Disconnect switches

Non-fusible
Fusible
 Low voltage disconnect switches from ABB

ABB is committed to offering high quality and innovative

low voltage products. ABB’s disconnect switch lines are no
exception.

Modern materials and manufacturing technology coupled with

advanced features allow ABB’s disconnect switches to offer
superior customer benefits – exceptional performance, easy
installation, and ultimate protection – like no other. Through
a broad range of product offerings, ABB sets the standard for
disconnect switches industry-wide.

The disconnect switch is largely used in low voltage

switchgear for distribution of power, for starting and stopping
motors and for isolating loads during maintenance. ABB’s
range of disconnect switches are suitable for diverse
applications, in motor control centers, in switchboards and as Non-Fusible
main switches in various equipment and machinery. Disconnect
Switches
The disconnect product line ranges from standard 3-pole
configurations to specialty combination switches for transfer,
bypass and reversing. The comprehensive ABB range of Low
Voltage Disconnect Switch products is the perfect choice for
all switching applications.

Disconnect switches are integral to ABB’s line of circuit

protection devices to guard against equipment damage in
multiple applications. ABB prides itself in being the Safety
Pioneer for the low voltage electrical product industry as
our products offer maximum protection of the electrical
installation and the user. Designed to meet customer
requirements for safety, ABB’s disconnect switch lines
feature:

Fingerproof construction – IP 20
Dead-front construction plus terminal shrouds reduce the
risk of touching live parts. Fusible
Disconnect
Padlockable mechanisms & handles Switches
Handles can be padlocked in the OFF position with up to
three padlocks. Additionally, the switch mechanism can Track resistant material
be directly padlocked in the OFF position when the door is Excellent track resistant material reduces the risk
open. of flashover between phases even in the most
Welded contact protection severe circumstances.
Positive opening operation safeguards users in case of Door Interlock
welded contacts due to an extreme overcurrent situation. The handle and shaft provide door interlock so
The ABB switch design cannot reach the OFF position that the door cannot be opened when the switch
unless the contacts are truly open. This safeguards the is in the ON position.
user by alerting them of the problem, maintains door
interlock safety and does not allow a padlock to be Clear position indication
inserted. All ABB disconnect switches and handles are
clearly marked with ON and OFF designations,
which allow for quick position identification
whether the door is open or closed.

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 Selecting disconnect switches

Use of UL98 & UL508 Disconnects according to NEC Article 430

ABB differentiates itself in the disconnect switch market
by offering UL98, UL508 and IEC rated switches. ABB’s To supply
UL98
Non-Fusible Switches
UL98 listed disconnect range includes 30 to 2,000 A non- Motor feeder
OT30, OT60, OT100
OT125, OT200, OT400,
fusible and 30 to 800 A fusible switches. These may be

Feeder Circuit
OT600, OT800, OT1200,
OETL-NF1600 thru
OETL-NF2000
used in a variety of applications — on service equipment,

UL98
Motor feeder short circuit and UL98
motor control centers, or as motor branch circuits. The ground fault protection Fusible Switches
OS30, OS60, OS100,
UL508 listed offering has clearance distances less than OS200, OS400, OS600,
OS800, OS1200

those required by UL98. ABB’s line of UL508 listed non- Motor disconnecting means
(NEC ® 430.101 - 430.113)
fusible disconnects ranges from 16 to 80 A and can be
used as motor controllers. Motor branch-circuit
short-circuit Typical control panel
IEC rated switches are available from 16 - 3150 A (non- protection
(NEC ® 430.51 - 430.58)
fusible) and 30 - 1200 A (fusible).
Motor controller
(NEC ® 430.81 - 4.30.91)

Branch Circuit
Motor overload protection OL UL508

UL508
(NEC ® 430.31 - 4.30.44) Non-Fusible Switches
OT16, OT25, OT40,
OT63, OT80
OSHA Lockout/tagout disconnect (UL98 switches can also
be applied)
(NEC ® 430.81 - 430.91)

Motor M

Article 430 of the US National Electric Code includes two methods for properly
sizing disconnect switches.
Single motor application Combination load application
A properly sized disconnect switch for a single motor will: A properly sized disconnect switch for a combination load
will be selected by adding all the simultaneous individual
• Have an ampere rating greater than or equal to 115
loads in the circuit under consideration.
percent of the rated motor full load current; or,
Using motor nameplate information, load information,
• Have a HP rating greater than or equal to the rated
and tables from section 430 of the NEC, determine one
motor HP (at applied voltage) if the disconnect switch
equivalent full load current and one equivalent locked rotor
under consideration is HP rated.
current. The equivalent locked rotor current can be used
with table 430-151 to determine an equivalent HP rating.
Select a disconnect switch:

• Greater than or equal to 115 percent of the equivalent full

load current; or,

• Greater than or equal to the equivalent HP rating.

