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The document provides an overview of threshing machinery, detailing the processes of threshing and shelling, along with the major parts and classifications of threshers. It discusses various types of threshers, including manual and mechanical options, and factors affecting their efficiency. Additionally, it covers definitions related to harvesting, types of harvesters, and the technical aspects of their operation.

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0% found this document useful (0 votes)
24 views2 pages

Note

The document provides an overview of threshing machinery, detailing the processes of threshing and shelling, along with the major parts and classifications of threshers. It discusses various types of threshers, including manual and mechanical options, and factors affecting their efficiency. Additionally, it covers definitions related to harvesting, types of harvesters, and the technical aspects of their operation.

Uploaded by

lykajoygerardo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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without external power unit.

Highest capacity among the


Threshing Machinery three.
Major Parts of a Thresher
General Terms

• Threshing – The process of detaching grains from


• Threshing Cylinder – Main rotating part with
attached rasp bars, wire loops, or pegs to detach grains.
the panicle using impact or rubbing. Commonly applied to
rice, wheat, and other cereals.
• Concave – Encloses the threshing cylinder for

• Shelling – The removal of seeds from cobs, pods,


separating grains.

or husks after separation from the plant. Applied to crops


like corn and peanuts.
Methods of Threshing
• Lower Concave – Wire mesh/bar covering the
lower cylinder part.

• Manual Threshing – Threshing using a flail,


threshing frame, or by trampling (by human or animal).
• Upper Concave – Metal sheet with louvers/grills
above the cylinder to assist separation and straw
movement.

• Mechanical Threshing – Threshing using a


powered machine where grains are separated by rotating • Straw Outlet – Where separated straws are
parts. Capacity: 500–2000 kg/hr. discharged.


Classifications of Threshers
According to Operation Feed Tray – Panicles are fed into the thresher
here; must be longer than operator's arm for safety.
Through Flow Thresher – Entire harvested plants are
fed perpendicularly into the machine and threshed;
materials exit through another perpendicular outlet. Uses a
threshing cylinder with a diameter-to-length ratio of 1.
• Oscillating Screen – Separates chopped straw
from paddy using vibration and perforated surface.

• Single Cylinder – Has one threshing cylinder. • Blower – Provides air to remove light materials


and empty grains from the
output.
Double Cylinder – Has two cylinders in series.

• Axial Flow Thresher – Grains move axially


• Engine – Powers the thresher’s mechanical
components.
through the cylinder; fed from one side and straws are Factors Affecting Threshing Capacity
ejected from the opposite end.

• Hold-On Thresher – Operator mechanically holds


• Moisture Content of Grain – High moisture
decreases threshing efficiency.
stalks until all grains detach from the panicle.
According to Threshing Unit Type
• Straw-to-Grain Ratio – A higher ratio reduces
• Rasp Bar – Cylinder with parallel, equidistant bar-
threshing capacity.
like protrusions.
Wire Loop – Cylinder surrounded by arch-like wire loops
of equal size.
• Length of Straw Cut – Longer straw lowers
capacity.

• Peg-Tooth – Cylinder surrounded by pegs/spikes


arranged in tandem.
• Variety – Some types (e.g., Japonica rice) are
harder to thresh.


Types of Axial Flow Thresher

• Portable Axial-Flow Thresher without


Operational
maximize output.
Skill – Skilled operators can


Oscillating Screen
Small and lightweight with ≤16 hp power. Modular and
easy to transport and assemble. Feeding Rate – More input increases power
demand.

• Mobile Axial-Flow Thresher


Larger than portable type; includes engine and oscillating • Moisture Content of Crop – Higher moisture
screen. Equipped with wheels for movement using power increases power requirement.


tiller or animals.


Length of Straw or Stalks – Longer input
Self-Propelled Axial-Flow Thresher materials require more power.
Large unit with built-in engine for both threshing and Technical Definitions
mobility. Includes oscillating screen. Can move in the field
Crop Damage Loss – Grains lost from crops damaged or

(kg/hr).
Actual Capacity – Amount of threshed output
knocked down by the harvester.
Stripper Harvester – A type of harvester that uses
combing teeth to separate grains from panicles without

• Blower Loss – Percentage of grain lost through


the blower compared to total input.
cutting the plant.
Pull-Type Combine – A combine that is pulled by a
tractor; power is provided via a power take-off shaft.
Self-Propelled Combine – A combine with its own engine

• Clean Threshed Grains – Grains separated with


100% purity (no empty grains).
(60–150 hp), operated by a single person.
Shatter Loss – Grain loss on the ground or out of reach of
the cutter bar before harvesting.


