Brake Control System
Brake Control System
24
GENERAL INFORMATION
BRAKE CONTROL SYSTEM
Description
4
2
5
RA19240010
1 - Rear Right Wheel Speed Sensor 2 - Rear Left Wheel Speed Sensor
3 - Front Left Wheel Speed Sensor 4 - ABS Control Module Assembly
5 - Front Right Wheel Speed Sensor
The brake control system equipped on this vehicle is ABS (Anti-lock Brake System) + EBD (Electronic Brake
Force Distribution). It mainly consists of the following components:
ABS control module assembly (hydraulic control module and electronic control module)
Wheel speed sensors (each wheel has one sensor)
24
The primary purpose of ABS is to prevent the wheels from being locked when sudden braking. It has the
following effects:
1. Improve vehicle driving stability.
2. Improve vehicle steering ability.
3. Maintain optimal brake pressure.
4. Shorten brake distance effectively.
Operation
ABS Braking
1. If the ABS system detects that the wheels may be locked when applying brake, the brake system will enter
ABS control mode. During braking, ABS control module outputs signal from each wheel speed sensor to
each solenoid valve after analysis in order to adjust the fluid pressure in each line, to prevent the wheels
from being locked.
2. There are some operating symptoms of ABS that seem to be abnormal at first, but in fact they are normal.
The symptoms are as follows:
a. If the electronic control module is malfunctioning, the fail-safe function will be activated, the ABS
system will not be operating and the ABS warning light will come on.
b. After vehicle is power on or engine is started, short "buzz" sound can be heard, which is the ABS
self-check sound, and this is normal.
c. Noise caused by the corresponding solenoid valve movement when EBD is involved in braking can be
heard, but this is normal.
d. The brake pedal may vibrate slightly and mechanical noise can be heard during ABS operation, but this
is normal.
e. Braking distance may be longer than that of vehicles without ABS when braking on rough, sandy, or
snow-covered roads.
MC1 MC2
NO NO EME NO
NO
NC NC NC NC
FL RR RL FR
LPA LPA
RA19240020
24
MC1 MC2
NO NO NO NO
EME
NC NC NC NC
FL RR RL FR
LPA LPA
RA19240030
24
MC1 MC2
NO NO NO NO
EME
NC NC NC NC
FL RR RL FR
LPA LPA
RA19240030
24
MC1 MC2
NO NO NO NO
EME
NC NC NC NC
FL RR RL FR
LPA LPA
RA19240050
24
MC1 MC2
NO NO NO NO
EME
NC NC NC NC
FL RR RL FR
LPA LPA
RA19240060
The ABS system operates circularly under relief, maintaining and boost pressure conditions until vehicle is
stopped completely, so the vehicle braking and turning performance will be guaranteed.
24
Specifications
Torque Specifications
Tools
Special Tool
ཽ⪔⊳䖜
X-431 3G Diagnostic Tester
RCH0000001
General Tool
Digital Multimeter
RCH0000002
24
Circuit Diagram
Brake Control System (Page 1 of 3)
IGNITION SWITCH
BATTERY
ON OR START
ENGINE INSTRUMENT
COMPARTMENT PANEL
EF06 EF05 RF21 RF01 RF05 FUSE AND
FUSE AND
40A 40A 10A 10A 5A RELAY BOX
RELAY BOX
B-010 I-005
E4 E3 21 1 5
R
RW
RG
R
8
B-021 I-047 A
B
RL
I-003
3 B-050
TO CAN
SYSTEM
RG
1 20 21 23
ABS
CONTROL
MODULE
B-007
1 2 3 4 42 41 40 39 38 37 36 35 34 33 32 31 30 29
5 6 7 8 B-021 B-010
W E4 E3 E2 E1 28 27 26 25 24 23 22 21 20 19 18 17 16 15
W
14 13 12 11 10 9 8 7 6 5 4 3 2 1
24 1 2 3 4 5 6 7 8 9 10 11 12
B-050
13 14 15 16 17 18 19 20 21 22 23 24 W
14 15 16 17 18 19 20 21 22 23 24 25 26
25 26
87
1 2 3 4 5 6 7 8 9 10 11 12 13
85 86 86 86
87 30 87 30
30 85 85
I-005 B-007
B B EA19240010
A
RW
R
4 1
BRAKE
SWITCH
I-044 DIAGNOSTIC
RELEASED DEPRESSED INTERFACE
