Costing Theory
Costing Theory
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“When nothing seems to help, I go & look at a stonecutter hammering away at his rock, perhaps a
hundred times with no crack showing in it. Yet at the hundred-and-one blow it will split in two, and
I know it was not that last blow that did it, but all that had gone before.” Remember failure is not
final until you make it final.
Arise Awake and stop not till the goal is reached- Swami Vivekanand Ji
Never disrespect your mother or disappoint her. Do not hurt her feelings. Try to satisfy her in all
manner. Only than the seed of devotion will sprout in you. Everyone should follow the dictum -
“ भ ।”
Nothing in the world can take the place of Perseverance, Talent will not: Genius will not, Education
will not;
Persistence and Determination alone are omnipotent
Dream needs aimless effort and aim needs dream less effort
Material Costing
Concise Notes
Material cost:-Purchase price + Total ordering cost + Total carrying cost (T/C/C).
Purchase price = Number of units purchased × Price per unit
Cost of placing an order includes quotations, documentation cost, Preparation of purchase order.
Total ordering cost = Number of orders × Ordering cost per order
Ordering Cost =
Number of orders =
Total carrying cost = Average stock × Carrying cost per unit per annum (C.C.P.U.P.A)
Average stock = ½ × order size (Standard assumption)
In case C.C.P.U.P.A is given in the percentage than it is applied on the purchase price.
If discount is given by the vendor than C.C.P.U.P.A for computing the EOQ is applied on purchase
price and not on the original price.
Cash discount should be ignored but trade discount and quantity discount should be subtracted
from landing price.
Subsidies or grants received subtracted from landing price.
Duties & taxes basic custom duty, road tax, toll tax are added in landing price. IGST,CGST and
SGST or any other tax on which input credit is available should be ignored while computing the
landing price.
Other expenditure like insurance, brokerage, freight, cost of container (to the extent non-refundable)
should be added in the cost of purchase.
Expenditure like penalty, detention charges, Demurrage (penalty imposed by transporter for delay in
uploading or off-loading material) or any other abnormal charges should be ignored.
For computing the frequency of order or the number of days between one order to another we
should divide the number of days in the said period with the number of orders in that period. E.g.
Annual demand = 40,000kgs, Economic order quantity = 2,000 kg then the number of order required
will be 40,000kg ÷2,000kg = 20 order now the frequency of order will be (365days ÷ 20 orders) =
18.25 or 19 days.
Treatment of Abnormal and normal loss:- While computing the cost per unit normal loss should
be considered through which cost per unit will be increased, On the other hand Abnormal loss should
be ignored and it will be transferred to costing P&L account.
1. Economic Order Quantity (E.O.Q):- The size of the order for which both ordering and carrying cost are at
minimum is known as economic order quantity or E.O.Q. E.O.Q is used in an optimizing stock control system
A= Annual consumption of raw material; C= Carrying Cost/ Holding Cost per unit per annum;
O= Ordering Cost
At E.O.Q:-Total carrying cost = Total Ordering cost however, IF Order size is in fraction than due to
round off it will not be equal.
Due to the discount given by vendor cost may be not least at EOQ. In that case any other order
quantity gives us least outflow
2. Minimum Level of stock = Re-order level – (Average consumption × Average lead time)
3. Maximum level = Re-order level + Re-order Quantity – (Minimum consumption × Minimum re-order period)
4. Re-order level = Maximum consumption × Maximum lead time; OR
Re-order level = (Normal usage ×Average lead time) + Minimum stock level; OR
Re-order level =Safety stock + Lead time consumption
OR
6. Average stock = Minimum stock level + ½ of Re-order Quantity
7. Danger stock Level = Average consumption* × Lead time for Emergency purchase
*Minimum consumption can also be used.
Buffer stock:-To meet sudden demand.
8. Order point = (Lead time × Normal usage during lead time) + Safety stock
Average inventory =
ABC Analysis
It is a system of inventory control. It exercises discriminating control over different items of stores classified
on the basis of the investment involved. Items are classified into the following categories:
A Category: Quantity less than 10 % but value more than 70%
B Category: Quantity less than 20 % but value about 20 %
C Category: Quantity about 70 % but value less than 10%
Inventory valuation:-
Historical methods:-
1. First-In-First Out:-The materials received first are to be issued first when material requisition is received.
Materials left as closing stock will be at the price of latest purchases.
2. Last-in-last out:-The materials purchased last are to be issued first when material requisition is received.
Closing stock is valued at the oldest stock price.
3. Simple average method:-Under this method, materials issued are valued at average price, which is
calculated by dividing the total of all units rate by the number of unit rate.
4. Weighted Average Price Method:- This method gives due weights to quantities purchased and the
purchase price, while, determining the issue price. The average issue price here is calculated by dividing the
total cost of materials in the stock by total quantity of materials prior to each issue.
5. Specific identification Method:- This method is used when inventory is not deal on regular basis.
Non-Historical Cost Method:-
Adjusted Selling Price Method:-Where it is not possible to find cost of every individual unit.
Labour Costing
Concise Notes
Labour cost = Wages paid + other benefits paid to the worker
Wages includes wages and salary, Allowances and incentives, Payment for overtimes, Employer’s
contribution to Provident fund and other welfare funds, other benefits (leave with pay, free or subsidised
food, leave travel concession etc.) etc.
Other benefit includes overtime, overtime premium and incentives, leave with pay, free or subsidised food,
leave travel concession etc.
System of Wages & Payment & Incentives:-
Time based (Time Rate)
Output Based (Piece Rate)
Combination of Time and output based system
Premium Bonus
Group Bonus Scheme
Incentive for Indirect Employees
Time based wages can be classified into Normal time rate and Differential time rate.
Normal time rate wages = Number of hours worked × Wage rate
Differential time rate:-Under this method different hourly rates are fixed for different levels of efficiency.
Upto a certain level a fixed rate is paid and based on the efficiency level the hourly rate increases gradually.
E.g. For instance, under Emerson Efficiency plan Performance below 66.67% than Time rate wage is
applicable; Performance between 66.6667% to 100% time rate + Bonus between 0.01% to 20%; Performance
is above 100% than Time rate + Bonus 20% + 1 % for each 1% increase in efficiency in excess of 100%.
Idle time:-Ideal Time it can be classified into two category Normal idle time and Abnormal idle time. Cost of
normal idle time will be treated as part of cost of production and cost of abnormal idle time is transferred to
costing profit & loss account.
