FF].
Press the key to display [Ft]. Press the key to display [FA].
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9.7 Od
Remote Control Source Remote Control Source

The available forms of remote The setting of Remote Control To change the remote source
control are listed below: Source will be determined by the press the or key until the
option that has been fitted, if any. required setting is displayed.
Standard hardwired control
Analogue control-Option Folomatic [rE] Standard hardwired remote PRESS THE KEY.
Network control including control or Option Modbus. The displayed option will flash
Option Pakscan indicating that it has been set.
[bO] Option Folomatic.
Option Modbus
Option Profibus [OP] Options Pakscan, Profibus,
Foundation Fieldbus or
The setting for Remote Control
DeviceNet.
Source will depend on the type of
remote control required and the [OF] All remote control disabled
option specified and fitted. Check (Actuator available for local
actuator circuit diagram for remote control only).
control form.
Standard Hardwired Remote
Control

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9.8 Bus System PA Pb

Option Pakscan [OP] Pakscan Address Pakscan Baud Rate

Setting instructions for actuators Use the or key to turn on The actuator Pakscan Field Control The actuator Pakscan Field Control
including an optional Pakscan Field Pakscan set-up screens. Unit must be allocated a unique Unit must be set up with the loop
Control Unit – check wiring loop address. baud rate. For a Pakscan 2-wire
diagram for inclusion. control loop the selected baud rate
The actuator must be in
Before setting the parameters must be common to the master
“Loopback” for its address to be set
for Option Pakscan ensure station and all the field control units
or changed. Loopback can be
Remote Control Source [OP] has included in the loop.
achieved in two ways:
been selected in Section 9.7 [Od] The actuator must be in
(refer to page 42). 1. Turn OFF the master station. “Loopback” for its baud rate to be
Pakscan Set-up Screens ON 2. Disconnect the actuator from the set or changed.
Pakscan set-up screens can be
turned off to provide extra security. PRESS THE KEY. 2-wire control loop.
Loopback can be achieved in two
The action of turning screens on or The displayed option will flash Using the or keys display the ways:
off does not affect its operation. indicating that it has been set. required loop address.
1. Turn OFF the master station.
Press the key to display the Address to be set within the range
01–F0 Hexadecimal. (refer to table 2. Disconnect the actuator from the
Pakscan set-up screens.
on page 75). 2-wire control loop.

PRESS THE KEY.

The displayed option will flash
indicating that it has been set.
Press the key to display [Pb]. Continued
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Pb PF Pakscan Remote
Pakscan Baud Rate Auxiliary Input
Using the or keys display the The IQ actuator has the facility to accept 4 auxiliary inputs (AUX1–AUX4).
required baud rate. These are used when supplementary remote control or digital auxiliary inputs
are required in addition to the standard control and feedback features
01 = 110 baud incorporated into the Pakscan card. It is also possible to have a combination
03 = 300 baud of both remote control and volt-free inputs to provide, for example, open and
06 = 600 baud close control as well as a high and low tank level alarm indication, supplied via
12 = 1200 baud an external transducer.
24 = 2400 baud
The hexadecimal number displayed under PF can be considered as a
‘‘software mask’’. It is this mask that tells the Pakscan card what type of input
to expect, control or input signal, and what form the input will be, normally
open or normally closed (refer to page 75 for Binary, Hexadecimal and
Decimal Conversion Table).
To decipher the mask the number needs to be split into two separate
hexadecimal characters, each of which can be sub-divided into 4 binary bits.
2400 baud rate set The first 4 bits represent the function and the second 4 represent the input
source (known as invert). Pictorially this can be represented as:
PRESS THE KEY.
Left side hex character Right side hex character
The displayed option will flash Aux 4 to 1 (function) AUX 4 to 1 (Invert)
indicating that it has been set. Bits 4 3 2 1 4 3 2 1
Press the key to display [PF].
When used for remote control of the actuator bits 4 to 1 of the function
character have been designated as follows:
Bit 4 (AUX4) – ESD
Bit 3 (AUX3) – Stop/Maintain
Bit 2 (AUX2) – Close
Bit 1 (AUX1) – Open
(When used for digital signal inputs they are simply designated as
AUX 4 to AUX 1)
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PF Pakscan Remote
Auxiliary Input
Rules 4. Stop/Maintain Control
When energised this will make the Aux input Open/Close/ESD control
1. Function bit set to ‘‘0’’
push-to-run, (non-maintained).
Any function bit set to ‘‘0’’ indicates that the particular aux input is to be
treated as a digital signal for field status reporting, e.g. a level switch or motor When de-energised, the Aux input Open/Close/ESD control will be maintained.
running status. 5. Remote I/P Setting
If the corresponding invert bit is set to a ‘‘0’’, an open contact is reported as a Ensure that the correct [Od] setting is selected (refer to page 42).
logic "1" and a closed contact is reported as a logic ‘‘0’’ (i.e. this will invert the For Pakscan this is [OP].
input). The factory default for [PF] is [OF].
If the corresponding invert bit is set to a ‘‘1’’, an open contact is reported as a Examples
logic "0" and a closed contact is reported as a logic ‘‘1’’ (i.e. this gives a non- 1. The full range of remote controls is needed. Open and Close are NO and
inverting input). ESD and Stop/maintain is NC.
2. Function bit set to ‘‘1’’ Aux I/P 4 3 2 1
Any function bit set to ‘‘1’’ indicates that the particular aux input is to be treated Function 1 1 1 1 =F
as a digital command to operate the actuator. Invert 0011 =3 i.e. set [PF] to [F3]
When the corresponding invert bit is set to a ‘‘0’’ this represents an N.C. 2. Open and close control is required along with 2 inverted digital signal inputs
contact as being the command source, i.e. a closing contact de-energises the (Note that with this setting the open and close commands will be maintained.)
input and an opening contact energises the input. Aux I/P 4 3 2 1
When the corresponding invert bit is set to a ‘‘1’’, this represents an N.O. Function 0 0 1 1 =3
contact as being the command source, i.e. a closing contact energises the Invert 0011 =3 i.e. set [PF] to [33]
input and an opening contact de-energises the input. 3. Only an ESD input is needed. The requirement is for push to run control
with a NO contact input.
3. ESD Control
When using ESD (aux input 4), the ESD contact mode setting [A2] should be Aux I/P 4 3 2 1
set to the default value of [nO]. The [A1]–ESD direction setting should be set Function 1 1 0 0 =C
to either Open or Close the valve (refer to page 34). Invert 1000 =8 i.e. set [PF] to [C0]

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PF Pakscan Remote PP
Auxiliary Input
Using the or keys display the Setting [PP] is not used by
required mask setting. Pakscan. Entered settings will
be ignored.

Auxiliary Input Mask [OF]

PRESS THE KEY.

The displayed option will flash
indicating that it has been set.
If Pakscan positioning control is
required, return to the position
display by pressing and keys
together.
Display [OF] (refer to page 58).

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9.9 Bus System PA Pb

Modbus Address Modbus Baudrate
Option Modbus [OP]
Setting instructions for actuators Use the or keys to turn on The Modbus module must be The Modbus module must be set
including an optional Modbus RTU Modbus set-up screens. allocated a unique address. to the RS485 highway baudrate.
module – check wiring diagram for To set the baudrate the Modbus
To set the address the Modbus
inclusion. module must be isolated from the
module must be isolated from the
host by disconnecting the RS485
Before setting the parameters host by disconnecting the RS485
highway or turning off the host
for Option Modbus ensure highway or turning off the host
device.
Remote Control Source [rE] has device.
been selected in Section 9.7 [Od] Using the or keys display the
Using the or keys display the
(refer to page 42). required address. required baudrate:

Modbus module set-up screens Modbus Set-up Screens [On] Address to be set within the range [01] 110
[03] 300 [06] 600
can be turned off to provide extra PRESS THE KEY. 01 to F7 Hexadecimal (refer to
[12] 1200 [24] 2400
security. The action of turning page 75 for conversion). If an
[48] 4800 [96] 9600
screens on or off does not affect its The displayed option will flash address value outside this range is
[19] 19200 [38] 38400
operation. indicating that it has been set. entered, the address set will revert
to 01 (for 00) or F7 (for value
Press the key to display the above F7).
Modbus set-up screens.

2400 Baud
PRESS THE KEY.
PRESS THE KEY. The displayed option will flash
The displayed option will flash indicating that it has been set.
indicating that it has been set. Press the to display [PF].
Press the to display [Pb].
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PF Modbus Remote
Auxiliary Input
The IQ actuator has the facility to accept 4 auxiliary inputs (AUX1 – AUX4). Rules
These are used when supplementary remote control or digital auxiliary inputs 1. Function bit set to ‘‘0’’
are required in addition to the standard control and feedback features Any function bit set to ‘‘0’’ indicates that the particular aux input is to be treated
incorporated into the Modbus module. It is also possible to have a as a digital signal for field status reporting, e.g. a level switch or motor running
combination of both remote control and volt-free inputs to provide, for example, status.
open and close control as well as a high and low tank level alarm indication,
supplied via an external transducer. If the corresponding invert bit is set to a ‘‘0’’, an open contact is reported as a
logic ‘‘1’’ and a closed contact is reported as a logic ‘‘0’’ (i.e. this will invert
The hexadecimal number displayed under PF can be considered as a the input).
‘‘software mask’’. It is this mask that tells the Modbus module what type of
input to expect, control or input signal, and what form the input will be, If the corresponding invert bit is set to a ‘‘1’’, an open contact is reported as a
normally open or normally closed (refer to page 75 for Binary, Hexadecimal logic "0" and a closed contact is reported as a logic ‘‘1’’ (i.e. this gives a non-
and Decimal Conversion Table). inverting input).
To decipher the mask the number needs to be split into two separate 2. Function bit set to ‘‘1’’
hexadecimal characters, each of which can be sub-divided into 4 binary bits. Any function bit set to ‘‘1’’ indicates that the particular aux input is to be
The first 4 bits represent the function and the second 4 represent the input treated as a digital command to operate the actuator.
source (known as invert). Pictorially this can be represented as: When the corresponding invert bit is set to a ‘‘0’’ this represents an N.C.
Left side hex character Right side hex character contact as being the command source, i.e. a closing contact de-energises
Aux 4 to 1 (function) AUX 4 to 1 (Invert) the input and an opening contact energises the input.
Bits 4 3 2 1 4 3 2 1 When the corresponding invert bit is set to a ‘‘1’’, this represents an N.O.
When used for remote control of the actuator bits 4 to 1 of the function contact as being the command source, i.e. a closing contact energises the
character have been designated as follows: input and an opening contact de-energises the input.
Bit 4 (AUX4) – ESD 3. ESD Control
Bit 3 (AUX3) – Stop/Maintain When using ESD (aux input 4), the ESD contact mode setting [A2] should be
Bit 2 (AUX2) – Close set to the default value of [nO]. The [A1]–ESD direction setting should be set
Bit 1 (AUX1) – Open to either Open or Close the valve (refer to page 34).
(When used for digital signal inputs they are simply designated as
AUX 4 to AUX 1.)
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PF Modbus Remote PP
Auxiliary Input Modbus Parity

