TECHNICAL TRAINING

DIAGNOSTIC LEVEL II

all type HA16PX-HA18PX

all type HA46JRT – HA51JRT
 How to use this document?
MAINTENANCE AND REPÄIR OPERATIONS ON YOUR HAULOTTE MACHINE
MUST BE DONE ONLY BY TRAINED ,EXPERIENCED AND AUTHORIZED TECHNICIANS

You have between the hands the summary given during the technical training HAULOTTE . It will
enable you to find information necessary for the maintenance and the repair of your machine
HAULOTTE .
Thanks to the guide below you will reach the required chapter quickly.

Chapter 1: Main features and functions

It is about a recall of the information contained in the manual user delivered with the machine: components,
overall dimensions, working zones , commands, etc…

Chapter 2: Study of the wiring diagram

You will find there the elements following:
- A summary of the standardized symbols used by HAULOTTE Group
- The complete wiring diagram of the studied model
- The non exhaustive list of the electric looms and electronic boards
- Localization of the main safety units (tilt , limit switches, sensors,transducers…)
- Logical equations of operation: by function, to diagnose the main dysfunctions

Chapter 3: Study of the hydraulic diagram

You will find there the elements following:
- a summary of the standardized symbols used by HAULOTTE Group
- the complete hydraulic diagram of the studied model
- the non exhaustive list of the hoses track
- a localization of the main hydraulics manifold (proportional block , on/off movements block,…)
- Logical equations of operation: by function, to diagnose the main dysfunctions
Chapter 4: Adjustments
This is the adjustments and calibrations, hydraulics and electric, necessary to the good maintenance of the
material. You will find as well the methods of adjustment with table values.

Chapter 5: Guide of breakdown

Quick summary of the step to be followed for possible sources of breakdown.
In case of any defect or any dysfunction you will be able to identify the elements in question, whatever
they are electric or hydraulic.

Chapter 6: Summary of the versions

This manual treats of the latest version , however this summary table enables you to find the former
versions of the material (electric and hydraulics).

Chapter 7: Special functions

This chapter gathers all the functions and adjustment specific to carry out on the machine. There does not
exist for all the materials and depends on the studied model.
It must be the subject of a special attention of your share because an intervention badly carried out can
deteriorate the good performance of the machine and thus consequently the safety of the users.
Only a technician HAULOTTE or approved by HAULOTTE Services is able to carry out this kind of
intervention.
On this chapter , some special adjustment ( sensors) are also explained prior to calibration ( depends on
the model)

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 SUMMARY
1. MAIN FEATURES AND FUNCTIONS ...............................................................................................................................5
1.1. THE DESIGN....................................................................................................................................................................5
1.2. CHARACTERISTICS ............................................................................................................................................................6
1.2.1. main components .....................................................................................................................................................6
1.2.2. Overall dimensions..................................................................................................................................................8
1.2.3. working zone..........................................................................................................................................................10
1.2.4. Features.................................................................................................................................................................16
1.3. THE COMMANDS (UP/DOWN) ........................................................................................................................................20

2. STUDY OF THE WIRING SCHEMATICS ......................................................................................................................22

2.1. SYMBOLS USED ...............................................................................................................................................................22
2.2. METHODOLOGY OF CONTROL..........................................................................................................................................27
2.2.1. electric continuity control......................................................................................................................................27
2.2.2. Control of an on/off valve......................................................................................................................................28
2.2.3. Control of components ..........................................................................................................................................29
2.3. THE WIRING SCHEMA (E 598 - HA16-18PXNT)...............................................................................................................31
2.4. CONTROL BOX............................................................................................................................................................31
2.5. THE MAIN PRINTED CIRCUIT (LOW CONTROL BOX) ............................................................................................33
2.6. LOOMS ............................................................................................................................................................................33
2.6.1. junction box (chasis)............................................................................................................................................33
2.6.2. slip ring (P20620)..................................................................................................................................................34
2.7. LOCALIZATION OF THE MAIN SAFETY COMPONENTS .......................................................................................................35
2.8. LIST OF COMPONENTS .....................................................................................................................................................36
2.8.1. engine ....................................................................................................................................................................37
2.8.2. Fuses......................................................................................................................................................................37
2.8.3. INPUTS .................................................................................................................................................................38
2.8.4. Outputs ..................................................................................................................................................................40
2.9. LOGICAL EQUATIONS OF OPERATION...............................................................................................................................43
2.9.1. engine ....................................................................................................................................................................43
2.9.2. drive.......................................................................................................................................................................43
2.9.3. Steering..................................................................................................................................................................45
2.9.4. boom ......................................................................................................................................................................45
2.9.5. Telescoping............................................................................................................................................................46
2.9.6. Lifting arm.............................................................................................................................................................46
2.9.7. Turret slewing........................................................................................................................................................47
2.9.8. jib...........................................................................................................................................................................47
2.9.9. Compensation ........................................................................................................................................................48
2.9.10. Rotation basket ......................................................................................................................................................48
3. STUDY OF THE HYDRAULIC SCHEMATICS ..............................................................................................................49
3.1. SYMBOLS USED ...............................................................................................................................................................49
3.2. HYDRAULIC DIAGRAM (P22513G) ..........................................................................................................................53
3.3. MANIFOLD .......................................................................................................................................................................53
3.3.1. Detail drive block ..................................................................................................................................................54
3.3.2. Detail steering block..............................................................................................................................................56
3.3.3. Block on/off............................................................................................................................................................57
3.3.4. Block Proportional ................................................................................................................................................58
3.4. THE LOOMS .....................................................................................................................................................................60
3.4.1. Turret.....................................................................................................................................................................60
3.4.2. chassis ...................................................................................................................................................................61
3.5. LOGICAL EQUATIONS OF OPERATION HYDRAULICS (HA16PXNT)..................................................................................62