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Non-fusible disconnect switches

OT16F3 OT25F3 OT40F3 OT63F3 OT80F3 OT30F3 OT60F3 OT100F3

Standard catalog number 3 pole OT16F3 OT25F3 OT40F3 OT63F3 OT80F3 OT30F3 OT60F3 OT100F3
Amp rating A 20 30 40 60 80 30 60 100

Approvals
2 pole N/A N/A N/A N/A N/A N/A N/A N/A
3 pole UL508 UL508 UL508 UL508 UL508 UL98 UL98 UL98
4 pole UL508 UL508 UL508 UL508 UL508 UL98 UL98 UL98
Technical ratings – UL, CSA
Max operating voltage V 600 600 600 600 600 600 600 600
Max horsepower rating
Three phase
240 V HP 5 7.5 10 15 20 10 20 30
480 V HP 10 15 20 30 40 20 40 50
600 V HP 10 20 25 30 40 30 40 50
Single phase
120 V 1 1.5 2 2 2 2 3 5
240 V 2 3 5 5 5 5 7.5 15
Technical ratings – IEC
Rated insulation and operational
750 750 750 750 750 750 750 750
voltage. AC20 and DC20 V
Rated thermal current, Ith

AC 20/DC 20 open A 25 32 40 63 80 40 63 115

AC 20/DC 20 enclosed A 25 32 40 63 80 40 63 115
AC 21A ≤500 V A 16 25 32 63 80 40 63 100
≤690 V A 16 25 32 63 80 40 63 100
Rated operational power AC23
400/415 V kW 7.5 9 11 22 37 15 18.5 37
690 V kW 7.5 9 11 15 18.5 15 15 37
Short circuit interrupting capacity
Fuse type CC kA 10 — 10 — 10 — — — — — — — — — — —
Fuse type J kA 10 10 10 10 10 10 100 — 100 — 50 — 50 — 50 —
Fuse type T kA 10 10 10 10 10 10 100 — 100 — 50 — 50 — 50 —
Fuse type RK1 kA 10 — 10 — 10 — — — — — — — — — — —
Fuse type RK5 kA 5 5 5 5 5 5 10 5 10 5 — — — — — —
Fuse type L kA — — — — — — — — — — — — — — — —
Fuse type H kA — — — — — — — 5 — 5 — — — — — —
Maximum fuse size A 30 60 2 30 60 2 30 60 2 100 150 100 150 60 — 150 — 150 —
Physical characteristics
Weight 1 3 pole lb 0.24 0.24 0.24 0.59 0.59 0.79 0.79 0.79
Dimensions 3 pole H in 2.68 2.68 2.68 3.60 3.60 3.94 3.94 3.94
W in 1.38 1.38 1.38 2.07 2.07 2.76 2.76 2.76
D in 2.20 2.20 2.20 2.85 2.85 2.95 2.95 2.95
1 Switch only.
2 Fuse size 70 A for RK5.

ABB’s non-fusible disconnect switches are designed to offer ABB non-fusible disconnects are also customizable
maximum versatility to meet specific customer requirements. in that they are available in a number of special
All sizes are compact, heavy duty, 600 V disconnect premium configurations.
switches. The basic construction provides flexibility, safety,
• Side operated
and high performance in an extremely compact size.
• Maintenance bypass
The non-fusible switch line includes 16 amperage sizes • Flange operated
ranging from 16 A to 3150 A, and includes both UL 98, • Double throw
UL 508 and IEC switches. • Multiple poles, (2, 3, 4 & 6)
• Motor operators

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 OT200U03 OT400U03 OT600U03 OT800U03 OT1200U03 OETL-NF1600SW OETL-NF2000SW OETL-NF3150SW

Catalog number 3 pole OT200U03 OT400UO3 OT600U03 OT800U03 OT1200U03 OETL-NF1600 OETL-NF2000 OETL-NF3150