4. Stop/Maintain Control Using the or keys display the Where Modbus parity bit detection
When energised this will make the Aux input Open/Close control push-to-run. required mask setting. is used the module must be set
When de-energised, the Aux input Open/Close control will be maintained. with the parity bit setting of the
ESD is always push to run (non maintained). host.
5. Remote I/P Setting Using the or keys display the
Ensure that the correct [Od] setting is selected (refer to page 42). required parity bit:
For Modbus this is [rE]. [no] No parity bit
The factory default for [PF] is [OF]. [En] Even parity bit
[Od] Odd parity bit
Examples
1. The full range of remote controls is needed. Open and Close are NO and Auxiliary Input Mask [OF]
ESD and Stop/maintain is NC.
PRESS THE KEY.
Aux I/P 4 3 2 1
Function 1 1 1 1 = F The displayed option will flash
Invert 0 0 1 1 = 3 i.e. set [PF] to [F3] indicating that it has been set.
2. Open and close control is required along with 2 inverted digital signal Press the to display [PP].
inputs. (Note that with this setting the open and close commands will be No Parity Bit
maintained.) PRESS THE KEY.
Aux I/P 4 3 2 1
The displayed option will flash
Function 0 0 1 1 = 3
indicating that it has been set.
Invert 0 0 1 1 = 3 i.e. set [PF] to [33]
3. Only an ESD input is needed. The requirement is for push to run control
with a NO contact input.
Aux I/P 4 3 2 1
Function 1 1 0 0 = C
Invert 1 0 0 0 = 8 i.e. set [PF] to [80]
continued
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For Modbus module positioning

settings and action on loss of signal
setting [OF] (refer to page 58).
If Modbus positioning control and
action on loss of communication
are required, return to the
position display by pressing
and keys together.
Display [OF] (refer to page 58).

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9.10 Bus System PA

Option Profibus DP [OP] Profibus Address

Setting instructions for actuators Use the or keys to turn on The Profibus DP module must be
including an optional Profibus DP Profibus set-up screens. allocated a unique address.
module – check wiring diagram for
To set the address the Profibus
inclusion.
module must be isolated from the
Before setting the parameters host by disconnecting the RS485
for Option Profibus ensure highway or turning off the host
Remote Control Source [OP] has device.
been selected in Section 9.7 [Od]
Using the or keys display the PRESS THE KEY.
(refer to page 42).
required address.
Profibus module set-up screens Profibus set-up screens [On] The displayed option will flash
can be turned off to provide extra Address to be set within the range indicating that it has been set.
PRESS THE KEY. 01 to 7E Hexadecimal (refer to
security. The action of turning
page 75 for conversion). If an Press the to display [Pb].
screens on or off does not affect its The displayed option will flash
operation. address value outside this range is
indicating that it has been set.
entered, the address set will
revert to 01 (for 00) or
Press the key to display the
7E (for value above 7E).
Profibus set-up screens.

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Pb PF Profibus Remote
Profibus Proflags 2
Auxiliary Input
Proflags 2 setting determines the The IQ actuator has the facility to accept 4 auxiliary inputs (AUX1–AUX4).
port used for communication and These are used when supplementary remote control or digital auxiliary inputs are
whether the host has the ability to required in addition to the standard control and feedback features incorporated into
change the Profibus module the Profibus module. It is also possible to have a combination of both remote
address. control and volt-free inputs to provide, for example, open and close control as well
as a high and low tank level alarm indication, supplied via an external transducer.
Using the or keys display the
required setting: The hexadecimal number displayed under PF can be considered as a ‘‘software
Port 1, Host Enabled mask’’. It is this mask that tells the Profibus module what type of input to expect,
Set: Port Host address change control or input signal, and what form the input will be, normally open or normally
[01] 2 disabled PRESS THE KEY.
closed (refer to page 75 for Binary, Hexadecimal and Decimal Conversion Table).
[03] 1 disabled
[06] 2 enabled The displayed option will flash To decipher the mask the number needs to be split into two separate hexadecimal
[12] 1 enabled indicating that it has been set. characters, each of which can be sub-divided into 4 binary bits. The first 4 bits
The power to the actuator must represent the function and the second 4 represent the input source (known as
The default setting is [12]. On invert). Pictorially this can be represented as:
failure to establish communication now be cycled in order for the
the setting will cycle between [12] Proflags 2 setting to take effect. Left side hex character Right side hex character
and [06] at 4¼-minute intervals Aux 4 to 1 (function) AUX 4 to 1 (Invert)
Press the key to display [PF]. Bits 4321 4321
until communication is established.
When used for remote control of the actuator bits 4 to 1 of the function character
have been designated as follows:
Bit 4 (AUX4) – ESD
Bit 3 (AUX3) – Stop/Maintain
Bit 2 (AUX2) – Close
Bit 1 (AUX1) – Open
(When used for digital signal inputs they are simply designated as
AUX 4 to AUX 1.)

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PF Profibus Remote
Auxiliary Input
Rules 4. Stop/Maintain Control
1. Function bit set to ‘‘0’’ When energised this will make the Aux input Open/Close control push to run
Any function bit set to ‘‘0’’ indicates that the particular aux input is to be treated When de-energised, the Aux input Open/Close control will be maintained.
as a digital signal for field status reporting, e.g. a level switch or motor running ESD is always push to run (non maintained).
status. 5. Remote Source Setting [Od]
If the corresponding invert bit is set to a ‘‘0’’, an open contact is reported as a Ensure that the correct [Od] setting is selected (refer to page 42).
logic ‘‘1’’ and a closed contact is reported as a logic "0" (i.e. this will invert the For Profibus this is [OP].
input). The factory default for [PF] is [OF]
If the corresponding invert bit is set to a ‘‘1’’, an open contact is reported as a Examples
logic ‘‘0’’ and a closed contact is reported as a logic ‘‘1’’ (i.e. this gives a non- 1. The full range of remote controls is needed. Open and Close are NO and
inverting input). ESD and Stop/maintain is NC.
2. Function bit set to ‘‘1’’ Aux I/P 4 3 2 1
Any function bit set to ‘‘1’’ indicates that the particular aux input is to be treated Function 1 1 1 1 = F
as a digital command to operate the actuator. Invert 0 0 1 1 = 3 i.e. set [PF] to [F3]
When the corresponding invert bit is set to a ‘‘0’’ this represents an N.C. 2. Open and close control is required along with 2 inverted digital signal inputs.
contact as being the command source, i.e. a closing contact de-energises the (Note that with this setting the open and close commands will be maintained.)
input and an opening contact energises the input.
Aux I/P 4 3 2 1
When the corresponding invert bit is set to a ‘‘1’’, this represents an N.O. Function 0 0 1 1 = 3
contact as being the command source, i.e. a closing contact energises the Invert 0 0 1 1 = 3 i.e. set [PF] to [33]
input and an opening contact de-energises the input.
3. Only an ESD input is needed. The requirement is for push to run control
3. ESD Control with a NO contact input.
When using ESD (aux input 4), the ESD contact mode setting [A2] should be Aux I/P 4 3 2 1
set to the default value of [nO]. The [A1]–ESD direction setting should be set Function 1 1 0 0 = C
to either open or close the valve (refer to page 34). Invert 1 0 0 0 = 8 i.e. set [PF] to [80]

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PF Profibus Remote PP
Auxiliary Input
Using the or keys display the Setting [PP] is not used by
required mask setting. Profibus. Entered settings will
be ignored.

Auxiliary Input Mask OF

PRESS THE KEY.
The displayed option will flash
indicating that it has been set.
If Profibus positioning control and
action on loss of communication
are required, return to the position
display by pressing and keys
together. Display [OF] (refer to
page 58).

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9.11 PA Pb
Option DeviceNet DeviceNet Address DeviceNet Baudrate

Setting instructions for actuators The DeviceNet module must be The DeviceNet module must be set
including an optional DeviceNet allocated a unique address. to the DeviceNet highway
DFU module – check wiring baudrate.
diagram for inclusion. Using the or keys display the
DeviceNet module set up screens required address. Using the or keys display the
can be turned off to provide extra required baudrate:
security. The action of turning Address to be set within the range
screens on or off does not effect its 01 to 3F Hexadecimal. See page [01] 125 k baud
operation. 75 for conversion. If an address [03] 250 k baud
value outside this range is entered, [06] 500 k baud
Use the or key to turn on the address set will revert to 01
DeviceNet set up screens. (for 00) or 3F (for value above 3F).

DeviceNet Set-up Screens ON

PRESS THE KEY. PRESS THE KEY. PRESS THE KEY.

The displayed option will flash The displayed option will flash The displayed option will flash
indicating that it has been set. indicating that it has been set. indicating that it has been set.

Press the key to display the Press the key to display [Pb]. Press the key to display [PF].
DeviceNet set up displays.

