Material 921MT0012 Description MOTOR POLY CHAIN PULLEY 14M-32S-68

Raw Material Cost ₹ 1,647.30

Turning Cost ₹ 517.50
Grinding Cost ₹ 500.00
Keyway ₹ 300.00
Chemical Blackening ₹ 238.00
Belt support ring ₹ 300.00
Teeth cutting ₹ 768.00
Balancing ₹ 213.90
Total ₹ 4,484.70
Transportation(4%) ₹ 179.39
Profit(15%) ₹ 672.71
Grand Total ₹ 5,336.79

Raw Material Data

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 150 120 2120 7.85 17 95 ₹ 1,647.30
₹ 1,647.30
Turning
Rate Per Operation
Cycle time Setup Time
Operation Hour Cost
Rough Turning,Facing 0.67 0.34 150 ₹ 151.50
Rough Boring 0.5 0.34 150 ₹ 126.00
Finish Turning and drilling 0.5 0.34 150 ₹ 126.00
Finish Boring 0.42 0.34 150 ₹ 114.00
₹ 517.50
Keyway ₹ 300.00 ₹ 300.00

Grinding

Rate Per Operation

Cycle time Setup Time
Type Hour Cost
Cylindrical grinding 1 0.25 ₹ 200.00 ₹ 250.00
Surface Grinding 1 0.25 ₹ 200.00 ₹ 250.00
₹ 500.00
Teeth cutting Rate per Inch Teeths No of Passes Operation Cost
8 32 3 ₹ 768.00
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 11.9 20 ₹ 238.00
₹ 238.00
Dynamic balancing
Operation Diamater rate per mm Total Cost
142.6 1.5 ₹ 213.90
Material 929MT0002 MOTOR PULLEY-POLYCHAIN-133.69 DIAx

Raw Material Cost ₹ 1,680.00

Turning Cost ₹ 517.50
Grinding Cost ₹ 350.00
Chemical Blackening ₹ 224.00
Belt support ring ₹ 300.00

Teeth cutting ₹ 960.00

Total ₹ 4,031.50
Transportation(4%) ₹ 161.26
Profit(15%) ₹ 604.73
Grand Total ₹ 4,797.49

Raw Material Data

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 140 130 2001 7.85 16 105 ₹ 1,680.00
x ₹ 1,680.00
Turning
Rate Per Operation
Cycle time Setup Time
Operation Hour Cost
Rough Turning,Facing 0.34 0.25 150 ₹ 88.50
Rough Boring 0.67 0.42 150 ₹ 163.50
Finish Turning and drilling 0.67 0.34 150 ₹ 151.50
Finish Boring 0.42 0.34 150 ₹ 114.00
Keyway ₹- ₹-
₹ 517.50
Grinding
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 1.5 0.25 ₹ 200.00 ₹ 350.00
₹ 350.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes
Cost
8 30 4 ₹ 960.00
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 11.2 20 ₹ 224.00
₹ 224.00
Dynamic balancing
Operation Diamater rate per mm Total Cost
Dynamic balancing 142.6 1.5 ₹ 213.90
Material 921MT0009 Description MOTOR POLY CHAIN PULLEY-14M-48S-68-FANUC

Raw Material Cost ₹ 4,935.00

Turning Cost ₹ 1,266.00
Keyway ₹-
Grinding Cost ₹ 350.00
Chemical Blackening ₹ 620.00
Belt support ring ₹ 350.00
Teeth cutting ₹ 1,536.00
drilling ₹ 1,605.00
Balancing ₹ 337.50
Total ₹ 10,999.50
Transportation(4%) ₹ 439.98
Profit(15%) ₹ 1,649.93
Grand Total ₹ 13,089.41