E.g. of Normal idle time is time lost between factory gate and the place of work, setting up time, lunch/break
time, time in shifting from one to other place.
E.g. of Abnormal time is power failure, break down of machines, strikes, fire, non-availability of raw material
and waiting time etc.
Wages on the basis of quantum of output:-
Straight piece rate:-It is the number of units produced by the worker multiplied by rate per unit. In formula
form it represent as follows:-
Wages = Number of units produced x Piece rate per unit
E.g. Number of units produced by a worker in a day = 2200; Piece rate per unit = ₹ 0.50;
Wage for a day = 2200 x ₹ 0.50 = ₹ 1100
Differential piece rate:-Under differential piece rate system different piece rate slabs are used for different
efficiency or activity level. Efficiency is measured against the standard output level.
Total wages = Number of hours worked × Wage rate per hour + ( ×Time taken ×rate per hour)
E.g. Standard time = 10 hours; Actual time taken = 8 hours; Wage rate = ₹ 70 per hour
Wages = ₹ 672
Over Time
Work done beyond normal working hours is known as ‘overtime work’. Overtime payment is the amount of
wages paid for working beyond normal working hours. Overtime payment consist of two elements- (i)
Normal wages for overtime work and (ii) Premium payment for overtime work.
Overtime premium: The rate for overtime work is higher than the normal time rate; usually it is at double
the normal rates. The extra amount so paid over the normal rate is called overtime premium.
Rate and conditions for overtime premium may either be fixed by an entity itself or it may be required by any
statute in force. The overtime premium should not be less than the premium calculated as per the statute.
Treatment of overtime premium in cost accountancy:-
On customer’s demand:- Charge to Job
Due to abnormal situation:- Costing P&L
Permanent in Nature:- Inflate wage rate
Irregular to meet production requirements:- Factory overheads
Absorption rate of employee cost:-Employee cost as stated above includes monetary compensation and
non-monetary benefits to workers.
E.g. of monetary benefit is basic wages, D.A., overtime pay, incentive or production bonus contribution to
employee provident fund, H.R.A., Holiday and vacation pay etc.
The non-monetary benefits include medical facilities, subsidized canteen services, subsidized housing, and
education & training facilities.
Accounting of monetary and non-monetary items treated as overhead and absorbed on the basis of rate per
direct employee hour, if overheads are predominantly employee oriented.
OR
Time Keeping: It refers to recording and keeping of the employees’ attendance time.
Time Booking: It is basically recording the details of work done and the time spent by an employee on each
job or process.
E.g. Calculate Labour turnover rate:
No. of workers as on 01.01.2013 = 7,600; No. of workers as on 31.12.2013 = 8,400
During the year, 80 workers left while 320 workers were discharged 1,500 workers were recruited during
the year of these, 300 workers were recruited because of exits and the rest were recruited in accordance with
expansion plans.
Answer:
Calculation of labor turnover rate by using the following methods:-
Separation method
Replacement Method
Flux Method
Overheads Costing
Concise Notes
Meaning of overheads:-
Indirect cost associated with the production. Such expenses are incurred for output generally and not for a
particular work order e.g., wages paid to watch and ward staff, heating and lighting expenses of factory etc.
Overheads also represent expenses that have been incurred in providing certain ancillary facilities or
services which facilitate or make possible the carrying out of the production process; by themselves
these services are not of any use. In simple words all the expenses of service department are overheads and
re-distributed to the production department. This distribution is known as secondary distribution.
Classification of Overheads:-
By Function
i. Factory or Manufacturing or Production Overheads:-E.g. Stock keeping expenses, Repairs and
maintenance of plant, Depreciation of factory building, Indirect labour, Cost of primary packing etc.
ii. Office & Administration overheads:- E.g. Salary paid to office staffs, Repairs and maintenance of
office building, Depreciation of office building, Postage and stationery, Lease rental in case of
operating lease (in case of finance lease, lease rental excluding finance cost, Accounts and audit
expenses etc.
iii. Selling & Distribution overheads include:-
Selling overhead:-Expenses related to sale of products and include all indirect expenses in sales
management for the organisation. E.g. Salesmen commission, Advertisement cost, Sales office
expenses etc.
Distribution overhead: Cost incurred on making product available for sale in the market. E.g.
Delivery van expenses, Transit insurance, Warehouse and cold storage expenses, Secondary
packing expenses etc.
By Nature
i. Fixed overheads:-E.g. Salary paid to permanent employees, Depreciation of building and plant and
equipment, Interest on capital, Insurance
ii. Variable overheads:-Indirect materials, Power and fuel, Lubricants, Tools and spares etc.
iii. Semi-Variable Overheads:-Electricity cost, Water cost, Telephone and internet expenses etc.
By Element
i. Indirect Material:-E.g. Stores used for maintaining machines and buildings (lubricants, cotton
waste, bricks etc.), Stores used by service departments like power house, boiler house, canteen etc.
ii. Indirect Employee Cost:-E.g. Salary paid to foreman and supervisor, Salary paid to administration
staff etc.
iii. Indirect Expenses:-Rates & taxes, Insurance, Depreciation, Advertisement expenses etc.
By Control
i. Controllable Cost:-Materials cost, Wages and salary, Power and fuel etc.
ii. Uncontrollable costs:-Rates and taxes, Depreciation, Interest on borrowings
In primary distribution overheads are distributed to production and service departments either through
allocation or re-apportionment.
Allocation means expenses which are directly related to the department. E.g. raw material used in
service department.
Apportionment means distribution of overhead cost to various departments. E.g. Distribution of
factory rent.
Difference between allocation and Apportionment: -
Allocation deals with the whole items of cost, which are identifiable with any one department. For
example, indirect wages of three departments are separately obtained and hence each department will
be charged by the respective amount of wages individually. On the other hand, apportionment deals
with the proportions of an item of cost for example; the cost of the benefit of a service department
will be divided between those departments which has availed those benefits.
Allocation is a direct process of charging expenses to different cost centres whereas apportionment is
an indirect process because there is a need for the identification of the appropriate portion of an
expense to be borne by the different departments benefited.