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PF DeviceNet Remote
Auxiliary Input

Press the key to display [PF]. Rules

1. Function bit set to ‘‘0’’
The IQ actuator has the facility to accept 4 auxiliary inputs (AUX1–AUX4).
Any function bit set to ‘‘0’’ indicates that the particular aux
These are used when supplementary remote control or volt free digital
input is to be treated as a digital signal for field status reporting,
auxiliary inputs are required in addition to the standard control and
e.g. a level switch or motor running status.If the corresponding invert bit is
feedback features incorporated into the DeviceNet module. It is also
set to a "0", an open contact is reported as a logic ‘‘1’’ and a close contact
possible to have a combination of both remote control and volt free inputs
is reported as a logic ‘‘0’’ (i.e. this will invert the input).
to provide, for example, open and close control as well as a high and low
If the corresponding invert bit is set to a ‘‘1’’, an open contact is
tank level alarm indication, supplied via an external transducer.
reported as a logic "0" and a close contact is reported as a logic ‘‘1’’ (i.e.
The hexadecimal number displayed under PF can be considered as a this gives a non-inverting input).
‘‘software mask’’. It is this mask that tells the DeviceNet module what type 2. Function bit set to ‘‘1’’
of input to expect, control or input signal, and what form the input will be, Any function bit set to ‘‘1’’ indicates that the particular aux input is to be
normally open or normally closed. treated as a digital command to operate the actuator.
To decipher the mask the number needs to be split into two separate When the corresponding invert bit is set to a "0" this represents
hexadecimal characters, each of which can be sub-divided into 4 binary an N.C. contact as being the command source, i.e. a closing contact
bits. The first 4 bits represent the function and the second 4 represent the de-energises the input and an opening contact energises the input.
input source (known as invert). Pictorially this can be represented as: When the corresponding invert bit is set to a ‘‘1’’, this represents an N.O.
contact as being the command source, i.e. a closing contact energises the
Left side hex character Right side hex character input and an opening contact de-energises the input.
Aux 4 to 1 (function) AUX 4 to 1 (Invert)
Bits 4 3 2 1 4 3 2 1 3. ESD Control
When using ESD (aux input 4), the ESD contact mode setting [A2] should
When used for remote control of the actuator bits 4 to 1 of the function
be set to the default value of [nO]. The [A1]–ESD direction setting should
character have been designated as follows:
be set to either open or close the valve (refer to page 34).
Bit 4 (AUX4) – ESD Bit 3 (AUX3) – Stop/Maintain
Bit 2 (AUX2) – Close Bit 1 (AUX1) – Open
(When used for digital signal inputs they are simply designated as AUX 4
to AUX 1.)

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PF DeviceNet Remote PP
Auxiliary Input (Continued)
DeviceNet Parity

4. Stop/Maintain Control Using the or keys display the This option is not used by the
When energised this will make the Aux input Open/Close control required mask setting. DeviceNet DFU Module.
push-to-run.
When de-energised, the Aux input Open/Close control will be
maintained.
5. Remote I/P Setting
Ensure that the correct ‘‘Od’’ setting is selected (page 42).
For DeviceNet this is [OP].
The factory default for [PF] is [OF]. Auxiliary Input Mask OF No Parity Bit
Examples
1. The full range of remote controls is needed. Open and Close are NO PRESS THE KEY. PRESS THE KEY.
and ESD and Stop/maintain is NC. The displayed option will flash
Aux I/P 4 3 2 1 The displayed option will flash indicating that it has been set.
Function 1 1 1 1 = F indicating that it has been set.
Invert 0 0 1 1 = 3 i.e. set [PF] to [F3]
Press the key to display [PP].
2. Open and close control is required along with 2 inverted digital signal
inputs. (Note that with this setting the open and close commands will be
maintained.)
Aux I/P 4 3 2 1
Function 0 0 1 1 = 3
Invert 0 0 1 1= 3 i.e. set [PF] to [33]
3. Only an ESD input is needed. The requirement is for push to run
control with a NO contact input.
Aux I/P 4 3 2 1
Function 1 1 0 0 = C
Invert 1 0 0 0= 8 i.e. set [PF] to [C8]

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9.12 Bus System Positioning OF Display Bus System FL Bus System FH Bus System Valve
Control Settings Positioning Set-up Screens Valve Position at 0% DV Position at 100% DV
If the system control strategy for Bus system positioning control [FL] is the position to which the [FH] is the position to which the
Pakscan, Modbus or Profibus set-up screens can be suppressed actuator will move if a 0% actuator will move if a 100%
requires intermediate valve travel to provide extra security. command is sent and is the command is sent and is the
positioning, certain control position at which the actuator will position at which the actuator will
Use the or key to turn on the
parameters need to be checked: the report 0% to the host. report 100% to the host.
positioning set-up screens.
Limited Range Position Settings, the
The default setting is for 0% to be The default setting is for 100% to
Motion Inhibit Time and its
the Close limit. be the Open limit.
Deadband. There are an additional
two ‘‘Action on Loss of Signal’’ If altered, it is possible that the If altered, it is possible that the
parameters relating only to Modbus position indicated by the actuator position indicated by the actuator
and Profibus systems that also need display will differ to that indicated display will differ to that indicated
to be checked. by the host. by the host.
Limited Range Positioning is a Bus System Positioning Control Use the or key to select the Use the or key to select the
selectable option whereby positioning Screens [On] desired valve position for a 0% desired valve position for a 100%
limits, 0% and 100%, can be at command. command.
different positions to those used for PRESS THE KEY.
digital Closed and Open limit
commands. Limited range positioning The displayed option will flash
can be set using the [FL] and [FH] indicating that it has been set.
screens.
It should be noted that the actuator Press the key to display Bus
will respond to a digital Open or System Positioning Control Settings. 0% DV = Valve Closed 100% DV = Valve Open
Close host command by moving the Once [Fl] is displayed, PRESS THE KEY. PRESS THE KEY.
valve to the set limits irrespective of press the key to display [FL].
settings made for positioning control. The displayed option will flash The displayed option will flash
indicating that it has been set. indicating that it has been set.
Settings for Deadband and Motion
Inhibit Time affect accuracy and Press the key to display [FH]. Press the key to display [Fd].
response time.
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Fd Bus System Ft Bus System FA Modbus, Profibus FF Modbus, Profibus

Deadband Adjustment Motion Inhibit Time (MIT) & DeviceNet & DeviceNet
Action on Loss of Signal Failsafe Action
All positioning commands are MIT sets the minimum time Modbus, Profibus & DeviceNet Modbus, Profibus & DeviceNet
subject to a deadband tolerance. between successive position modules can be set to respond on failsafe action when [FA] is enabled.
commands being actioned. It is loss of host communication by
The deadband sets the expected Use the or key to display the
used in situations to reduce the positioning the valve. Modbus
positioning accuracy of the required setting:
number of starts per hour and to checks for a loss of general highway
actuator and is dependent on [Lo] Close valve
smooth out fluctuations if communications whereas Profibus
various factors including, actuator [SP] Stay put
continuous positioning is checks for a loss of communications
output speed, number of turns and [HI] Open valve
implemented. addressed specifically to itself.
valve torque. If the deadband is set
too low the valve may ‘‘hunt’’ Setting the longest possible time The default setting is off [OF] and
around the set point. while maintaining acceptable the default timeout is 255 sec.
control will maximise the life of the Use the or key to display the
Use the or key to display the motorised valve. required setting:
required setting:
[00] to [99] – 0% to 9.9% of valve Use the or key to display the [On] Failsafe determined by
stroke. required setting: setting [FF]
[OF] No failsafe action Failsafe Close
[02] to [99] – 2 to 99 seconds.
PRESS THE KEY.
The displayed option will flash
indicating that it has been set.

2.5% Deadband 5 Second MIT Failsafe Action Enabled

PRESS THE KEY. PRESS THE KEY. PRESS THE KEY.
The displayed option will flash The displayed option will flash The displayed option will flash
indicating that it has been set. indicating that it has been set. indicating that it has been set.
Press the key to display [FF].
Press the key to display [Ft]. Press the key to display [FA].
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9.13 Option OJ Interrupter Timer Jd Interrupter Timer JC Position in Valve Closing

Interrupter Timer Enabled/Disabled Direction Stroke for Timer to Start
Setting instructions for actuator When fitted, the timer will be The default for timer direction is Using the or key select the
including an interrupter timer. made available for operation. [CL], timer operation will start in position for the TIMER TO START
closing and stop in opening – WHEN THE VALVE IS CLOSING.
The interrupter timer enables The Interrupter cannot be pulsing operation around the close
pulsed “stop/start” operation by the enabled or disabled using the [ ][ ] = valve closed,
position.
actuator as a response to local and Setting Tool. [01]-[99] = percentage open
remote control commands. If pulsing operation is required to [ ] = valve open
This effectively increases the valve stop in closing and start in opening
stroke time and can be adjusted to – around the open position,
prevent hydraulic shock (water use the or key.
hammer) and flow surges in The display will change to [OP].
pipelines. PRESS THE KEY.
The interrupter timer is an optional The displayed option will flash
Interrupter Timer Interrupter Timer indicating that it has been set.
extra – check wiring diagram for Disabled Enabled
inclusion. Timer Set to Start Pulsing when
When the timer option is available Closing Valve Reaches 25% Open
an additional series of settings can
PRESS THE KEY.
be accessed by pressing the key.
The displayed option will flash
NOTE: If the timer option is not
indicating that it has been set.
available pressing the key will not
access setting. Pulsed Operation Around the If the timing is not required in the
Closed Position closing stroke select [JC] to [ ][ ]
Press the key to display
NOTE: Instructions [JC] and [JO] valve closed position.
interrupter timer set-up screens.
are for timer operation around the Press the key to display [JO].
Closed position. For timing around
the Open position, read stop for
start [JC] and start for stop [JO].
Press the key to display [JC].
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JO Position in Valve Opening Jn JF JE ESD Override

