Engine Control Unit MS 6

Manual

Version 1.2 14/01/2022

Content

Content
1 Getting Started................................................................................................................................................................ 4

2 Technical Data ................................................................................................................................................................. 5

2.1 System Layout........................................................................................................................................................................................................ 5
2.2 Mechanical Data ................................................................................................................................................................................................... 7
2.3 Electrical Data ........................................................................................................................................................................................................ 8
2.4 Disposal .................................................................................................................................................................................................................... 13

3 Starting up....................................................................................................................................................................... 14
3.1 Installation of Software Tools .......................................................................................................................................................................... 14
3.2 Configuration of the system............................................................................................................................................................................. 15

4 Prepare Data Base........................................................................................................................................................... 21

4.1 Initial Data Application....................................................................................................................................................................................... 21
4.2 Peripherals............................................................................................................................................................................................................... 27
4.3 Throttle Control..................................................................................................................................................................................................... 29
4.4 Vehicle Test............................................................................................................................................................................................................. 32

5 ECU plus Data Logger..................................................................................................................................................... 35

5.1 Software Tools ....................................................................................................................................................................................................... 35
5.2 First Recording (Quick Start) ............................................................................................................................................................................ 35
5.3 USB Data Recording ............................................................................................................................................................................................ 37

6 Project Configuration..................................................................................................................................................... 38
6.1 Math Channels....................................................................................................................................................................................................... 38
6.2 Conditional Functions......................................................................................................................................................................................... 39
6.3 Conditional Channels.......................................................................................................................................................................................... 41
6.4 Condition Combination...................................................................................................................................................................................... 43
6.5 Display Switch Module ....................................................................................................................................................................................... 45
6.6 Timer Module......................................................................................................................................................................................................... 46
6.7 GPS Trigger Module ............................................................................................................................................................................................ 46
6.8 CPU Load Limits .................................................................................................................................................................................................... 48

7 CAN Configuration ......................................................................................................................................................... 49

7.1 CAN Bus Trivia ....................................................................................................................................................................................................... 49
7.2 CAN Input................................................................................................................................................................................................................ 50
7.3 CAN Output ............................................................................................................................................................................................................ 59

8 Online Measurement and Calibration .......................................................................................................................... 63

8.1 Setting up an Online Measurement .............................................................................................................................................................. 63
8.2 Using the Measurement Sheets...................................................................................................................................................................... 64

9 Error Memory .................................................................................................................................................................. 65

9.1 Error Memory representing in RaceCon...................................................................................................................................................... 65
9.2 Writing an Error..................................................................................................................................................................................................... 65
9.3 Error Memory Properties ................................................................................................................................................................................... 66

10 Legal ................................................................................................................................................................................. 68
10.1 Legal Restrictions of Sale................................................................................................................................................................................... 68
10.2 Open Source Software (OSS) declaration ................................................................................................................................................... 68
10.3 REACH Statement................................................................................................................................................................................................. 72

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 Content

11 Pin Layout ........................................................................................................................................................................ 73

12 Harness............................................................................................................................................................................. 74

13 Offer Drawing and Basic Wiring ................................................................................................................................... 77

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1 | Getting Started

1 Getting Started
Disclaimer
Due to continuous enhancements we reserve the rights to change illustrations, photos or
technical data within this manual. Please retain this manual for your records.

Before starting
Before starting your engine for the first time, install the complete software. Bosch
Motorsport software is developed for Windows operation systems. Read the manual care-
fully and follow the application hints step by step. Don’t hesitate to contact us. Contact
data can be found on the backside of this document.

CAUTION

Risk of injury if using the MS 6 inappropriately.

Use the MS 6 only as intended in this manual. Any maintenance or repair must be per-
formed by authorized and qualified personnel approved by Bosch Motorsport.

CAUTION

Risk of injury if using the MS 6 with uncertified combinations and

accessories
Operation of the MS 6 is only certified with the combinations and accessories that are
specified in this manual. The use of variant combinations, accessories and other devices
outside the scope of this manual is only permitted when they have been determined to be
compliant from a performance and safety standpoint by a representative from Bosch
Motorsport.

NOTICE

For professionals only

The Bosch Motorsport MS 6 was developed for use by professionals and requires in depth
knowledge of automobile technology and experience in motorsport. Using the system
does not come without its risks.
It is the duty of the customer to use the system for motor racing purposes only and not
on public roads. We accept no responsibility for the reliability of the system on public
roads. In the event that the system is used on public roads, we shall not be held respons-
ible or liable for damages.

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 Technical Data | 2

2 Technical Data
The MS 6 engine control unit features a powerful digital processing dual-core with float-
ing point arithmetic and a high-end field programmable gate array FPGA for ultimate per-
formance and flexibility.
The software development process is based on MATLAB® & Simulink®. It significantly
speeds algorithm development by using automatic code and documentation generation.
Custom functions can be generated quickly and easily. The flexible hardware design allows
the MS 6 to support complex or unusual engine or chassis configurations. Integrated log-
ger control areas present a cost efficient and weight optimized all-in-one solution.

2.1 System Layout

– Controls for max. 12 cylinder engines are available with the selection of low- or high
pressure injection.
– Integrated torque-structures for power control functions as speed-, launch, rpm and
traction limitations or regulations
– Two engine bank related separated lines for physical air mass determination, influ-
enced by own Lambda corrections
– Options from simple gear cut support up to complete gear change functions
– Different target maps to differ applications like Lambda-, spark- and electrical throttle
controls
– State of the art engine functions like fuel cut off, idle control, injection valve correc-
tions and knock control are already integrated in the basic program structure.
– Sequential fuel injection realized also for asymmetric injection and ignition timings
– Various networks like 2 Ethernet-, 1 USB, 1 LIN for system communication, 3 configur-
able CAN for external device communication and 1 RS232 for online telemetry data.
– Functionalities may be linked to in and outputs for free system design or harness ad-
aptation
– Internal data logger divided into 2 partitions, 1 GB each
– Option to copy all data to removable USB stick

Layout restrictions
Ethernet Network MS 6, as Time master, permits the extension of two additional
devices. Using
- MS 6.1 F02U.V01.961-03,
- MS 6.2 F02U.V01.867-06,
- MS 6.3 F02U.V01.963-03 or
- MS 6.4 F02U.V02.019-06
permits the extension of 4 additional devices.
CAN Network Extended number of members and wiring leads extend the risk of
error frames
RS232 Limited to one additional component
USB Limited to additional Bosch Motorsport USB stick
LIN Permitted for the use of Bosch Motorsport preconfigured configur-
ations

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2 | Technical Data

2.1.1 Structure of Devices and Licenses

To accommodate the wide range of different engine requirements and racetrack operat-
ing conditions, the MS 6 Motronic system is classified into the main groups high- and low
pressure injection support, subdivided into fully equipped- and functional reduced ver-
sions.
Beside the change from low- to high-pressure systems, all limited functions may be activ-
ated later. The license concept is related to the individual device and the requested up-
grading.

For MS 6.1
Engine function package I To activate electronic throttle, camshaft and turbo
control
Engine function package II To activate traction and launch control

For MS 6.1 and MS 6.3

Measurement package To increase from 21 to 42 analogue channel inputs

For MS 6.3
High pressure injection package To activate 2nd engine bank and 2nd MSV controls

For MS 6.2, 6.3 and 6.4

Customer Code Area Enable Customer Code Area

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 Technical Data | 2

For all MS 6 Versions

Logger package I Increase the number of measure channels up to 720
Sampling up to 1,000 Hz or 1 synchro
Max. number of 1,080 channels are to respect
Logger package II Activation of partition 2, 1 GB memory, 720 channels
Sampling up to 1,000 Hz or 1 synchro
Long term recording, own data protection code
Logger package III Copy data to USB data stick, USB-port unlocked
– Incl. adapter cable to USB-port
– Incl. rugged USB flash drive
– Incl. connector for wiring harness
Gear control package I Gear change control, based upon Mega-Line func-
tions
(License model via Mega-Line)
[included for base versions beginning with
MS6A_BASE_0800 or comparable]
-- Link to Mega Line Support Request --
-- Link to Mega-Line License Request Form --
Gear control package II Strategy for pneumatic forced gear change control
Innovation License Device Activation of engine speed functions* and near/far
injection function per unit
Innovation Package Project Activation of engine speed functions* and near/far
injection function per project version
SW Package MS 6 Drag 1 Launch Timer
Launch Distance
Torque Pre-Control
Launch RPM Control
Universal Outputs for Time/Distance Controls
SW Package MS 6 Drag 2 (requires Acceleration Sensor MM5.10 included
Drag 1 License) Time/Distance Boost Control
Driveshaft Speed Control
Driveshaft Gradient Control
Acceleration Control
Wheelie Control

NOTICE

Verify the necessity of gearbox control licenses by checking the Fea-

tures info window in RaceCon (see section Feature/License Activation
[} 19]).

2.2 Mechanical Data

Aluminum housing
2 automotive connectors, 196 pins in total
Vibration suppression via multipoint fixed circuit boards

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2 | Technical Data

Size without connectors 226 x 181 x 44 mm

Weight 1,086 g
Protection Classification IP54
Temperature range -20 to 80°C
Inspection services recommended after 220 h or 2 years, no components to replace

2.2.1 Installation
Mounting 4 housing integrated screw sockets
Offer drawing Available at Bosch Motorsport website on MS 6 product page.
3D Data Available at Bosch Motorsport website on MS 6 product page.

Recommendation
Use rubber vibration absorbers for soft mounting in the vehicle. To assist the heat flow,
especially if HP injection is active, the device has to be mounted uncovered and air circu-
lation has to be guaranteed around the entire surface area.
Inside touring cars placement passenger side is favored, open connectors should not be
uncovered to vertical axe. It has to be assured in mounting position that water cannot in-
filtrate through wiring harness into the ECU and that the pressure compensating element
and the sealing in the revolving groove do not get submerged in water. Wiring harness
needs to be fixed mechanically in the area of the ECU in a way that excitation of ECU have
the same sequence.

2.3 Electrical Data

Power supply 6 to 18 V
CPU Dual Core 667 MHz; FPGA

2.3.1 Communication
3 x CAN The MS 6 has 3 CAN buses configurable as input and output. Dif-
ferent baud rates are selectable. Please note that the MS 6 contain
integrated switchable 120 Ohm CAN termination resistors.
1 x LIN The Bus is not configurable by the customer, but Bosch Motorsport
offers data selectable protocols to integrate LIN based devices into
the system.
2 x Ethernet Integrated are 100 Mbit full duplex Ethernet communication ports,
internally connected with an Ethernet switch. The ports have “cable
auto crossover” functionality
1 x USB For data transfer to an USB-stick
1 x RS232 One serial port with programmable baud rate for online telemetry
1 x Timesync Co- For additional devices added via Ethernet
ordination

2.3.2 Inputs
The analogue inputs are divided in different hardware classes and qualities.

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 Technical Data | 2

3.01 kOhm pull-ups are fixed or switchable designed to assist passive sensor elements like
NTC temperature sensors or to change to active signal inputs.
Some of the inputs assist only active sensors and offer no pull-up.
To improve measurement tasks, angle related measurements are an option for some in-
puts, mainly used for engine related leading signals.
The connection between function and related input is free selectable, beside electronic
throttle functionalities.
All linearization mappings are open to the customer, some signals offer online modes to
calibrate gain and offset.
Digital inputs for speed measuring offer divers hardware options to connect inductive- or
digital speed sensors.
Please respect: for camshaft- or wheel speed signals Hall-effect or DF11 sensors have to
be used and for wide range Lambda measurement and control the Lambda sensor Bosch
LSU 4.9 has to be used.

