BP052 06 E13 (DRIVE LIST FOR INTERFACE WITH PLC)

Client M/s.NTPC Limited

Project Design & set up of 100 m3/day FALG Coarse Aggregate Demo Plant
Title Drive list for interface with PLC
Doc No BP052 06 E13
Estimated operating load Ratings of
Sl.no Name of Equipment Qty.
in Amps switch gear

LT PCC PANEL DETAILS

1 Incomer 1 1060 1200
2 APFC PANEL 1 400
3 MCC-1 1 345 388
4 MCC-2 1 120 160
5 MCC-3 1 23 32
6 MCC-4 1 23 32
7 MCC-5 1 38 63
8 MCC-6 1 16 32
9 MCC-7 1 40 63
10 MCC-8 1 232 320
11 MLDB 1 85 160
12 MPDB 1 95 160
13 Air Compressor 1 32 63
14 Spare-1 1 400
15 Spare-2 1 63
16 Spare-3 1 32

Tentative
Sl.no Name of Equipment Qty. TYPE KW TOTAL KW AMPS TYPE OF LOAD Operational Load
in amps
Raw Material Storage Section_MCC1
1 Lime feeding system motor 1 STAR-DELTA Intermittent 0.0
22.3 22.3 36
2 Pneumatic feeding system motor 1 STAR-DELTA Intermittent 0.0