Stroke for Timer to Stop Contactor On Time Contactor Off Time Interrupter Timer
Using the or key select the Using the or key select the Using the or key select the The interrupter timer may be
position for the TIMER TO STOP actuator run period in the range actuator stop period in the range overridden when the actuator is
WHEN THE VALVE IS OPENING. 1–99 seconds. 1–99 seconds. under ESD signal command. This
will mean the actuator will run to
[ ][ ] = valve closed limit without “stop/start” action
[00]-[99] = percentage open under ESD command.
[ ] = valve open
Refer to A1–A3 (refer to page 34
for ESD settings).
The default for ESD override
interrupter timer is [OF]. The
Actuator Run Period Actuator OFF Period interrupter timer will continue
Set for 5 Seconds Set for 25 Seconds “stop/start” action during ESD
action.
Timer Set to Stop Pulsing PRESS THE KEY. PRESS THE KEY.
when Opening Valve If ESD must override the timer use
Reaches 25% Open The displayed option will flash The displayed option will flash the or to display [On].
indicating that it has been set. indicating that it has been set.
PRESS THE KEY. Press the key to display [JF]. Press the key to display [JE]
The displayed option will flash (refer to note on Page 62).
indicating that it has been set.
If timing is not required in the
opening stroke select [JO] to [ ][ ].
ESD Override Timer OFF
Press the key to display [Jn].
PRESS THE KEY.
The displayed option will flash
indicating that it has been set.
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9.14 Setting Tool 9.15 Inhibit Operation

Example Note Local Control [Or] After Power Loss [OS]
An actuator fitted with the With a Folomatic option fitted and The default setting for Setting Tool The default setting for this option is
interrupter timer and set as the the Interrupter Timer enabled, the Local Control is [OF]. enabled [On]. This ensures that
example shown in these Folomatic Motion Inhibit Timer the actuator cannot be operated
To enable Setting Tool Control
instructions would operate at: must be adjusted to the same time electrically if the position sensing
press the or key to select [On].
as that set for the Interrupter Timer circuits have not been updated
Rated speed from full Open to 25% PRESS THE KEY.
“contactor off”. after manual operation during a
Open.
The displayed option will flash combined power failure and low
Failure to do so will cause the
1/
6rated speed from 25% Open to indicating that it has been set. battery condition – a blackout.
actuator response to defer to the
Fully Closed and from Fully Closed lower time which may cause With the red control selector in
to 25% Open. control or process problems. Local, the Setting Tool control keys
Rated speed from 25% Open to are active (refer to page 17).
For “ON” and “OFF” times in
Fully Open. excess of 99 seconds apply to
Rotork.
This feature may be disabled by
using the or key so that [OF]
appears in the lower part of the
display. If the feature is disabled it
Local Setting Tool Control Enabled is important that the actuator is not
Vandal resistant actuators ONLY manually operated during a power
(red/black selectors not supplied). failure if the battery is low. Manual
For control, the selection of [Or] is operation can be prevented by
as follows: locking the actuator hand/auto
[On] Local Setting Tool control only. lever in the auto position.
[OF] Local/Remote Control disabled. PRESS THE KEY.
[rE] Remote Control only.
The displayed option will flash
indicating that it has been set.

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9.16 Default Options

[d1] and [d2]
All IQ functions are configured to a set of Rotork default (standard) Rotork standard [d1] Default settings:
settings before despatch, see the table opposite. When requested, Function [d1] Default Setting
alternative settings specified with the order will be used. When site [P?] Password Unaffected – will remain
commissioning takes place, entered settings overwrite Rotork defaults and as set
these ‘‘current’’ settings are used for operation along with the remaining [Ir] IrDA – Insight [On] IrDA Enabled
unadjusted defaults. [Ic] Cell Phone [OF] Disabled
Should difficulty be encountered during commissioning the default settings Primary Functions
can be reinstated, returning the actuator configuration to its original [C1] Close Direction [C] Clockwise
manufactured state. Site commissioning must then begin again. [C2] Close Action [Cl] Close Limit
[C3] Open Action [Ol] Open Limit
There are two levels of default: [tC] Close Torque [40] 40% of rated
d1 Rotork standard or customer specified primary and secondary [tO] Open Torque [40] 40% of rated
settings. Secondary Functions
d2 Limit positions only – factory set turns and limits. [r1] Indication Contact S1 [Cl]/[nO] Close, Normally Open
[r2] Indication Contact S2 [OP]/[nO]Open, Normally Open
NOTE: Settings associated with control options Folomatic, Pakscan, [r3] Indication Contact S3 [Cl]/[nC] Close, Normally Closed
Modbus Profibus and Foundation Fieldbus are not affected [r4] Indication Contact S4 [OP]/[nO]Open, Normally Closed
by d1 or d2. Functions will remain as set. [A1] ESD Action [SP] Stay put on ESD
[A2] ESD Contact Type [nO] Normally Open (make
If d1 is entered, all Primary and Secondary Functions except limit for ESD)
positions will return to their default setting. See the table opposite [A3] ESD Thermostat Override [OF] Thermostats Active
for Rotork standard settings. Primary setting (except limits) and during ESD
secondary settings must then be checked and reset as required [A4] ESD Override Interlocks [OF] Interlocks Active during
(refer to Primary Functions page 20 and Secondary Functions page 29). ESD
[A5] ESD Override Local Stop [OF] Local Stop Active during
If d2 is entered the limits will be reset to 25 output turns apart, with
ESD
the actuator positioned at 50% (12.5 output turns). Limits must then
[A6] Maintained Local Control [On] Maintains in Local
be reset to the suit the valve (refer to Primary Functions page 20).
Control
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9.17 Default Options

[d1] and [d2]
Rotork standard [d1] Default settings continued: The Rotork standard default settings are subject to change without
Function [d1] Default Setting notice.
[A7] 2-wire Remote Control [OP] Open valve on 2-wire If specified with order, [d1] settings will be configured as requested.
signal
[A8] Interlocks [OF] I/L function disabled To reinstate [d1] settings, with [d1] displayed.
[A9] Conditional Control [OF] Function disabled PRESS THE KEY.
[AE] Torque Switch Bypass [OF] Function disabled
[OE] Option Extra Indication The setting bars will flash, indicating the [d1] default settings have been
Contacts [OF] Unless fitted. See wiring reinstated.
diagram To reinstate factory set limits (25 turns apart, actuator positioned at 50%)
[OI] Option CPT [HI] 4mA at Closed with [d2] displayed,
[OF] Option Folomatic [OF] Unless fitted. See wiring
diagram PRESS THE KEY.
[Od] Remote Source [rE] Unless option fitted The setting bars will flash, indicating the [d2] default limits have been
(refer to 9.7 page 42) reinstated.
[OP] Option Bus System Control [OF] Unless fitted. See wiring
diagram
[OJ] Option Interrupter Timer [OF] Unless fitted. See wiring
diagram
[Or] Setting Tool Local Control [OF] Setting Tool Control
disabled
[OS] Power Loss Inhibit [On] Protection on
Option Extra Indication Contacts (when fitted) - refer to wiring diagram [d1] Displayed [d2] Displayed
[r5] Indication Contact S5 [Cl]/[nO] Close, normally open
[r6] Indication Contact S6 [OP]/[nO] Open, normally open
[r7] Indication Contact S7 [tl]/[nO] Torque Trip Mid Travel,
normally open
[r8] Indication Contact S8 [rE]/[nO] Remote Selected,
normally open 68
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10 Maintenance, Monitoring
and Troubleshooting
Maintenance Routine maintenance should isolated or disconnected if the Battery Replacement
Every Rotork actuator has been include the following: battery holder has to be If the actuator is located within a
fully tested before dispatch to give * Check actuator to valve fixing removed from the actuator hazardous area permission must
years of trouble-free operation bolts for tightness. gearcase. be obtained in the form of a ‘‘hot
providing it is installed, sealed and * Ensure valve stems and drive A unique circuit has been work permit’’ or other local
commissioned in accordance with nuts are clean and properly incorporated into the battery regulation before removal and/or
the instructions given in this lubricated. function of the IQ, effectively replacement of the battery.
publication. * If the motorised valve is rarely reducing the overall drain and Removal of the battery with the
The IQ actuator’s unique double operated, a routine operating significantly increasing the battery main electrical power switched off
sealed, non-intrusive enclosure schedule should be set up. life. will result in stored Datalogger
provides complete protection for * Replace actuator battery every records being lost. It is therefore
5 years. Tests show for a typical actuator, a
the actuator components. battery life of 7 years can be recommended that the battery is
Covers should not be removed for The Actuator Battery expected. replaced with the main electrical
routine inspection as this may be The battery supports the actuator supply to the actuator switched on.
detrimental to the future reliability position updating circuits and the Allowing for a conservative If main electrical power is not
of the actuator. position (LCD) display when the margin, Rotork recommend that available or if main power has been
main power supply is turned off. the battery should be replaced switched off while the battery was
The electrical control module cover every 5 years.
is bonded by the Rotork quality It ensures the current position is discharged, it is recommended that
control seal. It should not be updated and displayed when Battery level status is indicated by the actuator limits be checked after
removed as the module contains manual operation takes place with an icon on the actuator display, battery replacement (refer to
no site-serviceable components. the main power turned off. refer to 3.4 Alarm Indication Section 8 Commissioning Primary
The battery is not required to (refer to page 5). Functions, page 20).
All electrical power supplies to the
actuator must be isolated before retain any actuator settings. If the battery icon is displayed the Battery Removal
any maintenance or inspection is WARNING: battery must be replaced. The actuator must be selected to
carried out, except replacement of The battery holder in the Stop using the red selector (refer to
the battery. actuator gearcase also protects page 3).
the user from the hazardous live Access to the battery is via a
Electrical supplies must be isolated labelled sealing plug situated on the
before actuator covers other than connections inside the actuator
and therefore it must not be top of the main gearcase next to
the battery sealing plug are the handwheel hub.
removed. damaged. The actuator must be