42 analog inputs in a mix of different hardware designs

6 x reserved for electronic throttle controls
10 x no integrated pull-up
4 x option for time synchronous measurement, no integrated pull-up
2 x option for time synchronous measurement, switchable 1.47 kOhm pull-up
5 x fixed 3.01 kOhm pull-up
13 x switchable 3.01 kOhm pull-up
2 x thermocouple exhaust gas temperature sensors (K-type)

6 internal measurements
1 x ambient pressure
1 x triax acceleration
2 x ECU temperature
2 x ECU voltage

8 function related inputs

2 x Lambda interfaces for LSU 4.9 sensor types
1 x lap trigger/beacon input
4 x knock sensors
1 x digital switch for engine ON/OFF

9 digital inputs for speed and position measurements

1 x switchable Hall or inductive sensor for flywheel measurement
2 x Hall sensor for sync wheel detection
4 x switchable Hall or DF11 sensors for camshaft position or wheel speed
2 x switchable Hall or inductive sensors for turbo speed measurement

2.3.3 Sensor supplies and screens

4 x sensor supplies 5 V / 50 mA
3 x sensor supplies 5 V / 150 mA

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2 | Technical Data

7 x sensor grounds
2 x sensor screens

2.3.4 Outputs
19 freely configurable outputs in a mix of different hardware designs
8 x 2.2 amp pwm lowside switch
4 x 3 amp pwm lowside switch
2 x 4 amp pwm lowside switch
2 x 1 amp pwm lowside switch
2 x 1 amp pwm lowside switch, low dump resistant
1 x 8.5 amp H-bridge

38 function related outputs

12 x ignition controls, support of coils with integrated amplifier only
12 x low pressure injection power stages for high impedance valves
(max. 2.2 amps and min. 6 Ohm internal resistance of the injectors)
8 x high pressure injection power stages for magnetic valves (HDEV 5)
2 x outputs for high pressure pump controls (MSV)
2 x 8.5 amp H-bridge for electronic throttle control
2 x 4 amp pwm lowside switch for Lambda heater

3 output signals
1 x flywheel
1 x trigger wheel
1 x engine rpm

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 Technical Data | 2

2.3.5 Supply System

Please ensure that you have a good ground installation with a solid, low resistance con-
nection to the battery minus terminal. The connection should be free from dirt, grease,
paint, anodizing, etc.
– MS 6 power consumption at appr. 13 V (vary according to use cases)
– ~ 25 - 30 amps (4 cyl. FDI at 8,500 1/min/200 bar single injection, 1 MSV, 1 elec-
tronic throttle, standard chassis equipment)
– ~ 35 - 40 amps (8 cyl. FDI at 8,500 1/min/200 bar single injection, 2 MSV, 2 elec-
tronic throttle, standard chassis equipment)
– Power consumption of LP-injectors, actuators and coils are to calculate separately.
– The MS 6 power supply is separated into the maintenance of controller and power
stages.
– Ensure controller supply UBAT is activated before the power stages.
– The MS 6 is able to control a main relay or even the power box itself via a low side
output.
– As long as the controller is activated, data logging, telemetry and communication is
also ongoing.
– The engine On/Off switch activates the ignition and injection outputs to enable en-
gine start separately from power supply.

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2 | Technical Data

2.3.6 Ignition Trigger Wheel

To detect the engine position and to calculate the exact crankcase position, the system as-
sumes toothed trigger wheels for proper operation. Recommended is to use 60 (-2) teeth
for the flywheel and one teeth for the camshaft detection. Modifications of the mechanical
designs are possible, such as using quick-start production designs for the camshaft or dif-
ferent number of teeth for the flywheel (limited to 30 to 60 teeth).

NOTICE

Less number of teeth reduces the accuracy of the system angle meas-
urement.
Not usable are flywheels with 4-1 or 6-1 teeth. Please follow the description below as re-
commendation for the mechanical dimensions.

Recommended values:
– D = min. 160 mm
– h1 = 3.5 mm
– h2 = h1/2 (important for the use of inductive sensor)
– LSKW = 0.8 mm +/- 0.3 mm
– t = min. 5 mm
– LNSW = 1.0 mm +/- 0.5 mm

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 Technical Data | 2

NOTICE

All angles are shown and indicated in crankshaft degrees.

The width of the cam trigger tooth is not important, however it is recommended to use at
least 48 crankshaft degrees (24 cam degrees).
The Hall effect signal may be the inversion of its cam trigger: the tooth effects a “low” sig-
nal at the sensor and vice versa for other trigger wheel configurations the indicated values
may vary.

2.4 Disposal
Hardware, accessories and packaging should be sorted for recycling in an environment-
friendly manner.
Do not dispose of this electronic device in your household waste.

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3 | Starting up

3 Starting up
NOTICE

All following chapters (Starting up to Harness / Wiring) refer to the

MS 6 base family. Some screenshots were taken from the MS 6 fam-
ily.

3.1 Installation of Software Tools

PC tools and ECU programs for the MS 6 system are available at Bosch Motorsport
homepage for free download.

RaceCon V2.5.1.400 or higher System configuration, data application and

online measurement
WinDarab V7 Data analysis tool, Light version as share-
ware or Expert version if license available
MS 6 customer_delivery ECU programs and function description

All tools are delivered as self-installing executable files.

Select your personal installation folder.

3.1.1 Communication PC to device

Ethernet as used network may have some restrictions by firewall and IT protections. Be as-
sure no firewall is active at the PC.
For assistance, Bosch Motorsport homepage explains the necessary PC installations.
The MS 6 system requests a defined IP-adress at the PC, for example 10.10.0.14.

Middle of 2016, programs and basic systems were extended to handle automatic TCP/IP
selection also. Former produced devices and program versions may be modified to cus-
tomer request and -order.

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 Starting up | 3

MS 6 devices are connectable via commercial CAT7 cables to the PC; also Bosch
Motorsport offers diagnostic cable and programming harnesses as track- and office con-
nections.
Successful connection between PC and MS 6 is shown as green marked connection in the
top left corner of RaceCon.

3.2 Configuration of the system

Bosch MS 6 devices are delivered in a not engine executable mode. The customer has to
include the correct programs, data applications and licenses.
The MS 6 offers two mainly different configuration areas, related to the two core areas of
the controller.

MS 6 ECU
1st core area for the functional part of the MS 6 program. The available content is docu-
mentated in the functional descriptions Bosch Motorsport adds to the customer deliveries.
Application works will be done via opening the data labels in the edition windows of INCA
or RaceCon.

MS 6 Logger
2nd core area for the tool displayed parts like logger-, lap trigger, telemetry and CAN-net-
work configurations. Application work will be done in the predefined function windows of
RaceCon.

MS 6 Programming
For system programming or flashing of the device we developed the system configuration
tool RaceCon. After the start of the tool, RaceCon opens the screen “Welcome to Race-
Con”.
With “Last Projects” former projects can be opened directly.

3.2.1 First Steps to create and configure a Project

File / New / RaceCon Project opens a new project in RaceCon.

Main Area

Project Toolbox
Tree

Data Area Message Area

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3 | Starting up

To create a new vehicle configuration, the devices can be pushed via drag & drop from
the toolbox to the vehicle. Then they are part of the project and can be configured.
Select an ECU model MS 6 from the Toolbox / Devices / ECUs.
Drag the ECU icon with pressed left mouse click on the vehicle view, then a dialog opens.

Now the ECU program archive PST files must be selected. These archives are delivered by
Bosch or are available at Bosch Motorsport homepage. Specify the MS 6 program archive:
MS6B_XXX_xxx.pst.

Access to all configurable data is now available.

Installation may now be saved as customer project for further data application.

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 Starting up | 3

3.2.2 Programs Installation

Going Online for program and license configuration
In the project tree both parts of the MS 6 core are shown as >red<, means MS 6 device
and RaceCon project differ in the used program version.

Synchronize MS 6 and RaceCon program version / update the firmware of the device:
Project-tree / right mouse button to one of the red MS 6 core / synchronize / update
firmware >select customer software of the MS 6 (file with extension: -.pst)

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3 | Starting up

NOTICE

Do not interrupt flash process.

In the project tree, the MS 6 logger core is shown as >yellow<, means the firmware of MS
6 device and project are identical, but the data differs.

The offline preconfigured data have to be sent to the MS 6. Option one, select: Project
tree / right mouse button to the yellow MS 6 core / synchronize / or follow the RaceCon
menu:

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 Starting up | 3

Both MS 6 cores are shown as green, means firmware and data of device and project are
now identical.

3.2.3 Feature/License Activation

For code area generation, additional functionalities and/or data logging licenses may be
requested for activation. Generally all MS 6 licenses are related to one specific device and
the delivered code is only to activate for this ECU. Both cores, MS 6 ECU and MS 6 logger,
content own license structures. Double-click to the core symbol at the project and choice
features info. Select the license feature and activate the functionality using the related li-
cense code.

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3 | Starting up

The licenses for gearbox and engine controls are to activate at the MS 6 ECU core. The li-
censes for USB or logger packages are handled in the MS 6 logger core. MS 6 ECU is now
ready for customer data and use.

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 Prepare Data Base | 4

4 Prepare Data Base

Using RaceCon, the data base is already generated and the modification may start imme-
diately. For information, please see RaceCon manual.

4.1 Initial Data Application

The following chapter deals only with the main parameters which should be checked be-
fore a first engine startup. Several functions are recommended to be switched off, many
software labels will not be explained in detail. To work on these functions and labels after
the first startup, please refer the full-scope function description. The offline data applica-
tion guide shall help to get the engine started the first time without problems.

CAUTION

Wrong engine setup data may lead to serious engine damages.

4.1.1 Basic Engine Data

The MS 6 system can be used for engines up to 12 cylinders. Please ensure that the cor-
rect software variant is loaded in your ECU. Define the engine parameters like number of
cylinders, firing order, injection system and cam- and crankshaft designs in relation to
TDC.

4.1.2 Crank- and Camshaft Wheel

The system initially supports wheels with 60-2 teeth. Other configurations in the limits
between 30- and 60 teeth may be possible to configure also. Please refer also to the
chapter Ignition Trigger Wheel [} 12].

Main Data Labels to configure for crank- and camshaft wheel

CRANK_TOOTH_CNT Number of teeth of the flywheel (including the missing
teeth) (limited to 30-60 teeth)
CWINTF_A047_A048 Selection of used crankshaft sensor type (Hall or induct-
ive type)
CRANK_GAP_TOOTH_CNT Number of missing teeth on the flywheel
CAM_MODE Camshaft position detection mode
CAM_TOOTH_CNTx Number of teeth on the camshaft
CAM_POS_EDGESx Position [°CRK] of positive camshaft edges
CAM_NEG_EDGESx Position [°CRK] of negative camshaft edges (online
measurement, see channels cam_neg(pos)_edges_xxx)
ANG_CAM_CATCHx Max. deviation of cam edges angles allowed
SYNC_CAM Camshaft signal used for engine synchronization

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4 | Prepare Data Base

4.1.3 Initial Steps

The following data must be set initially to start injection calibration for the first time.

Main Data Labels to configure for firing order and engine design
DISPLACEMENT Displacement of all cylinders
CYLBANK Cylinder allocations bank 1 or bank 2
Example typ. 8 cyl. engine:
Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
CYLBANK 1 1 1 1 2 2 2 2 0 0 0 0
Engines with one Lambda sensor (e.g. 4-in-a-row) run as 1-
bank-systems
Set CYLBANK to 1.
CYLNUMBER Number of cylinders
CYLANGLE Angle of cylinder TDCs relative to reference mark (RM →
TDC)
CWINJMODE Selection of injection mode
QSTAT Static valve quantity for n-heptane in g/min (injectors are
typically measured with n-heptane)
TDTEUB Battery voltage correction low-pressure injection. Character-
istics can be requested at the injector valve manufacturer.
TECORPRAIL Battery voltage correction high-pressure injection. Charac-
teristics can be requested at the injector valve manufacturer.

4.1.4 Basic Path of Injection Calculation

The ECU MS 6 is a so called physically based system. This means in particular that correc-
tions are made according to their origin influence (e.g. air temperature, fuel pressure etc.).
For it, the initial engine load signal (throttle angle ath) or the engine charge signal rl (rel-
ative load) is defined as 100 %, if the cylinder is filled with air of 20°C and 1013 mbar
("standard condition"). Corrections related to the air path (air temperature, ambient pres-
sure) are therefore performed to this value rl. Based on this central value most of the rel-
evant ECU signals are calculated, first and foremost injection and ignition.
Due to this constellation changes in the air path are centrally considered for all following
functions, independently whether they are caused by ambient influences, mechanical
changes of the intake system or even a change from alpha/n-system to p/n-system.
Using this rl value, a relative fuel mass rfm is constructed. For an operating point of rl =
100 %, a fuel amount of 100 % is needed, if the desired Lambda = 1. All corrections to the
desired fuel quantity like start enrichment, warm up factor, transient compensation, but
also the desired Lambda value and the correction factor of the Lambda control are con-
sidered as an adjustment of this relative fuel mass. I.e. all corrections are still made inde-
pendently of the size and other specifications of the injectors.
Next step is the conversion of the relative fuel mass to a desired injection time te. Here
the engine´s displacement, the fuel flow through the injector and influences of the fuel
pressure are considered.