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4. ADJUSTMENTS...................................................................................................................................................................66
4.1. ADJUSTMENTS WITH OPTIMIZER CONSOLE......................................................................................................................66
4.2. FLASH CODE ON UPPER CONTROL BOX .............................................................................................................................69
4.3. PARAMETER SETTINGS ....................................................................................................................................................70
4.4. ADJUSTMENT OF PRESSURES ...........................................................................................................................................71
4.4.1. Table of pressures..................................................................................................................................................71
4.4.2. port plug for the pressures.....................................................................................................................................71
4.4.3. Adjustment .............................................................................................................................................................72
5. BREAKDOWN SERVICE GUIDE.....................................................................................................................................75
5.1. NO START ........................................................................................................................................................................75
5.2. NO MOVEMENT ................................................................................................................................................................75
5.3. NO MOVEMENT > 3 M ......................................................................................................................................................75
5.4. NO ARM LIFT ...................................................................................................................................................................75
5.5. NO BOOM LIFT .................................................................................................................................................................75
5.6. NO TELESCOPIC BOOM EXTENSION ..................................................................................................................................76
5.7. NO TURRET ROTATION .....................................................................................................................................................76
5.8. NO ON/OFF MOVEMENTS ...............................................................................................................................................76
5.9. NO DRIVE ........................................................................................................................................................................76
5.10. ONLY LOW SPEED ............................................................................................................................................................76
5.11. NO STEERING ...................................................................................................................................................................76

6. SUMMARY OF VERSIONS HA16PX –HA18PX .............................................................................................................77

7. OVERLOAD ADJUSTMENT .............................................................................................................................................79

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 1. MAIN FEATURES AND FUNCTIONS
1.1. THE DESIGN

Telescopic boom extension

Boom lifting cylinder
Master levelling cylinder Upper control box
Main boom

Link part Slave levelling cylinder jib

Arm (lower boom)

lower boom lifting cylinder
(arm) cage
Jib

Turret
counterweight

Slewing gear Chassis

Rear steering wheels

Front steering and driving wheels

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1.2. CHARACTERISTICS

1.2.1. MAIN COMPONENTS

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1.2.2. OVERALL DIMENSIONS

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1.2.3. WORKING ZONE

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1.2.4. FEATURES

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1.3. THE COMMANDS (UP/DOWN)

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2. STUDY OF THE WIRING SCHEMATICS
2.1. SYMBOLS USED

Battery with one element

Alternator

Fuse (Here 10 amps)

Coil winding roll

Electric motor

light

Diode

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 Hourmeter

Standard push-button of safety “mushroom-headed button”

Rotary knob

Push-button

Limit switch

Pressure switch

Key selector with 3 positions (T turret, O neutral, N platform)

Toggle switch with 2 positions

Electrovalve

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 relay

horn

Proportional electrovalve

Controller/joysticks

Pedals “dead man” or “foot dead man” switch

buzzer

“light”

Electrovalve “ON/OFF » ( bang-bang)

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 Tilt sensor ( ramp detection)

Angle sensor (reach limitation)

Contact « mercury » (angle detection)

Resistor (here value 100 ohms, 3 Watts, tolerance of 5%)

Sensor length (reach limitation)

Pressure sensor (weighing)

Angle sensor (weighing)

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 Standard light “Led”

Strain gauge

Flexible Lame switch (ILS) detection of the magnets on the

telescopic boom/arm extension

Level detector (diesel tank)

Proximity detector with impulses (detection teeth slew ring)

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2.2. METHODOLOGY OF CONTROL
Note: during an intervention on a component or a loom, it is important to remember to switch OFF
the power supply of the machine in order to avoid any risk.

2.2.1. ELECTRIC CONTINUITY CONTROL

The continuity check of a loom or an electric component determines the resistor of this device, in
order to detect a possible interruption of continuity (open circuit, short-circuit…).
This control is carried out with a multimeter commutated in position Ohmmeter (Ω).
First of all, it is necessary to determine the terminals of the component or the cable to control and
insulate them.
Then, connect the multimeter in order to record the value.
It must indicate a value of resistor close to 0 Ω if continuity is good.
In the contrary case (resistor which tends towards the infinite one : ∞), continuity presents a defect.

Control of insulation
At the contrary of continuity, insulation represents a non electric connectiion between the ground
and the component
The test of insulation consists in obtaining the opposite result of that described for continuity, i.e. a
value of the Ohmmeter which must tend towards the infinite one : ∞

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 2.2.2. CONTROL OF AN ON/OFF VALVE
Note: These tests are to be carried out when power is ON .
Also control the state of the terminals or any another connectors (oxidation…)

Control supply of the coil

disconnect the plug socket of supply of the valve in order to connect in derivation the multimeter on
the terminals of the connector (see below).
select the position to voltmeter (V), then activate the command to the valve which must be tested.
The voltage indicated by the voltmeter must be close to the tension of battery

Control intensity of the coil

disconnect the plug socket of supply of the valve in order to connect in series the multimeter on the
terminals of the connector (example below).
select the position Ammeter (A), then activate the command to the valve which must be tested.
The intensity indicated by the voltmeter must be of approximately 2A (to be checked according to
the data manufacturer)

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 Control resistance of the coil
disconnect the plug socket of supply of the valve in order to connect the multimeter on the
terminals of the connector industry.
select the position Ohmmeter (Ω), then compare the value measured with that of the data
manufacturer.
In the event of nonconformity of the coil, to carry out its replacement

2.2.3. CONTROL OF COMPONENTS

• Control of an electric relay

Disconnect the relay,then locate its various terminals.
Control the resistor of the solenoid terminals 85 and 86 (see manufacturer datas) using a
multimeter in Ohmmètre position.
If the resistor is null, change the relay.
If this test is OK, check continuity between terminals 30 and 87a and insulation between terminals
30 and 87
In the event of dysfunction, replace the relay.

• supply control of the relay

locate the relay without disconnecting it and locating it its various terminals.
control the continuity of terminal 86 with the ground
.(In the event of defect of continuity, check the concerned loom)
connect the multimeter in position Voltmeter (V) between terminal 30 and the ground and thus
control the power supply of the component (It must be close to the battery voltage Vbat)
select the function of this relay and check the output voltage between terminal 87 and ground.
In the event of dysfunction, replace the relay.

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 • Control of a fuse

Color code

Fuse check
Multimeter in Ω position, it must indicate a value near 0

NOK
OK

• Control of a diode
locate the diode and disconnect it from the loom.
Control must be done with a multimeter in “diode” position.
connect the multimeter on each terminal of the diode, in one direction then on the other.
In a direction, the diode should have no continuity,
in the other it must be beep
If the diode is beeping in both ways, replace it.