Raw Material Data

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 225 150 5962 7.85 47 105 ₹ 4,935.00
₹ 4,935.00
Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning,Facing & Dril 1 0.34 150 ₹ 201.00
Rough Boring& Drilling 5 0.5 150 ₹ 825.00
Finish Turning and drilling 0.5 0.34 150 ₹ 126.00
Finish Boring 0.42 0.34 150 ₹ 114.00
₹ 1,266.00
Key way 0 0 300 ₹-

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Drilling 12 holes 13.5mm 2 1 300 900
6 holes Drill M8 0.6 1.5 300 630
Tap 1.5 50 75
₹ 1,605.00
Grinding
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 1.5 0.25 ₹ 200.00 ₹ 350.00
₹ 350.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
8 48 4 ₹ 1,536.00
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 31 20 ₹ 620.00
₹ 620.00
Dynamic balancing
Operation Diamater rate per mm Total Cost
225 1.5 ₹ 337.50
Material 921MT0003 SPINDLE POLY CHAIN PULLEY-14M-72S-68

Raw Material Cost ₹ 15,000.00

Turning Cost ₹ 3,726.00
Drilling ₹ 1,125.00
ID and Face Grinding ₹ 750.00
Teeth cutting ₹ 2,304.00
Key Way ₹ 1,297.33
Flange ₹ 1,200.00
Dynamic balancing ₹ 481.50
Chemical Blackening ₹ 700.00

Grand Total ₹ 26,583.83

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 335 180 15858 7.85 125 120 ₹ 15,000.00
₹ 15,000.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 12 1 150 ₹ 1,950.00
Rough Boring 4 0.5 150 ₹ 675.00
Finish Turning 4 1 150 ₹ 750.00
Finish Boring 2 0.34 150 ₹ 351.00
₹ 3,726.00

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Drilling Dia 14 X 6 Holes 0.75 1 300 525
CB Dia 20 X 6 Holes 1 300 300
M8 X 8 holes 15mm Deep 0.5 0.5 300 300
₹ 1,125.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 2 0.5 ₹ 300.00 ₹ 750.00
₹ 750.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
8 72 4 ₹ 2,304.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 2.91 0.33 200 ₹ 648.67
Key Way 2.91 0.33 200 ₹ 648.67
₹ 1,297.33
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 35 20 ₹ 700.00
₹ 700.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 321 1.5 ₹ 481.50
Material 944MT0001 LIVE TOOL MMOTOR POLY CHAIN PULLEY-14M-48S-68-FANUC

Raw Material Cost ₹ 1,800.00

Turning Cost ₹ 1,012.50
Drilling ₹ 550.00
ID and Face Grinding ₹ 500.00
Teeth cutting ₹ 1,440.00
Key Way ₹-
Flange ₹ 400.00
Dynamic balancing ₹-
Chemical Blackening ₹ 126.00

Grand Total ₹ 5,828.50

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 160 110 2211 7.85 18 100 ₹ 1,800.00
₹ 1,800.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 1.5 0.5 150 ₹ 300.00
Rough Boring 2 0 150 ₹ 300.00
Finish Turning 1 0.5 150 ₹ 225.00
Finish Boring 1 0.25 150 ₹ 187.50
₹ 1,012.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
M10 x 8 holes 0.75 1 200 350
Dia 15 x 8 nos holes 1 200 200

₹ 550.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 2 0.5 ₹ 200.00 ₹ 500.00
₹ 500.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
8 60 3 ₹ 1,440.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 200 ₹-
Key Way 200 ₹-
₹-
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 6.3 20 ₹ 126.00
₹ 126.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-
Material 708SH0005 SPINDLE MOTOR PULLEY 5GT-72T-CELLS BT-40

Raw Material Cost ₹ 1,100.00

Turning Cost ₹ 787.50
Drilling ₹ 330.00
ID and Face Grinding ₹ 400.00
Teeth cutting ₹ 1,080.00
Key Way ₹-
Flange ₹ 400.00
Dynamic balancing ₹-
Chemical Blackening ₹ 77.00