I-013
2 3 7
RB
BR
RB
RB
L
I-003 I-004
33 35
RB
BrW
23 25 B16
ECM BCM
L
B-001 I-006
16 18
ABS
CONTROL
MODULE
B-007
4
16 15 14 13 12 11 10 9
3 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
2 B-001
I-013 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 B
B 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
I-044
Lg
42 41 40 39 38 37 36 35 34 33 32 31 30 29 42 41 40 39 38 37 36 35 34 33 32 31 30 29
28 27 26 25 24 23 22 21 20 19 18 17 16 15 B-050 28 27 26 25 24 23 22 21 20 19 18 17 16 15 B-053
14 13 12 11 10 9 8 7 6 5 4 3 2 1
W L
14 13 12 11 10 9 8 7 6 5 4 3 2 1
24
14 15 16 17 18 19 20 21 22 23 24 25 26
B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
I-006 B-007
B32 B31 B30 B29 B28 B27 B26 B25 B24 B23 B22 B21 B20 B19 B18 B17 1 2 3 4 5 6 7 8 9 10 11 12 13 B
L
EA19240020
ABS
CONTROL
MODULE
B-007
9 8 5 6 2 3 12 11 26
BBr
WY
LW
YB
LY
VW
P
RB
B
B-006
2 1 2 1 2 1 2 1
14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 1 2 1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13
B-015 B-005 B-046 B-033
B B W W
B-007
24 B
EA19240030
Diagnosis Procedure
HINT:
Use the following procedures to troubleshoot the Anti-lock Brake System (ABS).
NEXT
24
2 Check battery voltage
Standard voltage: 11 to 14 V
If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step.
NEXT
NEXT
NEXT
DTC
occurs For current DTC, go to step 7
No
DTC For history DTC, go to step 8
NEXT
NEXT
NEXT
NEXT
24
10 End
24
Ground Inspection
Ground points are very important to the proper operation of circuits. Ground points are often exposed to
moisture, dirt and other corrosive environments. Corrosion (rust) can increase load resistance. This situation
may change the way in which a circuit works.
Circuits are very sensitive to proper grounding. A loose or corroded ground can affect the control circuit.
Perform the following operations when checking the ground points:
1. Remove the ground bolt or nut.
2. Check all the contact surfaces for tarnish, dirt and rust, etc.
3. Clean as necessary to ensure that the contacting is in a good condition.
4. Reinstall the ground bolt or nut securely.
5. Check if the add-on accessories interfere with the ground circuit.
6. If several wire harnesses are crimped into one ground eyelet terminal, check if the wire harnesses are
installed correctly. Make sure all the wire harnesses are clean, securely fastened and providing a good
ground path.
24
24
24
BATTERY
ENGINE
COMPARTMENT
EF06
FUSE AND
40A RELAY BOX
B-010
E4
RL
ABS
CONTROL
MODULE
B-007
26
B
B-006
14 15 16 17 18 19 20 21 22 23 24 25 26
E4 E3 E2 E1
1 2 3 4 5 6 7 8 9 10 11 12 13
B-010
24
B-007
W
B
EA19240040
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
When vehicle speed Pump motor has poor ground
exceeds 20 km/h and connection.
ABS control module System overheat protection.
ABS Pump Motor
assembly detects that
C0020-01 Control General Power supply for pump motor is
the electrical motor
Electrical Failure abnormal.
cannot work properly,
this DTC will be Pump motor relay is malfunctioning.
recorded. Pump motor is malfunctioning.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
a. Leave the vehicle for 5 minutes, clear and read the ABS control module assembly DTC again with the
X-431 3G diagnostic tester.
b. Refer to DTC Confirmation Procedure.
c. Check if the same DTC is output.
YES
OK
Check if the wire harnesses are worn, pierced, pinched or partially broken.
Look for broken, bent, protruded or corroded terminals.
Check that the related connector pins are in good condition.