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 Prepare Data Base | 4

Finally the actual duration of the control pulse ti is calculated, considering pick-up delays
of the injectors, fuel cutoff (e.g. overrun cutoff, speed limiter, gear cut) and cylinder indi-
vidual correction factors. Please refer also to the system overview in the Function Descrip-
tion ECOV.

4.1.5 Main Data Labels to configure for Engine Start up

Main Data Labels to configure for engine start up
MP_MIXCORR(2) Mixture correction, set to 1.0 for startup
MIXCORR_APP Global factor for mixture correction, set to 1.0 for the be-
gin of startup
CWPRAILCOR If a correction by fuel pressure is intended, set = 1. In this
case please set PRAILREF according to the referenced fuel
pressure. Also refer to MP_P22MOD. Usually the pre-
defined values are suitable. If unsure, set CWPRAILCOR to
0 for first startup.
FINJ_WARMUP Correction via engine coolant temperature. Usually the
predefined values are suitable. Ensure, that for coolant
temperatures driven on your dyno during calibration, no
warm up factor applies (i.e. FINJ_WARMUP is 0.0 for this
temperature).
MP_LAM_MP1 Desired Lambda value, valid for map position 1. According
to your expectations, e.g. 0.9. For alternative positions of
your map switch the maps MP_LAM_MP2 (3) or (_PACE)
apply, therefore ensure correct switch position

4.1.6 Main Data Labels for Load Calculation

Main Data Labels for Load Calculation
CWLOAD Decision between alpha/n or p/n related load calculation
CWLOADP1 Decision between P1 and ambient pressure
alpha/n system
FRLPAMB_P1 Correction via intake air pressure
FRLTINT Correction via ambient temperature
Usually the predefined values are suitable. If unsure, set
FRLTINT to 1.0 for first startup.
MP_RL Relative load depending on throttle angle and engine
speed. Set value until your desired Lambda is matched.
p/n systems
FRLPAMB_P1 Correction via intake air pressure
FRLPTINT Correction via ambient temperature. Usually the pre-
defined values are suitable. If unsure, set FRLPTINT to 1.0
for first startup.
FRLPTHR Factor to throttle dependence. If unsure, set to 1.0 for star-
tup.
MP_RLP1 … P4 Relative load depending on throttle position 1-4

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4 | Prepare Data Base

Main Data Labels for Load Calculation

PALTCOR Altitude correction for relative load. If unsure, set PALTCOR
to 0.0.
MP_RL Relative load depending on throttle angle and engine
speed. Set value until your desired Lambda is matched.
Notice: For details please refer to the Function Description LOADCALC.

4.1.7 Main Data Labels for Injection

Main Data Labels for injection
CWHPI Choice LP- or HP battery voltage correction
CWINJANGMODE Choice of angle of injection relation
MP_AOINJ Map begin/end of injection
LP-system Standard choice to end of injection pulse, refers to com-
bustion TDC (degrees before TDC). Make sure, the injec-
tion is finished before the inlet valve closes. Try 200° - 300°
for first startup.
HP-system Standard choice to start of injection pulse.
Notice: Before calibration starts, turn off Lambda closed loop control.
CWLC Codeword for enabling of the Lambda closed loop control.
Set to 0 during initial calibration, afterwards = 1

4.1.8 Labels to configure Injection during Start

Conditions
After initial calibration the start factors for injection may be optimized.

Injection during start conditions

AOINJ_START_NMOT Map begin/end of injection during start
MP_INJSTART Decay of the start enrichment factor over the number of
engine revolutions
FINJSTART_TMOT Basic start enrichment factor depending on the engine
temperature
FINJSTART_NMOT Basic start enrichment factor depending on the engine
speed
Notice: For details please refer to the Function Description INJPRECTRL

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4.1.9 Main Data Labels for Ignition

Main Data Labels for ignition
Notice: Positive values stand for ignition angles before TDC, negative values after TDC. Be-
gin with moderate values to protect your engine from damages.
MP_TDWELL Coil dwell time. Consult the coil manufacturer
for details. Most coils need dwell times about
1.5 to 2.5 ms at 12 to 14 V. For further back-
ground information please refer to the Function
Description IGNITION.
DIGN_CYL1-…12 Cylinder individual corrections. Set to 0.0. Num-
bering refers to mechanical cylinders.
MP_IGN_START/DIGN_ST_TINT Base spark advance during engine start. Set to 5
to 10 deg, according to the requirements of the
engine.
MP_IGN(2/3) Base ignition timing in deg crankshaft before
TDC. Use modest values at the first time. Atmo-
spheric engines may run safe at 20 to 25 deg in
part load, turbo engines at high boosts may de-
mand even less spark advance. These values are
strongly dependant on compression ratio, fuel
quality, temperature and engine specifics. If you
know you’re using “poor” fuel, run at high tem-
peratures or your engine is very sensitive on
spark advance, go to the safe side.
MP_DIGN_TEMP/MP_DIGN_TEMPW Ignition angle temperature dependent
DIGN_APPL Delta value for spark advance, use for applica-
tion work. Start at 0.0 for first startup.
IGN_IDLE_STAT Ignition timing during idle. 10 deg are suitable
for most applications
NIDLE_NOM / DIGN_IDLECTRL Desired engine idle speed for idle stabilization.
Set value to desired speed or deactivate stabiliz-
ation by setting DIGN_IDLECTRL to 0.0.

4.1.10 Main Data Labels for Engine Speed Limitation

The rev limiter works in two steps:
– Soft limitation by ignition retardation or cylinder individual cutoff of injection and/or
ignition
– Hard limitation by injection cut off and/or ignition cutoff of all cylinders
To achieve a good dynamic behavior by advanced intervention, the engine speed is pre-
dicted by means of the speed gradient.

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Main Data Labels for engine speed limitation

CWNMAX_CUTOFF Codeword for type of intervention during soft limiter:
0 = only ignition retard
1 = injection cutoff
2 = ignition cutoff,
3 = injection and ignition cutoff
CWNMAXH_CUTOFF Codeword for type of intervention during hard limiter:
1 = injection cutoff
2 = ignition cutoff,
3 = injection and ignition cutoff
NMAX_GEAR Engine speed limit, gear dependent
NMAX_P Determines the slope of the soft limiter between soft limit
and hard limit.
Predefined. Vary according to your engine´s dynamic beha-
vior.
TC_GEARNMAXPR Prediction time for rev limiter, depends on the inertial
torque of the engine. If oscillations occur, reduce value or
turn off by setting = 0.0.

4.1.11 Main Data Labels for Cutoff Pattern

Cutoff Pattern
MP_COPATTERN Defines the appropriate cylinders for torque reduction by
cylinder cutoff.
At the beginning of an intervention the next possible cylin-
der for starting the cutoff pattern is determined. Based on
this info the actual pattern is taken out of the map.
Pattern should be defined in view of minimized oscillations
of the crankshaft.
Usually a regular distribution of firing and non-firing cylin-
ders leads to the best result. However, investigations of the
individual engine are recommendable.
For it, cutoff pattern can be also turned on manually via
CUTOFF_APP and CWCUTOFF_APP
Example: 4-cylinder engine
Start Cyl./Cutoff stage 1 2 3 4
1 1 (=0001b) 2 (=0010b) 4 (=0100b) 8 (=1000b)
2 9 (=1001b) 6 (=0110b) 6 (=0110b) 9 (=1001b)
3 11 (=1011b) 14 (=1110b) 7 (=0111b) 13 (=1101b)
4 15 (=1111b) 15 (=1111b) 15 (=1111b) 15 (=1111b)
The cylinders are assigned bitwise, the lowest bit represents
cylinder 1.
Numbering refers to mechanical cylinders, e.g. pattern = 9:
Mechanical cylinders 1 and 4 are fade out.

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Cutoff Pattern
CUTOFF_APP Cutoff pattern for test purposes. Bit representation as de-
scribed at
MP_COPATTERN
CWCUTOFF_APP Codeword for type of intervention during test cutoff:
Set:
1 = injection cutoff
2 = ignition cutoff
3 = injection and ignition cutoff.
Notice: This option is also useful for searching a misfiring cylinder. Select one cylinder after
the other during test cutoff and watch your engine.

4.2 Peripherals
Sensors and peripherals can be checked when the system is powered up electrically.
Do not start the engine before all steps in this chapter are carried out.

NOTICE

Make sure the battery is connected properly, all sensors are connected and ground wiring
is fixed before powering up the system. Check all sensors for errors (E_...) and reliable
measure values before starting the engine.

Sensor configuration
The MS 6 has the option to link a lot of functionalities to a possible hardware input. The
chapters “ECUPINS, SWITCHMATRIX and Input Signal Processing” of the functional de-
scription explains the details. All functions of Base MS 6 programs are linked like de-
scribed in the MS 6 documents (e.g. function description ADC_ECU_MAP) or the wiring
diagrams.

Analogue sensor inputs

The physical way of conversion from sensor signal voltage to physical values follow the
same structures. The hardware input may be connected to different kinds of pull-up op-
tions. Inputs with fixed 1.47 kOhm or 3.01 kOhm pull-up resistors are prepared to handle
passive sensor elements, for instance temperature sensors with integrated resistors (NTC-
or PT100 sensors). Inputs without any pull-up resistors are prepared to handle active
sensor elements, which deliver 0 to 5 V signals, for instance pressure-, potentiometer- or
acceleration sensors. Inputs with switchable 1.47 kOhm pull-ups are designed to handle
mainly active sensors with disabled pull-up, but are prepared for future measuring of di-
gital signals. Inputs with switchable 3.01 kOhm pull-ups offer the most options and are re-
commended to link after the standard sensors are connected. The pull-up resistor itself is
not modifiable and for better measure results may be, the version of sensor/mapping line
has to be changed. To activate the Pin-Selection, first the label “PIN_IN_function” has to
be enabled. Error detection of an analogue input signal detects short cuts to ground,
U”function”_MIN recommended to be set to 0.2 V and short cuts to power supply U”func-
tion”_MAX recommended to be set to 4.8 V. Failure are activated after the adjustable de-
bounce time of diagnosis TD”function”. If a sensor error is set, the output is switched to
the default value “function”_DEF.

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Principle structure of analogue signal conversion

sensor offset sensor gradient

„function“ _OFF „function“ _GRD

_ /
phys. converted
5 Volt measure channel

3.01 kOhm pullup

PULLUP_“function“ 2 point- and offset adjustment for
determination of sensor values
phys. converted
measure channel
CW“function“CAL: choice of adjustment
„function“CAL/Pos1/Pos2: value of adj.

MS6 sw.pullup:
CWPULLUP_“pin“ sensor mapping line (R)
function_CONV

MS6 input input-voltage: phys. converted

PIN_IN_U“function“ u“function“ measure channel

Pressure measurements
The system offers many different pressure channels; please see function description input
signal processing for details. For gradient and offset information contact sensor manufac-
turer.

Example: Ambient Pressure

PAMB_OFF, PAMB_GRD Sensor offset and gradient
UPAMB_MIN, UPAMB_MAX Minimum and maximum accepted sensor
voltage. When violated, an error is set
(E_pamb = 1).
PAMB_DEF Default value if an error occurred.
FCPAMB Filter constant. For ambient pressure use 1
second, for other pressures choose appro-
priate values, ~ 100 to 200 milliseconds

All other variables are named by the same rule; replace “pamb” by e.g. “poil” to apply data
for the oil pressure sensor.

Temperature measurements
The system offers many different temperature channels; please see function description
input signal processing for details.

