EITP FOR HEADERS

CAPACITY : 75 TPH,45 kg/cm2(G) AFC Boiler

MANUFACTURER CHEEMA BOILERS LIMITED

CUSTOMER M/s. MASH BIO FUEL PVT LTD, ODISHA

ORDER NUMBER CB2147

PURCHASE ORDER NUMBER MSPL/10

PURCHASE ORDER DATE 28.08.2021

CAPACITY 75 TPH,45 kg/cm2(G) AFC Boiler

CUSTOMER
REVIEW CODE

DOCUMENT STATUS

Review Code 1 - No Comments / Approved

Review Code 2 - Proceed with Manufacture/Fabrication as per commented Document. Revised document required.

Review Code 3 - Document does not confirm to the Basic requirements as marked. Resubmit for review

Review Code R - Retained for Records / Information

NIL 21.06.2022 First Submission

Mr. Amrit Pal Singh Mr. Vishal Garg

REV DATE DESCRIPTION PREPARED BY : (QA) REVIEWED BY : (HEAD QA/QC)

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 Exhibit No. - 14
EITP FOR HEADERS Issue No.- 9.0

EITP NO. 04 / Rev. No. NIL Customer: M/s. Mash Bio Fuel PVT LTD
Job No. CB2147 Item: Headers
Drawing No. As Applicable Code of Construction: IBR 1950 with latest amendments / As Applicable
Inspection Stages
Reference Documents/
S No. Activities Report Formats Extent of Check CIB/ Comments / Remarks
Acceptance Criteria CBL CUS
CP
1.0 APPROVAL OF DOCUMENTS
Design
1.1 Design & Drawings IBR with latest addenda Calculations, Latest 100% H A -
Drawings
Drawings,IBR with latest
1.2 EITP addenda, Other Applicable EITP 100% H A -
Code
Approved Drawings,IBR Weld Plan (Exhibit
1.3 Weld Plan 100% H - -
with latest addenda, CO No - 28 )
Approved Drawings,IBR *H/W for new Qualification in case
1.4 WPS, WPQ, WOPQ WPS & PQR 100% H H* -
with latest addenda, CO of IBR for WPQ/WOPQ
Qualification
1.5. NDE Operators Qualifications SNT-TC-1A - 2016 100% H R -
Certificates
Hydrostatic
Approved Drawings & IBR Procedure No.
1.6 Hydrostatic Test Procedure 100% H R -
with latest addenda CBL/HTP/02 Rev.
04
Heat Treatment
Approved Drawings & IBR
1.7 Heat Treatment Procedure Procedure No. 100% H R -
with latest addenda
CBL/HT/01 Rev. 05
VT Procedure No.
Visual Examination Test Code ASME Sec. V Edition
1.8 CBL/NDE/VT/05 100% H R -
Procedure 2019 & SNT-TC-1A - 2016
Rev. 04
LPT Procedure No.
Liquid Penetrant Test Code ASME Sec. V Edition
1.9 CBL/NDE/PT-03 100% H R -
Procedure 2019 & SNT-TC-1A - 2016
Rev. 06
CALIBRATION
Procedure
1.10 Procedure for Calibration Applicable Standards 100% H R -
No.CBL/CAL/06
Rev. 06
RT Procedure No.
Radiographic Examination Code ASME Sec. V Edition
1.11 CBL/NDE/RT/02 100% H R -
Test Procedure 2019 & SNT-TC-1A - 2016
Rev. 06
2.0 MATERIAL INSPECTION INCLUDING WELD TEST COUPAN FOR IBR
2.1 Review of MTC/Test Reports 100% H R R
Thickness, material
2.2 identification and other 100% H R -
dimensions Material
Identification
Visual; Pitting, laminations Customer Purchase order,
2.3 Report 100% H R -
and any transit damages IBR Code with latest
(Exhibit No - 13),
addenda, Approved
Transfer colour code on Colour Coding of
2.4 Drawings, TDC 100% H - -
materials materials (W-STR-
Correlation of marking / 01)
2.5 100% H R -
stamping with MTC
Identification correlation &
2.6 100% H R -
transfer of original marking
3.0 FORMING
Marking, cutting / drilling and
3.1 100% H - -
edge preparation Inprocess
IBR Code with latest
Dimensional (Minimum inspection request
addenda, Approved
thickness after removal of cum report (Exhibit
3.2 Drawings 100% H - -
scale, diameter, profile, No - 16)
roundness etc.)