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 2.3. THE WIRING SCHEMA (E 598 - HA16-18PXNT)
See at the end of this manual

2.4. CONTROL BOX

TURRET (B16668)

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UPPER CONTROL BOX (B16674C)

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2.5. THE MAIN PRINTED CIRCUIT (LOW CONTROL BOX)
See at the end of this manual

2.6. LOOMS

2.6.1. JUNCTION BOX (CHASIS)

Locate cables terminal block Electrovalve Locate cables

1 0 - orange
2 YV22A red
3 YV22B 306 - purple
4 YV21A 307 - white
5 YV21B 308 - brown
6 YV9 807A - pink
7 YV13 807 B - yellow
8 YV8 813 green
9 YV10-YV23 814A dark blue
11 YV12-YV17 814 B beige
13 YV11 814Cblack
15-20 + EV 201 blue

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2.6.2. SLIP RING (P20620)

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2.7. LOCALIZATION OF THE MAIN SAFETY COMPONENTS

SQ 1 Slope sensor
SQ 2 Jib
SQ 3 Lifting boom
SQ 4 Lifting arm
SQ 5 Overload
SQ 6 Overload
SQ 20 Left rotation basket
SQ 21 Rotation basket right

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2.8. LIST OF COMPONENTS

KT2 FU5 FU9 FU10 FU8 FU6

FU4

KMG

KA46
FU3

KA2
FU7

KP1

FU1

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In the following tables
the column n°2 gives the coordinates of the compone nts on different the sheets from the wiring diagram
adaptation and makes it possible to find their position easily. The first figure corresponds the number of
page and to the second to the column (generally from 1 to 20) of the corresponding page
the column n°3 indicates the position on the connec tor of the card or the module if it is necessary
The state noted “0” corresponds to 0V, opened contact or not activated.
The state noted “1” corresponds to the tension of the circuit, closed or activated contact.

2.8.1. ENGINE

ENGINE ELEMENTS
M3 01 - 4 Starter
G2 01 - 10 Alternator
YA2 01 - 15 Accelerator
YA1 01.-18 Stop engine coil
U1 Head module

2.8.2. FUSES

FUSES
FU 1 01 - 18 Stop motor 10A (115)
FU 3 01 - 15 Accelerator 80A (119)
FU 4 02 - 3 + main 30A (120)
FU 5 02 - 8 + turret 30 A(212)
FU 6 02.-11 + platform 3A (211)
FU 7 02.-12 + valves 20A (201) if valve permanently: FU7 blows up
FU 8 02 - 13 + permanent 5A (242)
FU 9 02 - 15 + accessories 20A (905)
FU 04 - 12 + YV1 LS (302)
FU11 01 - 3 + emergency pump 250A (100)
FU 01 - 2 Option cooler

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 2.8.3. INPUTS
COMMANDS
SA 1 02 - 9 Selection of order (upper control box/lower control box)
SA 2 03 - 2 28.7 Accelerator (605)
SA 3 03 - 3 29.11 Differential lock (807)

SA 4 03 - 5 Rotation basket
30.3 Left SA 4a (3100)
30.4 SA 4b right (3110)

SA 5 03 - 6 Compensation basket (upper control box)

30.5 SA 5a lift (401)
30.6 SA 5b descent (402)

SA 6 03 - 9 Jib (lower control box)

4.6 lift SA6b (406)
4.9 SA6a descent (405)

SA 7 03 - 10 jib (upper control box)

30.9 SA 7a lift (410)
30.8 SA 7b descent (409)

SA 8 03 - 12 Telescope (lower control box)

4.15 SA 8a retraction (411)
4.14 SA 8b extension (412)

SA9 03 - 13 Telescope (upper control box)

30.10 IN SA9a (418)
30.11 SA9b output (419)

SA 11 03 - 15 Selection of speed
29.10 Low speed: 805=1 and 804=0
29.9 Medium speed: 805=0 and 804=0
High speed: 805=0 and 804=1

SA12 03 - 16 Steering rear axle

29.7 Right SA12a (707)
29.8 Left SA12b (708)

SA 13 05 - 17 Boom (lower control box)

28.1 SA 13a lift (504)
28.2 SA 13b descent (505)

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SA14 05 - 15 Lifting arm (lower control box)
28.3 lift SA14a (510)
28.6 SA14b Descent (511)

SA 15 05 - 14 Orientation (lower control box)

28.9 Right SA15a (517)
28.4 Left SA15b (516)

SA17 03 - 7 Compensation basket (lower control box)

30.5 lift SA17a (401)
30.6 SA17b descent (402)

SA19 02 - 8 Emergency pump upper control box (620)

SA20 02 - 11 Emeregency pump lower control box (620)

SB 1 02 - 11 Emergency stop turret (120)

SB 2 02 - 11 Emergency stop basket (102)
SB 3 03 - 18 4.12 Start-up lower control box (117a)
SB 4 03 - 19 3.2 Start-up upper control box (117b)
SB 5 03 - 19 29.12 Buzzer (115a)
SB 6 02 - 19 Dead man's pedals (917)
SM 4 05 - 9 Controller of drive
29.6 SM4d right steering (705)
29.5 Left SM4g steering (703)
29.2 Off neutral SM4ab (606)
29.4 Y signal (612)
FWD from 2.5 to 4.5 V
REV from 2.5 to 0.5 V

SM 31 05 - 3 Controller turret rotation and boom raising

30.12 SM off neutral 31ab (420a)
29.1 X signal orientation (512)
Signal from 0.5 to 2.5 and 2.5 with 4,5V
30.7 Y signal boom lift (403)
Lift from 2.5 to 4,5V
Descent from 2.5 to 0,5V

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SM 2 05 - 6 Controller of lifting arm
30.13 SM off neutral 2ab (420b)
30.15 Y consigns (506)
Extension from 2.5 to 4,5V
Retraction from 2.5 to 0,5V

MODULES
U1 Computer Head node A

SAFETY INPUT
SQ1 04 - 4 39.3 Dlope sensor (205 = 0 if in slope)
SQ2 04 - 5 3.3 Jib (206 = 0 if jib> the horizontal )
SQ3 04 - 6 41.2 Boom (207 = 0 if boom unfolded)
SQ4 04 - 7 42.2 Arm (232=0 if arm unfolded)

SQ5 04 - 2 30.2 Overload (214a)

SQ6 04 - 2 30.2 Overload (214)
SQ20 03 - 4 30.4 Rotation basket right (311)
SQ21 03 - 5 30.3 Left rotation basket (310)
B1 04 - 19 27.2 Air filter clogging (110 = weight if clogged filter)
B2 04 - 18 27.3 Temperature oil engine (111=ground if temperature > 85°C)
B3 04 - 18 27.4 Pressure oil engine (112 = 0 if pressure higher than 0.5 bars)
B4 04 - 17 40 .2 Temperature hydraulic oil label (904 = 0 if temperature >80°C)
D+ 04 - 20 27.1 Alternator (109 = 12V mini if alternator outputs)
W 04 - 20 27.7 Frequency (108)

