ANNEXURE - II

PROJECT TITLE: EITP FOR HEADERS

( FOR ECONOMIZER, SUPERHEATERS, MEMBRANE WATER WALL PANEL & EVAPORATOR )

CLIENT : Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey

CONSULTANT : As Applicable

MANUFACTURER NAME Cheema Boilers Limited

PURCHASE ORDER NUMBER : As Applicable

DOCUMENT TITLE : Headers

DOCUMENT STATUS AFTER CLIENT OBSERVATION REVIEW CODE

Review Code 1 - No Comments / Approved 1 2 3 R

Review Code 2 - Proceed with Manufacture/Fabrication as per commented Document. Revised

Signature & Name
document required.
Review Code 3 - Document does not confirm to the Basic requirements as marked. Resubmit for
Date
review

Review Code R - Retained for Records / Information

0 07.09.2020 First Submission

PREPARED BY : CHECKED BY :
REV DATE DESCRIPTION
QA Head QA/QC

Page 1 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP02/Rev 00 Date: 09.07.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Headers
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria AI (LRA)
Check CBL TURKEY

1.0 APPROVAL OF DOCUMENTS

Code ASME Sec.I,
1.1 Review of Design Calculations. Design Calculations 100% H A
Customer PDR Form
1.2 Review of G.A. & Detailed Drawings Code ASME Sec.I Drawings 100% H A

Code ASME Sec. VIII Div

1.3 Review of TDC for materials. I, ASME Sec. II Part A, TDC 100% H R
Customer PDR Form.
Drawings, Code ASME
Review of EITP (Marking of ‘H’ , ‘R’ & ‘W’
1.4 Sec I and Customer PDR EITP 100% H R
Points)
Form.
Approved Drawings, Weld Plan (Exhibit
1.5 Review of Weld Plan 100% H R
ASME Section IX No - 28)
1.6 Review of WPS & PQR ASME Section IX WPS & PQR 100% H R
1.7 Review of WPQ / WOPQ ASME Section IX WPQ / WOPQ 100% H R
Qualification
1.8 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Hydrostatic
Drawings, Code ASME Procedure No.
1.9 Hydrostatic Test Procedure 100% H R
Sec.I CBL/HTP/02 Rev.
04
Qualification
1.10 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Heat Treatment
Approved Drawings &
1.11 Heat Treatment Procedure Procedure No. 100% H R
ASME Section - I
CBL/HT/01 Rev. 05
Code ASME Sec. V VT Procedure No.
1.12 Visual Examination Test Procedure Edition 2019 & SNT-TC- CBL/NDE/VT/05 100% H R
1A - 2016 Rev. 04
Code ASME Sec. V LPT Procedure No.
1.13 Liquid Penetrant Test Procedure Edition 2019 & SNT-TC- CBL/NDE/PT-03 100% H R
1A - 2016 Rev. 06
Code ASME Sec. V RT Procedure No.
Radiographic Examination Test
1.14 Edition 2019 & SNT-TC- CBL/NDE/RT/02 100% H R
Procedure
1A - 2016 Rev. 06
2.0 MATERIAL INSPECTION INCLUDING WELD TEST COUPAN FOR AI(LRA)

2.1. Review of MTC/Test Reports 100% H R

2.2. Thickness and other dimensions Material 100% H W

Customer Purchase Identification
Visual; Pitting, laminations and any
2.3 order,ASME Code with Report (Exhibit No - 100% H W
transit damages
latest addenda, 13),
2.4 Transfer colour code on materials Approved Drawings, Colour coding of 100% H W
TDC. materials
Correlation of marking / stamping with (W-STR-01)
2.6 100% H W
MTC
Identification correlation & transfer of
2.7 100% H W
original marking

Page 2 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP02/Rev 00 Date: 09.07.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Headers
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria AI (LRA)
Check CBL TURKEY

3.0 FORMING
Marking, cutting / drilling and edge
3.1 Inprocess 100% H R
preparation ASME Code with latest
inspection request
Dimensional (Minimum thickness after addenda, Approved
cum report (Exhibit
3.2 removal of scale, diameter, profile, Drawings 100% H R
No - 16).
roundness etc.)
4.0 Fit-up