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 Exhibit No. - 14
EITP FOR HEADERS Issue No. - 9.0

EITP NO. 04 / Rev. No. NIL Customer: M/s. Mash Bio Fuel PVT LTD
Job No. CB2147 Item: Headers
Drawing No. As Applicable Code of Construction: IBR 1950 with latest amendments / As Applicable

Reference Documents/ Inspection Stages

S No. Activities Report Formats Extent of Check Comments / Remarks
Acceptance Criteria CBL CIB/CP CUS
4.0 FIT-UP
Nozzle/Stub to Header Pipe;
4.1 Dimension, orientation, 100% H R -
straightness and profile

Before fit-up of end plates Inprocess

(Temperory/Permanent), to inspection request
4.2 IBR Code with latest 100% H R -
check all set in connections cum report (Exhibit
addenda, Approved
with full penetration joints No - 16),Visual
Drawings, Approved
Inspection Request
WPS/PQR, NDE Procedures
Cum Report
Header to End Plate & End
(Exhibit No - 18)
Plate to inspection branch;
4.3 100% H R -
Weld edge, root gap, angle,
offset, cleanliness etc.
Other attachments; Visual of
4.4 100% H - -
weld edges
5.0 WELDING
Welding Control; Use of
Inprocess
correct consumables,
inspection request
5.1 monitor parameters; 100% H R -
Approved drawing, Weld cum report (Exhibit
preheat, Inter pass, post
plan, WPS, NDE procedures No - 16), Welding
heat, welding record etc.
Summary (Exhibit
Visual inspection & NDE after
5.2 No - 30) 100% H - -
root run / chip back.
6.0 FINAL INSPECTION
6.1 INSPECTION BEFORE PWHT / HYDROSTATIC TEST - AS APPLICABLE
Dimension checks;
Elevation/orientation of
6.1.1 100% H R -
nozzles, internal & external
attachments Inprocess
inspection request
Visual checks of surfaces and cum report (Exhibit
welds; Reinforcement, No - 16), PMI
6.1.2 100% H R -
undercuts, surface defects Testing (F-QAD-97),
Approved drawings, IBR Non Conformity
etc.
Code with latest addenda, Report (Exhibit No -
Procedures 23),
PMI Examination of Low alloy
6.1.3 100% H R -
steel & stainless steel NDE Plan
(Page 05 of 06)
6.1.4 NDE Clearance: LPT 100% H R -
Review of Radiographs, as
6.1.5 100% H R -
applicable
Closing of NCR & Disposition
6.1.6 100% H R -
(if any)
6.2 POST WELD HEAT TREATMENT (PWHT) - REFER DRAWING FOR APPLICABILITY
Location of thermocouples, Visual Inspection
Heat treatment parameters : Reequest Cum
Loading & unloading Report (Exhibit No -
6.2.1 temperature, soaking 18), Inprocess 100% H R -
temperature & time, rate of Approved drawings, IBR inspection request
heating & cooling, heat Code with latest addenda, cum report (Exhibit
treatment chart Heat treatment Procedure No - 16), Heat
treatment charge
card (Exhibit No -
Hardness testing for alloy
6.2.2 32), Heat treatment 100% H R -
steel joints after PWHT
chart

6.3 TESTING BEFORE HYDROSTATIC TEST

RT Report
(F-QAD-33),
Approved drawings & NDE
6.3.1 NDE Clearance after PWHT Radiographs,PT 100% H - -
Procedures
Report (F-QAD-30),
NDE Plan