OK
4 Check wire harness and connector (ABS control module assembly - battery)
Multimeter Specified 1 2 3 4 5 6 7 8 9 10 11 12 13
Condition
Connection Condition
B-007
B-007-1 - Body
Always 9 to 16 V
ground
OK
5 Check wire harness and connector (ABS control module assembly - body ground)
Multimeter Specified 1 2 3 4 5 6 7 8 9 10 11 12 13
Condition
Connection Condition 24
B-007
B-007-26 - Body
Always Continuity
ground
OK
6 Reconfirm DTCs
YES
24
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
This DTC occurs when
the following condition
ABS Pump Motor is met: ABS control module assembly
C0020-49 Control Internal
1. ABS pump motor malfunction
Electronic Failure
has an internal
malfunction.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
1 Reconfirm DTCs
YES
24
IGNITION SWITCH
BATTERY
ON OR START
INSTRUMENT ENGINE
PANEL COMPARTMENT
RF01 RF21 FUSE AND EF05 FUSE AND
10A 10A RELAY BOX 40A RELAY BOX
I-005 B-010
1 21 E3
RW
R
8
I-047 B-021
4 1
BRAKE
SWITCH
I-044
RELEASED DEPRESSED
2 3
RB
BR
RB
RB
I-003
33 35
B-050 I-004
12 B-053
BR
BrW
23 25
W
ECM
B-001
16
ABS
CONTROL
MODULE
B-007
1 2 3 4 5 6 7 8 9 10 11 12
14 15 16 17 18 19 20 21 22 23 24 25 26
13 14 15 16 17 18 19 20 21 22 23 24 E4 E3 E2 E1
1 2 3 4 5 6 7 8 9 10 11 12 13 25 26
87
85 86 86 86 B-010
87 30 87 30
B-007 30 85 85 W
B
I-005
B
42 41 40 39 38 37 36 35 34 33 32 31 30 29
28 27 26 25 24 23 22 21 20 19 18 17 16 15
1 2 3 4
14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 6 7 8
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
B-050 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
W
24 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 B-021
W
4
42 41 40 39 38 37 36 35 34 33 32 31 30 29
B-001 3
28 27 26 25 24 23 22 21 20 19 18 17 16 15 1
B
14 13 12 11 10 9 8 7 6 5 4 3 2 1 2
B-053 I-044
L Lg
EA19240050
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
This DTC occurs when Brake switch malfunction.
the following condition
Brake Lamp Switch is met: Wire harness or connector
C0040-49 Control Circuit Internal malfunction.
Electronic Failure 1. Brake light switch
control circuit ABS control module assembly
malfunction. malfunction.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
YES
OK
24
3 Check brake switch control circuit (ABS control module assembly - brake switch)
I-044 RA19240180
B-007-6 -
Always Continuity
B-053-12 42 41 40 39 38 37 36 35 34 33 32 31 30 29
28 27 26 25 24 23 22 21 20 19 18 17 16 15
14 13 12 11 10 9 8 7 6 5 4 3 2 1
B-053
RA19240190
24
Multimeter Specified
Condition 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Connection Condition
15 16 17 18 19 20 21 22 23 24 25 26 27 28
I-004-12 - I-044-3 Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14
I-004
NG Repair or replace body/instrument panel
wire harness and connector 4
3 1
I-044
RA19240200
OK
4 Reconfirm DTCs
YES
24
ABS
CONTROL
MODULE
B-007
9 8
WY
YB
2 1
FRONT LEFT
WHEEL SPEED
SENSOR
B-015
14 15 16 17 18 19 20 21 22 23 24 25 26 1 2
24 1 2 3 4 5 6 7 8 9 10 11 12 13
B-015
B-007 B
B
EA19240060
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Wheel speed sensor signal wire is
connecting with power wire in reverse.
These DTCs occur Wheel speed sensor signal wire is
Left Front Wheel when any of the short to ground.
C0031-01 Speed Sensor General following conditions is
met: Wheel speed sensor line is open, and
Electrical Failure
connector is loose or broken.
1. Wheel speed
sensor line is open. Wheel speed sensor signal wire is
short to power supply.
2. Wheel speed
sensor line is short. Wheel speed sensor power supply
wire is short to ground.
3. Wheel speed
sensor signal is Sensor head or plug pin is damaged.
Left Front Wheel abnormal. Wheel speed sensor is interfered by
C0031-07 Speed Sensor magnetic field outside. (wheel or axle
4. No signal is output
Mechanical Failure is not demagnetized).
when open circuit
cannot be detected Wheel speed sensor body is
and the vehicle malfunctioning.
speed is more than Ring gear is not installed, has teeth
15 km/h. missing, dirty, demagnetized or off
5. When vehicle center.
speed exceeds 20 Clearance between sensor and ring
Left Front Wheel km/h, the sensor gear is excessive.