Statement showing the basis of apportionment of overheads:-
Apportionment Basis
Department Amount (₹) Y A B
X 2,00,000 25% 40% 35%
Y 1,50,000 - 40% 60%
A 3,00,000 - - -
B 3,20,000 - - -
Solution:-
Departments X (₹) Y (₹) A (₹) B (₹)
Amount as given above 2,00,000 1,50,000 3,00,000 3,20,000
Expenses of X Dept. apportioned over Y,A & B(5:8:7) (2,00,000) 50,000 80,000 70,000
Expenses of Y Dept. apportioned over A & B (2:3) (2,00,000) 80,000 1,20,000
Total 0 0 4,60,000 5,10,000
Particulars A B
Re-apportionment of Boiler house expense 3,38,462 x 60% = ₹2,03,077 3,38,462 x 35% =₹1,18,462
Re-apportionment of Pump house expense 76,923 x 10% = ₹7692 76,923 x 40% = ₹30,769
Total 2,10,769 1,49,231
ii. Trial & Error Method:-According to this method the cost of one service cost centre is apportioned to
another service cost centre. The cost of another service centre plus the share received from the first cost
centre is again apportioned to the first cost centre. This process is repeated till the amount to be apportioned
becomes negligible, that means repeated distribution method is followed to the extent of service
departments only. All apportioned amounts for each service cost centre are added to get the total
apportioned cost. These total service cost centre costs are redistributed to the production departments. Trial
and error method and Simultaneous equation method gives the same result.
iii. Repeated Distribution Method:-Under this method, service departments’ costs are distributed to other
service and production departments on agreed percentages and this process continues to be repeated, till
the figures of service departments are either exhausted or reduced to too small a figure. If question does not
specify the method then use repeated distribution method.
Recovery Rate:-Method of charging overheads to production. Several methods are commonly employed
either individually or jointly for computing the appropriate overhead rate. The more common of these are:-
i. Percentage of Direct material
ii. Percentage of Prime Cost
iii. Percentage of Direct Labour Cost
iv. Labour hour rate
v. Machine Hour rate
vi. Rate per unit of output.
i. Percentage of direct material cost:-Under this method, the cost of direct material consumed is the base
for calculating the amount of overhead absorbed. This overhead rate is computed by the following formula:
E.g. Direct material = ₹ 10,00,000; Overheads = ₹6,00,000; Job X = Direct material = ₹ 50,000; Job Y direct
material = ₹ 70,000
ii. Percentage of Prime cost method:-This method is based on the fact that both materials as well as labour
contribute in raising factory overheads. Hence, the total of the two i.e. Prime cost should be taken as base for
absorbing the factory overhead. The overhead rate in this method is computed by the following formals:
E.g. Job X:-Direct material = ₹ 3,00,000; Direct Labour = ₹2,00,000; Factory overheads =₹1,00,000
Direct Material cost for Job Y = 30,000; Direct Labour cost for Job Y = ₹ 10,000; Prime cost = 40,000
Allocation of Factory overheads to Job Y = ₹40,000 x 20% = ₹8,000
iii. Percentage of Direct Labour cost:-Under this method, the direct labour hour is the base for calculating
the amount of overhead absorbed. This overhead rate is computed by the following formula:
E.g. Direct Material = ₹80,000; Direct Labour = ₹1,20,000; factory Overheads = ₹ 60,000
Job M = Direct Material = ₹ 35,000; Direct Labour = ₹25,000
E.g. A product is processed for 5 hours in department ‘B’. Material used = ₹ 3,000 & Direct labour = ₹ 200
Direct Material = ₹ 1,000; Direct wages = ₹ 4,00; Overheads = ₹ 32 (4 hours x ₹ 8 per hour)
Total overhead = ₹1,432
Rate per unit of output:-
Blanket rate =
Two Tier rate:-This concept is used when setup time is productive and the cost of set up time is not
same as running time.
Allocation of Fixed expenses Setup + Running Time
Allocation of variable expenses Only Running Time
E.g. Repair Cost Repair & Maintenance Cost Maintenance Cost
Expenses on removal and re-erection of machines:-All such expenses are treated as production
overheads. When amount of such expenses is large, it may be spread over a period of time. If such
expenses are incurred due to faulty planning or some other abnormal factor, then they may be
charged to costing Profit and Loss Account.
Bad debts:-Therefore bad debts should be treated in cost accounting in the same way as any other
selling and distribution cost. However extra ordinarily large bad debts should not be included in cost
accounts.
Training expenses:-Training expenses of factory workers are treated as part of the cost of
production. The training expenses of office; sales or distribution workers should be treated as
office; sales or distribution overhead as the case may be. These expenses can be spread over
various departments of the concern on the basis of the number of workers on roll. Training expenses
would be abnormally high in the case of high labour turnover such expenses should be excluded from
costs and charged to the costing profit and loss account.
Canteen expenses:-The subsidy provided or expenses borne by the firm in running the canteen
should be regarded as a production overhead. If the canteen is meant only for factory workers
therefore this expenses should be apportioned on the basis of the number of workers employed in
each department. If office workers also take advantage of the canteen facility, a suitable share of the
expenses should be treated as office overhead.
Carriage and cartage expenses:-Transportation expenses related to direct material may be
included in the cost of direct material and those relating to indirect material (stores) may be
treated as factory overheads. Expenses related to the transportation of finished goods may be
treated as distribution overhead.
Expenses for welfare activities:-All expenses incurred on the welfare activities of employees in a
company are part of general overheads. Such expenses should be apportioned between factory,
office, selling and distribution overheads on the basis of number of persons involved.
Night shift allowance:-If this allowance is treated as part of direct wages, the jobs/production
carried at night will be costlier than jobs/production performed during the day. However, if additional
expenditure on night shift is incurred to meet some specific customer order, such expenditure may be
charged directly to the order concerned. If night shifts are run due to abnormal circumstances, the
additional expenditure should be charged to the costing profit and loss account.
Research and Development Expenses:-If research is conducted in the methods of production, the
research expenses should be charged to the production overhead; while the expenditure becomes a
part of the administration overhead if research relates to administration. Similarly, market research
expenses are charged to the selling and distribution overhead.
Development costs incurred in connection with a particular product should be charged directly
to that product. Such expenses are usually treated as “deferred revenue expenses,” and recovered as
a cost per unit of the product when production is fully established.
General research expenses of a routine nature incurred on new or improved methods of
manufacture or the improvement of the existing products should be charged to the general
overhead.