2.8.4. OUTPUTS

RELAYS
KP1 04 - 18 Engine stop (150)
KT2 04 - 19 Accelerator (605a)
KA2 04 - 20 Starter (146)
KA43 01 - 11 Relay flow alternator (109)
KMG 02 - 9 General relay (241)
KM4 02 - 8 Relay emergency pump (622)

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 VALVES
YV 1 04 - 12 20 Load Sensing (303)
05 - 16 Telescope
YV2 12.3 YV2a extension (305)
12.1 retraction YV2b (415)

05 - 14 22.3 Boom (403a)

YV3 lift: from 50 to 75% of the tension of battery
Descent: from 50 to 25% of the tension of battery

05 - 11 23.3 Arm (506a)

YV4 lift: from 50 to 75% of the tension of battery
descent: from 50 to 25% of the tension of battery

05 - 9 24.3 Block ON/OFF turret slewing (512a)

YV5
from 50 to 75% of the tension of battery

05 - 6 26.3 Drive (612a)

YV6 FWD from 50 to 75% of the tension of battery
REV from 50 to 25% of the tension of battery

YV8 03 - 19 8.11 High speed (813)

YV9 04 - 5 15.4 Differential lock front axle (807a)

YV10 03 - 17 8.10/8.12 Medium speed and high speed (814a)
YV11 03 - 16 8.6 Brake release (814c)
YV12 03 - 15 8.3/8.9 Medium speed and high speed (814b)
YV13 04 - 4 15.9 High speed (807b)
04 - 2 Turret slewing
YV14 31 Right YV14a (417a)
21 Left YV14b (414a)

YV15a 03 - 5 18 Rise compensation (401a)

YV15b 03 - 6 19 Descent compensation (402a)
YV17 03 - 14 8.3/8.9 Medium speed and high speed (814b)
YV18a 03 - 4 17 jib descent (407a)
YV18b 03 - 4 10 jib rise (408a)
YV19a 03 - 7 35 Left rotation basket (310a)
YV19b 03 - 8 34 Rotation basket right-hand side (311a)
YV21a 03 - 9 15.8 Left steering rear axle (307)
YV21b 03 - 10 15.7 Steering rear axle right-hand side (308)

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YV22a 03 - 11 15.3 Left steering front axle (304)
YV22b 03 - 12 15.6 Steering front axle right-hand side (306)
YV23 03 - 18 8.10/8.12 Medium speed and high speed (814a)

BUZZER AND LIGHTS

HA1 04 - 13 52.2/52.3 Buzzer (260 and 261)
HA2 05 - 4 28.15 overload upper control box (921a)
HA4 04 - 14 14 Buzzer lower control box (210)
HL1 01 - 11 Light alternator power line (109)

HL2 04 - 17 4.3 Light air filter clogging (110a)

HL3 04 - 17 4.2 Temperature oil engine (111a)

HL4 04 - 16 4.1 Oil pressure engine (112a)

HL5 02 - 15 Beacon (906) Option

HL6 02 - 16 Work headlight (905) Option

HL9 05 - 3 49.2 Light defect upper control box (253)

HL13 05 - 4 28.15 Light overload upper control box (914)

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 2.9. LOGICAL EQUATIONS OF OPERATION

2.9.1. ENGINE

CONDITIONS
Function Action Modifying
Necessary Prohibiting the function
the function
SA1 (side T or N) + SB3=1 engine already started
Start-up KA2=1
or SB4=1 and D+= 1 Movement in progress

CONDITIONS
Function Action Modifying
Necessary Prohibiting the function
the function
Defect engine + 6
seconds:
D+=0 and B3=mass
KP1=1 KA2=1 then 0 Clogged filter:
Supply motor
+ YA1=1 W=1 B1=mass
T° oil engine
B2=mass

CONDITIONS
Function Action Modifying
Necessary Prohibiting the function
the function
KT2=1 SA1 (side N or T) + SB6=1
Accelerator
+ YA2=1 or SA2=1

The accelerator is time-lag during 0.5 second when released.

2.9.2. DRIVE

CONDITIONS
Function Action Modifying
Prohibiting the
Necessary the
function
function

SA1 (side N) + SA11a = 1 and SQ5=0 and SQ6=0

Low speed YV1=1 SA11b = 0 and SM4ab=1 and (Overload)
forward + YV6=1 SB6 = 1 and SM4 between
2,5V and 4,5V YV11= 0 (brake
release)

SQ5=0 and SQ6=0

SA1 (side N) + SA11a = 1 and
(Overload)
Low speed YV1=1 SA11b = 0 and SM4ab=1 and
reverse + YV6=1 SB6 = 1 and SM4 between
YV11= 0 (brake
2,5V and 0,5V
release)
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 CONDITIONS
Function Action Modifying
Prohibiting the
Necessary the
function
function
YV1=1 SQ2=0 or SQ3=0 or
+ YV6=1 SA1 (side N) + SA11a = 0 SQ4=0
+ YV10=1 and SA11b = 0 and (unfolded machine)
Medium speed
+ YV11=1 SM4ab=1 and SB6 = 1 and YV11= 0 (brake
forward
+ YV12=1 SM4 between 2,5V and release label)
+ YV17=1 4,5V SQ5=0 and SQ6=0
+ YV23=1 (Overload)
YV1=1 SQ2=0 or SQ3=0 or
+ YV6=1 SA1 (side N) + SA11a = 0 SQ4=0
+ YV10=1 and SA11b = 0 and (unfolded machine)
Medium speed
+ YV11=1 SM4ab=1 and SB6 = 1 and YV11= 0 (brake
reverse
+ YV12=1 SM4 between 2,5V and release)
+ YV17=1 0,5V SQ5=0 and SQ6=0
+ YV23=1 (Overload)

CONDITIONS
Function Action Modifying
Prohibiting the
Necessary the
function
function
YV1=1 SQ2=0 or SQ3=0 or
+ YV6=1 SQ4=0
+ YV8=1 SA1 (side N) + SA11a = 0 (unfolded machine)
+ YV10=1 and SA11b = 1 and
High speed
+ YV11=1 SM4ab=1 and SB6 = 1 and YV11= 0 (brake
forward
+ YV12=1 SM4 between 2,5V and release)
+ YV13=1 4,5V SQ5=0 and SQ6=0
+ YV17=1 (Overload)
+ YV23=1
YV1=1 SQ2=0 or SQ3=0 or
+ YV6=1 SQ4=0
+ YV8=1 SA1 (side N) + SA11a = 0 (unfolded machine)
+ YV10=1 and SA11b = 1 and
High speed
+ YV11=1 SM4ab=1 and SB6 = 1 and YV11= 0 (brake
reverse
+ YV12=1 SM4 between 2,5V and release)
+ YV13=1 0,5V SQ5=0 and SQ6=0
+ YV17=1 (Overload)
+ YV23=1