Page 3 of 4
 Exhibit No. - 14
EITP FOR HEADERS Issue No. - 9.0

EITP NO. 04 / Rev. No. NIL Customer: M/s. Mash Bio Fuel PVT LTD
Job No. CB2147 Item: Headers
Drawing No. As Applicable Code of Construction: IBR 1950 with latest amendments / As Applicable

Reference Documents/ Inspection Stages

S No. Activities Report Formats Extent of Check Comments / Remarks
Acceptance Criteria CBL CIB/CP CUS

7.0 HYDROSTATAIC TESTING & FINAL DOCUMENTS REVIEW

Test Pressure / Duration,
Calibration & range of
Hydrostatic Test
pressure gauge,
7.1 Procedure, 100% H H -
metal temperature,
Pressure Test
visual inspection for leaks & Approved drawings,
Report (Exhibit No-
pressure drop CBL/HTP/02 Rev. 03
20), Final
Edge preparation of all open
7.2 Dimension Report 100% H
ends
(Exhibit No-19)
Internal visual inspection of
7.3 100% H
Header
8.0 SURFACE INSPECTION, FINAL DOSIER & FINAL DOCUMENTS REVIEW
Surface Preparation, Inside
8.1 and External by mechanical H - -
Cleaning Inprocess
inspection request
Painting as per specification, 100%
cum report (Exhibit
DFT/Shade (2 coat of Red
8.2 No - 16) H R -
Oxide, minimum 25 micron of
each coat)
Final inspection, punching
8.3 100% H H -
verification & stamping
Document verification &
submission:
Approved drawings
Material Traceability records
with mtc,NDE Reports,
Surface Preparation
Hydro test report,
8.4 / Painting Report 100% H R -
Dimension report,
(Exhibit No-49),
Painting Report,
Final Inspection
Testing & Measuring
Report (F-QAD-31)
instruments calibration
records
Final Dosier :
Endorsement of final
8.5 100% H H -
documents & Issuance IBR
Form
9.0 NDE PLAN - Refer Exhibit No. 41 Revision No. 01(Non Destructive Examination Plan for IBR Jobs)
General Notes :
1. Visual inspection of weld shall be carried out before offering for any NDE examination.
2. Repair of welds shall be carried out as per approved procedure and followed by same NDE technique, which revelead the defect.
3. NDE / PWHT requirements mentioned in the EITP are for information only. Refer drawing for detailed requirements.
4. During Hydrostatic Testing; Test water temperarture shall be ambient but not less than 20°C. Maintain test pressure for at least 30 minutes minimum.
5. Packing And Dispatch; Ends of tube stubs shall be covered with rubber caps after applying easily removable good quality rust preventive oil. Nozzle ends shall be covered
with wooden blanks.
6. Verify packing and loading of Headers on the trailer before dispatch.
7. In addition to General Note : 1 to 6, drawing notes to be followed strictly.
LEGENDS:
CIB : Cheif Inspector of Boilers, CP : Competent Person, CBL : Cheema Boilers Limited,LR : Lloyd Marine and Inspection Services India LLP, CUS : Customer, A : Approval, CO :
Customer Order, EITP : Examination, Inspection & Test Plan, H : Hold Point, RW : Random Witness, R : Review, UT : Ultrasonic Thickness, RT : Radiography Test, MPT :
Magnetic Particle Test, LPT : Liquid Penetrant Test,VT : Visual Test, HTP : Hydrostatic Test Procedure, NDE : Non Destructive Examination, WPS : Welding Procedure
Specification, PQR : Procedure Qualification Record, MTC : Material Test Certificate,TDC : Technical Delivery Condition,A/R : After Root Run, FPW : Final Penetration Weld,
HAZ : Heat Affected Zone, PWHT : Post Weld Heat Treatment, MM : Millimeter, X : Not Applicable, P1 : SA106 Gr B/SA105/SA210 Gr A1/SA516 Gr 70, P4 : SA182 F11/SA213
T11/SA335 P11 P5A : SA182 F22/SA213 T22/SA335 P22, PMI : Positive material identification, WPQ : Welder Performance Qualification, WPQR : Welder Performance
Qualification Record

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