Grand Total ₹ 4,174.50

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 130 102 1354 7.85 11 100 ₹ 1,100.00
₹ 1,100.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 1 0.5 150 ₹ 225.00
Rough Boring 1.5 0 150 ₹ 225.00
Finish Turning 0.5 0.5 150 ₹ 150.00
Finish Boring 1 0.25 150 ₹ 187.50
₹ 787.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
M6 x 6 dill and tap 1 0.5 150 225
Dia 8 x 2 holes 0.5 0.2 150 105

₹ 330.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 1.5 0.5 ₹ 200.00 ₹ 400.00
₹ 400.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
5 72 3 ₹ 1,080.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 200 ₹-
Key Way 200 ₹-
₹-
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 3.85 20 ₹ 77.00
₹ 77.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-
Material 708SH0005 SPINDLE MOTOR PULLEY 5GT-72T-CELLS BT-40

Raw Material Cost ₹ 1,820.00

Turning Cost ₹ 575.00
Drilling ₹ 172.50
ID and Face Grinding ₹ 400.00
Milling ₹ 157.50
Heat Treatment ₹ 100.00
Chemical Blackening ₹ 98.00

Grand Total ₹ 3,323.00

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 230 40 1662 7.85 14 130 ₹ 1,820.00
₹ 1,820.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 0.5 0.33333333 150 ₹ 125.00
Rough Boring 1 0.25 150 ₹ 187.50
Finish Turning 0.5 0.25 150 ₹ 112.50
Finish Boring 0.75 0.25 150 ₹ 150.00
₹ 575.00

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Dia 6 x 4 Nos 0.5 0.25 150 112.5
Dia 16 mm hole 0.4 0 150 60

₹ 172.50
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 1.5 0.5 ₹ 200.00 ₹ 400.00
₹ 400.00
Rate Per Operation
Cycle time Setup Time
Operation Hour Cost
Milling 0.75 0.3 150 ₹ 157.50

Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 4.9 20 ₹ 98.00
₹ 98.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-

Material 709XA0008 SEAL AND SPACER RING FOR 30TAC62B MTR

Raw Material Cost ₹ 95.00

Turning Cost ₹ 187.50
Drilling ₹-
ID and Face Grinding ₹ 150.00
Milling ₹-
Heat Treatment ₹ 100.00
Chemical Blackening ₹ 7.00

Grand Total ₹ 539.50

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 60 20 57 7.85 1 95 ₹ 95.00
₹ 95.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 0.5 0.25 150 ₹ 112.50
Rough Boring 0.5 0 150 ₹ 75.00
Finish Turning 0 0 150 ₹-
Finish Boring 0 0 150 ₹-
₹ 187.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Dia 6 x 4 Nos 0 0 150 0
Dia 16 mm hole 0 0 150 0

₹-
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 0.75 0.25 ₹ 150.00 ₹ 150.00
₹ 150.00
Rate Per Operation
Cycle time Setup Time
Operation Hour Cost
Milling 0 0 150 ₹-

Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 0.35 20 ₹ 7.00
₹ 7.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-
MATERIAL 503TS0009 Thrust Brg. Cartridge
Raw Material Cost ₹ 475.00
Turning Cost ₹ 352.50
Drilling ₹ 150.00
Cyl. Grinding ₹ 250.00
BLACKENING ₹ 94.00
Profit 15% ₹ 198.23 ₹ 1,321.50

GRAND TOTAL ₹ 1,519.73

Raw Material Data
Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
Mild Steel 130 42 558 7.85 5 ₹ 95.00 ₹ 475.00
₹ 475.00
Turning
Operation Cycle time Setup Time Rate Per HouOperation Cost
Turning& Facing 1 0.25 ₹ 150.00 ₹ 187.50
Boring 1 0.1 ₹ 150.00 ₹ 165.00
₹ 352.50
Operation
Drilling Cycle time Setup Time Rate Per HouOperation Cost
Dia11thrux17.5x12 deep 0.75 0.25 ₹ 150.00 ₹ 150.00
4 nos. ₹ 150.00