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10 Maintenance, Monitoring
and Troubleshooting cont.
Use an 8mm Allen key to remove If in doubt regarding the correct Torque and Position Monitoring
the sealing plug, ensuring the ‘‘O’’ battery type, contact Rotork. The IQ range of actuators
ring seal remains on the plug. incorporate real time, instantaneous
Disconnect the battery wiring loom Fitting Replacement Battery Torque + Position monitoring as
from the battery terminals. Using Fit the pull strap around the standard.
the black pull strap, lift the battery replacement battery and insert into Torque + Position can be used to
out of the rubber sealing pocket. the rubber sealing pocket. monitor valve performance during
Reconnect the battery wiring loom operation. The effect of process
to the battery terminals. Refit the changes (differential pressure etc.)
battery sealing plug ensuring ‘‘O’’ can be evaluated. Tight spots in
ring is in good condition and valve travel can be pinpointed as Example shows 19% (of rated)
correctly fitted. Hand tighten well as gauging torque developed torque at 50% open position.
sealing plug using an 8mm Allen through stroke for torque value Display torque range: [00] to [99]%
key. setting (refer to pages 25, 26). of rated torque in 1% increments.
Oil For values of torque above 99% the
Using the Setting Tool, the display display will indicate [HI].
Unless specially ordered for can be set to indicate Torque and
Fig. 33 extreme climatic conditions, Rotork Display position range:
Position as follows: [ ][ ] = Valve Closed
Battery Types actuators are dispatched with
gearcases filled with SAE 80EP oil With the actuator displaying [00]-[99] = Percent Open
For European hazardous area
which is suitable for ambient Current Position and selected to [ ] = Valve Open
certified actuators (CENELEC) use
temperatures ranging from Local or Stop, using the Setting For a stationary actuator the
an Ultralife U9VL lithium
– 22°F/– 30°C to 160°F/70°C. Tool, display will indicate the actual
manganese dioxide battery only. torque value as applied by the
For FM and CSA certified IQ actuators do not require regular PRESS THE KEY. actuator.
enclosures use an Ultralife U9VL oil changes (refer to Weights and
lithium manganese dioxide battery. Measures Section 11, page 74). The display will split, the top To keep the torque + position
Equivalent, UL recognised, indicating the instantaneous torque display active press the or
batteries may be used. (as a % of rated), the bottom keys. The display will remain active
indicating the measured position
For watertight (WT) actuator (% open). for approximately 5 minutes from
enclosures use an Ultralife U9VL the last key operation.
lithium manganese dioxide battery
or any equivalent 9V battery.
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10 Maintenance, Monitoring 10.1

and Troubleshooting cont. Help Screens

Troubleshooting (Refer to Section 3.3 page 4 – The With the actuator powered up and For troubleshooting, access the
The IQ range of actuators is the Actuator Display.) Local or Stop selected, eight Help following Help Screens and refer to
world’s first that can be Screens can be accessed using text:
If the display is blank the actuator
commissioned and interrogated the Setting Tool (refer to Fig. 30 H1 – Factors inhibiting electrical
battery must be replaced and the operation.
without removing electrical covers. page 30 for their location).
limits of travel reset (refer to
Help Screen diagnostics enable H2 – Monitor battery level and
fast and complete fault finding to Section 10 page 65 – The With Remote selected press the ESD control input.
be carried out. Actuator Battery). key on the Setting Tool twice.
The Help Screens will displayed. H3 – Monitor the position limit
and actuator power supply
With power off, the actuator
Each screen uses bars to indicate status.
display is not backlit. Position
the status of a particular control or H4 – Monitor remote control inputs
indicator lamp not illuminated.
indication function. Each bar to the actuator.
With mains power on, the
reacts to changes in the status of H5 – Monitor remote interlocks
actuator’s display should be backlit
its actuator function by turning ‘‘on’’ local control inputs and
(refer to Section 3.3 page 4 – The motor thermostats.
or ‘‘off’’.
Actuator Display).
H6 – Monitor torque switch status
Check that 3 phase supply is and IR Setting Tool
available and is of the correct communication for vandal
voltage as stated on the actuator proof applications.
nameplate. Measure voltage phase H7 – Monitor travel limits, centre
to phase across terminals 1, 2 and column and position limit
3 of the actuator terminal bung. status.
H8 – Monitor the actuator’s
With power Off, the actuator position-sensing devices.
does not display position.
H9 – Rotork use only.
With mains power off the actuator
battery supports position indication Help screen bars shown
liquid crystal display only. are undefined and may be ON,
OFF or flashing.
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H1 Factors Inhibiting H2 Battery Level and

Electrical Operation ESD Control Input
BATTERY LOW ON POWER UP LOW BATTERY
Phase Position ESD
Loss Error Bar ON = Low battery detected Active Bar ON = Battery level low.
On Power Up. Bar OFF = Battery OK.
Low
If [OS] is selected [On] (set as Battery Bar ON when the battery is low but

Local
Controls
H1 default ) the actuator operation will
be inhibited when powered up with
a discharged battery (refer to [OS]
Battery
Discharged
H2 still able to support the necessary
actuator functions.
Error The battery should be replaced at
page 62).
the earliest possible opportunity.
Battery Low The battery should be replaced at Help Screen 2
on ESD SIGNAL ACTIVE
Power-up the earliest opportunity(refer to
page 65). BATTERY DISCHARGED Bar ON = ESD Signal is present.
Help Screen 1 Bar ON = Battery Discharged. When applied, an Emergency
LOCAL CONTROLS ERROR
Bar ON = Invalid Local Control Bar ON when the battery is no Shutdown Signal will override any
POSITION ERROR existing local or remote control
Signals Detected. longer able to support actuator
Bar ON = Current Position Error signal, causing the actuator to
functions under loss of power
Present. For example if a Local Open and respond in the direction selected
conditions.
Close signal is detected at the for ESD.
During power up the actuator same time this would be classed The battery must be replaced
position processor compares the The ESD function will be
as an invalid or fault condition. (refer to Section 10 page 65) and
current position to that stored in determined by the settings on
PHASE LOSS limit positions reset (refer to [LC]
the Eeprom. If there is a Control Mode Configuration
discrepancy this is shown as a Bar ON = Phase Lost (3 Phase and [LO] page 27).
screens [A1] to [A5] (refer to
current position error. Actuators Only). Section 9.3 page 34).
Re-setting of both actuator limits Loss of third monitored power The actuator will not respond to
should now be carried out (refer to supply phase connected to any local or remote control while
page 27). actuator terminal 3. an ESD signal is maintained.

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H3 Position Limit and H4 Remote Control H5 Remote Interlocks, Local

Power Supply Status Inputs Control Inputs, & T/stat

Clockwise Remote
REMOTE CLOSE 1 Local Stop
Remote not Open
Limit Maintain 2 Open 1 Bar OFF = Remote Close Signal Selected Interlock
Present.
Anti Remote Close
Clockwise ESD 2 Close 1
ESD 1 Thermostat
Tripped Interlock

H3 H4 Bar OFF = ESD signal present.

Limit

Inhibit Remote
Close 2 ESD 1
REMOTE MAINTAIN 1
Bar OFF = Remote Maintain
Local Open
not Present
H5 Local not
Selected
signal present.
Remote Remote Bar ON = Remote Maintain not Local Close Remote
Open 2 Maintain 1 present and/or Remote Stop not not
Help Screen 3 Present Selected
active.
CLOCKWISE LIMIT Help Screen 4 REMOTE OPEN 2 Help Screen 5
Bar ON = Actuator has reached Bar OFF = Remote Open signal
clockwise limit of travel. All remote signals designated with present from BUS option pcb. OPEN INTERLOCK
‘1’ are standard hard wired remote Bar ON = Open Interlock Active.
ANTI-CLOCKWISE LIMIT REMOTE CLOSE 2
inputs.
Bar ON = Actuator has reached Bar OFF = Remote Close signal Unauthorised Open electrical
Anti-clockwise limit. When a Pakscan, Profibus or present from BUS option pcb. operation can be prevented by
Foundation Fieldbus card is fitted, interlocking the actuator (Open)
INHIBIT ESD 2
remote control inputs are control with an external interlock
Bar ON = Actuator inhibited. Bar OFF = ESD signal present
designated with a ‘2’. contact.
from BUS option pcb.
Possible Causes: REMOTE OPEN 1 If external interlocks are not
Phase Loss (3 phase only). REMOTE MAINTAIN 2
Bar OFF = Remote Open Signal required the interlock function must
Power Loss Inhibit (page 62). Bar OFF = Remote Maintain
Present. be selected OFF.
Internal Failure. signal present from BUS option
pcb.

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H6 Torque Switch Status

H5 Remote Interlocks, Local
& IR Setting Tool Comms
Control Inputs & T/stat cont.
for Vandal Proof Applications
CLOSE INTERLOCK THERMOSTAT TRIPPED IR Remote TORQUE SWITCH TRIPPED
Control not
Bar ON = Close Interlock Active. Bar ON = Thermostat tripped. Selected Bar OFF = Torque switch
tripped.
Unauthorised Close electrical The actuator motor is protected by IR Local Local
Control Controls When the actuator generates a
operation can be prevented by thermostats.
H6 value of torque equal to that set for
Disabled not Fitted
interlocking the actuator (Close)
Should the motor become Open (when opening) or Close
control with an external interlock IR Closed
overheated the thermostats will trip Signal not
(when closing ) it will stop,
contact.
and the actuator will stop. On Present protecting itself and the valve from
If external interlocks are not cooling the thermostat will damage. This feature is known as
IR Open Torque Over Torque Protection.
required the interlock function must automatically reset, enabling Signal not Switch
be selected OFF. operation. See the actuator Present Tripped
Once a torque trip has occurred
nameplate for the motor rating.
REMOTE NOT SELECTED Help Screen 6 further operation IN THE SAME
Bar ON = Remote control not LOCAL STOP NOT SELECTED DIRECTION is prevented.
selected. Bar ON = Local Stop not When actuators are supplied for This ‘‘latching’’ of the event protects
Bar OFF = Remote control selected. Vandal Proof applications the local the actuator and valve from
selected. Bar OFF = Local stop selected. control knobs are removed to repeated “hammering” against the
LOCAL CLOSE NOT PRESENT LOCAL NOT SELECTED prevent unauthorised operation. obstruction as a response to a
Bar ON = Local Close signal not Bar ON = Local control not The local control functions are then maintained control signal.
present. selected. carried out by using the Infra-red To ‘‘delatch’’ the actuator it must be
Bar OFF = Local Close signal Bar OFF = Local control Setting Tool. reversed.
present. selected.
LOCAL CONTROLS NOT FITTED
LOCAL OPEN NOT PRESENT Bar OFF = Local controls fitted (For actuator torque adjustment,
Bar ON = Local Open signal not (standard). refer to [tC ] and [tO] pages 25
present. Bar ON = Local controls not and 26.)
Bar OFF = Local Open signal fitted (vandal proof).
present.