C0031-29 Speed Sensor Signal signal exceeds the Number of ring gear teeth is wrong.
Invalid tolerance of
specified value. Tire size is not as specified.
ABS control module assembly is
damaged.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
1 Check front left wheel speed sensor wire harness and connector
OK
OK
a. Connect the X-431 3G diagnostic tester (the latest software) to the Data Link Connector (DLC).
b. Drive the vehicle straight ahead, and read the datastream of front left wheel speed sensor with the X-431
3G diagnostic tester.
c. Check if the data change of front left wheel speed sensor is the same with that of other wheel speed
sensors.
OK
OK
24
Check wire harness and connector (front left wheel speed sensor - ABS control module
5 assembly)
Multimeter Specified
Condition
Connection Condition 1 2
Multimeter Specified
Condition
Connection Condition
B-007-8 - Body
Always No continuity
ground 14 15 16 17 18 19 20 21 22 23 24 25 26
B-007-9 - Body 1 2 3 4 5 6 7 8 9 10 11 12 13
Always No continuity
ground
B-007
RA19240220
24
Multimeter Specified 14 15 16 17 18 19 20 21 22 23 24 25 26
Condition
Connection Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
B-007-8 - Body
Ignition switch ON Approximately 0 V
ground B-007
B-007-9 - Body
Ignition switch ON Approximately 0 V
ground
OK
6 Reconfirm DTCs
YES
24
ABS
CONTROL
MODULE
B-007
5 LW 6
LY
2 1
FRONT RIGHT
WHEEL SPEED
SENSOR
B-005
14 15 16 17 18 19 20 21 22 23 24 25 26
1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 24
B-005
B-007 B
B
EA19240070
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Wheel speed sensor signal wire is
connecting with power wire in reverse.
These DTCs occur Wheel speed sensor signal wire is
Right Front Wheel when any of the short to ground.
C0034-01 Speed Sensor General following conditions is Wheel speed sensor line is open, and
Electrical Failure met: connector is loose or broken.
1. Wheel speed sensor Wheel speed sensor signal wire is
line is open. short to power supply.
2. Wheel speed sensor Wheel speed sensor power supply
line is short. wire is short to ground.
3. Wheel speed sensor Sensor head or plug pin is damaged.
Right Front Wheel signal is abnormal. Wheel speed sensor is interfered by
C0034-01 Speed Sensor 4. No signal is output magnetic field outside. (wheel or axle
Mechanical Failure when open circuit is not demagnetized).
cannot be detected Wheel speed sensor body is
and the vehicle malfunctioning.
speed is more than
15 km/h. Ring gear is not installed, has teeth
missing, dirty, demagnetized or off
5. When vehicle speed center.
exceeds 20 km/h,
the sensor signal Clearance between sensor and ring
Right Front Wheel gear is excessive.
C0034-01 Speed Sensor Signal exceeds the
tolerance of the Number of ring gear teeth is wrong.
Invalid
specified value. Tire size is not as specified.
ABS control module assembly is
damaged.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
1 Check front right wheel speed sensor wire harness and connector
OK
OK
a. Connect the X-431 3G diagnostic tester (the latest software) to the Data Link Connector (DLC).
b. Drive the vehicle straight ahead, and read the datastream of front right wheel speed sensor with the X-431
3G diagnostic tester.
c. Check if the data change of front right wheel speed sensor is the same with that of other wheel speed
sensors.
OK
OK
Check wire harness and connector (front right wheel speed sensor - ABS control module
5 assembly)
24
Standard Condition
B-007
Multimeter Specified
Condition
Connection Condition 1 2
Multimeter Specified
Condition
Connection Condition
B-007-5 - Body 14 15 16 17 18 19 20 21 22 23 24 25 26
Always No continuity
ground
1 2 3 4 5 6 7 8 9 10 11 12 13
B-007-6 - Body
Always No continuity
ground B-007
RA19240250
24
Multimeter Specified
Condition
Connection Condition
B-007-5 - Body 14 15 16 17 18 19 20 21 22 23 24 25 26
Ignition switch ON Approximately 0 V
ground
1 2 3 4 5 6 7 8 9 10 11 12 13
B-007-6 - Body
Ignition switch ON Approximately 0 V
ground B-007
OK
6 Reconfirm DTCs
YES
24
DTC C0037-01 Left Rear Wheel Speed Sensor General Electrical Failure
ABS
CONTROL
MODULE
B-007
2 3
VW
RB
2 1
REAR LEFT
WHEEL SPEED
SENSOR
B-033
14 15 16 17 18 19 20 21 22 23 24 25 26
1 2
24 1 2 3 4 5 6 7 8 9 10 11 12 13
B-007
B B-033
W
EA19240080
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Wheel speed sensor signal wire is
connecting with power wire in reverse.