Even in this case, if the amount involved is substantial it may be treated as a deferred revenue expenditure,
and spread over the period during which the benefit would accrue. Expenses on fundamental research, not
relating to any specific product, are treated as a part of the administration overhead. Where research
proves a failure, the cost associated with it should be excluded from costs and charged to the costing Profit
and Loss Account.
A Cost Driver–It is a factor that causes a change in the cost of an activity. E.g. Production runs
Cost Pool-It represents a group of various individual cost items. It consists of costs that have same cause
effect relationship. E.g. Machine set-up.
There are two categories of cost driver:-
A Resource Cost Driver– It is a measure of the quantity of resources consumed by an activity. It is used to
assign the cost of a resource to an activity or cost pool.
An Activity Cost Driver – It is a measure of the frequency and intensity of demand, placed on activities by
cost objects. It is used to assign activity costs to cost objects.
Examples of Cost Drivers:-
Business Function Cost drivers
Research & Development • Number of research projects
• Personnel hours on a project
• Number of products in design
Design of products, services and procedures • Number of parts per product
• Number of engineering hours
• Number of service calls
Customer Service • Number of products serviced
• Hours spent on servicing products
• Number of advertisements
Marketing • Number of sales personnel
• Sales revenue
E.g.2 Total number of personnel hours = 10,000; Number of hours in project A = 5,000; On B = 3,000 hours;
On C = 2,000 hours
Example of cost drivers for different activity pools in a production department can be explained below:
Cost Sheet
Concise Notes
Meaning of Cost Sheet:-
A Cost Sheet or Cost Statement is “a document which provides detailed cost information”. In a typical cost
sheet, cost information is presented on the basis of functional classification.
Functional classification of Element of cost:-
Under this classification, costs are divided according to the function for which they have been incurred. The
following are the classification of costs based on functions:
i. Direct Material Cost
ii. Direct Employee (labour) Cost
iii. Direct Expenses
iv. Production/ Manufacturing Overheads
v. Administration Overheads
vi. Selling Overheads
vii. Distribution Overheads
viii. Research and Development costs etc.
The costs as classified on the basis of functions are grouped into the following cost heads in a cost sheet:
i. Prime Cost
ii. Cost of Production
iii. Cost of Goods Sold
administration overheads than we will considered it as general and it will be added in the cost
of goods sold.
When the Cost and Financial Accounts are integrated - there is no need to have a separate reconciliation
statement between the two sets of accounts. Integration means that the same set of accounts fulfill the
requirement of both i.e., Cost and Financial Accounts.
Format of Reconciliation Statement:-
Particulars Amount (₹)
Profit as per Cost Accounts xxx
Add: Expenses over absorbed in cost sheet xxx
Less: Expenses under absorbed in cost sheet xxx
Profit as per Financial Accounts xxx
Dr. Material cost control A/c Cr. Dr. Wages control A/c Cr.
Particulars ₹ Particulars ₹
Particulars ₹ Particulars ₹
To General ledger By WIP Control A/c (Direct)
To Balance b/d xx By WIP control A/c xx control A/c (Direct &
(Direct mat. issued) indirect wages paid) xx xx
To General led. control xx By Manu. Oh. control xx By Manufacturing overhead
A/c (in case of integrated A/c (Indirect control A/c (Indirect wages
a/c it will be either cash material issued) related to admini. & selling &
bank or supplier A/c) dist. control A/c xx
xx xx xx xx
Abnormal loss if any will be transferred to costing P&L account. Material Wages related to abnormal idle time is transferred to costing profit and
cost control account is also known as store ledger control account. loss account.
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This method of costing is application in industries like paper, cement, steel works, mining, breweries etc.
These types of industries produce identical products and therefore have identical costs.
Cost collection Procedure in unit costing:-
The cost for production of output is collected element wise and posted in the cost accounting system for cost
ascertainment. The element-wise collection is done as below:
Collection of Materials Cost
Cost of materials issued for production are collected from Material Requisition notes and accumulated for a
certain period or volume of activity. The cost of material so accumulated is posted in cost accounting system.
Through the cost accounting system cost sheet for the period or activity is prepared to know cost for the
period element-wise and functions-wise
Collection of Employees (labour) Cost
All direct employee (labour) cost is collected from job time cards or sheets and accumulated for a certain
period or volume of activity. The time booked or recorded in the job time and idle time cards is valued at
appropriate rates and entered in the cost accounting system.
Collection of Overheads
Overheads are collected under suitable standing orders numbers, and selling and distribution overheads
against cost accounts numbers. Total overhead expenses so collected are apportioned to service and
production departments on some suitable basis. The expenses of service departments are finally transferred
to production departments. The total overhead of production departments is then applied to products on
some realistic basis, e.g. machine hour; labour hour; percentage of direct wages; percentage of direct
materials; etc.
Treatment of spoiled and defective work:-
Loss due to Normal reason:-If the actual loss is within the limit of normal loss then the cost of rectification
and loss will be charged to the entire output. If the number of defective units substantially exceeds the normal
limits, the cost of rectification and loss will be transferred to costing P&L account.
Loss due to abnormal reason:-Cost of rectification and loss is treated as abnormal cost and the cost of
rectification or loss is written off as loss in Costing Profit and Loss Account.
Batch Costing
Meaning:-Batch Costing is a type of specific order costing where articles are manufactured in predetermined
lots, known as batch. Under this costing method the cost object for cost determination is a batch for
production rather output as seen in unit costing method.
Costing procedure in Batch Costing:-
Material cost for the batch is arrived at on the basis of material requisitions for the batch and labour cost is
arrived at by multiplying the time spent on the batch by direct workers as ascertained from time cards or Job
Tickets. Overheads are absorbed on some suitable basis like machine hours, direct labour hours etc.
Economic Batch Quantity:-
Economic batch Quantity is the quantity of a unit to be produced in the Batch so that the cost of production of
a batch will be minimize. It helps in determining the least production cost for a batch. Primarily the total
production cost under Batch production comprises two main costs namely:-
i. Machine Set Up Costs and
ii. Inventory holding costs.
If the size is higher, the set up cost may decline due to lesser set ups required but units in inventory will go up
leading to higher holding costs. If the lot size is lower, lower inventory holding costs are accomplished but
only with higher set up costs. Economic Batch quantity is the size of a batch where total cost of set-up and
holding costs are at minimum.