CONDITIONS
Function Action Modifying
Prohibiting the
Necessary the
function
function
Selection medium
speed
SA1 (side N) + SA3=1 and
Differential lock YV9=1 Selection high speed
SA11a = 1
YV11= 0 (brake
release)
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 2.9.3. STEERING

CONDITIONS
Function Action Modifying
Prohibiting the
Necessary the
function
function
YV1
SA1 (side N) + SB6=1 +
Steering + YV5a SQ5=0 and SQ6=0
SM4 g=1 or SM4 d=1
front axle + YV22a=1 (Overload)
+ YV1=1 + YV5 b=1
or YV22b=1

CONDITIONS
Function Action Modifying
Prohibiting the
Necessary the
function
function
YV1
SA1 (side N) + SB6=1 +
Steering + YV5a SQ5=0 and SQ6=0
SA12a=1 or SA12b=1
rear axle + YV21a=1 (Overload)
+ YV1=1 + YV5b=1
or YV21b=1

2.9.4. BOOM

CONDITIONS
Function Action Modifying
Necessary Prohibiting the function the
function
SQ1=0
SA1 (side NR) + SB6=1 +
Rise YV1=1
SM1ab=1 and SM31y SQ5=0 and SQ6=0
upper control box + YV3=1
between 2,5V and 4,5V (Overload)

SA1 (side NR) + SB6=1 +

Descent YV1=1 SQ5=0 and SQ6=0
SM1ab=1 and SM31y
upper control box + YV3=1 (Overload)
between 2,5V and 0,5V

CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function
SQ1=0
Rise YV1=1
SA1 (side T) + SA13a=1
lower control box + YV3=1 SQ5=0 and SQ6=0
(Overload)

Descent YV1=1
SA1 (side T) + SA13b=1
lower control box + YV3=1

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 2.9.5. TELESCOPING

CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function
SQ1=0
Extension YV1=1 SA1 (side N) + SB6=1 and
upper control box + YV2=1 SA9b=1 SQ5=0 and SQ6=0
(Overload)

Retraction YV1=1 SA1 (side N) + SB6=1 and SQ5=0 and SQ6=0

upper control box + YV2=1 SA9a=1 (Overload)

SQ1=0
extension YV1=1
SA1 (side T) + SA8b=1
lower control box + YV2=1 SQ5=0 and SQ6=0
(Overload)

Retraction YV1=1
SA1 (side T) + SA8a=1
lower control box + YV2=1

2.9.6. LIFTING ARM

CONDITIONS
Function Action Modifying
Necessary Prohibiting the function the
function
SQ1=0
SA1 (side N) + SB6=1 +
Rise YV1=1
SM2ab=1 and SM2y SQ5=0 and SQ6=0
upper control box + YV4=1
between 2,5V and 4,5V (Overload)

SA1 (side N) + SB6=1 +

Descent YV1=1 SQ5=0 and SQ6=0
SM2ab=1 and SM2y
upper control box + YV4=1 (Overload)
between 2,5V and 0,5V

CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function
Slow down
movement if
Rise YV1=1 SQ5=0 and
SA1 (side T) + SA14a=1 SQ1=0
lower control box + YV4=1 SQ6=0
(Static
Overload)

Descent YV1=1
SA1 (side T) + SA14b=1
lower control box + YV4=1

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 2.9.7. TURRET SLEWING

CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function

YV1=1
Orientation SA1 (side N) + SB6=1 and
+ YV5a=1 SQ5=0 and SQ6=0
upper control SM31ab=1 and SM31y between
+YV14a=1 (Overload)
box 2,5V and 4,5V or 2,5V and 0,5V
or YV14b=1

Slow down
YV1=1 movement if
Orientation
+ YV5a=1 SA1 (side T) + SA15a=1 or SQ5=0 and
lower control
+YV14a=1 SA15b=1 SQ6=0
box
or YV14b=1 (Static
Overload)

2.9.8. JIB

CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function

YV1=1 SQ1=0
Rise SA1 (side N) + SB6=1 and
+ YV5b=1
upper control box SA7b=1 SQ5=0 and SQ6=0
+ YV18b=1
(Overload)
YV1=1
Descent SA1 (side N) + SB6=1 and SQ5=0 and SQ6=0
+ YV5b=1
upper control box SA7a=1 (Overload)
+ YV18a=1

YV1=1 SQ1=0
Rise
+ YV5b=1 SA1 (side T) + SA6b=1 SQ5=0 and SQ6=0
lower control box
+ YV18b=1 (Overload)
YV1=1
Descent
+ YV5b=1 SA1 (side T) + SA6a=1
lower control box
+ YV18a=1

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 2.9.9. COMPENSATION
CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function
SQ5=0 and SQ6=0
(Overload)
YV1=1 Telescope in
Rise SA1 (side N) + SB6=1 +
+ YV5b=1 progress
upper control box SA5b=1
+ YV15b=1 Orientation in
progress
Lift in progress

SQ5=0 and SQ6=0

(Overload)
YV1=1 Telescope in
Descent SA1 (side N) + SB6=1 +
+ YV5b=1 progress
upper control box SA5a=1
+ YV15a=1 Orientation in
progress
Lift in progress
Telescope in
progress
YV1=1
Rise SA1 (side T) + SA17b=1 + Orientation in
+ YV5b=1
lower control box SQ2=1 + SQ3=1 + SQ4=1 progress
+ YV15b=1
Lift in progress
Telescope in
progress
YV1=1
Descent SA1 (side T) + SA17b=1 + Orientation in
+ YV5b=1
lower control box SQ2=1 + SQ3=1 + SQ4=1 progress
+ YV15a=1
Lift in progress

2.9.10. ROTATION BASKET

CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function
SQ5=0 and SQ6=0
YV1=1
Right rotation SA1 (side N) + SB6=1 and (Overload)
+ YV5b=1
upper control box SA4b=1
+ YV19b=1 SQ20=0
SQ5=0 and SQ6=0
YV1=1
Left rotation upper SA1 (side N) + SB6=1 and (Overload)
+ YV5b=1
control box SA4a=1
+ YV19a=1 SQ21=0