GRINDING
Type Cycle time Setup Time Rate Per HouOperation Cost
Face & bore Grinding 0.75 0.25 ₹ 250.00 ₹ 250.00
₹ 250.00
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical Blackening 4.7 ₹ 20.00 ₹ 94.00
₹ 94.00
Material 902ma0118 SPINDLE MOTOR PULLEY 5GT-72T-CELLS BT-40

Raw Material Cost ₹ 665.00

Turning Cost ₹ 427.50
Drilling ₹ 120.00
ID and Face Grinding ₹ 260.00
Hexagon Sparking ₹ 260.00
Dynamic balancing ₹-
Chemical Blackening ₹ 49.00
Margin(15%) ₹ 267.23

Grand Total ₹ 2,048.73

Raw Material Data

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
En8 70 230 885 7.85 7 95 ₹ 665.00
₹ 665.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 0.75 0.3 150 ₹ 157.50
Rough Boring 0.5 0 150 ₹ 75.00
Finish Turning 0.5 0.3 150 ₹ 120.00
Finish Boring 0.5 150 ₹ 75.00
₹ 427.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Dia 9 free hole 0.2 0.3 150 75
M8 drill & tap 0.3 150 45

₹ 120.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 1 0.3 ₹ 200.00 ₹ 260.00
₹ 260.00
Rate Per Operation
Cycle time Setup Time
Hexagon millSparkinging Hour Cost
1 0.3 ₹ 200.00 ₹ 260.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 200 ₹-
Key Way 200 ₹-
₹-
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 2.45 20 ₹ 49.00
₹ 49.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-
Material 906ma001 BALL SCREW ROTARY HANDLE 18MM DIA

Raw Material Cost ₹ 665.00

Turning Cost ₹ 427.50
Drilling ₹ 120.00
ID and Face Grinding ₹ 260.00
Hexagon sparking ₹ 260.00
Dynamic balancing ₹-
Chemical Blackening ₹ 49.00
Margin(15%) ₹ 267.23

Grand Total ₹ 2,048.73

Raw Material Data

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
En8 70 230 885 7.85 7 95 ₹ 665.00
₹ 665.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 0.75 0.3 150 ₹ 157.50
Rough Boring 0.5 0 150 ₹ 75.00
Finish Turning 0.5 0.3 150 ₹ 120.00
Finish Boring 0.5 150 ₹ 75.00
₹ 427.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Dia 9 free hole 0.2 0.3 150 75
M8 drill & tap 0.3 150 45

₹ 120.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 1 0.3 ₹ 200.00 ₹ 260.00
₹ 260.00
Rate Per Operation
Cycle time Setup Time
Hexagon Saprking Hour Cost
1 0.3 ₹ 200.00 ₹ 260.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 200 ₹-
Key Way 200 ₹-
₹-
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 2.45 20 ₹ 49.00
₹ 49.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-
Material 934HS0003 FRONT FIXED LABYRINTH-3

Raw Material Cost ₹ 1,090.80

Turning & Boring ₹ 240.00
Heat treatment ₹ 122.40
Grand Total ₹ 1,453.20

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
En8 360 22 2239 7.85 18 120 ₹ 2,181.60
En8 255 22 1123 7.85 9 120 ₹ 1,090.80
₹ 1,090.80

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 0.5 0.3 150 ₹ 120.00
Rough Boring 0.5 0.3 150 ₹ 120.00
₹ 240.00

Operation Weight cost/KG TotalPrice

Toughning 7.2 12 ₹ 86.40
Normalizing 7.2 5 ₹ 36.00
₹ 122.40
Material 921MA0054 A1-11/A2-11 HEADSTOCK ALIGNMENT