These DTCs occur Wheel speed sensor signal wire is
Left Rear Wheel Speed when any of the short to ground.
C0037-01 Sensor General following conditions is Wheel speed sensor line is open, and
Electrical Failure met: connector is loose or broken.
1. Wheel speed sensor Wheel speed sensor signal wire is
line is open. short to power supply.
2. Wheel speed sensor Wheel speed sensor power supply
line is short. wire is short to ground.
3. Wheel speed sensor Sensor head or plug pin is damaged.
Left Rear Wheel Speed signal is abnormal. Wheel speed sensor is interfered by
C0037-01 Sensor Mechanical 4. No signal is output magnetic field outside. (wheel or axle
Failure when open circuit is not demagnetized).
cannot be detected Wheel speed sensor body is
and the vehicle malfunctioning.
speed is more than
15 km/h. Ring gear is not installed, has teeth
missing, dirty, demagnetized or off
5. When vehicle speed center.
exceeds 20 km/h,
the sensor signal Clearance between sensor and ring
Left Rear Wheel Speed exceeds the gear is excessive.
C0037-01
Sensor Signal Invalid tolerance of the Number of ring gear teeth is wrong.
specified value. Tire size is not as specified.
ABS control module assembly is
damaged.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
1 Check rear left wheel speed sensor wire harness and connector
OK
OK
a. Connect the X-431 3G diagnostic tester (the latest software) to the Data Link Connector (DLC).
b. Drive the vehicle straight ahead, and read the datastream of rear left wheel speed sensor with the X-431
3G diagnostic tester.
c. Check if the data change of rear left wheel speed sensor is the same with that of other wheel speed
sensors.
OK
OK
24
Check wire harness and connector (rear left wheel speed sensor - ABS control module
5 assembly)
Multimeter Specified
Condition
Connection Condition 1 2
Multimeter Specified
Condition
Connection Condition
B-007-2 - Body 14 15 16 17 18 19 20 21 22 23 24 25 26
Always No continuity
ground
1 2 3 4 5 6 7 8 9 10 11 12 13
B-007-3 - Body
Always No continuity
ground B-007
RA19240280
24
Multimeter Specified 14 15 16 17 18 19 20 21 22 23 24 25 26
Condition
Connection Condition
1 2 3 4 5 6 7 8 9 10 11 12 13
B-007-2 - Body
Ignition switch ON Approximately 0 V
ground B-007
B-007-3 - Body
Ignition switch ON Approximately 0 V
ground
OK
6 Reconfirm DTCs
YES
24
ABS
CONTROL
MODULE
B-007
12 11
BBr
2 1
REAR RIGHT
WHEEL SPEED
SENSOR
B-046
14 15 16 17 18 19 20 21 22 23 24 25 26
1 2
1 2 3 4 5 6 7 8 9 10 11 12 13
24
B-046
B-007 W
B
EA19240090
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Wheel speed sensor signal wire is
connecting with power wire in reverse.
These DTCs occur Wheel speed sensor signal wire is
Right Rear Wheel when any of the short to ground.
C003A-01 Speed Sensor General following conditions is Wheel speed sensor line is open, and
Electrical Failure met: connector is loose or broken.
1. Wheel speed sensor Wheel speed sensor signal wire is
line is open. short to power supply.
2. Wheel speed sensor Wheel speed sensor power supply
line is short. wire is short to ground.