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3. STUDY OF THE HYDRAULIC SCHEMATICS
3.1. SYMBOLS USED

Pump with variable flow (here maximum 38 cm ³ /rpm)

Pump fixed (here 23 cm ³/rpm)

Pump with variable flow (used for the hydrostatic

transmission in closed circuits on HAULOTTE suprior
booms like HA32PX, HA41PX, H28TPX, H43TPX)

Hydraulic motor with 2 directions of drive

(ex FWD/REV)

15cm ³ for HS and 45 cm ³ for LS)

Filter (normally 10 microns)

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 check valve

check calibrated valve

Priority valve /shuttle valve

piloted check valve

Circuit selector switch/shuttle valve

Position hydraulic valve(used for the HA32/41PX)

Adjustable pressure relief valve (here set at 145

bars/2104 psi)

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 Fixed flow restrictor or spray nozzle
(here diameter of 0.75 mm)

Adjustable flow restrictor

Pressure sensor (used for weighing)

Adjustable pressure switch (here damaged with 170 bars)

Flow divider

Position valve 4 ways, 3 positions in closed center

Distribuitor/ safety valve

Counter balance valve with piloting line of the opposite

line (here set at 210bars)

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 Position valve proportional 5/3 with piloting manual by
lever

Rotary cylinder /jack (here range at 180°)

Piloted valve

Manual valve with automatic return (used to readjust the

part of compensation on HA32/41PX)

proportional valve 4 ways/3 positions

Pressure balance/flow control valve

Flow regulator

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 3.2. HYDRAULIC DIAGRAM (P22513G)

See at this end of this manual

3.3. MANIFOLD

Proportionnal valve

Drive bloc

Bloc ON/OFF

Steering bloc

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3.3.1. DETAIL DRIVE BLOCK

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 YV 8: High Speed
YV 9: diff lock

YV 23: Medium
and High Speed

YV 17: Medium
and High Speed

YV 10 Medium and
YV 11: brake High Speed
release

YV 12: Medium
and High Speed YV 13: High Speed

1 BLOCK
2 VALVE
3 CIRCUIT SELECTOR SWITCH
4 PRESSURE RELIEF VALVE
5 COIL
6 COIL
7 SOLENOID VALVE
7-1 COIL
8 SOLENOID VALVE
9 FLOW DIVIDER
10 SOLENOID VALVE
11 SOLENOID VALVE
12 PLUG
13 FLOW DIVIDER

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 3.3.2. DETAIL STEERING BLOCK
YV 21 A: rear left

YV 22 A: front left

YV 21 B: rear right
YV 22 B: front right

1 BLOCK
2 PLUG
3 CIRCUIT SELECTOR SWITCH
4 SOLENOID VALVE
4-1 COIL
5 SOLENOID VALVE
5-1 COIL
6 VALVE

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3.3.3. BLOCK ON/OFF

YV14B YV15B YV18B YV19B

YV14A YV15A YV18A YV19A

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 3.3.4. BLOCK PROPORTIONAL

Relief valve anti-chocks

YV 1: load sensing

Check valve

Manual lever

YV 6: drive

YV 5: ON/OFF
movements +
steering

YV 4: arm

YV 3: boom

YV 2: telescopic boom
element
spool

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 YV1 YV6 YV5 YV4 YV3 YV2

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3.4. THE LOOMS

3.4.1. TURRET

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3.4.2. CHASSIS

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 3.5. LOGICAL EQUATIONS OF OPERATION HYDRAULICS (HA16PXNT)
The equations below bring a supplement of assistance for the technician of breakdown service after
having electrically tested the function, they will enable him to continue the diagnosis with more facility.
Information which appears between brackets in the heading “prohibiting the function” refers either to the
blocks of the hydraulic diagram, or with the internal parts of these blocks.
All functions described implies both ways ( ex Arm UP/DOWN)

CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pressure relief valve input plate of the
Pump 38 Cm3 with 240 bars
main block
+ position valve YV1
+ position valve YV6 Leak on flexible/fitting of the circuit
+ position valve YV8 Leak on position valves
+ position valve YV10
drive + position valve YV11 Pressure relief valves of the pump and
+ position valve YV12 the block drive and the defective or not
+ position valve YV13 adjusted on n block
+ position valve YV17 Main block defective
+ position valve YV23
+ motors (rolled 100 Cm3) Flow dividers of the block defective drive
Defective drive reducer
Circuit of brake release
Leak interns motors

CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pump 38 Cm3 with 240 bars Pressure relief valve input plate of the
+ position valve YV1 main block
Lifting arm
+ position valve YV4 Leak on flexible/fitting of the circuit
+ cylinder (stroke 1015 mm)
Leak on position valve
One-way valve/pressure relief valve of
the defective or not adjusted
Leak interns cylinder

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 CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pump 38 Cm3 with 240 bars Pressure relief valve input plate of the
+ position valve YV1 main block
boom raising
+ position valve YV3 Leak on flexible/fitting of the circuit
+ cylinder (stroke 510mm)
Leak on position valve
One-way valve/pressure relief valve of
the defective or not adjusted
Leak interns cylinder

CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pressure relief valve input plate of the
Pump 38 Cm3 with 240 bars main block
+ position valve YV1 Leak on flexible/fitting of the circuit
Telescoping
+ position valve YV2
Leak on position valve
+ cylinder (stroke 2285 mm)
Pressure relief valve defective or not
adjusted position valve
One-way valve/pressure relief valve of
the defective or not adjusted
Leak interns cylinder

CONDITIONS
Function
Necessary Prohibiting the function
Pump 38 Cm3 with 100 bars Pressure insufficient pump:
+ position valve YV1 - Level oil insufficient
Turret rotation
+ position valve YV5 - Too weak mode main motor
+ position valve YV14 - Clogged filter
+ motor (rolled 160 Cm3) Pressure relief valve input plate of the
main block
Leak on flexible/fitting of the circuit
Leak on position valve
Pressure relief valve of the defective or
not adjusted on n block

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 Defective or not adjusted counterbalance
valves of the motor
Leak interns with the motor

CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pressure relief valve input plate of the
main block
Pump 38 Cm3 with 240 bars
+ position valve YV1 Leak on flexible/fitting of the circuit
Compensation + position valve YV5 Leak on position valve
+ position valve YV15
+ cylinder (stroke 275 mm) Pressure relief valve defective or not
adjusted
Counterbalance valves output block
ON/OFF defective or not adjusted
One-way double valve defective
Leak interns cylinder

CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pump 38 Cm3 with 240 bars Pressure relief valve input plate of the
+ position valve YV1 main block
jib + position valve YV5 Leak on flexible/fitting of the circuit
+ position valve YV18
+ cylinder (stroke 675 mm) Leak on position valves
One-way valve/pressure relief valve
defective or not adjusted
Leak interns cylinder

CONDITIONS
Function
Necessary Prohibiting the function
Pump 38 Cm3 with 240 bars Pressure insufficient pump:
+ position valve YV1 - Level oil insufficient
Rotation basket
+ position valve YV5 - Too weak mode main motor
+distributer YV19 - Clogged filter
+ motor (rolled 32 Cm3) Pressure relief valve input plate of the
main block

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 Leak on flexible/fitting of the circuit
Leak on position valves
One-way valve of the defective or not
adjusted
Leak interns motor

CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pressure relief valve input plate of the
Pump 38 Cm3 with 240 bars main block
+ position valve YV1 Leak on flexible/fitting of the circuit
Front steering + position valve YV5
+ position valve YV22 Leak on position valves
+ cylinder (stroke 92 mm) Circuit of braking:
- position valve YV 11
- circuit selector switch block
steering (part 6)
- drive reducer
Leak intern cylinder
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pressure relief valve input plate of the
Pump 38 Cm3 with 240 bars main block
+ position valve YV1 Leak on flexible/fitting of the circuit
Rear steering + position valve YV5
Leak on position valves
+ position valve YV21
+ cylinder (stroke 92 mm) Circuit of braking:
- position valve YV 11
- circuit selector switch block
steering (part 6)
- drive reducer
Leak intern cylinder

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4. ADJUSTMENTS
4.1. ADJUSTMENTS WITH OPTIMIZER CONSOLE
The adjustments, parameter settings and lists of alarms of the machine are accessible through
this console.

Use console OPTIMIZER with module HEAD

Connection bottom panel (turret)

connect the plug socket on the connector number 6:

Connector n°6 on main printed circuit

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Description of the console

PARAMETER + or CHANGE
PARAMETER - or CHANGE
PREVIOUS MENU

NEXT MENU

RECORD/ENTER/VALIDATION

BACK TO MAIN MENU

NOTE : on any blue key pads , pressing on left , right or in the center have the same result

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List of menus
Access to the menu

Parameters setting access

Input/output state access

Trouble shooting guide per

function

Machines status

Failures list

Speed parameters adjust

ramp parameters adjust

Options setting

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4.2. FLASH CODE ON UPPER CONTROL BOX

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4.3. PARAMETER SETTINGS

Movement from Turret

Movements Time
Boom lift 30 + 3s
Boom descent 33 +-3s
Arm lift 35 +-3s
Arm descent 23 +-3s
Left turret rotation 75 +-1,5s 1/2 turn
Right turret rotation 75 +-1,5s 1/2 turn
Movement from Platform
Movements Time
Boom lift 27 +-3s
Boom descent 30 +-3s
Arm lift 29 +-3s
Arm descent 20 +-3s
Left turret rotation 44 +-1,5 sec 1/2 turn
Right turret rotation 44 +-1.5 sec 1/2 turn
Drive in Micro V FWD 45 sec on 10 m
Drive in Micro V REV 45 sec on 10 m
Drive in Low Speed FWD (for Machine 4*2 only) 29 sec on 10 m
Drive in Low Speed REV (for Machine 4*2 only) 29 sec on 10 m
Checking of the movements
Movement distance
FWD 1,30m (+ 20cm)
deceleration ramp in HS
REV 1,30m (+ 20cm)
Movement time
FWD 13 sec on 20 m
HS output control of pump
REV 13 sec on 20 m
Adjustment speeds of ON/OFF movements (oil with 30° C mini)

Movements Times
telescope extension HA16PXNT-HA18PXNT adjustment extension 18 + 3s
speed with screw on section all or nothing PVG Retraction 12 + 3s
Steering adjustment speed with screw on section all or extension 6 sec
nothing PVG Retraction 5 sec
jib regulate with flow-limiting valve on on/off movements Rise 26 + 2 s
block Descent 35 + 2s
Rotation basket to be regulated with flow-limiting valve on Right-hand side 15 + 2s
hydraulic motor Left 15 + 2s
Compensation to be regulated with flow-limiting valve on Rise 27 + 5s
on/off movements block Descent 35 + 5s

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4.4. ADJUSTMENT OF PRESSURES

4.4.1. TABLE OF PRESSURES

DESIGNATION in bars
General 240 +-5

Load Sensing 30 +-5

Emergency unit (movement of retraction at full stroke) 130 +-5

Lifting arm full height 240 +-5

arm bottom position 140+/-5

Boom full stroke 240 +-5

Boom bottom position 150 +-5

Telescoping extension 70 +-5

Telescoping retraction 240 +-5

Turret slewing 100 +-5

Movements ON/OFF 240 +-5

4.4.2. PORT PLUG FOR THE PRESSURES

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 4.4.3. ADJUSTMENT
• Load sensing
• Flow
• Cubic capacity pump

Standard pump 1

• The pump is preset with a pressure LS of 30b (+-2b)

• The pump is preset with a general pressure of 240b (+-5b)
• The cubic capacity of the pump is preset to relocate out of high speed at 20 seconds for
25 meters

LS adjust Pmaxi adjust CC adjust ( High Speed)

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 Turn screw CW for LS pressure Stop screw
increase

Stop screw
Turn screw CW for Pmaxi
pressure increase

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 Standard pump 2

• The pump is preset with a pressure LS of 30b (+-2b)

• The pump is preset with a general pressure of 240b (+-5b)
• The cubic capacity of the pump is preset to relocate out of high speed at 20 seconds for
25 mètres

o unscrew the cap (wrench)

o turn the screw 6 hollow sides until obtaining the desired value

CC adjust for high speed LS adjust

Pmaxi adjust

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5. BREAKDOWN SERVICE GUIDE
It is a question of giving a logical step of breakdown service, detailing the successive stages, while going
from the general field to the particular field.
The checking of the electric part is carried out in priority compared to the hydraulics part because it is less
sensitive to the external parameters being able to influence the diagnosis (inter alia the temperature,
pollution,…).
All movements described implies both ways ( ex arm UP/DOWN)