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H6 Torque Switch Status & H7 Travel Limits, H8 Actuator Position

IR Setting Tool Comms for Centre Column &
Vandal Proof Applications cont. Remote Indication Outputs Sensing Devices
IR OPEN SIGNAL NOT PRESENT Open Position When the motor is running, ON
Relay 4 Limit Sensor A
Bar OFF = IR Open signal and OFF bit duration should be
present. Close Position equal.
Relay 3 Limit Sensor B
IR CLOSE SIGNAL NOT
PRESENT
Bar OFF = IR Close signal Relay 2
H7 Actuator
H8 For the two sensors, A and B,
correct operation is indicated by
the following truth table.
present. Moving
To observe this function, select
IR LOCAL CONTROL DISABLED Relay 1 manual operation and turn the
Bar OFF = IR Local control Help Screen 8 actuator handwheel clockwise,
enabled. Help Screen 7 starting with all sensors OFF:
POSITION SENSOR A
To operate the actuator locally with OPEN LIMIT Senses output rotation. Used for
CLOCKWISE 30 Deg.
the IR Setting Tool refer to the Bar ON = Actuator has reached the position sensing circuit.
option selection screen [Or] open limit . Correct operation of the sensor is
Sensor B 0 1 1 0 0
Section 9.14 page 62. indicated by the bar being ON (and
CLOSE LIMIT OFF) 12 times per output
[Or] must be selected to [On]. Bar ON = Actuator has reached revolution. When the motor is Sensor A 0 0 1 1 0
Close limit.
IR REMOTE CONTROL NOT running, ON and OFF bit duration
SELECTED ACTUATOR MOVING should be equal.
Bar OFF = IR Remote control Bar ON = Actuator moving. POSITION SENSOR B
selected (vandal-proof units only). Senses output rotation. Used for
SWITCH CONTACTS S1, S2, S3, S4
When actuator is supplied without Bar ON = S contact is close the position sensing circuit.
local controls for vandal proof circuit. Correct operation of the sensor is
applications the option selection indicated by the bar being ON (and
Bar indication is real time and OFF) 12 times per output
screen [Or] must be set to [rE] for reactive (refer to Section 9.2 [r1] revolution.
Remote operation (refer to Section page 32 for configuration of
9.14 page 62). ‘‘S’’contacts).
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10.2 IrDA Diagnostics & 10.2 IrDA Diagnostics &

Config. IQ Insight – Config. IQ Insight –
IrDA Comms [Ir] Cell Phone [Ic]
IQ Insight software tool for PC has The default setting for IQ IrDA is Using IQ Insight software tool, The default setting for IQ Insight –
been developed to enable the [On], enabling IrDA. remote diagnostics can be enabled Cell Phone is [OF].
actuator configuration and on- using a cell phone located at the
To disable IrDA use the or key.
board datalogger to be actuator to transmit and receive
The display will change to [OF].
reconfigured and analysed. data to and from a remote PC
running IQ Insight software.
To enable communication with IQ PRESS THE KEY.
Insight the actuator IrDA interface The cell phone must be IrDA
The displayed option will flash
must be enabled. compatible and have access to a
indicating it has been set. transmit/receive data line (contact
A PC running IQ Insight software To enable remote diagnostics use
your cell phone manufacturer and
may be located at the actuator or, the or key. The display will
service provider).
using a cell phone link, at a remote change to [On].
site (for information on IQ Insight (For information on IQ Insight PRESS THE KEY.
see www.rotork.com). software refer to publication
The actuator display will
E111E.)
automatically return to indicating
The actuator IrDA feature must be the current position.
IQ Insight – IrDA Communication enabled (refer to [Ir] IQ Insight – The actuator will search for a
Enabled. IrDA Comms). compatible IrDA device within range
Before starting, the cell phone for approximately 30 seconds.
must be configured for "data" as On establishing communication,
opposed to ‘‘voice’’ and be the actuator display will indicate
positioned in direct line of sight to the symbol shown below.
the actuator display, no more than
0.5m (2ft) from the display.

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10.2 IrDA Diagnostics &

Config. IQ Insight –
Cell Phone [Ic] cont.
IQ Insight software is available free
of charge from the Rotork web site,
www.rotork.com, or for sale as a
‘‘pak’’ which includes an IrDA serial
link for convenient connection when
using a notebook PC in the field.
NOTE: The use of a notebook PC
or cell phone with actuators located
in hazardous areas will be subject
to local regulations.

The cell phone must be kept within It is the responsibility of the user to
range for the duration of the remote seek guidance and permission.
diagnostic session. The IQ Setting Tool is certified
If communication is not established Intrinsically Safe (IS) and therefore
or is lost, after 30 seconds the can be used in defined hazardous
actuator will stop searching. areas (refer to page 17).
To resume remote cell phone The Rotork IS Communicator Tool
diagnostics the process outlined is available for local configuration,
above must be started again. analysis and transportation of
actuator data to safe areas.
Contact Rotork for advice.

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11
Weights and Measures

Oil Actuator Size Nett Weight Oil Capacity

Unless specially ordered for kg/lbs litres/pt.-US
extreme climatic conditions, Rotork
IQ10 32/70 0.3/0.63
actuators are dispatched with
gearcases filled with SAE 80EP oil IQ12 32/70 0.3/0.63
suitable for ambient temperatures
ranging from –22°F/–30°C to IQ18 32/70 0.3/0.63
160°F/70°C. IQ20 52/115 0.8/1.7
NOTE: Excludes second stage IQ25 52/115 0.8/1.7
gearbox if fitted.
IQ35 75/165 1.1/2.3
Food grade lubricating oil is
available as an alternative: contact IQ40 200/441 7.5/15.8
Rotork. IQ70 215/474 7.0/14.7
IQ90 230/507 7.0/14.7
IQ91 220/485 7.0/14.7
IQ95 230/507 7.0/14.7

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BHD Binary, Hexadecimal and

Decimal Conversion Table
BINARY HEX DEC BINARY HEX DEC BINARY HEX DEC BINARY HEX DEC BINARY HEX DEC BINARY HEX DEC BINARY HEX DEC BINARY HEX DEC

0000 0000 00 0 0010 0000 20 32 0100 0000 40 64 0110 0000 60 96 1000 0000 80 128 1010 0000 A0 160 1100 0000 C0 192 1110 0000 E0 224
0000 0001 01 1 0010 0001 21 33 0100 0001 41 65 0110 0001 61 97 1000 0001 81 129 1010 0001 A1 161 1100 0001 C1 193 1110 0001 E1 225
0000 0010 02 2 0010 0010 22 34 0100 0010 42 66 0110 0010 62 98 1000 0010 82 130 1010 0010 A2 162 1100 0010 C2 194 1110 0010 E2 226
0000 0011 03 3 0010 0011 23 35 0100 0011 43 67 0110 0011 63 99 1000 0011 83 131 1010 0011 A3 163 1100 0011 C3 195 1110 0011 E3 227
0000 0100 04 4 0010 0100 24 36 0100 0100 44 68 0110 0100 64 100 1000 0100 84 132 1010 0100 A4 164 1100 0100 C4 196 1110 0100 E4 228
0000 0101 05 5 0010 0101 25 37 0100 0101 45 69 0110 0101 65 101 1000 0101 85 133 1010 0101 A5 165 1100 0101 C5 197 1110 0101 E5 229
0000 0110 06 6 0010 0110 26 38 0100 0110 46 70 0110 0110 66 102 1000 0110 86 134 1010 0110 A6 166 1100 0110 C6 198 1110 0110 E6 230
0000 0111 07 7 0010 0111 27 39 0100 0111 47 71 0110 0111 67 103 1000 0111 87 135 1010 0111 A7 167 1100 0111 C7 199 1110 0111 E7 231
0000 1000 08 8 0010 1000 28 40 0100 1000 48 72 0110 1000 68 104 1000 1000 88 136 1010 1000 A8 168 1100 1000 C8 200 1110 1000 E8 232
0000 1001 09 9 0010 1001 29 41 0100 1001 49 73 0110 1001 69 105 1000 1001 89 137 1010 1001 A9 169 1100 1001 C9 201 1110 1001 E9 233
0000 1010 0A 10 0010 1010 2A 42 0100 1010 4A 74 0110 1010 6A 106 1000 1010 8A 138 1010 1010 AA 170 1100 1010 CA 202 1110 1010 EA 234
0000 1011 0B 11 0010 1011 2B 43 0100 1011 4B 75 0110 1011 6B 107 1000 1011 8B 139 1010 1011 AB 171 1100 1011 CB 203 1110 1011 EB 235
0000 1100 0C 12 0010 1100 2C 44 0100 1100 4C 76 0110 1100 6C 108 1000 1100 8C 140 1010 1100 AC 172 1100 1100 CC 204 1110 1100 EC 236
0000 1101 0D 13 0010 1101 2D 45 0100 1101 4D 77 0110 1101 6D 109 1000 1101 8D 141 1010 1101 AD 173 1100 1101 CD 205 1110 1101 ED 237
0000 1110 0E 14 0010 1110 2E 46 0100 1110 4E 78 0110 1110 6E 110 1000 1110 8E 142 1010 1110 AE 174 1100 1110 CE 206 1110 1110 EE 238
0000 1111 0F 15 0010 1111 2F 47 0100 1111 4F 79 0110 1111 6F 111 1000 1111 8F 143 1010 1111 AF 175 1100 1111 CF 207 1110 1111 EF 239
0001 0000 10 16 0011 0000 30 48 0101 0000 50 80 0111 0000 70 112 1001 0000 90 144 1011 0000 B0 176 1101 0000 D0 208 1111 0000 F0 240
0001 0001 11 17 0011 0001 31 49 0101 0001 51 81 0111 0001 71 113 1001 0001 91 145 1011 0001 B1 177 1101 0001 D1 209 1111 0001 F1 241
0001 0010 12 18 0011 0010 32 50 0101 0010 52 82 0111 0010 72 114 1001 0010 92 146 1011 0010 B2 178 1101 0010 D2 210 1111 0010 F2 242
0001 0011 13 19 0011 0011 33 51 0101 0011 53 83 0111 0011 73 115 1001 0011 93 147 1011 0011 B3 179 1101 0011 D3 211 1111 0011 F3 243
0001 0100 14 20 0011 0100 34 52 0101 0100 54 84 0111 0100 74 116 1001 0100 94 148 1011 0100 B4 180 1101 0100 D4 212 1111 0100 F4 244
0001 0101 15 21 0011 0101 35 53 0101 0101 55 85 0111 0101 75 117 1001 0101 95 149 1011 0101 B5 181 1101 0101 D5 213 1111 0101 F5 245
0001 0110 16 22 0011 0110 36 54 0101 0110 56 86 0111 0110 76 118 1001 0110 96 150 1011 0110 B6 182 1101 0110 D6 214 1111 0110 F6 246
0001 0111 17 23 0011 0111 37 55 0101 0111 57 87 0111 0111 77 119 1001 0111 97 151 1011 0111 B7 183 1101 0111 D7 215 1111 0111 F7 247
0001 1000 18 24 0011 1000 38 56 0101 1000 58 88 0111 1000 78 120 1001 1000 98 152 1011 1000 B8 184 1101 1000 D8 216 1111 1000 F8 248
0001 1001 19 25 0011 1001 39 57 0101 1001 59 89 0111 1001 79 121 1001 1001 99 153 1011 1001 B9 185 1101 1001 D9 217 1111 1001 F9 249
0001 1010 1A 26 0011 1010 3A 58 0101 1010 5A 90 0111 1010 7A 122 1001 1010 9A 154 1011 1010 BA 186 1101 1010 DA 218 1111 1010 FA 250
0001 1011 1B 27 0011 1011 3B 59 0101 1011 5B 91 0111 1011 7B 123 1001 1011 9B 155 1011 1011 BB 187 1101 1011 DB 219 1111 1011 FB 251
0001 1100 1C 28 0011 1100 3C 60 0101 1100 5C 92 0111 1100 7C 124 1001 1100 9C 156 1011 1100 BC 188 1101 1100 DC 220 1111 1100 FC 252
0001 1101 1D 29 0011 1101 3D 61 0101 1101 5D 93 0111 1101 7D 125 1001 1101 9D 157 1011 1101 BD 189 1101 1101 DD 221 1111 1101 FD 253
0001 1110 1E 30 0011 1110 3E 62 0101 1110 5E 94 0111 1110 7E 126 1001 1110 9E 158 1011 1110 BE 190 1101 1110 DE 222 1111 1110 FE 254
0001 1111 1F 31 0011 1111 3F 63 0101 1111 5F 95 0111 1111 7F 127 1001 1111 9F 159 1011 1111 BF 191 1101 1111 DF 223 1111 1111 FF 255