Raw Material Cost ₹ 8,880.00

Turning & Boring ₹ 330.00
Heat treatment ₹ 222.00
Grand Total ₹ 9,432.00

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
20MnCr5 320 60 4824 7.85 38 120 ₹ 4,560.00
20MnCr5 190 80 2268 7.85 18 120 ₹ 2,160.00
20MnCr5 90 360 2290 7.85 18 120 ₹ 2,160.00
74 ₹ 8,880.00
81
Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 2 0.2 150 ₹ 330.00
₹ 330.00
Material 711XA0007 X-AXIS MTR TIMING PULEY-OD100.49-8M-40T

Raw Material Cost ₹ 475.00

Turning Cost ₹ 397.50
Drilling ₹ 180.00
ID and Face Grinding ₹ 200.00
Teeth cutting ₹ 512.00
Key Way ₹ 143.33
Flange ₹ 300.00
Dynamic balancing ₹-
Chemical Blackening ₹ 35.00
Profit 15% ₹ 336.43 ₹ 2,242.83

Grand Total ₹ 2,579.26

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
EN8 110 61 580 7.85 5 95 ₹ 475.00
₹ 475.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 0.5 0.3 150 ₹ 120.00
Rough Boring 0.5 0 150 ₹ 75.00
Finish Turning 0.4 0.3 150 ₹ 105.00
Finish Boring 0.4 0.25 150 ₹ 97.50
₹ 397.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
4 x Dia 6.8 x 21 deep 0.4 0.3 150 105
4 x M6 x 18 deep 0.5 150 75

₹ 180.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 0.75 0.25 ₹ 200.00 ₹ 200.00
₹ 200.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
8 32 2 ₹ 512.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 0.42 0.30 200.00 ₹ 143.33 232
Key Way ₹- 580
₹ 143.33 812
Surface Treatment 27.06667
Operation Material Wt Cost per KG Total Cost
Chemical blackening 1.75 20 ₹ 35.00
₹ 35.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-
Material 702SH0003 TIMING PULLEY HTD-8M-48T(OD-120.86)

Raw Material Cost ₹ 1,100.00

Turning Cost ₹ 480.00
Drilling ₹ 135.00
ID and Face Grinding ₹ 270.00
Teeth cutting ₹ 768.00
Key Way ₹-
Flange ₹ 300.00
Dynamic balancing ₹ 195.00
Chemical Blackening ₹ 77.00
Profit 15% ₹ 498.75 ₹ 3,325.00

Grand Total ₹ 3,823.75

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
EN8 140 90 1385 7.85 11 100 ₹ 1,100.00
₹ 1,100.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 0.75 0.3 150 ₹ 157.50
Rough Boring 0.5 0.3 150 ₹ 120.00
Finish Turning 0.4 0.3 150 ₹ 105.00
Finish Boring 0.4 0.25 150 ₹ 97.50
₹ 480.00

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
6 x M8 x 15mm deep on OD 0.5 0.4 150 135
150 0

₹ 135.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 0.75 0.25 ₹ 150.00 ₹ 150.00
Surface grinding 0.5 0.3 ₹ 150.00 ₹ 120.00
₹ 270.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
8 48 2 ₹ 768.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 0.00 0.00 200.00 ₹-
Key Way ₹-
₹-
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 3.85 20 ₹ 77.00
₹ 77.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 130 1.5 ₹ 195.00
Material 711MT0004 TIMING PULLEY 8GT 54T PCDø137.5 ODø136.1

Raw Material Cost ₹ 1,200.00

Turning Cost ₹ 662.50
Drilling ₹ 135.00
ID and Face Grinding ₹ 270.00
Teeth cutting ₹ 864.00
Key Way ₹ 280.00
Flange ₹ 300.00
Dynamic balancing ₹ 219.00
Chemical Blackening ₹ 84.00
Profit 15% ₹ 602.18 ₹ 4,014.50