Nozzle/Stub to Header Pipe; Dimension,

4.1 100% H RW
orientation, straightness and profile
Inprocess
ASME Code with latest inspection request
addenda, Approved cum report (Exhibit
Header to End Plate & End Plate to
Drawings, Approved No - 16), Visual
4.2 inspection branch; Weld edge, root gap, 100% H RW
WPS/PQR, NDE Inspection Request
angle, offset, cleanliness etc
Procedures Cum Report
(Exhibit No - 18)

4.3 Other attachments; Visual of weld edges 100% H R

5.0 Welding

Welding Control; Use of correct

consumables, monitor parameters; Inprocess
5.1 inspection request 100% H R
preheat, Inter pass, post heat, welding Approved drawing,
record etc, cum report (Exhibit
Weld plan, WPS, NDE
No - 16), Welding
procedures
Summary (Exhibit
Visual inspection & NDE after root run / No - 30)
5.2 100% H R
chip back.

6.0 FINAL INSPECTION

6.1 INSPECTION BEFORE PWHT / HYDROSTATIC TEST - AS APPLICABLE
Dimension checks; Elevation/orientation
6.1.1 of nozzles, internal & external 100% H R
Inprocess
attachments
inspection request
Visual checks of surfaces and welds; cum report (Exhibit
6.1.2 Reinforcement, undercuts, surface No - 16), Visual 100% H R
defects etc Inspection Request
PMI Examination of Low alloy steel & Approved drawings,
6.1.3 Cum Report 100% H R
stainless steel ASME Code with latest
(Exhibit No - 18),
addenda, Procedures R
6.1.4 NDE Clearance; LPT/MT PMI Testing (F- 100% H
QAD-97), Non
6.1.5 Review of Radiographs, as applicable Conformity Report 100% H W
(Exhibit No - 23),
NDE Plan R
6.1.6 Closing of NCR & Disposition (if any) 100% H

Page 3 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP02/Rev 00 Date: 09.07.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Headers
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria AI (LRA)
Check CBL TURKEY

6.2 POST WELD HEAT TREATMENT (PWHT) - REFER DRAWING FOR APPLICABILITY

Location of thermocouples, Heat Inprocess

treatment parameters : Loading & inspection request
6.2.1 unloading temperature, soaking Approved drawings, cum report (Exhibit 100% H R
temperature & time, rate of heating & ASME Code with latest No - 16), Heat
cooling, heat treatment chart addenda, Heat treatment charge
treatment Procedure card (Exhibit No -
Hardness testing for alloy steel joints 32), Heat
6.2.2 100% H R
after PWHT Treatment Chart

6.3 TESTING BEFORE HYDROSTATIC TEST

RT Report (F-QAD-
Approved drawings & 33), Radiographs,
6.3.1 NDE Clearance after PWHT 100% H R
NDE Procedures PT Report(F-QAD-
30),NDE Plan

7.0 HYDROSTATIC TESTING & FINAL EDGE PREPARATION

Test Pressure / Duration, Calibration &

range of pressure gauge,metal
7.1 Hydrostatic Test 100% H W
temperature, visual inspection for leaks
Procedure,
& pressure drop,
Pressure Test
Approved drawings, Report (Exhibit No-
CBL/HTP/02 Rev. 03. 20), Final
7.2 Edge preparation of all open ends. Dimension 100% H RW
Report(Exhibit No-
19).

7.3 Internal visual Inspection of Header 100% H R

8.0 SURFACE INSPECTION, FINAL DOSIER & FINAL DOCUMENTS REVIEW

Surface Preparation, Inside and External

8.1 100% H R
by mechanical Cleaning,

Painting as per specification, DFT/Shade

8.2 (2 coat of Red Oxide, minimum 25 100% H R
micron of each coat),
Paint Inspection
Final inspection, punching verification & Report (Exhibit No-
8.3 Approved drawings. 42) , Final 100% H R
stamping,
Inspection
Document verification & submission: Report(F-QAD-31).
Material Traceability records with
mtc,NDE Reports, Hydro test report,
8.4 Dimension report, Painting Report, 100% H R
Testing & Measuring instruments
calibration records,final Release
Inspection Note
Final Dosier :
ASME with latest
8.5 Endorsement of final documents & issue Final Dossier 100% H H
addenda.
of certificate, Issuance PDR Form.