The mathematical formula usually used for its determination is as follows:
√
Economic Batch Quantity =
Where, D = Annual demand for the product S = Setting up cost per batch C = Carrying cost per unit per annum
E.g. Annual Demand in market = 8,00,00,000 units; Share in Market = 1.15%; Inventory holding cost per unit
per month = 1.50; Setup cost per run = 3,500. Find Economic Batch Quantity.
A = 1.15% of 8,00,00,000 = 9,20,000 units; S = ₹ 3500; C = ₹ 1.5 x 12 months = ₹ 18
Contract Costing
Concise Notes
Meaning of Contract costing
Contract costing is a form of specific order costing where job undertaken is relatively large and normally
takes period longer than a year to complete. Contract costing is usually adopted by the contractors engaged in
any type of contracts like construction of building, road, bridge, erection of tower, setting up of plant etc.
There are two types of contract first is Fixed Price Contract (with or without escalation clause) and second
is Cost Plus Contract.
Fixed Price Contract is a contract in which the price charged by the contractor is fixed at the time of entering
into agreement.
Cost- plus contract is a contract where the value of the contract is determined by adding an agreed
percentage of profit to the total cost. These types of contracts are entered into when it is not possible to
estimate the contract cost with reasonable accuracy due to unstable condition of factors that affect the cost of
material, employees, etc.
Escalation clause is a clause written in the agreement (contract) between the contractor and contractee
which states that in case of increase in the prices of materials, wages or other supplies beyond a certain level
the contract price will be increased by an agreed amount.
Dr. Contract Account Cr.
Particulars Amount (₹) Amount (₹) Particulars Amount (₹)
To Opening stock of material xxx By Material return to store xxx
To Material issued xxx By Material return to supplier xxx
To material purchased xxx By Plant at site (WDV) xxx
To Labour xxx By Plant return to store xxx
add: outstanding at end xxx By closing stock material xxx
less: outstanding at beginning xxx xxx By work cost xxx
To Architect's fees xxx
To Plant(cost) xxx
To Indirect Expenses xxx
To Share of general overheads xxx
To Fines and penalties paid xxx
xxx xxx
Estimated Profit: It is the excess of the contract price over the estimated total cost of the contract.
Certain formulas used in contract costing
Value of Work Certified = Value of Contract × Percentage of completion or Work certified (%)
Cost of Work Certified = Cost of work to date – (Cost of work uncertified + Material in hand + Plant at site)
When work certified is 50% or more but less than 90% of the contract price
When the contract is almost complete i.e. 90% or more of the contract price
Note:-For computing the escalation claim where standard and actual rates are given we need to subtract actual
rate with standard.
Example:-Cash received = ₹ 72,000; Notional profit = ₹ 12,200; Estimated profit = ₹ 80,000;
Work certified = ₹ 1,00,000; Contract price = ₹ 2,00,000; Cost of work to date = ₹ 1,05,000
Work certified is 25% or more but less than 50% of contract price
Work certified is 50% or more but less than 90% of contract price
Or
Profit transferred to costing P&L A/c = ₹ 12,200 x = ₹ 6,100
Or
Profit transferred to costing P&L A/c = ₹ 80,000 x x = ₹ 50,400
Process Costing
Concise Notes
Meaning of Process Costing:-Process Costing is a method of costing used in industries where the material
has to pass through two or more processes for being converted into a final product. A separate account
for each process is opened and all expenditure pertaining to a process is charged to that process account.
Examples of industries where it is used steel, paper, medicines, soaps, chemicals, rubber, vegetable oil, paints,
varnish etc. The cost of each process comprises the cost of:-
Material
Labour
Direct Expenses
Overheads
Dr. Format of Process Account Cr.
Particulars Units Amount (₹) Particulars units Amount (₹)
By Transfer to next
To Opening stock - - Process/Finished Goods - -
To Material introduced - - By Closing stock - -
To wages - - By Normal loss - -
To Overheads - - By Abnormal loss A/c* - -
To Abnormal gain A/c* - - - -
- - - -
*Only one will be appear
Cost per unit is always calculated on the basis of Expected output.
Formula of expected output:-
Expected Output = Input – Normal Loss; or
Expected Output = Output + Abnormal loss; or
Expected Output = output – Abnormal gain
Meaning and Treatment of Normal loss, Abnormal loss and Abnormal gain:-
Normal loss: It is defined as the loss of material which is inherent in the nature of work. It is
unavoidable because of nature of the material or the process. It also includes units withdrawn from the
process for test or sampling.
Treatment: The cost of normal process loss in practice is absorbed by good/units produced under the
process. The amount realised by the sale of normal process loss units should be credited to the process
account.
Abnormal Loss: It is defined as the loss in excess of the pre-determined loss (Normal process loss). This
type of loss may occur due to the carelessness of workers, a bad plant design or operation, sabotage etc. It
can be kept under control by taking suitable measures.
Actual output ˂ Input – Normal loss = Abnormal Loss
E.g. Raw material introduced = 10,000kg; Normal loss = 5%; Actual output = 9200kg; Expected Output =
10,000kg – 5%of 10,000kg = 9,500kg; Abnormal loss = 9500kg – 9200kg = 300kg
Treatment: The cost of an abnormal process loss unit is equal to the cost of a good unit. The cost of abnormal
process loss is credited to the process account from which it arises. Cost of abnormal process loss is not
treated as a part of the cost of the product. In fact, the total cost of abnormal process loss is debited to
costing profit and loss account after adjusting normal loss.
Dr. Abnormal loss A/c Cr.
Particulars units Amount(₹) Particulars Units Amount(₹)
To Process A/c(t/f) xxx xxx By Cash account (realization) xxx xxx
By Costing profit and loss A/c (loss) - xxx
xxx xxx xxx xxx
Abnormal Gain: Loss under a process is less than the anticipated normal figure. This arises due to over-
estimation of process loss, improvements in work efficiency of workers, use of better technology in
production etc. It can be calculated by using following formula:-
Actual output ˃ Input – Normal loss = Abnormal gain
E.g. Raw material introduced = 10,000kg; Normal loss = 5%; Actual output = 9600kg; Expected Output =
10,000kg – 5%of 10,000kg = 9,500kg; Abnormal gain = 9600kg – 9500kg = 100kg
Treatment: The process account under which abnormal gain arises is debited with the abnormal gain and
credited to abnormal gain account which will be closed by transferring to the Costing Profit and Loss
account. The cost of abnormal gain is computed on the basis of normal production.