Example: Intake Air Temperature

UTINT_MIN, UTINT_MAX Minimum and maximum accepted sensor
voltage. When violated, an error is set
(E_tint = 1).
TINT_CONV Sensor characteristic. Consult the sensor
manufacturer.

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Example: Intake Air Temperature

PULLUP_TINT Value of the used pull-up resistor. If only
the ECU´s pull-up is used (standard case).
Keep the predefined value of 3.01 kOhm.

Thermocouples
The exhaust gas temperatures are measured via thermocouple elements, using a special
evaluation circuit. Predefined values should be suitable for NiCrNi or k-type elements. For
further details and project specific variants, please refer to the function description.

Digital sensor inputs

MS 6 digital sensor inputs used for frequency measurements are possible to configure to
different of sensor types.

CWINTF_A047_A048 Selection between Hall effect or inductive

sensor for flywheel measurement, related to
MS 6 contact A047 (use ground A048 if in-
ductive type is selected).
CWINTF_K045/K046 Selection between Hall effect or inductive
sensors for frequency measurements, like
turbo- or driveshaft speeds, related to MS 6
contacts K045 or K046 (use ground K062 if
inductive types are selected).
CWINTF_A049/A050/A051/A052 Selection between Hall effect or DF11
sensors for frequency measurement, like
wheel speeds or cam position detection, re-
lated to MS 6 contacts A49, A50, A51 or
A52.

4.3 Throttle Control

The system supports mechanic and electronic throttle controls.
Using an MS 6.1 EVO device, respect the necessary license for electronic throttle is activ-
ated. Electronic Throttle Control is a safety-critical function. The Bosch Motorsport Elec-
tronic Throttle Control System (ETC) is designed and developed exclusively for use in ra-
cing cars during motorsport events and corresponds to prototype state. Therefore the
driving of an ETC equipped vehicle is limited exclusively to professional race drivers while
motorsport events and to system‐experienced drivers on closed tracks for testing pur-
poses. In both cases the driver must be instructed regarding the functionality, possible
malfunctions of the system and their consequences and must be familiar with possible
emergency actions (e.g. pressing the emergency stop switch or the main switch). The sys-
tem must have emergency switch, whose activation at least cuts the throttle valve actuator
from the power supply. Depending on specific use and/or construction, the safety func-
tions, fault detections and fault responses of the ETC system may differ in several points
from ETC systems used in series production. Hence before each vehicle-commissioning
the system must be checked for accuracy and faultlessness.
Using an MS 6.1 EVO device, respect the necessary license for electronic throttle is activ-
ated. Electronic Throttle Control is a safety-critical function. The Bosch Motorsport Elec-
tronic Throttle Control System (ETC) is designed and developed exclusively for use in ra-
cing cars during motorsport events and corresponds to prototype state. Therefore the

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4 | Prepare Data Base

driving of an ETC equipped vehicle is limited exclusively to professional race drivers while
motorsport events and to system‐experienced drivers on closed tracks for testing pur-
poses. In both cases the driver must be instructed regarding the functionality, possible
malfunctions of the system and their consequences and must be familiar with possible
emergency actions (e.g. pressing the emergency stop switch or the main switch). The sys-
tem must have emergency switch, whose activation at least cuts the throttle valve actuator
from the power supply. Depending on specific use and/or construction, the safety func-
tions, fault detections and fault responses of the ETC system may differ in several points
from ETC systems used in series production. Hence before each vehicle-commissioning
the system must be checked for accuracy and faultlessness.
The functionality of the ETC diagnosis and the fault responses are described in the tech-
nical documents, handed over to the customer together with the system. Each driver must
be briefed regarding the system description. Further information you will find in docu-
ment “SICHERHEITSHINWEISE-Systemanforderungen zum Betrieb eines Bosch Engineer-
ing GmbH EGas-Systems” or can be enquired at Bosch Motorsport.
The customer is responsible for the activation of all ETC‐relevant diagnosis and for their
correct parameterization. By disregarding this information the functionality of the ECU and
the safety cannot be ensured.
Notice: For detailed information see function description ETC
The usual route of ETC determines the drivers input measuring the pedal position and
transferring this leading signal via functionality options into the control of an electrical
throttle actuator. Pedal- and actuator positions are generally measured in a secondary re-
dundant way to verify the reliability of the function. To activate the system, first verify the
signal tolerances and error messages by moving acceleration pedal and throttle actuator
manually. An inactive system usually is the result of inverted wired sensor signals or actu-
ator controls. Calibrate the pedal- and throttle positions.
Verification of acceleration pedal signals:
The mathematic value of voltage pedal signal 1 - 2*voltage pedal signal 2 has to be below
0.5 V or below value of “UAPSCM_MAX”.

Signal principle of an acceleration pedal sensor:

uaps_a Voltage APS potentiometer a

uaps_b Voltage APS potentiometer b
aps Acceleration pedal position

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UAPS_MIN, UAPS_MAX: Minimum and maximum accepted sensor

voltage. Set to approx. 200 mV/4,800 mV.
Check if the uaps(x) outputs are changing
when the pedal is moved.
CWAPSADJ Codeword to adjust acceleration pedal sig-
nal:
0 = calibration inactive
1 = calibrate release pedal
2 = calibrate full-pressed pedal
E_APS Detected error messages of acceleration
pedal functionality. If errors are detected,
the ETC functionality will become inactive.

Verification of throttle position signals:

The mathematic value of voltage throttle signal 1 + voltage throttle signal 2 - 5 V has to
be below value of “UDTHRCM_MAX” (recommended 0.2 V)
The signal sequences of a throttle position sensor:

Throttle position main data labels:

CWTHR Codeword for type of throttle controls:
0 = mechanical throttle
1 = mechanical throttle with backup poten-
tiometer
2 = electric throttle single bank
3 = electric throttle dual bank

Throttle position signals:

UDTHR_MIN, UDTHR_MAX Minimum and maximum accepted sensor
voltage. When violated, an error is set (E_thr
= 1). Set to approx. 200 mV/4800 mV Check
if the uthrottle(xx) outputs are changing
when throttles are moved
uthrottle 2 sensor output values and their redundant

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4 | Prepare Data Base

uthrottle_b signals (_b). The system expect a rising up

uthrottle2 voltage for the main signals and a falling
signal
uthrottle2_b for the redundant one.
UDTHRCM_MAX max. allowed difference between sensor
output and redundant signal
abs (uthrottle(x)+uthrottle(x)_b)-5V < UD-
THRCM_MAX

Calibration:
CWTHRADJ Codeword for throttle adjust:
1 = automatical calibration process
2 = calibrate lower mechanical stop
3 = calibrate upper mechanical stop
4 = calibrate limp home position

Manual Procedure:
– Close throttle and set CWTHRADJ to 2.
– Open throttle fully and set CWTHRADJ to 3.
– Adjust the throttle to idle point.
– Do not forget to set CWTHRADJ back to 0. Check calibration by moving throttle.

4.4 Vehicle Test

Before starting with your vehicle test, some initial data should be set:

Speed & distance measurements The signals for speed calculation may be
available from different sources, like MS 6
own measurement, GPS data or via CAN re-
ceived information from ABS calculation. For
MS 6 own calculation, mechanical influ-
enced data like number of available sensors,
front wheel drive, number of detected incre-
ments, wheel circumferences and dynamic
corrections like corner speed application a
lot of functional options assist the calcula-
tion of the effective vehicle speed. Distance
measure channels may be derived from
speed information. For detailed information
see function description >CARSPEED<
CWWHEELCAN Selection for car speed from CAN signal
CWWHEEL Connected number of wheel speed sensors
or -signals
CWFWD Selection of front driven vehicle
CWSPEEDDYN Release of dynamic speed calculation

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INC_FRONT Number of pulses per revolution of the

front speed signal
INC_REAR Number of pulses per revolution of the rear
speed signal
CIRCWHEEL_F Wheel circumference of the front wheels
Consider dynamic increase of the tire
CIRCWHEEL_R Wheel circumference of the rear wheels.
Consider dynamic increase of the tire.
Vwheel_xx Measure channel of the individual wheel
speeds
Speed Result of calculated vehicle speed
Accv Result of speed based derivation of longit-
udinal acceleration
Ltdist Lifetime distance as accumulated result of
speed derivation
Lap information and -functions The necessary data application is integrated
in the system configuration tool RaceCon.
The wizard leads to configure the beacon
input, asks for trustable limits of lap- and
signal detection. Additional options for
track segmentation, additional on track
beacons are also available. Drag and drop
the subfolder lap trigger of the measure-
ment sources into the project and follow
the wizard.

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Depending to the configuration, values for

lap-and outing counter, lap time, segment
times and differential lap- or segment
times for data analysis and driver informa-
tion will be created.
Laptrigger_xxxx_yy Results and measure channels of lap-func-
tionalities
Consumption-calculation Is designed in the same way as lap-inform-
ation, drag and drop the subfolder to the
project and follow the wizard
Set time & date MS 6 device is equipped with a real time
clock which is supplied for max. 14 days, if
the ECU is disconnected from power sup-
ply. Please connect the ECU to the PC and
click on “SET DATE & TIME” in the context
menu of the MS 6.
time_xx The measure channels of the real time
clock.

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 ECU plus Data Logger | 5

5 ECU plus Data Logger

The MS 6 combines ECU and data logger in one common housing for a cost efficient and
weight optimized all-in-one solution.

5.1 Software Tools

RaceCon Create and configure a project
Configuration & management of recordings
Create a new recording
Add channels to a recording
Create user-defined conditions for the recording
Download recording configuration
WinDARAB Upload recorded data
Display and analyze the data

5.2 First Recording (Quick Start)

Starting up the data logging
The following chapters demonstrate how to set up data logging and how to analyze the
recorded data. It shows the most important functions and features of RaceCon and Win-
Darab. For this tutorial we assume, that you have a MS 6 connected to your computer via
an Ethernet line.
The MS 6 data recording is separated in two partitions. Both are completely independent.
The free of license storable channels have to be selected into the >Recording< folder.
Data logging extensions for more than 100 channels or the 2nd partitioning have to be ac-
tivated in front of the configuration.
Select topic >Logger< in the menu bar.
>Recording< selects data logging package I or the free area for data logging.
>Longterm< selects data logging package II.
Drag and Drop the channels of your selection.

>settings< For limited recording, please follow the wizard.

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5 | ECU plus Data Logger

>statistics< check the selection to ensure the system limits are respected.

>group< to separate measure channels into different groups, referring to customer- or

functional structures.
>edit recording channel< right mouse button to one or a selection of recorded channels
opens the option to modify the sampling rate and/or the selection for online telemetry.

>Project Window / MS 6 Logger / right mouse button / download configuration.

>download configuration< Send your configuration to the device, the recording will start
within the defined limits (without defined condition, the recording will start immediately).

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5.3 USB Data Recording

The MS 6 data recording contents the feature to send a copy of the recorded data to an
USB stick. Required is just an activated USB-license and wire installation. Technical aspects
of commercial USB sticks may lead to connection- and data storage problems. Therefore
Bosch Motorsport recommends and offers just USB drive with the Bosch Order Number
F02U.V01.342‐02.
Please format the storage medium to Bosch file system available at >RaceCon / menu
bar / tools / format USB stick< before the first use. Please press >format USB stick< first,
then insert the stick.

Measure channels to verify USB data recording

usb_mediastate 0: not found
1: stick detected
2: stick installed
3: stick unplugged
4: (access)
5: error
6: corrupted
meas_cnt_forked counter of recorded data blocks

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6 | Project Configuration

6 Project Configuration
6.1 Math Channels
– Arithmetic and logical operations on up to 4 measurement channel(s)
– Numerical result
– Result can be used as input source for various display elements (numeric elements,
alarms, bargraphs) and further calculations in the whole RaceCon project

Creating a new Math Channel

1. Follow the steps shown in the screenshot. The “Create/edit math channel” window ap-
pears.

1st: Double-click on
"Math Channels" in
the Project tree

2nd: Click on
"Add channel"

2. Define the math channel using the following configuration possibilities:

a)
b)
c)

d) f)

e) g)

h)

a) Enter the name of the math channel.

b) Enter a description of the math channel.
c) Enter the formula.
d) Select the logical operator.
e) Choose a measurement channel.
f) Define a value that can be used as a constant in the formula.
g) Choose a function.
h) Describes the function selected above.