Pneumatic feeding system motor (Stand by) STAR-DELTA

37.2 37.2 61
3 1 Stand by 0.0

4 2 Ton Hoister LT 1 RDOL 0.18 0.18 0.3 Intermittent 0.0

5 2 Ton Hoister Lifting motor 1 RDOL 3.7 3.7 6 Intermittent 0.0
6 Flyash Silo -1 Dust collector motor 1 DOL 0.37 0.37 1 Intermittent 0.0
7 Flyash Silo -2 Dust collector motor 1 DOL 0.37 0.37 1 Intermittent 0.0
8 Lime Silo - 1 Dust collector motor 1 DOL 0.37 0.37 1 Intermittent 0.0
9 Lime Silo - 2 Dust collector motor 1 DOL 0.37 0.37 1 Intermittent 0.0
10 Flyash silo - 1 Screw Conveyor Motor 1 DOL 3.7 3.7 6 Intermittent 3.6
11 Flyash silo - 2 Screw Conveyor Motor 1 DOL 3.7 3.7 6 Intermittent 0.0
12 Flyash silo - 1 Micro Screw Motor 1 VFD 2.2 2.2 4 Intermittent 0.0
13 Flyash silo - 2 Micro Screw Motor 1 VFD 2.2 2.2 4 Intermittent 0.0
14 Lime silo - 1 Screw Conveyor Motor 1 DOL 3.7 3.7 6 Intermittent 3.6
15 Lime silo - 2 Screw Conveyor Motor 1 DOL 3.7 3.7 6 Intermittent 0.0
16 Lime silo - 1 Micro Screw Motor 1 VFD 2.2 2.2 4 Intermittent 0.0
17 Lime silo - 2 Micro Screw Motor 1 VFD 2.2 2.2 4 Intermittent 0.0
18 Fly Ash Screw Conveyor to mixer from Fly Weigh Bin 1 DOL 3.7 3.7 6 Intermittent 0.0
19 Lime Screw Conveyor to mixer from Lime Weigh Bin 1 DOL 3.7 3.7 6 Intermittent 0.0
20 Water pump 1 DOL 2.2 2.2 4 Intermittent 2.2
21 Sun & Planetary Mixer motor 1 STAR-DELTA 45 45 74 Intermittent 44.2
22 Sun & Planetary Mixer Dust collector motor 1 DOL 0.37 0.37 1 Intermittent 0.4
23 Attrition mixer - 1 motor 1 STAR-DELTA 30 30 49 Intermittent 29.5
24 Attrition mixer - 2 motor 1 STAR-DELTA 30 30 49 Intermittent 29.5
25 Belt Conveyor - 1 motor for Hopper-1 1 DOL 3.7 3.7 6 Intermittent 3.6
26 Belt Conveyor - 2 motor for Hopper-2 1 DOL 3.7 3.7 6 Intermittent 3.6
27 Spare-1 1 STAR-DELTA 45 Stand by 0.0
28 Spare-2 1 DOL 3.7 Stand by 0.0
Total 210.83 345 0.0
Brick Pressing Section_MCC2 0.0
1 STAR-DELTA 60 60 98 Intermittent 58.9
29 Hydraulic press powerpack Motor 1 DOL 10 10 16 Intermittent 9.6
1 DOL 3 3 5 Intermittent 3.0
30 Lub pump 1 DOL 0.18 0.18 0.3 Intermittent 0.2
Total 73.18 120 0.0
 Brick Handling Section Panel (MCC 3) 0 0.0
31 Indexing table - 1 servo motor 1 VFD 2 2 3 Intermittent 2.0
32 Handling system -1 servo motor - 1 LT 1 VFD 2 2 3 Intermittent 2.0
33 Handling system -1 servo motor - 2 CT1 1 VFD 2 2 3 Intermittent 2.0
34 Handling system -1 servo motor - 3 CT2 1 VFD 2 2 3 Intermittent 2.0
35 Handling system -1 servo motor - 4 UP & DOWN-1 1 VFD 2 2 3 Intermittent 2.0
36 Handling system -1 servo motor - 5 UP & DOWN-2 1 VFD 2 2 3 Intermittent 2.0
37 Handling system -1 servo motor - 6 ROTATION-1 1 VFD 1 1 2 Intermittent 1.0
38 Handling system -1 servo motor - 7 ROTATION-2 1 VFD 1 1 2 Intermittent 1.0
Total 14 23 0.0
Brick Handling Section Panel (MCC 4) 0 0.0
39 Indexing table - 2 servo motor 1 VFD 2 2 3 Intermittent 2.0
40 Handling system -2 servo motor - 1 LT 1 VFD 2 2 3 Intermittent 2.0
41 Handling system -2 servo motor - 2 CT1 1 VFD 2 2 3 Intermittent 2.0
42 Handling system -2 servo motor - 3 CT2 1 VFD 2 2 3 Intermittent 2.0
43 Handling system -2 servo motor - 4 UP & DOWN-1 1 VFD 2 2 3 Intermittent 2.0
44 Handling system -2 servo motor - 5 UP & DOWN-2 1 VFD 2 2 3 Intermittent 2.0
45 Handling system -2 servo motor - 6 ROTATION-1 1 VFD 1 1 2 Intermittent 1.0
46 Handling system -2 servo motor - 7 ROTATION-2 1 VFD 1 1 2 Intermittent 1.0
Total 14 23 0.0
Steam Curing Section_MCC5 0 0.0
47 Vacuum pump 1 STAR-DELTA 22.5 22.5 37 Intermittent 0.0
48 Water pump 1 DOL 1 1 2 Intermittent 0.0
Total 23.5 38 0.0
LSP_MCC6 0 0.0
49 LSP Base car Transverse Motor 1 VFD 3 3 5 Intermittent 0.0
50 Centraliser Drive 1 1 RDOL 0.37 0.37 1 Intermittent 0.0
51 Centraliser Drive 2 1 RDOL 0.37 0.37 1 Intermittent 0.0
52 LSP Top car Transverse Motor 1 1 RDOL 2 2 3 Intermittent 2.0
53 LSP Top car Transverse Motor 2 1 RDOL 2 2 3 Intermittent 0.0
54 LSP Lifting motor 1 VFD 2 2 3 Intermittent 0.0
Total 9.74 16 0.0
Pallet Handling Section Panel (MCC7) 0 0.0
55 Double Girder Crane Long Travel 1 1 2.2 2.2 4 Intermittent 0.0
VFD
56 Double Girder Crane Long Travel 2 1 2.2 2.2 4 Intermittent 0.0
57 Double Girder Crane Cross Travel 1 VFD 1.5 1.5 2 Intermittent 0.0
58 Power Pack unit 1 STAR-DELTA 18.5 18.5 30 Intermittent 18.2
59 Lub Pump 1 DOL 0.18 0.18 0.3 Intermittent 0.2
Total 24.58 40 0.0
Brick Crushing Section_MCC8 0 0.0
60 Grizzly feeder motor 1 VFD 5.5 5.5 9 Intermittent 5.4
61 BeltConveyor -1 motor 1 DOL 2.2 2.2 4 Intermittent 2.4
62 Jaw Crusher 1 STAR-DELTA Intermittent 44.4
45 45 74
63 Belt Conveyor - 2 motor 1 DOL 3.7 3.7 6 Intermittent 3.6
64 Horizontal Impact Crusher motor 1 STAR-DELTA 45 45 74 Intermittent 44.4
65 Vibrating Screen motor 1 DOL 22 22 36 Intermittent 21.6
66
Belt Conveyor - 3 motor 1 DOL 2.2 2.2 4 Intermittent 2.4
67 1 DOL Intermittent 3.6
Product Belt Conveyor - 4 motor 3.7 3.7 6
68 1 DOL Intermittent 3.6
Product Belt Conveyor - 5 motor 3.7 3.7 6
69 1 DOL Intermittent 3.6
Product Belt Conveyor - 6 motor 3.7 3.7 6
70 Fan motor for Telescophic Chute 3 DOL 1.1 3.3 5 Intermittent 3.0
71 Winch motor for Telescophic Chute 3 VFD 0.55 1.65 3 Intermittent 1.8
72 Spare-1 1 STAR-DELTA 45 Stand by
73 Spare-2 1 DOL 5.5 Stand by
Total 141.65 232
Total Load in KW 511.48 921 379.5
MLDB 51
MPDB 57
Air Compressor 19.2
Total Tentative Operational Amps 506.7