Grand Total ₹ 4,616.68

Raw Material Data with forging cost

Material Type Diameter Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
C45 130 110 1460 7.85 12 100 ₹ 1,200.00
₹ 1,200.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Rough Turning& Facing 1.5 0.3 150 ₹ 270.00
Rough Boring 0.5 0.3 150 ₹ 120.00
Finish Turning 0.4 0.3 250 ₹ 175.00
Finish Boring 0.4 0.25 150 ₹ 97.50
₹ 662.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
6 x M8 x 10mm deep on OD 0.5 0.4 150 135
150 0

₹ 135.00
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 0.75 0.25 ₹ 150.00 ₹ 150.00
Surface grinding 0.5 0.3 ₹ 150.00 ₹ 120.00
₹ 270.00
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
8 54 2 ₹ 864.00

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 1.00 0.40 200.00 ₹ 280.00
Key Way ₹-
₹ 280.00
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 4.2 20 ₹ 84.00
₹ 84.00

Operation Diamater rate per mm Total Cost

Dynamic balancing 146 1.5 ₹ 219.00
Material 711XA0006 X-AXIS B.S TIMING PULLEY-OD161.60-8M-64T

Raw Material Cost ₹ 360.00

Turning Cost ₹ 287.50
Drilling ₹-
ID and Face Grinding ₹ 157.50
Teeth cutting ₹-
Key Way ₹-
Flange ₹-
Dynamic balancing ₹-
Chemical Blackening ₹ 28.00
Profit 15% ₹ 124.95 ₹ 833.00

Grand Total ₹ 957.95

Raw Material Data with forging cost

Material Type width Length Volume Sp Gravity Wt/piece Rate/KG Material Cost
EN8 45 240 486000 7.85 4 90 ₹ 360.00
₹ 360.00

Turning

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Milling 1 0.3 100 ₹ 130.00
Slotting 0.75 0.3 150 ₹ 157.50
Finish Turning 0 0 250 ₹-
Finish Boring 0 0 250 ₹-
₹ 287.50

Rate Per Operation

Cycle time Setup Time
Operation Hour Cost
Drilling 0 0 150 0
150 0

₹-
Rate Per Operation
Cycle time Setup Time
Type Hour Cost
ID & Face Grinding 0 0 ₹ 150.00 ₹-
Surface grinding 0.75 0.3 ₹ 150.00 ₹ 157.50
₹ 157.50
Operation
Teeth cutting Rate per Inch Teeths No of Passes Cost
0 0 2 ₹- 2.125984252

Wire cutting Rate Per Operation

Setup Time
Operation Cycle time Hour Cost
Key Way 0.00 0.00 200.00 ₹-
Key Way ₹-
₹-
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical blackening 1.4 20 ₹ 28.00
₹ 28.00

Operation Diameter rate per mm Total Cost

Dynamic balancing 0 1.5 ₹-
MATERIAL 944GD0011 Z Top LH bracket
Raw Material Cost ₹ 932.58
Cutting ₹ 100.00
Milling ₹ 1,125.00
Welding ₹ 200.00
Blackening ₹ 194.17
Profit 15% ₹ 382.76 ₹ 2,551.75

GRAND TOTAL ₹ 2,934.51

Raw Material Data
Material Type Length Width Thickness Volume Wt/piece
MS 400 90 30 1080000 8.48
100 100 20 200000 1.57
350 50 10 175000 1.37
11.42

Operation
Cycle time Setup Time Rate Per Hour
Operation Cost
Milling 3 0.5 150 ₹ 525.00
Milling 1.5 0.5 150 ₹ 300.00
Slot Milling 0.5 0.5 150 ₹ 300.00
₹ 1,125.00
GRINDING
Operation
Cycle time Setup Time Rate Per Hour
Type Cost
Cylindrical grinding 0 0 200 ₹-
₹-
Surface Treatment
Operation Material Wt Cost per KG Total Cost
Chemical Blackening 9.71 ₹ 20.00 ₹ 194.17
₹ 194.17
Rate/KG Material Cost
₹ 110.00 ₹ 932.58
₹ 110.00 ₹ 172.70
₹ 110.00 ₹ 151.11
₹ 932.58