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Click ‘Finish’ when done. The math channel is displayed in the math channel window.

6.2 Conditional Functions

– Arithmetic and logical operations on one or more measurement channel(s)
– If-Else structure with reset
– Numerical result
– Result can be used as input source for various display elements (numeric elements,
alarms, bargraphs) and further calculations in the whole RaceCon project.
All math and conditional channels can be used globally in the whole RaceCon project.

Creating a new Conditional Function

1. Follow the steps shown in the screenshot. The “create/edit math channel” window ap-
pears.

1st: Double-click on
"Math Channels"
in Project Tree

2nd: Click on
the dropdown
arrow beside
'Add channel'

3rd: Choose
'Conditional
function...'

2. Define the math channel using the following configuration possibilities:

a)

b) d)

c) e)

a) Enter the name of the conditional function.

b) Enter the If-condition. Click pencil symbol to open an editor to enter expressions.
c) Enter the Then-condition. Click pencil symbol to open an editor to enter expressions.
d) Enter the Otherwise-condition. Click pencil symbol to open an editor to enter expres-
sions.
e) Enter the reset value (must be a number).
Click ‘Finish’ when done.

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6 | Project Configuration

The conditional function works the following way:

The program always calculates the condition entered in the IF window and checks if the
condition is TRUE or FALSE.
If the condition entered in the IF window is TRUE, the program calculates the condition
entered in the THEN window. The returned value is the content of the new variable
(entered in “Name”).
If the condition entered in the IF window is FALSE, the program calculates the condition
entered in the OTHERWISE window. The returned value is the content of the new variable
(entered in “Name”).
The reset value is always set for the new variable (entered in “Name”):
– before the If-condition becomes TRUE for the first time after power-up
– when the If-condition changes state from FALSE to TRUE.
An example of a condition to set up the maximum front brake pressure is given on the
next page.
The conditional function is displayed in the MS 6 math channel window.

Example: Setting up a condition for maximum front brake pressure

Brake pressure ‘front p_br_front’
Brake pressure front p_br_front
40

30

20

10
Condition ‘p_br_front > 20’

Time

Max brake pressure of the variable ‘front p_br_front_mx’

40

30

20

10

Time
Reset Hold Follow Reset
value max. max. value
is used value value is used

Threshold Hold max. Hold max.

reached value value

– At power-up, the reset value (10) is used for ‘p_br_front_mx’.

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– ‘p_br_front’ rises to 30. As ‘p_br_front’ is > 20 (condition is TRUE), the condition ‘max
(p_br_front, p_br_front_mx)’ in the THEN window is triggered. The condition sets the
bigger value as new value for ‘p_br_front_mx’. As ‘p_br_front’ (30) is bigger than
‘p_br_front_mx’ (10), the new value for ‘p_br_front_mx’ is set to 30.
– Although ‘p_br_front’ falls to 25, the value of ‘p_br_front_mx’ stays 30. This is caused
by the THEN-condition, because p_br_front_mx’ (30) is still bigger than p_br_front’
(25).
– ‘p_br_front’ rises to 40. As ‘p_br_front’ (40) is bigger than ‘p_br_front_mx’ (30), the new
value for ‘p_br_front_mx’ is set to 40.
– As ‘p_br_front’ falls below 20, the IF-condition turns to FALSE. Now the OTHERWISE-
condition is triggered. Because the condition ‘p_br_front_mx’ sets the value of
‘p_br_front_mx’ and the value is already set to 40, nothing changes.
– When ‘p_br_front’ rises to 40, the IF-condition changes to TRUE again and triggers the
THEN-condition. Now the reset value (10) is used for ‘p_br_front_mx’ in the THEN-
condition.
– The new value of ‘p_br_front_mx’ is 40 because 40 is bigger than 10.

6.3 Conditional Channels

– Logical operations on measurement channel(s)
– If-Else structure with reset
– Logical result
– Result can be used as input source for alarm display elements and further calculations
in the whole RaceCon project.

Creating a new Conditional Channel

1. Follow the steps shown in the screenshot. The “Create/edit condition” window ap-
pears.

2. Define the condition channel, using the following configuration possibilities:

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6 | Project Configuration

a)

b)

c)

d) f)
e)

a) Enter the name of the conditional channel.

b) Select the comparing mode:
– Constant: Compare a measurement channel with a constant value.
– Channel: Compare a measurement channel with a measurement channel.
– Range: Compare a measurement channel with a defined value range.
– Multiple: Compare a measurement channel with up to 5 constant values.
c) Depending on the chosen comparing mode, you can enter the following values:
– Constant: Choose the measurement channel or condition, the operator and enter the
value of the channel.
– Channel: Choose the measurement channel or condition, the operator and the meas-
urement channel or condition to be compared.
– Range: Choose the measurement channel or condition, the operator and define the
minium and maximum value.
– Multiple: Choose the measurement channel or condition, the operator and enter the
value of up to 5 constants.
d) Enter the minimal time to detect the signal of the measurement channel, to avoid high-
frequent switchovers.
e) Enter the time by which the signal of the measuring channel is delayed after its end.
f) Choose the output setting of the result.
– Constant TRUE/FALSE: Result is as a constant with the value TRUE or FALSE.
– Blinking: Result is a blinking, if the condition is fulfilled.
– Pulse: Result is a short one-time pulse, if the condition is fulfilled.
– Toggling output: Result is a pulse that lasts until the next condition is fulfilled.
– Click ‘Ok’ when done. The conditional channel is displayed in the MS 6 condition
channel window.

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 Project Configuration | 6

6.4 Condition Combination

– Combination of several (up to 16) conditional channels for more complex calculations
– Logical results
– All conditions can be used globally in the whole MS 6 project.

Creating a new Condition Combination

Follow the steps shown in the screenshot.

The ”Create/edit condition combination” window appears. Define the condition combina-
tion, using the following configuration possibilities:

a) Enter the name of the condition combination.

b) Create the condition combination in the window.
– Choose a channel (condition, conditional function, math, measurement channel with
binary values) to be compared.
– Combine multiple conditions, by adding 'AND' or 'OR' relations.
– To negate a condition, click with the right mouse-button on the condition and select
'Negation (!)'.
– Combine several (up to 16) conditions.
Click ‘Next’ to go to the next page. Choose the output setting of the result:

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6 | Project Configuration

– Constant TRUE/FALSE: Result is as a constant with the value TRUE or FALSE.

– Blinking: Result is a blinking, if the condition is fulfilled.
– Pulsing: Result is a short one-time pulse, if the condition is fulfilled.
– Toggling output: Result is a pulse that lasts until the next condition is fulfilled.
Click ‘Finish’ when done. The conditional combination is displayed in the MS 6 condition
channel window.

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 Project Configuration | 6

6.5 Display Switch Module

You can use the Display Switch Module to switch display pages and brightness. The out-
put is a display page or brightness output that can be used in display configurations. The
value sustains over a power cycle.
The conditions for incrementing/decrementing the value can be set freely. The maximum
value can be set as constant or read from a measurement.
The page can be configured to wrap around. In this case, no page down condition is
needed.

The resulting outputs are the display switch value and the input conditions.

Measurement label Function

name page or brightness value
name_dn input condition for decrement
name_up input condition for increment

Example:

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6 | Project Configuration

6.6 Timer Module

The Timer Module is designed to implement timing triggers, i.e. for rallye stage timing or
minimum pit time calculations. Any event in the system can be used for starting, stopping
and resetting the timer.
Up counting mode and down counting mode are available, triggers are fired at set time
(up counting) or at zero (down counting). The running timer will keep its state over a
power cycle.

The output channels for this module depend on the name used for the module and are
called …_time and …_trig.

Measurement label Function

name_time actual timer value
name_trig trigger set by timer alarm

In this example, the module is named “Timer_Module”. Resulting channels are:

6.7 GPS Trigger Module

The GPS Trigger Module triggers depending on GPS-position, similar to the GPS-laptrig-
ger. There are 2 x 10 GPS trigger points available, 10 in the parameter and 10 in the
macro-based mode.
If the car passes one of the trigger points, an output signal is set to 1 shortly. Each trigger
requires a defined latitude, longitude and detection range.

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 Project Configuration | 6

The parameter-based trigger points need to be set manually in RaceCon, the macro-
based trigger points will store latitude and longitude values when the configurable trigger
condition comes true (i.e. steering wheel button). This trigger condition and the detection
range need to be configured in RaceCon.

The GPS trigger points can also be used for segment triggering. If used as segment trig-
gers and i.e. 3 trigger points are selected, the laptrigger module will use the first 3 trigger
points on the list.

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6 | Project Configuration

The channel names depend on the name used for the module, in this example GPS_Trig-
ger. Each trigger has a distance and a trigger channel with the abbreviation m for macro
or p for parameter based. The trigger channel will be set to 1, when the lowest distance to
the trigger point is detected. For the macro-based trigger, the stored latitude and longit-
ude values can be seen with the channels.

Measurement label Function

name_lat interpolated gps latitude
name_long interpolated gps longitude
name_ptrig_1..10 trigger output of parameter based trigger (n)
name_pdist_1..10 distance to trigger of parameter based trigger (n)
name_mtrig_1..10 trigger output of macro based trigger (n)
name_mdist_1..10 distance to trigger of parameter based trigger (n)
name_macro_lat_1..10 stored latitude for macro based trigger (n)
name_macro_long_1..10 stored longitude for macro based trigger (n)

Example:

6.8 CPU Load Limits

As all microprocessors, the two processors of the MS 6 have limited capacities. The current
load of the processors can be monitored using the channel “cpu_load_001” or
“cpu_load_002”. When configuring your device, please make sure the used CPU load is in
a save range below 100 %.
Bosch recommends a maximum CPU load of 85 % (averaged). Exceeding this limit might
result in the MS 6 not being able to fulfill its required measuring/logging/display tasks or
even in crashing and rebooting.
Main factors influencing the CPU load are:
– Number and complexity of math channels
– Number and complexity of conditions
– CAN traffic on both CAN lines
– Logger configuration (total logging rate [kB/s], conditional measurement rates)
To help respecting the limit of 85 % CPU load, the MS 6 creates an error memory entry. To
trigger this error entry, the CPU load must exceed the limit for 5 minutes without interrup-
tion.
When being confronted with this error memory entry (see ‘Error info’ in RaceCon) or when
being confronted with MS 6 resets due to complex configuration setups, please consider
reducing the demands on the MS 6 adapting the influencing factors mentioned above.

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 CAN Configuration | 7

7 CAN Configuration
MS 6 has 3 fully configurable CAN buses.
– Baudrate (125 kBaud to 1 MBaud)
– Input configuration: read messages from CAN bus and convert to MS 6 measurement
variables
– CAN bus supports row counter configuration
– Output configuration: write MS 6 measure variables to CAN messages
– Configurable output frequency and row counter
– CAN gateway functionality (transfer from one bus to another)
– Verify errors on the CAN bus and configurable default values

7.1 CAN Bus Trivia

CAN message
– 11 Bit (standard) or 29 Bit (extended) identifier
– Up to 8 bytes of data payload

CAN bus
– Needs termination resistors (120 Ohm) in wiring harness
– All devices connected to the bus must use identical data rate

Configuration of MS 6 data rate in ‘Properties’ menu

by double click on the CAN bus in project tree (1 MBaud, 500 kBit, 250 kBit, 125 kBit)

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7 | CAN Configuration

7.2 CAN Input

7.2.1 Input configuration

Create new channel to read from CAN bus

Create new CAN output message

Import Vector CAN database (DBC)

channel configuration

Export Vector CAN database (DBC)

channel configuration

Export RaceCon CAN configuration to file

Import RaceCon CAN configuration from file

Display CAN bus properties (Baudrate)

7.2.2 Create a new CAN channel

Double-click on any CAN bus item, to open the "CAN messages overview".
Select ‘Add CAN-IN’ and choose the desired CAN bus for the new input channel.

A CAN channel configuration window opens.