Cutter Bar Loss – Grain lost due to mishandling at the
cutter bar.
Cracked Grains – Grains with fractured
Cylinder Loss – Grains not threshed and left over the
endosperm due to excessive impact.
straw rack.

• Cylinder Diameter – Effective diameter formed by


the outermost threshing elements.
Separating Loss – Threshed grain that is lost from the
rear of the combine.
Cleaning Loss – Grain quality loss due to foreign matter
remaining after cleaning.

• Cylinder Peripheral Speed – Linear speed at the


outer edge of the threshing cylinder during operation.
Corn Picker – A machine for harvesting corn by removing
ears from stalks.
Snapper – A corn picker that detaches ears from stalks


but does not remove husks.
Grain Content – Percentage weight of grain Picker-Husker – A corn picker with an additional
relative to total harvested crop, standardized at 20% attachment to remove husks from ears.
moisture. Picker-Sheller – A corn picker that also shells the corn on
the field.
Pull-Type Corn Picker – A picker driven by a tractor via a
Harvesting power take-off drive.
Harvesting – The process of gathering matured crops that Self-Propelled Corn Picker – A picker with its own engine
are ready for processing or consumption. and mobility system.
Mechanical Harvester – A machine powered by an Loose Ear Loss – Ears that fall to the ground beyond
internal combustion engine used for harvesting crops; can reach of the gathering mechanism.
be self-propelled or pulled-type. Picker Ear Loss – Ears left attached to stalks that escape
Grain Harvester – A machine used for harvesting grain during picking.
crops like rice and wheat. Shelled Corn Loss – Corn kernels that fall to the ground
Corn Harvester – Also called a corn picker, used to during shelling.
harvest ears of corn from the stalks. Shelling Loss – Kernels not removed from the cob and
Sugarcane Harvester – A specialized harvester for lost over the rack.
cutting and collecting sugarcane. Separating Loss (Corn) – Kernels lost with husks and
Cotton Harvester – Also known as a cotton stripper; it silks that weren’t properly separated.
removes cotton from plants using a combing or stripping Cotton Stripper – A cotton harvester that removes cotton
action. bolls using a stripping mechanism.
Forage Harvester – A machine used to cut and chop Double Roller (Cotton) – A cotton stripper with alternating
silage crops such as grasses for animal feed. nylon brush bristles and rubberized strips.
Root Harvester – A machine designed to dig and Multiple-Finger/Comb-Type – A cotton stripper with
separate root crops like potatoes, beets, and peanuts from comb-like fingers to harvest cotton.
the soil. Forage Cutter – A component of a forage harvester used
Hay Harvester – Equipment used for cutting, drying, and to cut silage crops.
collecting hay. Chopping Unit – The part of a forage harvester that
Manual Harvesting – Harvesting crops using hand tools chops the cut crops.
like sickles and scythes. Ensilage – The process of preserving forage in a silo for
Mechanical Harvesting – Use of power-operated animal feed.
machinery to gather crops. Root Separator – A mechanism in root harvesters that
Reaper – A machine that cuts the panicle during separates roots from soil.
harvesting and lays it in a windrow for manual collection. Digging Mechanism – The part of a root harvester that
Reaper Binder – A reaper that also binds the cut panicles lifts the root crop from the soil.
together for easier transport to threshing areas. Field Efficiency – The ratio of actual
Stripper – A harvesting machine that strips grains off productive field time to the total time spent, expressed as a
panicles using combing action without cutting the plant. percentage.
Combine – A multi-functional harvester that cuts, Theoretical Field Capacity – The calculated maximum
threshes, and cleans grains in a single operation. area a machine can cover, assuming 100% efficiency.
Rice Reaper – A machine specifically designed to cut rice Effective Field Capacity – The actual area a machine
panicles and place them in windrows; can be power-tiller covers per unit time, considering losses and inefficiencies.
or tractor-operated. Power Output – The amount of mechanical energy (in hp
Laying/Windrow Loss – Grain loss occurring when cut or kW) delivered by a harvester to perform work.
crops fall to the ground during reaping. Harvesting Rate – The rate at which the harvester
Header Loss – Grain loss during cutting and transfer by gathers crops, typically in tons per hectare.
the horizontal conveyor belt.

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