General purpose
A 200 400 600 800 1200 1600 2000 3150
amp rating
Approvals 1
2 pole N/A N/A UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC IEC
3 pole UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC IEC
4 pole UL98 & IEC UL98 & IEC UL98 & IEC IEC IEC IEC IEC IEC
Technical ratings – UL,CSA
Max operating voltage V 600 600 600 600 600 600 600 600
Max horsepower rating
Three phase
240 V HP 75 125 200 15 — — — —
480 V HP 150 250 400 30 — — — —
600 V HP 200 350 500 30 — — — —
Single phase
120 V — — — — — — — —
240 V — — — — — — — —
Technical ratings – IEC
Rated insulation and operational
1000 1000 1000 1000 1000 1000 1000 1000
voltage. AC20 and DC20 V
Rated thermal current, Ith

AC 20/DC 20 open A 250 400 800 1250 1600 2500 2500 3150
AC 20/DC 20 enclosed A 250 400 720 1250 1600 2300 2500 2600
AC 21A ≤500 V A 250 400 800 1250 1600 2500 2 2500 2 3150 2
≤690 V A 250 400 800 1250 1600 2500 2 2500 2 3150 2
Rated operational power AC23
400/415 V kW 132 220 355 400 400 400 400 400
690 V kW 240 355 355 — — — — —
Short circuit interrupting capacity
Fuse type CC kA — — — — — — — —
Fuse type J kA 100 100 100 — — — — —
Fuse type T kA — — 100 — — — — —
Fuse type RK1 kA — — — — — — — —
Fuse type RK5 kA — — 100 — — — — —
Fuse type L kA — — — 100 100 100 100 —
Fuse type H kA — — — — — — — —
Maximum fuse size A 350 600 600 1200 1200 2000 2000 —
Physical characteristics
Weight 1 3 pole lb 2.9 5.7 13.66 35.9 38.55 127.7 127.7 127.7
Dimension 3 pole H in 6.69 8.66 11.77 19.09 19.09 25.04 25.04 25.04
W in 6.67 8.7 11.93 14.29 14.29 18.43 18.43 18.43
D in 3.30 3.35 5.12 4.92 4.92 10.67 10.67 10.67
1 Switch only
2 IEC 947-3 Utilization Category B, Infrequent operation

Flexible installation & mounting options Lowered install costs

Mount the switch based on your specific panel requirements. Simply
install the handle on the door, in line with the switch. The switch and
handle are mechanically linked through an easy to install shaft, allowing
Total installed costs

fast and flexible installation into various panel depths and configurations. Space

• Door mounting 16 A - 100 A Installation

• DIN rail mounting 16 A - 100 A
Accessories
• Base mount with screws 16 A - 3150 A

Switches
Cost reduction

Traditional ABB
switches switches

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Fusible disconnect switches

OS30FA_12 OS60J12 OS100J03 OS200J03 OS400J03 OS600J03/OS800L03 OS1200L03

Catalog number 3 pole OS30FACC12 OS30FAJ12 OS60J12 OS100J03 OS200J03 OS400J03 OS600J03 OS800L03 OS1200U03
Standard
amp rating
A 30 30 60 100 200 400 600 800 1200
Approvals
2 pole N/A N/A N/A UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC
3 pole UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC
4 pole UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC UL98 & IEC
Technical ratings – UL,CSA
Max operating voltage V 600 600 600 600 600 600 600 600 600
Max horsepower rating
Three phase
240 V HP 7.5 7.5 15 30 60 125 200 250 —
480 V HP 15 15 30 60 125 250 400 500 —
600 V HP 20 20 50 75 150 350 500 600 —
Single phase
120 V HP 2 2 — — — — — — —
240 V HP 3 3 — — — — — — —
UL fuse class CC J J J J J J L L
Technical ratings – IEC
Rated insulation and operational
1000 1000 1000 1000 1000 1000 1000 1000 1000
voltage. AC20 and DC20 V
Rated thermal current, Ith
AC 20/DC 20 open A 32 32 63 160 200 400 630 800 1250
AC 20/DC 20 enclosed A 32 32 63 160 200 400 630 720 1250
AC 21A ≤500 V A 32 32 63 160 200 400 630 800 1250
≤690 V A 32 32 63 160 200 400 630 800 1250
Rated operational power AC23
400/415 V kW 14/15 14/15 30 80/90 110 210/230 315/340 350/380 560
690 V kW 25 25 60 132 200 330 540 600 1000
Short circuit interrupting capacity kA 200 200 200 200 200 200 200 200 200
UL Fuse size A 30 30 60 100 200 400 600 800 1200
UL Fuse type CC J J J J J J L L
Physical characteristics
Weight  
3 pole lb 1.54 1.54 2.86 3.30 5.9 17.18 37.44 37.44 63.93
4 pole lb 1.98 1.98 3.52 3.96 7.5 19.38 46.26 46.26 77.16
Dimension (3 pole)
H in 3.66 3.60 3.94 5.67 6.5 8.90 10.10 10.10 11.30
W in 4.15 4.15 5.63 7.07 7.1 11.26 14.80 14.80 16.42
D in 4.10 4.10 5.04 5.10 5.2 8.07 9.17 9.17 11.62