Dr. Abnormal Gain A/c Cr.
Particulars Units (₹) Particulars Units (₹)
To Normal wastage() xxx Xxx By Process A/c(transfer) xxx xxx
To Costing profit & loss account(t/f) Xxx
xxx Xxx xxx xxx
7. Using the technical Estimates:-This method uses technical estimates to apportion the joint costs over the
joint products. This method is used when the result obtained by the above methods does not match with the
resources consumed by joint products or the realisable values of the joint products are not readily available.
Example covering the all the methods:-
E.g. Raw material processed = 1100 kg; Production of X = 400kg; Production of Y = 250kg; Production of Z =
350kg Cost of processing the raw material = ₹ 22,000(joint cost), Market price at split off point is ₹ 33,₹ 44, ₹
66 per kg respectively. Further processing cost is ₹ 6,000 for X, ₹ 4,500 for Y, and ₹ 7,000 for Z. Market value
after further processing ₹ 50, ₹60,₹70.
1. Allocation of joint cost using physical quantity method:-
Product X Y Z
Quantity Produced 400kg 250kg 350kg
Ratio 8 5 7
Total Market value Further processing Cost NRV Ratio Cost allocation (₹)
13,200 6,000 7,200 72 22,000 x 72/298 = 5,325
11,000 4,500 6,500 65 22,000 x 65/298 = 4,798
23,100 7,000 16,100 161 22,000 x 161/298 = 11,886
4. Allocation of joint cost using market value after further processing method:-
Product Output (kg) Market price Total Market value Ratio Cost allocation (₹)
X 400 50 20,000 200 22,000 x 200/595 = 7,395
Y 250 60 15,000 150 22,000 x 150/595 = 5,540
Z 350 70 24,500 245 22,000 x 245/595 = 9,059
Operating Costing
Concise Notes
Meaning of Service or Operating Costing
Service costing is the technique or method of computing the cost involved in the service sector. In other
words in service costing we find out the cost per unit of various service sectors like transportation, hotels,
financial services & banking, insurance, electricity generation, transmission and distribution, Hospitals,
Canteen & Restaurants, Hotels & Lodges, Educational institutes, Financial institutions, Insurance, Information
Technology (IT) & Information Technology Enabled Services (ITES) etc. Service costing is also known as
operating costing.
Application of service costing:-
Internal:-The service costing is required for in-house services provided by a service cost centre to other
responsibility centres as support services. Examples of support services are Canteen and hospital for staff,
Boiler house for supplying steam to production departments, Captive Power generation unit research &
development, quality assurance, laboratory etc.
External:-When services are offered to outside customers as a profit centre in consonance with
organisational objectives as an output like goods or passenger transport service provided by a transporter,
hospitality services provided by a hotel, provision of services by financial institutions, insurance and IT
companies etc.
Examples of measuring factor of cost per unit in various industries:-
Service industry Unit of cost (examples)
Transport Services Passenger- km., (In public transportation)
Quintal- km., or Ton- km. (In goods carriage)
Electricity Supply service Kilowatt- hour (kWh)
Hospital Patient per day, room per day or per bed, per
operation etc.
Canteen Per item, per meal etc.
Cinema Per ticket.
Hotels Guest Days or Room Days
Bank or Financial Institutions Per transaction, per services (e.g. per letter of credit,
per application, per project etc.)
Educational Institutes Per course, per student, per batch, per lecture etc.
IT & ITES Cost per project, per module etc.
Insurance Per policy, Per claim, Per TPA etc.
Standard Costing
Concise Notes
Meaning of Standard cost:-Standard cost is defined in the CIMA Official Terminology as “'the planned unit
cost of the product, component or service produced in a period. The standard cost may be determined on a
number of bases. The main use of standard costs is in performance measurement, control, inventory
valuation and in the establishment of selling prices.” From the above definition Standard costs can be said as
Planned cost
Determined on a base or number of bases.
Meaning of Standard Costing:-
Standard costing is a method of costing which measure the performance or an activity by comparing actual
cost with standard cost, analyses the variances and reporting of variances for investigation.
Need of Standard Costing:-Apart from performance evaluation and cost control, standard costs are also
used to value inventory where actual figures are not reliably available and to determine selling prices
particularly while preparing quotations.
Standard costing system is widely accepted as it serves different needs of an organisation. The standard
costing is preferred for the following reasons:
The standard costing is preferred for the following reasons:-
Prediction of future cost for decision making
Provide target to be achieved
Used in budgeting and performance evaluation
Interim profit measurement and inventory valuation
Types of Standards:-
Ideal Standards:-These represent the level of performance attainable when prices for material and labour
are most favourable, when the highest output is achieved with the best equipment and layout and when the
maximum efficiency in utilisation of resources results in maximum output with minimum cost.
Normal Standards:-These are standards that may be achieved under normal operating conditions.
Basic or Bogey Standards:-These standards are used only when they are likely to remain constant or
unaltered over a long period.
Current Standards:-These standards reflect the management’s anticipation of what actual costs will be for
the current period.
The process of standard costing:-
Setting of Standards
Ascertainment of actual costs
Comparison of actual cost with standard cost
Investigate the reasons for variances
Disposition of variances
Setting up of Standard Cost:-
Generally, while setting standards, consideration is given to historical data, current production plan
and expected conditions of future. For the sake of detailed analysis and control standard cost is set for each
element of cost i.e. material, labour, variable overheads and fixed overheads.
Standards are set in both quantity (units or hours) and in cost (price or rate). It is thus measure in
quantities, hours and value of the factors of production. Standard costs are divided into three main cost
components:-
1. Direct Material Cost
2. Direct Employee (Labour) Cost and
3. Overheads (Fixed & Variable)
Meaning of variance:-A divergence from the predetermined rates, expressed ultimately in money value,
generally used in standard costing and budgetary control systems.
Types of variances:-
Controllable and un-controllable variances: Controllable variances are those which can be controlled
under the normal operating conditions if a responsibility centre takes preventive measures and acts
prudently. Uncontrollable variances are those which occurs due to conditions which are beyond the
control of a responsibility centre and cannot be controlled even though all preventive measures are in
place.
