Operating Instruction for the
YAg Type Round Vibratory Screen
沈 阳 山 泰 矿 山 机 械 设 备 制 造 有 限 公 司
Shenyang Sanland Mining Equipment Manufacture Co., Ltd
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Contents
1. Uses
2. Operating Principle and Design Features
3. Explanation for the Meanings of the Type Numbers
4. Erection, adjustment and Running
5. Lubrication
6. Operation
7. Maintenance and Servicing
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The YAg Type Round Vibratory Screen
1. Uses
The YAg type round vibratory screen is mainly applicable to those
industries such as coal, metallurgy, mines, thermal power plants,
building materials, quarry, light industry, chemical engineering and
others, which is a high efficiency screening machinery for grain size
classification for those materials in bulk such as coal, ore, coke and
others.
2. Operating principle and design features
This vibratory screen is driven by a vibrator of eccentric mass via
a triangle rubber belt of the motor, to cause the screen box vibrate, the
moving locus of which is round.
This vibratory screen consists of a screen box, a vibrator, a
damper of springs and a supporting frame. As shown in Figure 1, the
screen box is of frame-type configuration, which is connected by rivets
in groove rings and which is of advanced design, solid and durable.
The vibrator consists of an eccentric shaft plus an eccentric block, with
adjustable amplitude of vibration. For the damper of springs it consists
of the steel-made spiral springs.
Fig.1
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1. Ear 2. Damper of springs 3. Screen box 4. Motor
5. Vibrator 6. Discharge opening 7. Hoist hole 8. Supporting frame
3. Explanation for the meanings of type numbers
2 Y A H X X X X
Length of screen face（dm）
Width of screen face（dm）
Heavy duty (No type No. for the light duty)
Shaft eccentricity
Round moving locus
Double decks (No type No. for the single deck)
4. Erection, adjustment and running
4.1 Before erection ,check the fittings with the packing list to see if
they are complete and in good order or damaged, of which the
vibrator must be dismantled and reassembled with clean lubrication
oil (after removing the dirty lubrication oil ) if the vibrator has
exceeded six months since the day it was shipped from the factory.
4.2 Erection is carried out according to the erection diagram. The
supporting frame must be installed horizontally on the foundation,
which should have sufficient rigidity and strength to bear the whole
dynamic load and the whole static load of the vibratory screen.
4.3 At the four corners of the screen box there are 4 ears, one at each
corner. At the four corners of the support frame there are 4 hoist
holes, also one at each corner. As shown in Fig.1 the whole screen
is not permitted to be hoisted by directly hooking the ears.
4.4 Ensure there is 75 mm minimal clearance between the screen box
and the non-moving parts such as the hopper and bin.
4.5 Ensure that there is 10 mm clearance between the spring seat and
the friction damping board on the screen box according to Fig.2.
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1.Lower sub-seat of springs 2.Spring 3. upper sub-seat of springs 4.Bolt M16X45
5.Space 16 6.Spring seat 7.Bolt M20X170 8.Space 20 9.Nut M20
4.6 The springs must be kept in verticality and the upper sub-seat
of springs must be kept in horizontality with the contact face of the
springs.
4.7 For the driving direction you stand at the feeding end, facing
the flowing direction of the materials and watching the position of the
motor so that you can drive it leftwards or rightwards. In changing the
driving direction, you can dismantle the rubber belt pulley of the vibrator
from the balance wheel and fix it again on the balance wheel at the other
side.
4.8 Ensure that there is sufficient amount of adjustment for the
tension of the triangle rubber belt and ensure that the corresponding
grooves of both the rubber belt pulleys are corresponding with each other
on their room own plane.
4.9 After installation and adjustment an idle trial running should be
carried out for not less than two hours to reach stable running, without
abnormal noises and to meet the requirements for the amplitude of
vibration and the moving locus, with the maximal temperature not above
75℃for the bearings.
4.10 Before trial running you must turn the vibrator by hand or in
other ways. You can start up the machine formally only when it is turning
smoothly without any hindrance.
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5. Lubrication
5.1 For the lubrication of the bearings of the vibrator the diluted oil is
used. The oil will be changed after it works for 40 hours for first time
in operation. And thereafter the normal operating cycle is 800 hours
approximately.
5.2 For the quantity of oil injected into the vibrator, it depends on the size
of the vibrator. As shown in Table 2, if there are small quantities of oil
drops that drop out consecutively after taking out the oil-level
inspection rod as per Fig.7 then it indicates the oil quantity is correct.
And in case there is a large quantity of oil that overflows, then it
indicates the oil level is too high.