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 CAN Configuration | 7

Insert the name and description of the channel.

Click ‘OK’ when done.

The channel is listed in the Data window.

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7 | CAN Configuration

7.2.3 CAN channel configuration

Extraction of data
from CAN bus
Mini CAN
analyzer
functionality

Conversion to
physical values
Automatic
assignment to
measurement
view

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 CAN Configuration | 7

7.2.4 Extracting data from CAN bus

Representation: Byte
Some CAN devices need to be addressed by a byte represented CAN channel. The ad-
dress can be assigned in this window and is illustrated by a bar graph.

a)
b)

c)

d)

e)

a) Enter CAN message ID. If extended IDs (29 bit) are used, check the box.
b) If replacement values are used, specify timeout period and raw value.
c) If a multiplexer (row counter) is used, check the box.
d) Enter data position, length and format.
e) The bargraph shows assignment of the bytes.
- Red colored fields show the assignment of the data bytes.
- Orange colored fields show the assignment of the multiplexer bytes.

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7 | CAN Configuration

Representation: Bit
Some CAN devices need to be addressed by a bit represented CAN channel. The address
can be assigned in this window and is illustrated by a matrix table.

a)
b)

c)

d)

e)

a) Enter CAN message ID. If extended IDs (29 bit) are used, check the box.
b) If replacement values are used, specify time-out period and raw value.
c) If a multiplexer (row counter) is used, check the box.
d) Enter data position, length and format.
e) The bargraph shows the assignment of the bits.
- Red colored fields show the assignment of the data bits.
- Orange colored fields show the assignment of the multiplexer bits.

7.2.5 Conversion to physical values

a) e)
b) f)
c) g)
d)

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 CAN Configuration | 7

7.2.6 Online view of CAN channels in vehicle

1. Double-click on ‘Sheet 1’ in Project Tree. Measurement Sheet 1 is displayed in Main

Area.
2. Click on ‘Measurement elements’ in the Toolbox.
3. Drag the desired Measurement element (e.g. Numeric Indicator) and drop it on the
Measurement Sheet.

Drag + Drop

4. Click on folder ‘CAN Input’ of desired CAN bus to display available channels.
5. Drag desired Measurement channel and drop it on the Measurement element.

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7 | CAN Configuration

Drag + Drop

The measurement element displays the values of the assigned channel.

6. Connect PC to the vehicle and switch to ‘Race Mode’ by clicking ‘F11’ on the key-
board to display online data.

7.2.7 Import a CAN database (DBC) file

1. Click with the right mouse button on any CAN bus item.
2. Select ‘Import CAN-IN messages from DBC file…’ from menu.
3. A file browser opens.
4. Select the DBC file to import and click ‘Open’ when done.
5. A channel import window opens.

6. Select the desired channels on the left and use the ‘Add’ button to add them to the
import list.
7. Click ‘OK’ when done.
The channels are inserted in the Data window.

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 CAN Configuration | 7

7.2.8 Export in RaceCon

You can choose to export the whole project or you can export specific parts of the project.
Proceed with the following steps to perform an export:
1. Click with the right mouse button on an item in the project tree.
2. Select ‘Export…’ from menu. An ‘Export Selection’ window opens.

3. Click on ‘Export’ to select a destination to store.

4. Specify the filename.
5. Click ‘Save’ when done.

7.2.9 Import in RaceCon

You can choose to import the whole project or you can import specific parts of the pro-
ject.
Proceed with the following steps to perform an import:
1. Click with the right mouse button on any item in the project tree.
2. Select ‘Import…’ from menu. A file browser opens.
3. Select the input file and click ‘Open’. An ‘Import Selection’ window opens.

4. Select channels to import.

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7 | CAN Configuration

5. Drag and drop the channel to ‘CAN Input’ of desired CAN bus on right hand side.

6. Click ‘Finish’. If a measurement channel belongs to more than one source, the ‘Solve
Label Ambiguity’ window opens.

7. Assign the ambiguous channels to the desired source.

8. Click ‘Finish’.

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 CAN Configuration | 7

7.3 CAN Output

7.3.1 Output configuration

Create new CAN output message

Export RaceCon CAN output configuration

to file

Import RaceCon CAN out configuration

from file

Display CAN bus properties (Baudrate)

7.3.2 Create new CAN output message channel

Double-click on any CAN bus item, to open the "CAN messages overview".
1. Select ‘Add CAN-OUT’ and choose the desired CAN bus for the new output channel.

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7 | CAN Configuration

The ‘New CAN-OUT message’ window opens.

2. Enter name of message, description, CAN-Id and Grid (output interval).

Optionally, specify a multiplexer.

Definition of
CAN message

Content of
message

3. Click on ‘Add channel’ or ‘Add constant’, this opens the ‘Add new CAN out channel’
window.
4. Select the desired measurement channel and specify the message settings.

Click here

The measurement channel is now assigned to the CAN message.

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 CAN Configuration | 7

7.3.3 Export in RaceCon

You can choose to export the whole project or you can export specific parts of the project.
Proceed with the following steps to perform an export:
1. Click with the right mouse button on an item in the project tree.
2. Select ‘Export…’ from menu. An ‘Export Selection’ window opens.

3. Click on ‘Export’ to select a destination to store.

4. Specify the filename.
5. Click ‘Save’ when done.

7.3.4 Import in RaceCon

You can choose to import the whole project or you can import specific parts of the pro-
ject.
Proceed with the following steps to perform an import:
1. Click with the right mouse button on any item in the project tree.
2. Select ‘Import…’ from menu. A file browser opens.
3. Select the input file and click ‘Open’. An ‘Import Selection’ window opens.

4. Select channels to import.

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7 | CAN Configuration

5. Drag and drop the channel to ‘CAN Input’ of desired CAN bus on right hand side.

6. Click ‘Finish’. If a measurement channel belongs to more than one source, the ‘Solve
Label Ambiguity’ window opens.

7. Assign the ambiguous channels to the desired source.

8. Click ‘Finish’.

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 Online Measurement and Calibration | 8

8 Online Measurement and Calibration

– Verify system status and diagnosis.
– Check and calibrate sensors of the system.
– Data application in online mode.
– PC and device are connected.
– Local PC data match to MS 6 configuration (devices are indicated as green).
– From the context menu of the project, new measurement pages can be created.

8.1 Setting up an Online Measurement

– Expand measurement container and measurement folder in the project tree.
– Double click on Sheet 1 opens the main area.
– The context menus offer a lot of options, like add, delete and rename folder or sheets,
also import and export functionalities for data storage are available.

– The main area opens additional window data sheet and toolbox.
– Drag and drop the measure channels and select the graphic rendition or select first
toolbox offers and place the channel to the element.

Measure and calibration:

(Example: damper position measurement)

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8 | Online Measurement and Calibration

Base of the data list are the function- and measure labels, described in details in the func-
tion description.
– To assist the discovery of relevant labels, data list may be graduated.
– Description and label symbol explain the task of the data label.
– Structure of Bosch Motorsport Labels shall communicate recognition values.

CWxxx Code-Word starts an action for the function

CWDAMCAL Code-Word damper travel adjustment
“True” sets the actual measure values of all
dampers to 0
CWDAMCAL_FL Code-Word damper front left adjustment,2-
point sensor calibration added by offset ad-
justment for each single damper
dam_xx measure values are always typed in small
letters
dam_fl damper position front left
udam_xx voltage values starts always with “u”, the
value represents the sensor signal
DAM_XX_YY Data Label are always typed in big letters
DAM_FL_GRD Gradient for damper travel sensor, front left,
values are available from sensor manufac-
turer

8.2 Using the Measurement Sheets

– When RaceCon is online, press “F11” key to switch from Design Mode into Race
Mode.
– The measurement sheet is extended to full screen.
– Switch between different sheets using the tabs at the bottom of the page or the key-
board shortcuts associated with the sheets.
– Press ESC key to return to Design Mode.

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 Error Memory | 9

9 Error Memory
9.1 Error Memory representing in RaceCon
– Bosch Motorsport devices feature an error memory. Information on detected errors
can be visualized via RaceCon (online measurement) or can be transmitted via tele-
metry.
– Select any configured device of the system and inspect the “error info” folder.

– Adapt the messages to the configured hardware. In general, properties of the error
memory and properties of an individual error need to be distinguished.
– The memory is situated inside the device and non-volatile. As a consequence, an error
which has occurred and has not been cleared by the user will remain in the error
memory even after a power cycle. The error state will then reflect if the error is still
active or not.
– An error is deleted from the list when
– the user actively clears the error memory,
– the user updates the firmware.
– Clearing the error memory
– in the top right corner of the error monitor,
– alternatively at the bottom of the menu bar,
– alternatively reset the error monitor in the measurement folder >CLRERRMON<
= TRUE.

9.2 Writing an Error

For the functional part of the MS 6 system (MS 6-ECU) the error bits are related to the
function and have to be distinguished if the function is activated. If an error is detected,
the information may be shown as part of the error monitor in RaceCon, as display inform-
ation and as measure channel. To support driver visibility, an activated error may activate
also an output to enable the MIL-light (B_mildiag will be enabled).

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9 | Error Memory

CW_EM_xxx Individual error related to a function

0 Error will not be stored in the monitor
1 Error is stored in the monitor
2 Not valid
3 Error is stored in the monitor and the MIL condition is switched on

The single error bits may be collected in the error monitor.

9.3 Error Memory Properties

The following property is available for the error memory itself.

CLRERRMON Reset of the error monitor

Error Status /device measurement label error_state
0 No error present in the memory
1 At least one inactive error present in memory, no active errors
2 At least one active error present in memory

If displayed in a measurement sheet, this property value (0, 1 or 2) is translated into a

verbal description.

It is also represented by a color scheme within RaceCon (provided RaceCon is online with
the system):
0 (no error present in memory)

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 Error Memory | 9

1 (at least one inactive error present in memory, no active errors)

2 (at least one active error present in memory)

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10 | Legal

10 Legal
10.1 Legal Restrictions of Sale
The sale of this product in Mexico is prohibited.

10.2 Open Source Software (OSS) declaration

10.2.1 antlr-2.7.7.jar License

ANTLR-2.7.7

SOFTWARE RIGHTS

ANTLR 1989-2006 Developed by Terence Parr

Partially supported by University of San Francisco & jGuru.com

We reserve no legal rights to the ANTLR--it is fully in the public domain. An individual or
company may do whatever they wish with source code distributed with ANTLR or the
code generated by ANTLR, including the incorporation of ANTLR, or its output, into com-
mercial software.

We encourage users to develop software with ANTLR. However, we do ask that credit is
given to us for developing ANTLR. By "credit", we mean that if you use ANTLR or incor-
porate any source code into one of your programs (commercial product, research project,
or otherwise) that you acknowledge this fact somewhere in the documentation, research
report, etc... If you like ANTLR and have developed a nice tool with the output, please
mention that you developed it using ANTLR. In addition, we ask that the headers remain
intact in our source code. As long as these guidelines are kept, we expect to continue en-
hancing this system and expect to make other tools available as they are completed.

The primary ANTLR guy:

Terence Parr
[email protected]
[email protected]

10.2.2 antlr311runtime.jar License

ANTLR-3.1.1

ANTLR 3 License

68 / 80 Engine_Control_Unit_MS_6.x_Manual Bosch Motorsport

 Legal | 10

[The BSD License]

Copyright (c) 2010 Terence Parr
All rights reserved.

Redistribution and use in source and binary forms, with or without modification, are per-
mitted provided that the following conditions are met:

Redistributions of source code must retain the above copyright notice, this list of condi-
tions and the following disclaimer.
Redistributions in binary form must reproduce the above copyright notice, this list of con-
ditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.
Neither the name of the author nor the names of its contributors may be used to endorse
or promote products derived from this software without specific prior written permission.

THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS

IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUT-
ORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CON-
SEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTI-
TUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUP-
TION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT,
STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY
WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF
SUCH DAMAGE.

10.2.3 crc32 License

Copyright (c) 2003 Markus Friedl. All rights reserved.

Redistribution and use in source and binary forms, with or without modification, are per-
mitted provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of con-
ditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.