3. Wheel speed sensor Sensor head or plug pin is damaged.
Right Rear Wheel signal is abnormal. Wheel speed sensor is interfered by
C003A-01 Speed Sensor 4. No signal is output magnetic field outside. (wheel or axle
Mechanical Failure when open circuit is not demagnetized).
cannot be detected Wheel speed sensor body is
and the vehicle malfunctioning.
speed is more than
15 km/h. Ring gear is not installed, has teeth
missing, dirty, demagnetized or off
5. When vehicle speed center.
exceeds 20 km/h,
the sensor signal Clearance between sensor and ring
Right Rear Wheel gear is excessive.
C003A-01 Speed Sensor Signal exceeds the
tolerance of the Number of ring gear teeth is wrong.
Invalid
specified value. Tire size is not as specified.
ABS control module assembly is
damaged.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
1 Check rear right wheel speed sensor wire harness and connector
OK
OK
a. Connect the X-431 3G diagnostic tester (the latest software) to the Data Link Connector (DLC).
b. Drive the vehicle straight ahead, and read the datastream of rear right wheel speed sensor with the X-431
3G diagnostic tester.
c. Check if the data change of rear right wheel speed sensor is the same with that of other wheel speed
sensors.
OK
OK
Check wire harness and connector (rear right wheel speed sensor - ABS control module
5 assembly)
24
Multimeter Specified
Condition
Connection Condition 1 2
Multimeter Specified
Condition
Connection Condition
B-007-11 - Body 14 15 16 17 18 19 20 21 22 23 24 25 26
Always No continuity
ground 1 2 3 4 5 6 7 8 9 10 11 12 13
B-007-12 - Body
Always No continuity
ground B-007
RA19240310
24
Multimeter Specified 14 15 16 17 18 19 20 21 22 23 24 25 26
Condition
Connection Condition
1 2 3 4 5 6 7 8 9 10 11 12 13
B-007-11 - Body
Ignition switch ON Approximately 0 V
ground B-007
B-007-12 - Body
Ignition switch ON Approximately 0 V
ground
OK
6 Reconfirm DTCs
YES
24
IGNITION SWITCH
BATTERY
ON OR START
ENGINE INSTRUMENT
COMPARTMENT PANEL
EF06 RF05 FUSE AND
FUSE AND
40A 5A RELAY BOX
RELAY BOX
B-010 I-005
E4 5
RG I-003
RL
3 B-050
RG
1 20
ABS
CONTROL
MODULE
B-007
26
B
B-006
1 2 3 4 5 6 7 8 9 10 11 12
42 41 40 39 38 37 36 35 34 33 32 31 30 29
13 14 15 16 17 18 19 20 21 22 23 24
28 27 26 25 24 23 22 21 20 19 18 17 16 15 B-050 E4 E3 E2 E1
25 26
24 85
87
86 86 86
14 13 12 11 10 9 8 7 6 5 4 3 2 1 W
87 30 87 30
30 85 85 B-010
W
I-005
B 14 15 16 17 18 19 20 21 22 23 24 25 26
B-007
1 2 3 4 5 6 7 8 9 10 11 12 13 B
EA19240100
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
These DTCs occur
ECU Voltage Supply when the supply
C1000-16 Circuit Voltage Below voltage of ECU meets
Threshold the following Abnormal battery voltage
conditions: Charging system malfunction.
1. No supply voltage of Wire harness or connector damaged.
ECU.
ABS control module assembly
ECU Voltage Supply 2. Supply voltage of malfunction.
C1000-17 Circuit Voltage Above ECU is too low.
Threshold
3. Supply voltage of
ECU is too high.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
OK
2 Check battery
a. Using the digital multimeter, measure the voltage between the positive battery terminal and negative
battery terminal.
b. The battery voltage should be between 9 and 16 V.
OK
24
3 Check wire harness and connector (ABS control module assembly - battery)
Standard Voltage
B-007
Multimeter Specified
Condition
Connection Condition
B-007-20 - Body
Ignition switch ON 9 to 16 V
ground RA19240330
OK
4 Check wire harness and connector (ABS control module assembly - body ground)
B-007-26 - Body
Always Continuity
ground
OK
5 Reconfirm DTCs
YES
24
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
These DTCs occur
ECU System Internal
C1001-04 when the following
Failures
condition is met: ABS control module assembly
ABS Operation 1. ECU power supply malfunction.
C1020-96 Component Internal malfunction.
Failure 2. ECU is damaged.