Oil Quantity List
Table 2
Width of screen area(mm) 1225 1530 1835 2140 2445
Oil quantity (Metric Liter)
Type No. of Vibrator
YA110 4、8 5、7 6、6
YA140 7、8 9、5
YA170 19 22
5.3 For the lubrication oil we recommend ultra-pressure synthetic gear
lubricating oil (Pinnacle Ep320 ) or GB 5903-1995 “Industrial Gear
Oil”. In case the ambient temperature is above 5℃ then No.90 oil is
used. And in case the ambient temperature is lower than 5℃ then the
No.70 oil is used.
5.4 As shown in Fig 7 the lubricating grease is injected into the labyrinth
groove between the sealing gland and the isolating ring for sealing.
For this we recommend heavy-duty ultra pressure lubricating grease
EP2, No.2 ultra-pressure lithium-based grease or No.2 ultra-pressure
lithium-based lubricating grease GB 7323-1994 manufactured by
America Oil Company.
6. Operation
6.1 Check the oil level at both sides simultaneously. If the oil level is too
high , it will cause the temperature of the vibrator to rise or the
vibrator to operate with difficulty. If the oil level is too low, it will
cause the bearings to get damaged too earlier.
6.2 Check the tightening degree of the total bolts and retighten them after
working 8 hours for the first time.
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6.3 Check the tension of the triangle rubber belt to prevent the triangle
belt pulley from slipping in starting up or operation and to ensure the
alignment of the triangle belt.
6.4 Ensure there is clearance between all the moving parts and the fixed
objects.
6.5 The screen should be started up with no load. And it is only after the
screen is running smoothly and stable that feeding can begin. Feeding
should be stopped before shut-down. It is only after the material is
discharged clean from the screen surface that the screen can be shut
down.
6.6 The feeder chute should be close as much as possible to the feeding
end and should spread the material evenly along the whole width of
the screen, whose direction should be kept in the same direction with
the running direction of the material so as to obtain the best sieving
effecting .The largest drop from the feeding chute to the screen
surface should not exceed 500 mm so as to ensure the screen surface
suffers the minimal impact from the material.
6.7 As shown in Fig.3, the vibrator rotates in the same direction as the
flow of the material. In case of increasing the running velocity of the
material, it may increase the productive capacity, but lower the
sieving efficiency. If the vibrator rotates in the reverse direction with
the flow of material, then it will reduce the running velocity of
material and lower the productive capacity, but enhance the efficiency.
Direction of Direction of
the moving ore the moving ore
Rotating in the direction Rotating in the reverse
as the flow of material direction of the flow of
material
Fig.3 Rotating in the direction as the flow of material or rotating in the
reverse direction of the flow of material .
1. Direction of the flow of material
2. Direction of the flow of material
3. Rotating in the direction as the flow of material
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4. Rotating in the reverse direction of the flow of material
7. Maintenance and Servicing
7.1 This screen is shipped from the factory, with the lubrication oil in the
vibrator, also with corrosive resistance, being effective for three
months. In case it is in storage over three months, then the corrosive
resistance may continue to last three months once more if it is
operating over all for 20 minutes per time. The old oil should be
changed for the clean oil before the screen is to work.
7.2 The air vent of the vibrator should be kept open without any
hindrance constantly. If it is clogged, the oil leakage may easily occur.
In case it is open without being clogged and the oil leakage still
occurs, then the oil sealing should be changed.
7.3 For the bearings the normal operating temperature should not exceed
75℃,and the temperature may be somewhat higher because there is a
process for starting up and then gradually turning into normal operation
for the new vibrator. But the temperature should be stabilized after
operating for 8 hours.If the temperature goes on too high,you should
check the oil grade,the oil level and the cleanliness of oil.
7.4 Ensure that the labyrinth groove should be filled up with lubrication
grease in it. In case the screen is operating at very dusty site, then the
grease should be injected into the labyrinth groove more frequently.
7.5 In case of changing the triangle belt, all the anchor bolts should be
entirely loosened for the motor so as to put the triangle belt
conveniently into the groove of the rubber belt pulley. It is not
permitted to stamp the triangle rubber belt with the rod or other
material objects. The tension and the tightness of the triangle belt
must be fit; the rubber belt pulley must be aligned. After the first
adjustment is made on the tension it operates for 48 hours and
thereafter readjustment must be made on the tension once more.
7.6 The vibrator is connected by high strength bolts with the screen box.
It is not permitted to use the common bolts instead of the
high-strength bolts. The tension and tightness must be checked up at
regular intervals, at least once each month. In the event any of the
bolts gets loosened, it will cause other bolts to get broken in scission
and thereby the screen gets damaged.