THIS SOFTWARE IS PROVIDED BY THE AUTHOR “AS IS” AND ANY EXPRESS OR IMPLIED
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MER-
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO
EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL,
EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PRO-
CUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR
BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY,

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10 | Legal

WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTH-

ERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED
OF THE POSSIBILITY OF SUCH DAMAGE.

10.2.4 log4j.jar License

The Apache Software License, Version 1.1
Copyright (C) 1999 The Apache Software Foundation. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are per-
mitted provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of con-
ditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.
3. The end-user documentation included with the redistribution, if any, must include the
following acknowledgment: "This product includes software developed by the Apache
Software Foundation (http://www.apache.org/)." Alternately, this acknowledgment
may appear in the software itself, if and wherever such third-party acknowledgments
normally appear.
4. The names "log4j" and "Apache Software Foundation" must not be used to endorse
or promote products derived from this software without prior written permission. For
written permission, please contact [email protected].
5. Products derived from this software may not be called "Apache", nor may "Apache"
appear in their name, without prior written permission of the Apache Software Found-
ation.
THIS SOFTWARE IS PROVIDED ``AS IS'' AND ANY EXPRESSED OR IMPLIED WARRANTIES,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE
APACHE SOFTWARE FOUNDATION OR ITS CONTRIBUTORS BE LIABLE FOR ANY DIRECT,
INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUD-
ING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS
OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON
ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (IN-
CLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS
SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
This software consists of voluntary contributions made by many individuals on behalf of
the Apache Software Foundation. For more information on the Apache Software Founda-
tion, please see <http://www.apache.org/>.
/

10.2.5 Sensor Driver for BMI160 Sensor

Applies to BMI160
Copyright (C) 2014 Bosch Sensortec GmbH

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 Legal | 10

License:
Redistribution and use in source and binary forms, with or without modification, are per-
mitted provided that the following conditions are met:
– Redistributions of source code must retain the above copyright notice, this list of con-
ditions and the following disclaimer.
– Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.
– Neither the name of the copyright holder nor the names of the contributors may be
used to endorse or promote products derived from this software without specific
prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS
IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE ARE DISCLAIMED. IN NO EVENT SHALL COPYRIGHT HOLDER OR CONTRIBUTORS BE
LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUEN-
TIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE
GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT,
STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY
WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF
SUCH DAMAGE
The information provided is believed to be accurate and reliable.
The copyright holder assumes no responsibility for the consequences of use of such in-
formation nor for any infringement of patents or other rights of third parties which may
result from its use.
No license is granted by implication or otherwise under any patent or patent rights of the
copyright holder.

10.2.6 stringtemplate License

[The "BSD licence"]
Copyright (c) 2003-2008 Terence Parr
All rights reserved.

Redistribution and use in source and binary forms, with or without modification, are per-
mitted provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of con-
ditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.
3. The name of the author may not be used to endorse or promote products derived
from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE AUTHOR ``AS IS'' AND ANY EXPRESS OR IMPLIED
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MER-
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO

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10 | Legal

EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL,
EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PRO-
CUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR
BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY,
WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTH-
ERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED
OF THE POSSIBILITY OF SUCH DAMAGE.

10.2.7 xml_io_tools License

xml_io_tools

Copyright (c) 2007, Jaroslaw Tuszynski

All rights reserved.

Redistribution and use in source and binary forms, with or without modification, are per-
mitted provided that the following conditions are met:

– Redistributions of source code must retain the above copyright notice, this list of con-
ditions and the following disclaimer.
– Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution

THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS

IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUT-
ORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CON-
SEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTI-
TUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUP-
TION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT,
STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY
WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF
SUCH DAMAGE.

10.3 REACH Statement

According to the REACH regulations, any supplier of an article containing a substance of
very high concern (SVHC) in a concentration above 0.1 % (w/w) has the duty to provide
the recipient of the article with sufficient information to allow safe use of the article. Our
product contains:

SVHC Substance CAS Number

Lead monoxide (lead oxide) 1317-36-8
Lead 7439-92-1

72 / 80 Engine_Control_Unit_MS_6.x_Manual Bosch Motorsport

 Pin Layout | 11

11 Pin Layout
The pin layout is available at Bosch Motorsport website on MS 6 product page.
Most of MS 6 functions to pin relations may be modified to project demands.
Please see details in the function description SWITCHMATRIX.
Bosch Motorsport tests check the defined connections of the pin layout.
Using a MS 6.1 or MS 6.3 version, ensure not using analogue inputs of the measurement
package without enabled license.
For MS 6.1 and MS 6.3, these hardware-options are only available if MS 6 measurement
package is in use.

Bosch Motorsport Engine_Control_Unit_MS_6.x_Manual 73 / 80

12 | Harness

12 Harness
Harness connectors
Bosch automotive connectors are not available as complete set of components, so Bosch
Motorsport itself offers such a package. For more technical details please check Bosch-
connector homepage, 196 pins
http://www.bosch-connectors.com/bogscoca/category/142

MS 6 harness connector type A (105 con- F02U.B00.712-01

tacts), coding variant 1
MS 6 harness connector type K ( 91 con- F02U.B00.711-01
tacts), coding variant 1
Protection Classification IP X6K, X8, X9K
Temperature range -40 to 120°C
Shakeproofed Max. 3.4 g
Wiring diameter 0.35 to 2.5 mm²
Pinsize 1.2 mm; 2.8 mm

Dummy Plug
Dummy plug 1928.405.459 for unused con- Matrix 1.2 / CB / 0.75 to 1.0 mm²
nections
Dummy plug 1928.405.460 for unused con- Matrix 1.2 / CB / 1.0 - 1.5 mm²
nections
Dummy plug 1928.301.207 BTL 2.8

Tools and Contacts

Tool Matrix Contact Wire size
1928.498.212 Matrix 1.2 Clean Body 0.35 to 0.5 mm²
1928.498.991
1928.498.213 Matrix 1.2 Clean Body 0.75 to 1.0 mm²
1928.498.992
1928.498.837 1928.498.840 BTL 2.8 1928.498.651 1.5 to 2.5 mm²

Wiring
Bosch Motorsport recommends using the specified cable material and harness layout for
automotive connectors and wiring applications.
For Ethernet and USB connection CAT5 specified material is recommended and the pairs
and shield connections have to be strictly respected as shown in the wiring diagram.
For USB, the maximum wiring length is limited to 3 m and it is not allowed to be included
into a common harness and also there is no interruption allowed.
Due to installation condition, the length may have to be reduced.

74 / 80 Engine_Control_Unit_MS_6.x_Manual Bosch Motorsport

 Harness | 12

Keep network wiring in distance to main sources of electrical noise like coils, coil- and HP-
injector wirings and also in distance to any telemetry transmitter.
CAN-networks need a 120 Ohm termination at 2 ends of the wiring.
The MS 6 is able to switch on an internal 120 Ohm termination, set CWCANx_TERM true
to enable the termination.
For wiring layout, respect the common rules of failure reduction like separated sensor
power supply between important system sensors (e.g. camshaft detection) and measure
options (e.g. damper position).
Be ensure HP-injectors, electronic throttles and other high frequently switched actuators
are connected within the wiring limits of 2.5 m and all wires are manufactured as twisted
pairs.
If using a preinstalled production harness, first verify the way of sensor- and actuator con-
trols.
Often production parts have to be connected to 12 V power supply and actuators are
controlled in different ways. The production harness may need to be modified.

Office harness
Reduced layout to realize communication between PC, MS 6 device and Display DDU, re-
commended for flash configuration, display configuration and installation tasks. Bosch
Motorsport part number: F02U.V01.809

Bosch Motorsport Engine_Control_Unit_MS_6.x_Manual 75 / 80

12 | Harness

76 / 80 Engine_Control_Unit_MS_6.x_Manual Bosch Motorsport

 Offer Drawing and Basic Wiring | 13

13 Offer Drawing and Basic Wiring

Bosch Motorsport Engine_Control_Unit_MS_6.x_Manual 77 / 80

13 | Offer Drawing and Basic Wiring

The wiring diagram is available at Bosch Motorsport website on the MS 6 EVO product page.

NOTICE

The wiring diagram shows a principle of wiring and connection options.

ECU pin relation may change to customer data application and program layout. Sensor-, actuator- and power supplies may also change to the request of the project.

MS6.X EVO Basic Wiring

IMPORTANT!!!
The maximal total resistance of the wiring line is limited to assure proper
functionality of the component. The worst case value for this resistance
including the ECU resistances is 360 mΩ. The value comprises the resistance
of the lines, the resistance of the conductor paths inside the ECU and the
contact resistances of all of the electrical con nector pins in the line from the
main relay to the ground terminal of the battery. The temperature of the
harness and the ECU have to be considered for the calculation of the
worst-case resistances, respectively. The maximal total resistance of
360mΩ can be split up into the harness resist ance and the ECU resistance,
whereas the ratio of the two parts is not crucial but eventually given by the
ECU design

OPTIONAL
OPTION INJECTION LOW PRESSURE OPTION INJECTION HIGH PRESSURE for inductive sensor OPTIONAL OPTIONAL

P22 P22_2 waste gate waste gate

P21 intake manifold P21_2 intake manifold oil electronic Cylinder 1 Cylinder 2 Cylinder 3 Cylinder 4 Cylinder 5 Cylinder 6 Cylinder A Cylinder B Cylinder C Cylinder D GND_engine camshaft camshaft camshaft camshaft control valve control valve gearbox gear gear shift free meas. crankshaft crankshaft a_camctrl a_camctrl_out a_camctrl2 a_camctrl_out2 wheel wheel wheel wheel brake pressure deliver deliver
intake manifold sensor intake manifold sensor pressure throttle control Injection Injection Injection Injection Injection Injection Injection Injection Injection Injection rc 8mm blue Cylinder 1 Cylinder 2 Cylinder 3 Cylinder 4 Cylinder 5 Cylinder 6 control in control out control in2 control out2 increase bank1 increase bank2 pneumatic potentiometer sensor channel A78 signal signal speed _fr speed_fl speed_rr speed_rl sensor control control
sensor after throttle sensor after throttle sensor valve valve valve valve valve valve valve valve valve valve ignition ignition ignition ignition ignition ignition pressure cam in cam out cam2 in cam2 out rear valve bank1 valve bank2
p21 p22 p21_2 p22_2 poil ath GND_ENG cam cam out cam 2 cam out 2 wastegate inc b1 wastegate inc b2 pgearair gear gearshift meas_A78 nmot nmot position position position position vwheel_fr vwheel_fl vwheel_rr vwheel_rl pbrake_r fcv 1 fcv 2

N
-
M
+
S
Signal

Signal

Signal

Signal

Signal

Signal

Signal
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

D261 205 336-01

D261 205 336-01

D261 205 336-01

D261 205 336-01

D261 205 336-01

D261 205 336-01

+ - + - + - + - + - + -
S - + S - + S - + + - S + - + - S + - S + - S + - S + - S + - S + - S + - S + -

.
+
S1
H+
S2

-
H-

ENG GND

ENG GND

ENG GND

ENG GND

ENG GND

ENG GND
ECU GND

ECU GND

ECU GND

ECU GND

ECU GND

ECU GND
3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2

Kl.1

Kl.1

Kl.1

Kl.1

Kl.1

Kl.1
+

+
AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20
.

.
.

.
? ? ?

2,5mm²
? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 5 3 4 6 1 2 1 2 1 2 1 2 1 2 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?

.
not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.
.
.

not def..

not def..
not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.
short
.

connection

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20
AWG 20
to
engine block

AWG 20

AWG 20

AWG 22

AWG 22

AWG 22

AWG 22
AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20
20
20

20
20

20
20

20
20
09 06 58 09 06 60 11 08 59 11 08 61 5 06 82 90 89 53 6 41 09 98 100 101 96 99 103 43 64 2 23 3 24 46 67 26 27 28 29 30 31 95 102 21 94 97 93 7 12 38 39 12 5 77 12 5 78 12 5 5 08 47 62 47 48 62 5 10 74 62 5 10 75 62 5 10 4962 5 10 50 62 5 10 49 62 5 10 50 62 5 10 51 62 5 10 52 62 7 12 40 85 86 87 88

59 61 83 06 32 08 33 06 34 08 35 7 08 81 7 08 79 5 06 80 09 06 56 11 08 54 11 37 08 3691 92 42 105 18 20 63 84 44 65 1 22 4 25 45 66 68 69 70 71 72 73 5512 76 12 57 12 1713 62 17 14 62 17 15 62 17 16 62

Connector "A"
AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

20
20

20
20

20
20

20
20
F02U.B00.712-01
power supply for SENT Sensor

power supply for SENT Sensor

power supply for SENT Sensor

GND for Sent Sensor

GND for Sent Sensor

GND for Sent Sensor

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22

AWG 22
.