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
1 Reconfirm DTCs
YES
24
IGNITION SWITCH
BATTERY
ON OR START
ENGINE INSTRUMENT
PANEL DIAGNOSTIC
COMPARTMENT
EF06 RF05 FUSE AND INTERFACE
FUSE AND
40A 5A RELAY BOX I-013
RELAY BOX
B-010 I-005 7 14 6
E4 5
RG
Y
L
I-003 I-004
RL
B-050 3 5 11 25 B-053
RG
Y
L
1 20 18 21 23
ABS
CONTROL
MODULE
B-007
26
B
B-006
42 41 40 39 38 37 36 35 34 33 32 31 30 29
16 15 14 13 12 11 10 9
28 27 26 25 24 23 22 21 20 19 18 17 16 15 8 7 6 5 4 3 2 1 I-013 E4 E3 E2 E1 B-010
14 13 12 11 10 9 8 7 6 5 4 3 2 1 B W
B-053
L 42 41 40 39 38 37 36 35 34 33 32 31 30 29
28 27 26 25 24 23 22 21 20 19 18 17 16 15 B-050
14 13 12 11 10 9 8 7 6 5 4 3 2 1
W
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24 24
25 26
87
85 86 86 86
87 30 87 30 14 15 16 17 18 19 20 21 22 23 24 25 26
30 85 85
B-007
1 2 3 4 5 6 7 8 9 10 11 12 13 B
I-005
B
EA19240110
DTC Detection
DTC Code DTC Definition Possible Cause
Condition
CAUTION
When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.
Diagnosis Procedure
1 Check wire harness and connector (ABS control module assembly - diagnostic interface)
OK
24
Check CAN communication control circuit (ABS control module assembly - diagnostic
2 interface)
B-007-21 -
Always Continuity 16 15 14 13 12 11 10 9
I-013-14 8 7 6 5 4 3 2 1
Multimeter Specified
Condition
Connection Condition B-007
B-007-21 -
Always Continuity 42 41 40 39 38 37 36 35 34 33 32 31 30 29
B-053-11
28 27 26 25 24 23 22 21 20 19 18 17 16 15
B-007-23 - 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Always Continuity
B-053-25
B-053
RA19240360
24
Standard Condition
Multimeter Specified
Condition
Connection Condition 29 30 31 32 33 34 35 36 37 38 39 40 41 42
I-013
RA19240370
OK
3 Reconfirm DTCs
YES
24
ON-VEHICLE SERVICE
ABS Bleeding
WARNING
When bleeding the brake system, wear safety glasses. If the brake fluid gets on your eyes or skin, wash
off with water completely.
DO NOT drop the brake fluid onto the body paint, as the brake fluid can corrode the body paint.
CAUTION
The brake fluid should meet the Chery specified type (DOT4). DO NOT mix the brake fluid with other
types of brake fluid.
The brake fluid has strong water absorbability, be sure to place it in the original sealed container.
To prevent dust and other foreign matter from entering the reservoir, wipe it off before removing the
reservoir cap.
The bleeding procedures for brake system with the X-431 3G diagnostic tester are as follows:
1. Make sure all the brake lines have been installed properly and tighten them in place.
2. Check that the battery voltage is normal.
3. Turn the ignition switch to LOCK.
4. Connect the X-431 3G diagnostic tester (the latest software) to the Data Link Connector (DLC).
5. Turn the ignition switch to ON.
6. Using the X-431 diagnostic tester, record and clear the DTCs stored in the ABS control module assembly.
7. Using the X-431 3G diagnostic tester, enter Brake Control System, select Repair Bleed Function, and then
perform the operation according to the information and procedures displayed on the diagnostic tester.
HINT:
If the bleeder plug is open, never depress the brake pedal repeatedly. Doing so will increase the
amount of air in the system.
Do not drain brake fluid from the brake fluid reservoir while bleeding the system. Otherwise, low fluid
level in the brake reservoir will cause additional air to enter the brake system.
Always check the brake fluid level at all times to ensure that the brake fluid level in the brake reservoir
is always close to the "MAX" level.
8. For X type brake circuit, the bleeding order is: rear left wheel, front right wheel, rear right wheel and front
left wheel.
9. After bleeding is completed, fill the brake reservoir with brake fluid to the MAX level .
10.Drive the vehicle to perform a road test, confirm that the ABS system operates normally and brake pedal
feel is good.
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WARNING
When repairing the ABS system, first release the pressure of high pressure brake fluid in the
accumulator, to prevent the high pressure brake fluid from spraying out and causing injury.