Favourable and Adverse variance:
Adverse Variance = Actual Cost > Standard Cost
Favourable Variance = Actual Cost < Standard Cost
Classification of variances:-
1. Material cost variance
Computation of Variances:-
Material variance
Material cost variance is the difference between standard cost of materials used and the actual cost of
materials. Formula of this variance is as follows:-
Material cost variance = Standard cost – Actual Cost
Or
Material cost variance = Standard Quantity x Standard Price – Actual Quantity x Actual Price
Reasons for variance: Material cost variance arises mainly because of either difference in material price
from the standard price or difference in material consumption from standard consumption or both the
reasons. ( consumption वज़ स variance)
Material Price Variance:-It measures variance arises in the material cost due to difference in actual material
purchase price from standard material price. Formula of this variance is as follows:-
Material Price Variance = [Standard Cost of Actual Quantity* – Actual Cost]
*Here actual quantity means actual quantity of material purchased. If in the question material purchase is not
given, it is taken as equal to material consumed.
Or
Material Price Variance = Actual Quantity × {Standard Price – Actual Price}
Purchase department is responsible for this variance, because raw material is purchased at a price which is
more than standard price. Here price is paid for actual quantity therefore actual quantity is used to compute
the variance. (Purchase department | Price, actual quantity pay )
Material usage variance: It measures variance in material cost due to usage. Formula of this variance is as
follows:-
Material usage variance (MUV) = (Standard Quantity – Actual Quantity) x Standard Price
Or
MUV = Standard Cost of Standard Quantity for Actual Production – Standard Cost of Actual Quantity*
*Here actual quantity means actual quantity of material used.
Responsibility for material usage variance: Material usage is the responsibility of production
department and it is held responsible for adverse usage variance. (Usage production department
price , स standard price )
Reasons for variance: Actual material consumption may differ from the standard quantity either due to
difference in proportion used from standard proportion or due to difference in actual yield from standard
yield.
Material Mix Variance: Variance in material consumption may arise due to difference in proportion
actually used from the standard mix/ proportion. It only arises when two or more inputs are used to
produce a product. ( Ratio वज़ स स standard price ) Formula of this variance is as follows:-
Material Mix variance = Standard Price × {Actual Quantity – Actual Quantity in Standard ratio}
Or
Material Mix variance = [Standard Cost of Actual Quantity in Standard ratio – Standard Cost of Actual Quantity]
It is assumed that no wrong usage of raw material.
Material Yield Variance: Variance in material consumption which arises due to wrong usage of quantity
of raw material. It may arise due to use of sub- standard quality of materials, inefficiency of workers or due
to wrong processing. ( quantity वज़ स:-use standard price)
While computing this variance it is assumed that material is used in correct ratio or no wrong ratio of
material is used. Formula of this variance is as follows:-
Material yield variance = (Standard Quantity – Revised standard Quantity) x Standard price
Verification of the formulae:
Material Cost Variance = Material Usage Variance + Material Price Variance*
*If material purchased quantity and material consumed quantity is same
Or,
Material Cost Variance = (Material Mix Variance + Material Revised usage Variance) + Material price variance
Labour Variance
Labour Cost variance = Actual cost – Standard Cost or
Labour Cost variance = Actual Hour x Actual Rate – Standard Hour x Standard Rate
Reasons for variance: Difference in labour cost arises either due to difference in the actual labour rate
from the standard rate or difference in numbers of hours worked from standard hours. (Rate hours
वज़ स variance).
Labour cost variance can be classified into two categories:-
1. Labour rate variance
2. Labour efficiency Variance
1. Labour rate variance: Labour rate variance arises due to difference in actual rate paid from standard rate.
It is very similar to material price variance. Formula of variance is as follows:-
Labour rate variance = (Standard rate – Actual rate) x Actual Hour
Responsibility for labour rate variance: Generally labour rates are influenced by the external factors
which are beyond the control of the organisation. However personnel manager is responsible for labour rate
negotiation (Rate वज़ स variance, use actual hours).
2. Labour Efficiency variance: It arises due to deviation in the working hours from the standard working
hours. Formula of variance is as follows:-
Labour Efficiency variance = (Standard hour – Actual hour) x Standard rate
Responsibility for labour efficiency variance: Efficiency variance may arise due to ability of the workers,
inappropriate team of workers, inefficiency of production manager or foreman etc. However, production
manager or foreman can be held responsible for the adverse variance which otherwise can be controlled.
(Time/Hour वज़ स variance, use standard rate).
Labour efficiency variance is further divided into the following variances:
1. Labour Mix variance
2. Idle Time variance
3. Labour Yield variance
Labour mix variance:-Labour mix variance which arises due to change in the mix or combination of different
skill set i.e. number of skilled workers, semi-skilled workers and un-skilled workers. ( व Ratio वज़ स
hour and idle time impact ). Formula of labour mix variance is as follows:-
Labour mix variance = (Actual hours – Actual hours in standard ratio) x Standard rate
While computing the labour mix variance only ratio impact is considered and hours and idle time is not
considered.
Labour Idle time variance:-It is calculated for the idle hours. It is difference between paid and worked
hours. (Idle time वज़ स). It is calculated as below:
Labour idle time variance = (Actual hours – Actual hours worked) x Standard rate; or
Labour idle time variance = [Standard Rate per Hour × Actual Idle Hours]
Labour yield variance:-Labour efficiency variance which arises due to productivity of workers. Formula of
labour yield variance is as follows:-
Labour Yield Variance = (Standard Hour × Standard Rate) – (Revised Standard Hour × Standard Rate)
Verification of formulae:
Labour Cost Variance = Labour Rate Variance + Labour Efficiency Variance (if hours paid and hours worked is
same)
OR
Labour Cost Variance = Labour Rate Variance + Idle Time Variance + Labour Efficiency Variance
OR
Labour Efficiency Variance = Labour Mix Variance + Labour Yield Variance
Variable Overhead Variance
Variable overheads consist of variable expenses which vary with the level of production. If variable overhead
consist of indirect materials, then in this case it varies with the direct material used. On the other hand, if
variable overhead is depending on number of hours worked then in this case it will vary with labour
hour or machine hours. If nothing is mentioned specifically then we take labour hour as basis. Variable
overhead cost variance calculation is similar to labour cost variance.
V. overhead cost variance = Standard Variable Overheads for Production – Actual Variable Overheads
Variable overhead cost variance is divided into two parts:-
1. Variable Overhead Expenditure Variance and
2. Variable Overhead Efficiency Variance.
1. Variable overhead expenditure variance = Actual hours (Standard rate - Actual rate)
2. Variable overhead efficiency variance = Standard rate per hour (Standard Hours – Actual Hours)
Very important point while calculating the variable overhead variances:-
In case of variable overheads, Recovery rate is computed. I.e. Estimated variable overheads ÷ estimated
production.