7.7For all the high-strength bolts, nuts and filling-in rings to be adopted ,
they must meet the requirement for “The technical specifications of
the high-strength big hexagon bolt, the big hexagon nut and the
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filling-in ring for use of the steel structure.” During connecting the
torsion must be in complying with the following table
Table.2
Bolt Diameter(mm) 16 20 22 24
Torsion（N.m） 237 420 678 1007
7.8 There is provided with the damping rubber rods for special use
between the woven net and the support frame of the screen mesh, as
shown in Fig.4 In order to make the screen mesh reach the longest
service life , the rubber rods should be placed properly in between. In
case of finding out the damaged damping rubbers, they should be
changed timely.
Fig.4 Tightened Device for the screen mesh
1 Damping rubber rods 2 Support for the screen face 3 Side plate 4 Tightening bolt
5 Guiding angle steel 6 Double-hole cushioning board 7 Tightening board
8 Upper screen mesh 9 Lower screen mesh 10 Intermediate pressurized flat steel
7.9 In changing the screen mesh an equal clearance should be ensured
between the two lateral boards of the screen box and the hooks of the
screen mesh. In the first place, tighten the intermediate pressurized
flat steel and tighten the tightened boards at the two sides
simultaneously to keep the surface tension of the screen mesh evenly.
And knock at it lightly with hand hammer along the whole length to
check up the tightening conditions. In case the contact is not good or
the tension is not enough or uneven, it will cause the screen mesh to
get damaged too earlier.
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7.10 The guide angle steel of the tightening board is adjustable. In
installing the screen mesh the guiding angle steel bolt should be
loosened in the first place to cause it to move upwards and
downwards. After the screen mesh is placed appropriately, give the
tightening board a slight pressure by the tightening bolt and then turn
the guiding angle steel until the screen mesh rests tightly against the
support frame of the screen face and then screw up the guiding angle
steel bolt.
7.11 In order to tighten the screen mesh appropriately, the length of the
hook bar of the screen mesh must have the same length as the
tightening board.
7.12 In case the diameter of the mesh is less than 16 mm, the screen mesh
requires 20 mm more in length for lapping at one end. (For each
screen face there is a piece of screen face without outside lap in length
at the discharge end)
7.13 You must dismantle carefully the vibrator part by part from outside
to inside according to Fig.5 when dismantling the vibrator, to avoid
damaging the fittings unnecessarily. And you must use dismantling
device especially in dismantling the balance wheel, as shown in Fig.5.
图 5. Dismantling the balance wheel
7.14 For the dismantled fittings you must wash them clean one by one
and check up them carefully. In case of finding out any damages, you
should repair them timely or change them.
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7.15 Assemble the vibrator according to Fig.6.
7.15.1 It must be carried out under clean and tidy operating environment
whilst all the fittings for assembling must be washed clean , removing
all the burrs, without any damages that will affect the performance of
the whole machine.
7.15.2 It is not permitted to knock directly at the fittings with big hammer
or to assemble the fittings by compulsory means.
7.15.3 It is only after all the bolt holes are aligned correctly that they can
be screwed up tightly.
7.15.4 In case one bearing is damaged , then usually it will affect another
bearing and cause it to get damaged. Therefore, all of them should be
changed simultaneously.
7.15.5 In assembling the bearings , there is a” sill” on the inner surface of
the spring seat hole for the type YA110 or YA 170 bearing seat. The
bearing should lie against the lateral face of the sill, whilst the seat
hole is a thorough hole for YA110 type bearing seat and bearing
should be 6 mm distant from the outer surface.
7.15.6 The correct method for installing the “O” type sealing ring is to let
the sealing ring roll into the circular form.
7.15.7 In installing the bearing seat you must ensure that the oil plug is at
the bottom of the bearing. For convenient installation you may use
two long bolts to pull the bearing seat into the hole of the bearing
sleeve.
7.15.8 A sealing cushion is installed at the sealing board to ensure this
cushion will not cover the groove of the returned oil for checking up
the oil level.
7.15.9 The oil in the labyrinth groove between the sealing board and the
isolating ring should be made become grease as much as possible.
7.15.10 In installing the sealing board on the bearing seat you should
ensure the hole for checking up the oil level is at the bottom of it.
7.15.11 After fixing the shaft in the vibrator you must check up the axial
moving distance, which should be between 2 and 4 mm.
7.15.12 Ensure the correct quantity of oil and tightening of the bolts.
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Fig.6. Assemble the vibrator drawing
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