Operation procedures: turn the ignition switch off first, and then depress and release the brake pedal
repeatedly until the brake pedal becomes hard.
In addition, never turn the ignition switch on before the ABS system is installed completely to prevent the
hydraulic pump from energizing and running.
CAUTION
Wash off the brake fluid immediately if it comes in contact with any paint surface.
ENVIRONMENTAL PROTECTION
The drained brake fluid should be well kept in a container. Never discard it at will.
RA19240070
RA19240080
CAUTION
When removing the brake line, prevent the foreign matter form entering the ABS control module
assembly thread holes.
After disconnecting the brake line, sealing measure should be taken to prevent the foreign matter form
entering.
RA19240090
Disassembly
1. Remove the ABS control module assembly.
a. Remove the ABS control module assembly side fixing
screw (1).
(Tightening torque: 10 ± 1.5 N·m) 4
1
b. Remove the shock pads (2) from the bottom of ABS
control module assembly.
c. Remove the ABS control module assembly bottom 3
fixing bolts (arrow).
(Tightening torque: 10 ± 1.5 N·m)
d. Detach the ABS control module assembly (4) from the
2
mounting bracket (3). RA19240100
Assembly
Assembly is in the reverse order of disassembly.
CAUTION
Check if the shock pads are deteriorated or damaged. Replace them if necessary.
24
Installation
Installation is in the reverse order of removal.
CAUTION
ABS control module assembly consists of hydraulic control module and electronic control module. As a
unit, they cannot be repaired or replaced individually.
When installing the fixing bolts and nuts, make sure to tighten them to the specified torque.
Perform the ABS bleeding procedures for brake system after completing the installation
(See page 24-57).
Using the X-431 3G diagnostic tester, enter Brake Control System, record and clear the trouble code,
then drive the vehicle to perform the road test, confirming that the ABS system operates normally and
brake pedal feel is good.
24
CAUTION
Keep the wheel speed sensor away from oil or other dirt. Otherwise, the speed signal generated by the
wheel speed sensor may be inaccurate, and the system may fail to operate normally.
HINT:
Use the same procedures for the right side and left side.
The procedures listed below are for the left side.
1. Turn off all the electrical equipment and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the front left wheel speed sensor.
a. Remove the coupling bolt (arrow) between front left
wheel speed sensor and front left steering knuckle
assembly, and detach the front left wheel speed
sensor carefully.
(Tightening torque: 10 ± 1.5 N·m)
RA19210060
CAUTION
Keep the head and installation hole of the sensor free of foreign matter.
RA19240101
24
RA19240110
RA19240120
Inspection
1. Check the front wheel speed sensor.
a. Check the front wheel speed sensor surface for breakage, dents or notch.
b. Check the front wheel speed sensor connector or wire harness for scratches, breakage or damage.
c. If any of the above conditions occurs, replace the front wheel speed sensor with a new one.
Installation
Installation is in the reverse order of removal.
CAUTION
When installing the coupling bolt, make sure to tighten it to the specified torque.
24
CAUTION
Keep the wheel speed sensor away from oil or other dirt. Otherwise, the speed signal generated by the
wheel speed sensor may be inaccurate, and the system may fail to operate normally.
HINT:
Use the same procedures for the right side and left side.
The procedures listed below are for the left side.
1. Turn off all the electrical equipment and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the rear left wheel speed sensor.
a. Remove the coupling bolt (arrow) between rear left
wheel speed sensor and rear left hub shaft.
(Tightening torque: 10 ± 1.5 N·m)
RA19210330
CAUTION
Keep the head and installation hole of sensor free of foreign matter.
RA19240130
24
RA19240140
d. Turn over the rear left seat, remove the seat rear left
trim cover assembly, then disconnect the rear left
wheel speed sensor wire harness connector (arrow).
RA19240150
Inspection
1. Check the rear wheel speed sensor.
a. Check the rear wheel speed sensor surface for breakage, dents or notch.
b. Check the rear wheel speed sensor connector or wire harness for scratches, breakage or damage.
c. If any of the above conditions occurs, replace the rear wheel speed sensor with a new one.
Installation
Installation is in the reverse order of removal.
CAUTION
When installing the coupling bolt, make sure to tighten it to the specified torque.
24