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 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP02/Rev 00 Date: 09.07.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Headers
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
9.0 NDE PLAN
HARDN
DESCRIPTION MATERIAL "P" NUMBER VT PMI LPT RT
ESS
10% a) 10% OD 3 inch upto 6 inch
P-1 100% X X
(A/R) b) 100% OD 8 Inch & above.
PIPE BUTT 10%
JOINT. (AFW)
P- 4 & P-5A 100% 100% 100% 100% for OD 3 Inch & above.
& 100%
(A/R)
10%
P-1 100% X X X
(AFW)
HEADER STUB 100%
P-4 & 5A 100% 100% X X
JOINT. (A/R)
10%
P-15E 100% 100% 100% X
(AFW)
10% a) 10% OD 3 inch upto 6 inch
P-1 100% X X
(A/R) b) 100% OD 8 Inch & above.
HEADER END 100%
P-4 100% 100% X 100% for FPW
PLATE. (A/R)
100%
P-5A & 15E 100% 100% X 100% for FPW
(A/R)
TUBE/PIPE P-1 100% X X X X
BEND. P-4,P-5A & P-15E 100% 100% X 10% X
SWAGED P-1 100% X X 5% X
TUBE P-4,P-5A & P-15E 100% 100% X 5% X
FOR ALL REMOVABLE OF TEMPORARY
(PRESSURE ATTACHMENT, ARC STRIKE 100% X X 100% X
PART) AREA,LIFTING LUGS.
Remarks:-
1) Two joints additional for first repair of RT.
2) 25% , 50% & 100% for consecutive/simultaneous repair.
3) 10% Hardness check on weld metal & HAZ after PWHT for Alloy Steel.
4) PT 10% for Alloy Steel weld joints after PWHT.
General Notes :
1. Visual inspection of weld shall be carried out before offering for any NDE examination.
2. Repair of welds shall be carried out as per approved procedure and followed by same NDE technique, which revelead the defect.
3. NDE / PWHT requirements mentioned in the EITP are for information only. Refer drawing for detailed requirements.
4. The layout for bending shall be cleared before actual production.

5. During Hydrostatic Testing; Test water temperarture shall be ambient but not less than 20°C. Maintain test pressure for at least 30 minutes minimum.

6. Packing And Dispatch; Ends of tube stubs shall be covered with rubber caps after applying easily removable good quality rust preventive oil. Nozzle ends shall be
covered with wooden blanks.
7. Verify packing and loading of Headers on the trailer before dispatch.
8. In addition to General Note : 1 to 7, drawing notes to be followed strictly.
LEGENDS:
CBL : Cheema Boilers Limited, AI : Authorized Inspector, LRA : Lloyd Register Asia, TPI : Third Party Inspection Agency, A : Approval, CO : Customer Order, EITP :
Examination, Inspection & Test Plan, H : Hold Point, RW : Random Witness, R : Review, RT : Radiography Test, LPT : Liquid Penetrant Test,VT : Visual Test, HTP :
Hydrostatic Test Procedure, NDE : Non Destructive Examination, WPS : Welding Procedure Specification, PQR : Procedure Qualification Record, MTC : Material Test
Certificate,TDC : Technical Delivery Condition,A/R : After Root Run, FPW : Final Penetration Weld, HAZ : Heat Affected Zone, PWHT : Post Weld Heat Treatment,
MM : Millimeter, X : Not Applicable, P1 : SA106 Gr B/SA105/SA210 Gr A1/SA516 Gr 70, P4 : SA182 F11/SA213 T11/SA335 P11 P5A : SA182 F22/SA213 T22/SA335
P22, PMI : Positive material identification, WPQ : Welder Performance Qualification, WPQR : Welder Performance Qualification Record,

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