5.1. NO START
• Battery (14V)
• Emergency push buttons SB1-SB2
• Start switchs SB3-SB4
• Key switch SA1
• Fuse FU8
• Engine oil Temperature B2
• Pressure Oil engine B3
• Clogged air filter B1
• Alternator light HL1
• Relays KA2 –KP1-KMG
• Alternator charge D+ =0
• Drive joystick SM4 ( signal and/or neutral position)
• Head module

5.2. NO MOVEMENT
• Machine in overload and/or in slope
• Fuses FU7 –FU10
• LS Valve YV1
• Foot dead man pedal SB6 / lower box dead man switch SA19
• Head module

5.3. NO MOVEMENT > 3 M

• Machine in slope (SQ1)
• Machine in overload (SQ5/SQ6)

5.4. NO ARM LIFT

• Signal on YV4 (25-50-75%Vbat)
• Signal on SM2 joystick (0.5/2.5/4.5VDC)
• Toggle switch SA14
• Distributor YV4
• Head module

5.5. NO BOOM LIFT

• Signal on YV3 (25-50-75% Vbat)
• Signal on SM31 joystick ( 0.5/2.5/4.5VDC)
• Toggle switch SA13
• Distributor YV3
• No lift pressure
• Head module
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5.6. NO TELESCOPIC BOOM EXTENSION
• Valve YV2
• Toggle switch SA8/SA9
• Distributor YV2
• Head module

5.7. NO TURRET ROTATION

• valves YV5 –YV14
• Signal on SM31 ( 0.5/2.5/4.5VDC)
• Toggle switch SA15
• Distributor YV5 or ON/OFF block
• No pressure
• Head module

5.8. NO ON/OFF MOVEMENTS

• valves YV5/YV 15/YV18/YV19
• toggles switch ( SA4/SA5/SA6/SA7/SA17)
• Distributor YV5 or ON/OFF block
• Head module

5.9. NO DRIVE
• Signal on joystick SM4 (0.5/2.5/4.5VDC)
• Signal on YV6 (YV7) ( 25-50-75%Vbat)
• Valve YV11( brakes)
• Brake circuit
• Distributor YV6 (YV7)
• Head module

5.10. ONLY LOW SPEED

• Valves YV8/YV12/YV13/YV17/YV23
• Limit switch SQ2/SQ3/SQ4
• Toggle switch SA11
• Head module

5.11. NO STEERING
• Valves YV5/YV11/YV21/YV22
• Head module

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6. SUMMARY OF VERSIONS HA16PX –HA18PX
Wiring Hydraulic
HA15X/HA16X
diagram diagram
Pre version 280 with pedals Standard EC E572 B16529
Pre-280 version without pedals Standard EC E565 B16529
Version IN 280 (until June 2006) Standard EC E603 P22873
+ change guiding axle- with the joystick Standard EC 137P270910 180P212140
Aus version E603 P22873
Usa version E603 P22873

Wiring Hydraulic
HA16PE
diagram diagram
Pre version 280 (without pedals) (until May 2005) Standard EC E436 C B15160
Version IN 280 Standard EC E567 B15160
Version IN 280 + rotation basket with end of drive Standard EC E586 B15160
E586 B
Aus version B15160
E436 C
E436 (P20251)
Usa version E586 B B15160
E436 C

Wiring Hydraulic
HA16PE-PX
diagram diagram
Pre version 280 (without pedals) (until June 2003) Standard EC E436 C B15832
Version IN 280 (until June 2004) Standard EC E567 B15832
Version IN 280 + rotation basket with end of drive Standard EC E586 B15832
E586 B
Aus version B15832
E436 C
E436 (P20251)
Usa version E586 B B15832
E436 C

Wiring Hydraulic
HA16-18NT Phase 1 Machine with relay EHR-EHF
diagram diagram
Pre version 280 + relay EHR (until September 2003) Standard EC E567 P22513
Version IN 280 + relay EHR (until September 2003) Standard EC E567 P22513
Version Aus (until September 2003) E584 P22513
Usa version (until September 2003) E584 P22513

Wiring Hydraulic
HA16-18NT Phase 2 EN280 Joystick 3v/6v/9v
diagram diagram
Standard (until January 2006) Standard EC E567 P22513
+ addition of relay steering + change guiding axle- with
Standard EC E584 P22513
the joystick + button compensation bottom panel
Aus version E567 P22513
Usa version E567 P22513

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 HA16SPX and NT Phase 0 EN280 Wiring Hydraulic
machine with progressiveness diagram diagram
Standard (until March 2005) Standard EC E595 P21214
+ turret slewing plug socket on block TOR Standard EC E595 P21214
Only NT model Standard EC E598 179P260650
E582
Aus version P21214
E595
E582
Usa version P21214
E595

Pre version 280 = Detection overload (threshold of alarm then cut-off movements)
Version IN 280 = detection overload with cut-off movements

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7. OVERLOAD ADJUSTMENT
Procedure :
Adjust the wheels
• Centre the basket with the link part
• Push on the left the 2 plastics wheels
• Tighten 2 screws HM12 on left side
• Put a steel wedge (thickness = 0.1 mm) on the right (between plastics wheels and steel parts -
see photo)
• Push the right part with the 2 screws HM8, and tighten them
• Tighten 2 screws HM12 on the right
• Take out the steel wedge
• the plastics wheels shoud turn freely only by hand

Overload
• Put the a weight in the centre of the basket (weight = 120% x nominal weigh).
• You stop unscrew the part "A" when you hear the buzzer
• The plastic wheel and the screw must be in the same axis
• Check the opening of the contact between 1 & 2
• Lift and lower the weight to check the adjust
• Check the light on the console, the buzzer on, and you can't have movements.
• Block the part "A" with the nut
• Repeat the same operation for the second limit switch

A 2

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 • Adjust electrical contactor for the basket rotation
• Put a wedge (thickness = 5 mm) on the mechanic stop of basket rotation
• Turn the basket to put it on this wedge
• Check the light on the console, the buzzer on, and you can't have movements.
• Block the part "A" with the nut
• Repeat operation for the second limit switch

Adjust electrical contactor for the basket rotation

• Put a wedge (thickness = 5 mm) on the mechanic stop of basket rotation
• Turn the basket to put it on this wedge
• Adjust the limit switch, it must activate in this position.
• Do the same thing for the second limit switch

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HA16PXNT
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HA16SPX

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LOCATION OF COMPONENTS ON MAIN PRINTED CIRCUIT

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