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12
IQ Approvals

Refer to actuator nameplate for unit specific approval details USA – hazardous Area
European – Hazardous area FM. Class 1, Division 1, Groups C, D, E, F, G hazardous areas.
EExd IIB T4. ATEX (94/9/EC) II 2GD Factory Mutual - Explosionproof to NEC Article 500.
CENELEC Norm EN50014 and EN50018 Temperature – 30°C to 60°C (– 22°F to 140°F).
Temperature – 20°C to 70°C ( 4°F to 158°F). *Option – 40°C to + 60°C (– 40°F to 40°F).
*Option – 30°C to 70°C (– 22°F to 158°F). * Alternative for Group B hazardous area. Temperatures as for Groups C and D.
*Option – 40°C to 70°C (– 40°F to 158°F). Canada – hazardous Area
*Option – 50°C to 40°C (– 58°F to 104°F). CSA EP. Class 1, Division 1, Groups C and D hazardous areas.
EExd IIC T4. ATEX (94/9/EC) II 2GD Canadian Standard Association - Explosionproof
CENELEC Norm EN50014 and En50018. Temperature – 30°C to 70°C – 22°F to 158°F).
Temperature – 20°C to 70°C (– 4°F to 158°F). *Option – 50°C to 40°C (– 58°F to 104°F).
EExde IIB T4. ATEX (94/9/EC) II 2GD International Non hazardous
CENELEC Norm EN50014, EN50018 and EN50019. WT: Standard watertight, BS EN 60529 :1992, IP68, 7 metres/72 hours.
Temperature – 20°C to 70°C (– 4°F to 158°F). Temperature – 30°C to 70°C (– 22°F to 158°F).
*Option – 30°C to 70°C (– 22°F to 158°F). *Option – 40°C to 70°C (– 40°F to 158°F).
*Option – 40°C to 70°C (– 40°F to 158°F). *Option – 50°C to 40°C (– 58°F to 104°F).
*Option – 50°C to 40°C (– 58°F to 104°F).
US – Non hazardous
EExde IIC T4. ATEX (94/9/EC) II 2GD NEMA 4, 4X and 6.
CENELEC Norm EN50014, EN50018 and EN50019. Temperature – 30°C to 70°C (– 22°F to 158°F).
Temperature – 20°C to 70°C (– 4°F to 158°F). *Option – 40°C to 70°C (– 40°F to 158°F).
International – Hazardous area *Option – 50°C to 40°C (– 58°F to 104°F).
IEC. Exd IIB T4 Canada – Non hazardous
IEC60079-0 and IEC60079-1 for Exd IIB T4 CSA WT: Canadian Standard Association – Watertight.
Temperature– 20°C to 60°C (– 4°F – 140°F) Wiring and components complying with CSA Enclosure 4 and 4X.
IEC. Exd IIC T4 Temperature – 30°C to 70°C (– 22°F to 158°F).
IEC60079-0 and IEC60079-1 for Exd IIC T4 *Option – 40°C to 70°C (– 40°F to 158°F).
Temperature– 20°C to 60°C (– 4°F – 140°F) *Option – 50°C to 40°C (– 58°F to 104°F).
Rotork can supply actuators to national standards not listed above.
For details please contact Rotork.
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If your Rotork actuator has been Australia Brunei Caribbean (Puerto Rico) China (South)
correctly installed and sealed, it will Western Australia Agent Agent Agent Guangzhou
give years of trouble-free service. Tel: +61 8 9314 1827 Tel: +673 3 336122 Tel: +1 787 751 4415 Rotork Branch
Should you require technical Fax: +61 8 9314 1837 Fax: +673 3 336142 Fax: +1 787 250 1842 Tel: +86 20 81320500
assistance or spares, Rotork E-Mail: [email protected] E-Mail: [email protected] E-Mail: Fax: +86 20 81320499
guarantees the best service in the E-Mail:
world. Contact your local Rotork Austria Canada Chile [email protected]
representative or the factory direct Agent Rotork Company HQ Agent
at the address on the nameplate, Tel: +43 7224 66008 Tel: +1 403 569 9455 Tel: +56 2 441 1033/699 2001 China
quoting the actuator type and serial Fax: +43 7224 66008 Fax: +1 403 569 9414 Fax: +56 2 441 1023 Hong Kong
number.
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] Rotork Company
Algeria Tel: +852 2520 2390
Bahrain Canada China Fax: +852 2528 9746
Tel: + 213 6 37 4854
Rotork Regional Office Edmonton North/Beijing E-Mail:[email protected]
Fax: + 213 6 37 2613
Tel: +973 791 976 Rotork Company Rotork Company
E-Mail:
Fax: +973 791 976 Tel: +1 780 449 6663 Tel: +86 10 6497 4142/94590 Colombia
Argentina E-Mail: [email protected] Fax: +1 780 449 6578 Fax: +86 10 6499 4591 Agent Main Office
Tel: +54 11 4755 5560/4753 7533 E-Mail: [email protected] E-Mail: [email protected] Tel: +57 1 621 27 40
Bahrain
Fax: +54 11 4755 5560/4753 7533 Fax: +57 1 621 25 61
Agent
E-Mail: [email protected] Canada China E-Mail: [email protected]
Tel: +973 727790
Fax: +973 727811 Montreal Shanghai
Australia Rotork Company Rotork Company Costa Rica
Rotork Company HQ E-Mail: [email protected]
Tel: +1 514 355 3003 Tel: +86 21 6478 5015 Agent
Tel: +61 3 53 381566 Fax: +1 514 355 0024 Fax: +86 21 6478 5035 Tel: +506 228 8630/1
Belgium
Fax: +61 3 53 381570 E-Mail: [email protected] E-Mail: [email protected] Fax: +506 289 4350
Agent
E-Mail: [email protected] E-Mail:[email protected]
Tel: +32 2 7263300
Australia Fax: +32 2 7263633 Canada China
Brisbane E-Mail: [email protected] S.W. Ontario Sichuan Croatia
Rotork Company Rotork Company Rotork Branch Agent
Bolivia Tel: +1 519 337 9190 Tel: +86 28 6521191 Tel: +385 1 4 577 217
Tel: +61 7 3373 2050
Agent Fax: +1 519 337 0017 Fax: +86 28 6521056 Fax: +385 1 4 577 220
Fax: +61 7 3255 5388
Tel: +591 3 532615 E-Mail: [email protected] E-Mail: [email protected] E-Mail:
E-Mail:
Fax: +591 3 552528
Australia E-Mail: [email protected] Canada Cyprus
Sydney Toronto Agent
Brazil
Rotork Company Rotork Company Tel: +357 2 434131
Agent
Tel: +61 2 9 567 2735 Tel: +1 905 602 5665 Fax: +357 2 433416
Tel: +55 71 235 6588
Fax: +61 2 9 567 2739 Fax: +1 905 602 5669 E-Mail: [email protected]
Fax: +55 71 235 3299
E-Mail: E-Mail: [email protected]
E-Mail: [email protected]