AS 007-35SN.
AS 607-35PN
not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

.not def.

.not def.

.not def.

.not def.
not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.
2,5mm²
OPTIONAL with MAIN RELAY
.
.

? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 1 2 3 4 5 6 2 4 6 1 3 5 2 1 2 1 2 1 2 1
air conditoin air fuel pump +12V +12V

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20

AWG 20
AWG 20

AWG 20

AWG 20
AWG 20

AWG 20

AWG 20
AWG 20
compressor Kl.31 relay fuel pump Kl.31 Kl.30_Motronic main relay
.

compressor relay Kl.31 DYN Power

.

digital power supply Ubat engine on sw

. not def. rc 8mm blue rc 8mm blue . not def. rc 8mm blue rc 8mm red rc 8mm red . rc 8mm red rc 8mm red
R/GEARAIR AC GND GND r/pump pump GND DYN_Power Kl.30_Motronic r/main +12V +12V

D261 205 336-01

D261 205 336-01

D261 205 336-01

D261 205 336-01

D261 205 336-01

D261 205 336-01

+

+
Kl.1

Kl.1

Kl.1

Kl.1

Kl.1

Kl.1
ENG GND

ECU GND

ENG GND

ECU GND

ENG GND

ECU GND

ENG GND

ECU GND

ENG GND

ECU GND

ENG GND

ECU GND
3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2
S1
H+
S2

H-
-
+

+ - + - + - + - + - + - + - S + - S
.

.
Signal

Signal

Signal

Signal

Signal

Signal

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 M M
+
M
- 2 X1 X2 1 3 + - 2 X1 X2 1 3 + - 2 X1 X2 1 3

AWG 14

AWG 14
AWG14

AWG14

AWG 8

AWG 8
AWG 14

AWG 20

AWG 20
Sent Sent Sent engine oil air fuel fuel fuel fuel acceleration electronic GND_engine reverse shift shift knock knock knock knock
Sensor Sensor Sensor temperature temperature temperature temperature pressure low pressure high pressure high pedal throttle control 2 Cylinder 7 Cylinder 8 Cylinder 9 Cylinder 10 Cylinder 11 Cylinder 12 Cylinder E Cylinder F Cylinder G Cylinder H rc 8mm blue gear up down sensor 1 sensor 2 sensor 1 sensor 2
input 1 input 2 input 8 sensor sensor 1 sensor 2 sensor Injection Injection Injection Injection Injection Injection Injection Injection Injection Injection GND_ENG Cylinder 7 Cylinder 8 Cylinder 9 Cylinder 10 Cylinder 11 Cylinder 12 shift switch switch switch bank 1 bank 1 bank 2 bank 2
tmot toil tint tfuel pfuel prail prail 2 aps ath 2 valve valve valve valve valve valve valve valve valve valve ignition ignition ignition ignition ignition ignition
reverse upsw dnsw KNOCK1B1 KNOCK2B1 KNOCK1B2 KNOCK2B2

short
connection
to
engine block

AWG 8 (alternatively instead of Powerbox)

instead of ring connector
Optional
AWG 14

AWG 14

10mm2

AWG 8
tbd.

tbd.

tbd.

tbd.

tbd.
DYNPWR DYNPWR DYNPWR

AWG 20

AWG 14

AWG 14

AWG 14

6mm2
20

20

tbd.

tbd.
ground terminal ground terminal ground terminal

AWG 14

AWG 14

AWG 14

AWG 22

TRIGGERWHEEL_SIGNAL Output

LS 1AMP
FLYWHEEL_SiGNAL Output
RPM SIGNAL Output
ENGINE
on/off

Starter output
switch
B_ENGON_IN

AWG 22
F02U.B00.711-01

14

14

14

14

14

14

20

20
01 02 04 56 03 05 06 89 57 75 54 30 13 37 72 Connector "K"

V_UBAT
G_DYNGND

G_DYNGND

G_DYNGND

V_DYNPWR

V_DYNPWR

V_DYNPWR

I_S_ENGRUN
O_V_USB_VBUS

B_F_TIMESYNC

B_F_TIMESYNC
G_G_USB_GND

B_D_ETH2Rx+

B_D_ETH2Rx+
B_D_ETH2Tx+

B_D_ETH2Tx+
B_D_ETH2Rx-

B_D_ETH2Rx-
B_D_USB_DN
B_D_USB_DP

B_D_ETH2Tx-

B_D_ETH2Tx-
GNDUSBSCR

SCN_DATA

SCN_DATA
91 90 77 76 21 79 78 21 21 86 85 22 88 87 21 69 68 23 71 70 50 81 64 63 80 20 64 81 18 64 81 32 64 81 34 64 81 35 65 82 48 65 82 33 38 55 82 47 4562 21 4662 21 36 82 15 82 17 82 19 82 31 82 16 82 52 53 51 26 10 27 11 28 12 29 44434241 26 66 67 83 84 49 44434241 26 25 24 07 08 09 14 61 60 59 58 26 14 61 60 59 58 26
AWG 20

AWG 20

20

20

CAN_L

CAN_L

CAN_L
CAN_H

CAN_H

CAN_H
TX
RX

power supply for SENT Sensor

power supply for SENT Sensor

power supply for SENT Sensor

power supply for SENT Sensor

power supply for SENT Sensor

USB/Ethernet wire
GND for Sent Sensor

GND for Sent Sensor

GND for Sent Sensor

GND for Sent Sensor

GND for Sent Sensor

CAN wire

CAN wire

CAN wire

Ethernet wire
pair_1

pair_1
pair_2

pair_2

+12V Supply
+12V Supply
RS232

LIN-BUS

RJ45 ETH Buchse

GND
CAN 2
CAN 3

CAN 1
twisted pair

twisted pair

twisted pair

twisted pair

ASL 0-06-05-SD
ASL 6-06-05-PD

Ethernet wire

Ethernet wire

Ethernet wire
pair_1

pair_1

pair_1
pair_2

pair_2

pair_2
.

.
D261.205.356-01

D261.205.356-01

3 6 1 2
not def.

not def.

not def.

.not def.

.not def.

not def.

not def.

not def.

not def.
. def.

. def.

. def.

not def.

not def.

not def.

not def.

not def.

not def.

not def.
not def.

not def.

not def.
. def.

. def.

. def.

not def.

(ABS,PBX90,MSA-Box,Bypass,HPI)
not

not

not
not

not

not

Components Bosch Motorsport

not def.

not def.

not def.

not def.

not def.
not def.

not def.

not def.

not def.

not def.
(gearcontrol, steeringwheel,..)

ASDD 6 12-41 SN

AS 616-35 SN
.

.
.

. . ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 1 2 1 2 1 2 3

DDU8/C60 - LIFE

DDU10
. . . . . .
? ? ? ? ? ?
+ - + -
.

(measure components)
useable for options like

useable for options like

.

? ? ? ? ? ? ? ? ? ? ? ? ? ? ?

ext. components with

.

1 5 4 3 2 6 1 5 4 3 2 6

- alternator control

.
.

.
ext. components
15 1 3 2 22 4 16 10 8 9 11 12 4 1 3 2 x x x x x x 1 23 21 46 52 31 39 23

function request
RJ-45 Buchse

USB Buchse
- wiper control
Ansicht von hinten

SYNC IN

SYNC IN
ETH1_RX+

ETH1_TX+

GND

ETH0_RX+

ETH1_TX+
ETH1_RX-

ETH1_TX-

ETH1_RX-

ETH1_TX-
+12V Supply
+12V Supply
ETH_RX+
ETH_RX-

shield

shield
ETH_TX+
ETH_TX-
SCREEN
CAN1_high
Kl.15

K LINE
TERM 15 PIN

Unit_GND

CAN1_low
- telemetry

POWER_SUPPLY_DIAG
+ - + - S + - S + - S + - S + - + - + - + - + -
S - +
H+
H-

Signal

Signal

Signal

Signal

1 3 5 7
2 4 6 8
S S
Nernst

Nernst

.
+ - + - + - + - + -
Pump

Pump

Signal

Signal

Signal

Signal

Signal
M
-
N N

sensor clutch map traction wet launch pit chassis function

lambda sensor Bank1 lambda sensor Bank2 gearshift gearshift turbo turbo ecu interface
exhaust gas exhaust gas steering brake damper position damper position damper position damper position meas pressure laptrigger position control switch function speed reset ecu USB SP/DDU8/C60 Display DDU 10
D261.205.356-01 D261.205.356-01 K48 actuator actuator speed speed 2 (MSA-Box2)
temp. sensor1 temp. sensor2 angle pressure sensor sensor sensor sensor beacon switch switch switch switch switch interface data AS DD 6-12-41-SN AS 616-35-SN
LSU 4.9 LSU 4.9 meas_K48 upshift downshift Sent Sent Sent Sent Sent AS 012-35SN
H-Bridge potentiometer front front left front right rear left rear right stick . DDU10
3 texh texh 2 lam_1 lam_2 steer pbrake_f dam_fl dam_fr dam_rl dam_rr pclutch upshift downshift laptrig nTurbo nTurbo2 MAPPOS TC_STAGE B_WET B_LAUNCHSW B_PITSPEEDSW B_CHASSISRESSW DIAG Sensor Sensor Sensor Sensor Sensor USB
DIAG DDU8/C60
input 3 input 4 input 5 input 6 input 7

OPTIONAL OPTIONAL DIAG OPTIONAL USB Data Stick OPTIONAL ETHERNET EXTENSION OPTIONAL DDU10

RESPECT WIRE SPEC ! RESPECT WIRE SPEC ! RESPECT WIRE SPEC/LENGTH ! RESPECT WIRE SPEC ! RESPECT WIRE SPEC !

- use the right SPECed wire signed - use the right SPECed wire signed - use the right SPECed wire signed - use the right SPECed wire signed - use the right SPECed wire signed
"Ethernetwire" "Ethernetwire" "Ethernetwire" "Ethernetwire" "Ethernetwire"
- take care about the wire orientation

- twisted / twisted pair

Ethernetwire
Achtung : - alle nicht bezeichneten Leitungen sind auf AWG 4x AWG24
24 ausgelegt
- kleine Buchstaben sind unterstrichen Yellow RED
- rc = Ringverbinder Rx+ Tx+
- Ethernetkabel mit Spec. CAT5 verwenden
- Firewirekabel nach Standard IEE1394
- jede CAN Verbindung muss mit 60 Ω abgeschlossen sein
BLUE GREEN
- bei USB und Ethernetleitung unbedingt auf Paare achten Tx- Rx-
- Ethernetverkabelung muss seperat geführt werden
- Kabelquerschnitte müssen nach Bedarf angepasst werden Min bend radius:
dyn: 47mm
stat: 24mm
Attention : - all not marked wire´ are AWG24
- small letters are underlined
- rc = ringwire
- use ethernetcable CAT5 01 Anlage 20210610 NeA2Si . . BEG/MSD .
- firewirecable as spec IEE1394
- all CAN networks must be terminated with 60Ω
- please respect strictly the pairs while using datawires like USB or Ethernet
- ethernet wire´s must be wired separately
- wire diametre must be adapted depending on usage
F02U.S70.002-01 Basisanschluss MS6.X EVO MS6.X EVO
F02U.S70.002-01

78 / 80 Engine_Control_Unit_MS_6.x_Manual Bosch Motorsport

Bosch Motorsport Engine_Control_Unit_MS_6.x_Manual 79 / 80
Bosch Engineering GmbH
Motorsport
Robert-Bosch-Allee 1
74232 Abstatt

www.bosch-motorsport.com