Variable overheads standards is revised on the basis of units produced is completely wrong thought
and if this thought is followed than question will get wrong .(Revision of standard units produced
basis )
Variable overhead are linked with labour hours/Machine hours. Standard will be revised not on
the basis of units produced rather than on the basis of labour hours/Machine hours. (Revision of
standard labour hour or machine hour basis )
Per unit variable overheads recovery rate is fixed but total recovery of variable overhead is not fixed, it
is dependent on production.
Recovery rate x actual production = Total recovery
Recovery of variable overheads is based on the level of output
E.g. Budgeted output = ₹ 30,000; Budgeted machine hours = 30,000; Budgeted variable overheads = ₹ 60,000;
Actual output = ₹ 32,500; Actual machine hours = 33,000; Actual variable overheads = ₹ 68,000
Here recovery of fixed overheads and actual overhead incurred is compared and variance is computed
accordingly.
Fixed overhead variance is divided into two parts:-
(A) Fixed Overhead Expenditure Variance:-This is the difference between the actual fixed overhead
incurred and budgeted fixed overhead. ( वज़ स )
Fixed overhead expenditure variance = Budgeted Expenditure – Actual Expenditure
(B) Fixed Overhead Volume Variance: Variance in fixed overhead which arise due to the volume of
production is called fixed overhead volume variance. Here budgeted recovery with actual recovery is
compared. (Recovery वज़ स )
Fixed overhead volume variance = Budgeted output x recovery rate – Actual output x recovery rate
Fixed overhead volume variance is further divided into the three variances:
(a) Fixed overhead Efficiency Variance:-This is the difference between fixed overhead absorbed and
standard fixed overhead. स capacity स व variance.
(b) Capacity Variance: This is the difference between standard fixed overhead and budgeted overhead.
स capacity variation स variance.
Based on output:-
= Expected output of number of days worked x (Capacity level – Actual level) x Recovery rate
Based on hours:-
= (Expected hours of number of days worked – Actual hours) x Recovery rate
(c) Calendar Variance: This variance arises due to difference in number of actual working days and the
standard working days. स variance. It is computed by using the following formula.
Fixed overhead cost variance = 12,000 - ₹ 10 per unit x 800 units = 4,000(A)
Fixed overhead expenditure variance = ₹ 10,000 – 12,000 = 2,000(A)
Fixed overhead volume variance = Budgeted output x recovery rate – Actual output x Recovery rate
Fixed overhead volume variance = 1,000 units x ₹ 10 – 800 units x ₹ 10 = ₹ 2,000(A)
Fixed overhead efficiency variance = ( x 24 days x 90%) – 800 units x ₹ 10 per hour = ₹ 640(A)
Fixed overhead capacity variance = ( x 24 days) x (100% - 90%) x ₹ 10 per unit = ₹ 960(A)
Marginal Costing
Concise Notes
Marginal costing meaning:- Marginal cost is the incremental or additional cost of production which
arises due to one-unit increase in the production quantity. For example, the total cost of producing 10
units and 11 units of a product is ₹10,000 and ₹10,500 respectively. The marginal cost for 11th unit i.e. 1 unit
extra from 10 units is ₹500. This system of costing is also known as direct costing as only direct costs forms
the part of product and inventory cost.
Characteristics of Marginal costing:-
i. Not a distinct method: Marginal costing is not a distinct method of costing like job costing, process
costing, operating costing, etc., but a special technique used for managerial decision making.
ii. Cost Ascertainment: In marginal costing, cost ascertainment is made on the basis of the nature of
cost. It gives consideration to behavior of costs.
iii. Decision Making: In the orthodox or total cost method, as opposed to marginal costing, the
classification of costs is based on functional basis. Under this method the total cost is the sum total of
the cost of direct material, direct labour, direct expenses, manufacturing overheads, administration
overheads, selling and distribution overheads.
Computation of profit under Marginal costing system:-
Particulars Amount (₹)
Sales xxx
Less: Variable cost xxx
Contribution xxx
Less: Fixed cost xxx
Profit xxx
Break-Even Point:-How much units must be sold so that entire fixed cost is recovered & profit is NIL.
At Break-Even Point:-Total contribution – Fixed cost = Zero/NIL or Total contribution = Fixed Cost
Example:-
Fixed Cost = ₹ 2,00,000; Profit volume ratio = 40%; Cash fixed cost = ₹ 1,00,000;
Contribution per unit = ₹ 5
Selling price = ₹ 20 per unit; Variable cost = ₹ 12 per unit; current year sales = ₹ 25,00,000; previous year
sales = ₹ 20,00,000; Fixed cost = ₹ 2,00,000
Margin of Safety
Margin of Safety = Sales above the break even sales.
Margin of safety = Total sales – Break Even Sales
Margin of Safety (Sales) x Profit volume ratio = Profit
Contribution at MOS sales = Profits
(Break Even sales + Margin of safety) × Profit volume ratio = Contribution
Total sales = Break Even sales + Margin of Safety
Absorption Costing:-
A method of costing by which all direct cost and applicable overheads are charged to products or cost centres
for finding out the total cost of production. Absorbed cost includes production cost as well as administration
and other cost. Fixed overheads are recovered using Pre-determined rate. (as it is considered as part of
product costing)
Format of Income statement (under Absorption costing)
Particulars Amount (₹)
Direct Material xxxx
Direct Labour xxxx
Manufacturing Overheads xxxx
Fixed* xxxx
Variable xxxx
Cost of Production xxxx
Add: Opening stock of finished goods xxxx
Less: Closing Stock of Finished Goods xxxx
Cost of Goods Sold xxxx
Note:-When in question production volume is different average cost per unit is given than we need to apply
the following formula foe computing the variable cost per unit.
E.g. Standard working hour = 8 hours per day of 5 days per week; Maximum capacity = 50 employees Actual
working = 40 employees; Actual hour expected to work per 4 week = 6400 hours; Standard hour expected to
be earned per 4 week = 8,000 hours; Actual hours worked in the 4 week period = 6,000 hours; Standard hour
earned in the 4 week period = 7,000 hours. Total period is 4 week. 1day holiday.
Answer:-