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Czech Republic Greece India Japan Malaysia

Agent Agent New Delhi Tokyo East Malaysia
Tel: +420 5 48321534 Tel: +30 1 6549433/6536610 Rotork Branch Rotork Company HQ Agent
Fax: +420 5 48216240 Fax: +30 1 6517810 Tel +91 11 5616305 Tel: +81 3 3294 8551 Tel: +60 85 410079
E-Mail: E-Mail: [email protected] Fax: +91 11 5502840 Fax: +81 3 3294 6460 Fax: +60 85 419484
E-Mail: [email protected] E-Mail: [email protected] E-Mail:
Denmark Hungary
Agent Agent Indonesia Jordan Malaysia
Tel: +45 32531777 Tel: +36 76 495932 Rotork Company Agent West Malaysia
Fax: +45 32530504 Fax: +36 76 495936 Tel +62 21 5806764 Tel: +962 6 581 9982 Rotork Company
E-Mail: E-Mail: [email protected] Fax: +62 21 5812757 Fax: +962 6 582 5818 Tel: +60 3 7880 9198
E-Mail: [email protected] E-Mail: [email protected] Fax: +60 3 7880 9189
Ecuador India E-Mail: [email protected]
Agent Bangalore Ireland (Northern) Korea (South)
Tel: +593 2 222 585 Rotork Factory Agent Rotork Company Mexico
Fax: +593 2 569 950 Tel: +91 80 8395576 Tel: +44 28 90 779222 Tel: +82 331 265 0962 Agent
E-Mail: [email protected] Fax: +91 80 8391601 Fax: +44 28 90 773727 Fax: +82 331 265 1369 Tel: +52 5 559 2959/2777
E-Mail: [email protected] E-Mail: E-Mail: [email protected] Fax: +52 5 575 1092
Egypt E-Mail: [email protected]
Agent India Ireland (Southern) Kuwait
Tel: +20 2 2574830/2573456 Calcutta Dublin Agent Agent Netherlands
Fax: +20 2 2575695 Rotork Branch Tel: +353 1 2952182 Tel: +965 241 5921 Rotork Company
E-Mail: [email protected] Tel: +91 33 282 3306 Fax: +353 1 2953713 Fax: +965 241 2485 Tel: +31 53 538 8677
Fax: +91 33 282 3473 E-Mail: E-Mail: [email protected] Fax: +31 53 538 3939
Finland E-Mail: [email protected] E-Mail: [email protected]
Agent Ireland (Southern) Latvia
Tel: +358 9 350 7410 India Cork Agent Agent New Zealand
Fax: +358 9 374 3590 Chennai Tel: +353 21 314 544 Tel: +371 7 315086/315087 Auckland
E-Mail: Rotork Company Fax: +353 21 314 606 Fax: +371 7 315084 Agent North Island
Tel: +91 44 625 4219/625 8136 E-Mail: E-Mail: [email protected] Tel: +64 9 634 0456
France Fax: +91 44 625 7108 Fax: +64 9 625 2678
Rotork Company E-Mail: [email protected] Italy Libya E-Mail:
Tel: +33 1 43 11 15 50 Rotork Company Agent
Fax: +33 1 48 35 42 54 India Tel: +39 02 45703300 Tel: +218 21 47 72628/78598 New Zealand
E-Mail: (name)@rotork.fr Mumbai Fax: +39 02 45703301 Fax: +218 21 47 72782 Christchurch
Rotork Branch E-Mail: [email protected] E-Mail: [email protected] Agent South Island – Head Office
Germany Tel +91 22 5584578 Tel: +64 3 353 4665
Rotork Company Fax: +91 22 5584540 Japan Lithuania Fax: +64 3 353 4666
Tel: +49 2103 95876 E-Mail: [email protected] Osaka Agent E-Mail:
Fax: +49 2103 54090 Rotork Company Tel: +370 7 202410
E-Mail: [email protected] Tel: +81 728 35 7555 Fax: +370 7 207414
Fax: +81 728 35 7548 E-Mail: [email protected]
E-Mail:

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New Zealand Peru Saudi Arabia Syria United States of America

Wellington Agent Agent/J.V. Agent Rotork Company HQ
Agent North Island Tel: +51 1 330 7728 Tel: +966 3 833 1661 Tel: +963 31 230 289 Rochester
Tel: +64 4 477 5070 Fax: +51 1 330 7728 Fax: +966 3 833 9369 Fax: +963 31 237 867 Tel: +1 716 328 1550
Fax: +64 4 477 5049 E-Mail: E-Mail: E-Mail: Fax: +1 716 328 5848
E-Mail: [email protected] E-Mail:[email protected]
Saudi Arabia Taiwan
Nigeria Philippines Rotork Company Agent United States of America
Agent Manila Agent Tel: +966 3 858 1464 Tel: +886 2 2577-1717 Rotork Company
Tel: +234 1 4522955/523225 Tel: +63 2 7312610/7326125 Fax: +966 3 858 1464 Fax: +886 2 2577-5588 Duluth
Fax: +234 1 4522887 Fax: +63 2 7312610 E-Mail: [email protected] E-Mail: [email protected] Tel: +1 770 623 6301
E-Mail: [email protected] E-Mail: [email protected] Fax: +1 770 623 6124
Singapore Thailand E-Mail:[email protected]
Norway Poland Rotork Company Rotork Company
Stavanger Agent Tel: +65 4571233 Tel: +66 2 272 7165-6 United States of America
Agent HQ Tel: +48 22 723 1770 Fax: +65 4576011 Fax: +66 2 272 7167 Chicago & Mid West
Tel: +47 51 844204 Fax: +48 22 723 1780 email: E-Mail: [email protected] Rotork Company
Fax: +47 51 844102 E-Mail: Tel: +1 815 436 1710
E-Mail: South Africa Trinidad Fax: +1 815 436 1789
Portugal Rotork Company Agent E-Mail:
Norway Agent Tel: +27 11 453 9741-3 Tel: +1 868 6524889/6523422
Bergen Tel: +351 21 486 43 25 Fax: +27 11 453 9894 Fax: +1 868 6522651 United States of America
Agent Sales Office/Workshop Fax: +351 21 483 57 17 E-Mail: E-Mail: [email protected] Houston
Tel: +47 56 312900 E-Mail: [email protected] Rotork Company
Fax: +47 56 312910 Spain Turkey Tel: +1 713 7825888
E-Mail: Qatar Rotork Company Agent Fax: +1 713 7828524
Agent Tel: +34 94 676 60 11 Tel: +90 216 327 34 71 E-Mail:
Norway Tel: +974 44 19603 Fax: +34 94 676 60 18 Fax: +90 216 327 34 72
Oslo Fax: +974 44 19604 E-Mail: [email protected] E-Mail: [email protected] United States of America
Agent Sales Office E-Mail: [email protected] New York City
Tel: +47 67 906120 Sweden U.K. Rotork Company
Fax: +47 67 906472 Romania Partille Head Office, Tel: +1 716 328 1550
E-Mail: Agent Agent Head Office Tel: +44 1225 733200, Fax: +1 716 328 5848
Tel: +40 44 114187/114664 Tel: +46 53 3763952 Fax +44 1225 333467 E-Mail:[email protected]
Oman Fax: +40 44 114664 Manual Fax: +46 53 3763955 E-mail: [email protected]
Agent E-Mail: [email protected] E-Mail: [email protected] United States of America
Tel: +968 601438 United Arab Emirates North East
Fax: +968 699446 Russia Sweden Agent Rotork Company
E-Mail: [email protected] Rotork Company Saffle Tel: +971 2 632 5111 Tel: +1 814 835 8349
Tel: +7 095 229 24 63 Agent Local Office Fax: +971 2 621 1934 Fax: +1 814 835 8909
Pakistan Fax: +7 503 234 91 25 Tel: +46 533 763952 E-Mail: [email protected] E-Mail:
Agent E-Mail: [email protected] Fax: +46 533 763955
Tel: +92 21 5861509/5861510 E-Mail: [email protected]
Fax: +92 21 5874674
E-Mail: [email protected]

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United States of America Venezuela & N. Antilles

Northern California Cagua
Rotork Company Rotork Company
Tel: +1 707 769 4880 Tel: +58 4 4635911
Fax: +1 707 769 4888 Fax: +58 4 4635911
E-Mail: E-Mail:

United States of America Venezuela & N. Antilles

Northwest Area Maracaibo
Rotork Company Rotork Company
Tel: +1 253 838 5500 Tel: +58 61 579315/492611
Fax: +1 253 838 5400 Fax: +58 61 579315
E-Mail: [email protected] E-Mail:[email protected]

United States of America Venezuela & N. Antilles

Philadelphia Puerto La Cruz
Rotork Company Rotork Company
Tel: +1 609 223 1926 Tel: +58 281 268 0759
Fax: +1 609 223 9012 Fax: +58 281 266 3554
E-Mail: [email protected] E-Mail:

United States of America Vietnam

South Central Region Agent
Rotork Company Tel: + 84 8 84 62525
Tel: +1 972 459 4957 Fax: + 84 8 8423218
Fax: +1 972 745 2041 E-Mail:[email protected]
E-Mail: [email protected]
Yemen
United States of America Agent
Southern California Tel: +967 1 272988
Rotork Company Fax: +967 1 271890
Tel: +1 949 348 2913 E-Mail:[email protected]
Fax: +1 707 769 4888
E-Mail:

Venezuela & N. Antilles

Rotork Company HQ
Tel: +58 2 212 5232/4208
Fax: +58 2 212 8050
E-Mail: [email protected]

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This manual is for use with

IQ actuator serial number

Published and produced in the U.K. by Rotork Controls Ltd.

As we are continually developing our products,
the design of Rotork actuators is subject to
change without notice. The latest product and
technical information is available at our
website: www.rotork.com.
The name Rotork is a registered trade mark.

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