All ABB UL98 listed fusible switches are designed to meet ABB’s fusible disconnect line includes eight amperage sizes
customer requirements in terms of high interrupting capacity from 30A to 1200A and are complimented by a wide range of
(all rated 200 kA) and long electrical life while occupying little fuse clip options. ABB fusible switches offer an economical
more panel space than the appropriate fuses. and reliable solution for fused short circuit protection.

The basic construction provides flexibility and high Fuse isolation

performance in an extremely compact size. The fusible ABB fusible switches contain contacts on both sides of
switch line’s unique compact dimensions allow panel size the fuse. The fuses are totally isolated in the OFF position,
reduction in new applications and easily retrofit into existing reducing the risk of shock to authorized personnel – even if
applications where space is limited. the switch has been back fed.

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 Disconnect switch accessories

Customize your ABB switch with our extensive line of disconnect switch
accessories. From handles to power poles, our accessory line follows the same
superior craftsmanship as the switches themselves.
Selector handles NFPA79 and UL508A requirements for
The design of the ABB selector industrial machinery operation handles.
handles incorporates quick and easy Conversion mechanisms
mounting, ergonomic and uniform Convert a standard non-fusible ABB
design as well as safety in application. disconnect to a custom solution by
The selector handle range offers base installing one of the available conversion
mounting and door mounting options mechanisms.
with screw and snap-on features.
• 6 or 8 pole mechanism - operates 2
ABB selector handles provide door
switches with a single handle.
interlock in the ON position and when Selector handles

padlocked in the OFF position. • Transfer mechanism - manually

transfers between 2 power sources.
Pistol handles
• Bypass mechanism - operates 3
Robust construction coupled with
switches (2 in a series and 1 transfer
stunning high torque allows the use
switch to provide bypass).
of plastic handles even in a very large
current area of switches. ABB pistol • Mechanical interlock - prevents 2
handles are easy to install as mounting switches from simultaneously being in
hardware fastens to brass inserts in the ON position.
Auxiliary contacts
the back of the handle. Other common accessories
Pistol handles are available in a variety • Motor operators
of lengths from 65 mm to 275 mm for • Terminal shrouds
6 mm and 12mm shaft diameters. Black/ • Additional power poles
Red and Red/Yellow plastic as well
• Additional terminal poles
as 316L stainless steel versions are
(neutrals and grounds)
available for use with non-fusible and
• Electro-mechanical interlocks
fusible disconnects.
Pistol handles
• Auxiliary contacts
Shafts
A full range of 6 and 12mm shafts
coordinate with selector and pistol grip
handles for all disconnect switches.
Shafts are offered in a variety of
lengths in order to meet customer
mounting depth specifications.

Flange operators
Flange operated disconnect switches
are available as rigid shaft or flexible Double throw mechanism

cable designs. The cable operated

version allows installation of the
disconnect anywhere in the enclosure
depending on the length of the cable.
Cables are available in lengths form 36
to 84 inches. Along with optional direct Shafts

mount rotary handles, ABB’s full flange

offering provides compliance with

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Contact us

ABB Inc.
Low Voltage Products

1SXU301077B0203 August 2010

16250 W. Glendale Drive
New Berlin, WI 53151
Phone: 888-385-1221
Web: www.abb.us/lowvoltage

USA Technical help:

888-385-1221, Option 4
7:30AM to 5:30PM, CST,
Monday - Friday